DPI Transom Shield

Document N°: 47712280

Release date: 01-2021 Installation Reference, DPI Transom Shield
Make sure all safety precautions are made
prior to lifting, to a avoid personal injuries and damage on 1 Installation kits 2 Cut the transom shield hole 3 Install transom shield and pump 4 Fasten the hoses 5 Drill the threaded hole for the engine feet
equipment. unit
NOTICE! Before installing the transom shield and engine, A B X2
make sure that the rest of the installation work in the Fasten the hydraulic hoses properly
on the transom wall. Use special tool
engine compartment has been completed. In addition, all
part no. 21679632
cables and hoses must be correctly and clamped.
The prerequisites for using this publication require that
the engine bed and the engine room follow the recom- C D
mended design drawings.
Marking of holes:
Additional installation publications can be downloaded/ 6 mm (1/4”)
ordered at: Use the transom template Tightening torque:
http://manual.volvopenta.com/coupon/ installation reference: 80 Nm (59 lbf.ft)
F 7744691
Enter the publication number and choose language. E Engine mount
X6 position 10 mm
• Marine application handbook A Transom shield (3/8”)
Publ. no. 47708454 B Mounting kit
• Transom shield template C Exhaust Hose The hydraulic pump unit shall be mounted
Publ. no. 7744691 horizontally with rubber mounts. The mounting position of
Tools (not included in the kit) D Hydraulic pump the pump unit shall be at the engine bed height or higher Threaded hole dimensions
Make sure the bending radius
• Special tools Installation G is >60 mm (2.4”) at hydraulic Thread: M12 drill: 10 mm
H E Mounting parts
Thread: 1/2” drill: 27/64”
Publ. no. 47708906 hoses.
F Documentation Make sure that top of the steering pump is easily accessible
Technical data, installation drawings and system dia- from above (emergency steering).
grams are available at Volvo Penta Partner Network or G Engine lifting Tool
This is only valid for single installation.
through Volvo Penta dealers. H Setting Tool

6 Install exhaust pipe 7 Bellow position 8 Install the gear shift cables. 9 Install seawater inlet hose to engine 10 Prepare engine installation
Tightening torque, hose clamps:
Tightening torque:
5.5 Nm (4.1 lbf.ft)
5.5 Nm (4.1 lbf.ft)
Tightening torque, hose clamps: Grease on Use rubber lubricant Penta
8.5 Nm (6.3 lbf.ft) threads, locking part: 3817243. Do not use
plates and under- vaselin or grease!
side of bolt heads!
Do not use vaselin or
grease when installing
the exhaust pipe!

Control mounting side Follow mounting instructions

for the exhaust bellow. included in riser/elbow kit.
(text on bellow) The riser/elbow should be rotated
to point into the exhaust pipe.
The bellow is pre-mounted to fit
the riser installation.
If using an elbow, rotate the bel- Tightening torque:
low 180° 35 Nm (25 lbf.ft)
Tightening torque: Pull out the cable harness, connect on the outside
and put back. Seawater intake. Double hose clamps!
40 Nm (30 lbf.ft)
Note! There must be some slack on the cables when Installed 180 degree apart.
fastening them on the inside wall.
The slack is needed when dismatle the unit!

11 Install the engine 12 Aligning of engine 13 Install the engine feet

How to adjust the angle (Ƴ) is described in manual
47704210 (the Ƴ value must be within 103 ±1°)
NOTICE!
Ƴ=180°-α-β When the engine bed feet become loaded, they drop
to normal height within 24 hours.

NOTICE! Entire footprint

of the engine feet shall be
Special tool on the engine bed.
part no: 22964052
Equal space at all three bosses
(lasertool)
DPI Transom Shield
Document N°: 47712280
Release date: 01-2021 Installation Reference, DPI Transom Shield
14 Check and Adjust the engine feet
The procedure correspond to 300 Nm.
21244540
A = Max 20mm. Tightening bolts:
1. 120 Nm (88.5 lbf.ft)
2. + 30°

Check:
Equal loading on mounts.
Check on three points using Recommended size is M12 bolt
H setting tool
21244540.

NOTICE! Unequal loading can cause engine vibrations.

V
If engine is moved after alignment, the
Nominal height: 116 mm (4.6”) alignment must be controlled again.
H = Adjustment, height: ±8 mm (±0.3”)
V = Lateral adjustment: ±7 mm (±0.3”)

15 Connect the cables for the SCM unit to engine and drive unit
Water in bellow
16 Electrical connection 17 Connect fuel hoses and fuel pre-filter
EVC connector Drive connector Connector 1. Engine Interface 5. T- SCM - If Battery Management or charge
distributor is applicable, move the
Power supply 2. B+ Battery supply 6. T+ SCM +
sensor cable from G+ to S. Also,
3. G+ Alternator 7. S Alternator sensor remove the bridge connector be-
Trim sensor 4. B- Battery supply tween B+ and G+. OUT
connector
1 2 3 8. AUX BUS IN
9. AUX BUS
4 10. DATA LINK
11. SENDERS

Connection
5
interface Engine
7 6

NOTICE! Connect the fuel pre-filter on the inlet side.

8 9 10 11

Water level at maximum load, not to be exceed at Centerline requirements

17 Water connection any loading condition
Full water
Full fuel Max water level with
Max no of crew VP exhaust riser
390 mm Minimum engine centerline distance:
(15”) Max water level with
VP standard exhaust 950 mm (37.4”)
220 mm elbow
(8½”)

X Crank shaft
center line

Plansch publ. nr 47710923

1. Install the water hose with the hose clamp 180 degree apart. If water level is higher then 220
mm (8½”) a riser must be used !
2. Tighten the water hose clamps: 5.5 Nm (4.1 lbf.ft)