STANDARD OPERATING PROCEDURE

SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00

SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 01 of 08

Step Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) (WHO) Reference
SAFETY:  Safety instruction on loading & Limestone
 Incident caused (if any) due to lack of knowledge about shifting from Yard activity to be given to all
Lime stone shifting operation persons of dispatch and vehicle people
regarding the hazards and risks. All persons to
be trained about Do’s & Don’ts of the activity.
 Injury case (if any) due to non-use of proper and  All persons of dispatch and vehicle people to be
adequate safety appliance. trained about uses of PPE and safety appliance
during work. PPE required like hand gloves,
safety helmet, safety shoes, safety goggles, jean
Before the start clothing/apron, ear plug, nose mask.
of loading, & Shift Incharge
shifting of  Incident (if any) due to lack of awareness of (Operations)  All persons of dispatch and vehicle drivers to be
  limestone from emergency in all six directions of hazard analysis of informed about various emergency conditions in
1 yard activity working area all six directions of working area which may arise
(Tool box talk) during executing the job and how to respond
during emergency condition. All PPE s
fluorescent jacket, hand glove, helmet, safety
googles, nose mask, safety shoes to be used
during activity.
 Possible occupational diseases caused due to lack of
knowledge/ non-use of PPEs.  Possible to get skin allergy, respiratory
problems, eye infection due to dust and .
Usage of hand glove, nose mask , safety goggles
and apron .

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 02 of 08

Step Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks /
No. (WHAT) (WHO) Reference
ENVIRONMENT:
 Information on all aspects of limestone
 Possible environmental Aspects of Limestone shifting loading & shifting from yard activity. to be
from yard activity. given to all the vehicle supervisors/operators
& drivers on site.
 Possible Impacts of aspects on environment during
Limestone shifting from yard activity.  All persons of dispatch and vehicle people to
Before the start be trained about uses of PPE and safety
of loading, & appliance during work. PPE required like
shifting of Shift In charge hand gloves, safety helmet, safety shoes,
  limestone from  Possible occupational diseases caused due to lack of (Operations) safety goggles, jean clothing/apron, ear plug,
1 yard activity knowledge/ non-use of proper PPEs. nose mask.
(Tool box talk)  Information of Possible occupational diseases
QUALITY: caused due to non-use of proper PPEs and
benefits of using proper PPE to be given to
 Condition of vehicle all
Vehicle supervisors/operators & drivers on
site.

 All persons related to transportation should

follow all traffic rules.

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 03 of 08

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks

No. (WHAT) Requirements/Hazards/Impacts (WHO) /
Referenc
e
  Inspection of SAFETY:
1 vehicle  Inspection of the vehicle should be done based on the vehicle
 Accident could occur if the check list format which includes physical condition of rear view
vehicle condition is not mirror, horn, reversing horn, tyre condition, dala condition, body
proper. condition, hand brake, main brake, wind glass, emission check,
blinker light with buzzer, oil leakage, number plate, reversing
camera, dala raising buzzer.
 Driver should use all Safety PPEs I.e. safety helmet, safety goggles,
safety shoes, hand gloves, mask etc

 Only qualified and certified vehicles by RTO pollution board ,

ENVIRONMENT:- Shift Incharge
checked in the gap of every six months to be used which emits
 Air pollution (Operations)
less pollution. And company security should be strict to
approve vehicle pass to allow inside with respect to proper
pollution certificate.

QUALITY:
 Condition of vehicle
 Inspection of the vehicle should be done based on the vehicle
check list format Every vehicle of LKP should have vehicle

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 04 of 08

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks

No. (WHAT) Requirements/Hazards/Impacts (WHO) /
Referenc
e
 Driver license & experience. original document papers.

 Driver should have valid license & required experience.

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
  Vehicles shifting SAFETY:
1 to yard for  Collision to human and pillars  Vehicle should follow traffic rules while traveling in the plant.
loading  Vehicles front glass mirror should be clean for proper vision to
avoid collisions to pillars and human.
 Especially during night time, all vehicles should have proper head
lights , signal lights and back horn to avoid collisions.

ENVIRONMENT:- Shift Incharge  Road should make wet with sprinkler/ rain gun before start
 Dust generation (Operations)
of vehicle movement to minimize dust emission and PPE to
be used like nose mask, apron, safety googles.

QUALITY:
 Once the inspection done by the Incharge, hywa & loader will
 Proper driving
move to yard for loading limestone.
 Vehicle should follow traffic rules while traveling in the plant.

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 05 of 08

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
  Loading of SAFETY:
1 limestone in the  Face allergy, injurious to  Driver should remain inside the hywa, should use all the
hywa dala. respiratory organs , eye required PPE’s i.e. safety helmet, safety goggles, safety shoes,
retina and lungs , spillage hand gloves, mask etc. Vehicle should be kept in neutral condition
with hand brakes applied while parking. Vehicle windows should be
in closed position while loading.

ENVIRONMENT:-
Shift Incharge  PPE to be used nose mask, apron, safety goggles.
 Dust generation
(Operations)

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 06 of 08

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
QUALITY:
 Proper loading
 When loading, always take care that the limestone is not overloaded
in the hywa.
 Make sure that no body will stay near the loader's movement area
during loading.

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
  Vehicle taken to SAFETY:
1 near limestone  Vehicle driver should follow traffic rules while traveling in the
charging ramp  Accident plant. He should use hand brakes & wheel chocks when
for unloading. parked. Driver should use all the required PPE’s i.e. safety
helmet, safety goggles, safety shoes, hand gloves, mask etc.

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 07 of 08

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference

ENVIRONMENT:- Vehicle  Road should make wet with sprinkler/ rain gun before
 Air pollution Driver start of vehicle movement to minimize dust emission and
PPE to be used like nose mask, apron, safety googles.

QUALITY:  Once the loading of limestone done by the loader, Hywa will
 Proper Driving move to near charging ramp for unloading limestone.
 Vehicle should follow traffic rules while traveling in the plant.

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
Unloading of SAFETY:  Unloading should be done under the surveillance of the
limestone near  Collision to human and pillars supervisor at unloading point to avoid dala hitting to any
1 foundation/structure/material. Vehicle supervisor should be
charging ramp.

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 08 of 08

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks /

No. (WHAT) Requirements/Hazards/Impacts (WHO) Reference
 Face allergy, injurious to using all PPE’s i.e. safety helmet, safety goggles, safety shoes,
respiratory organs , eye hand gloves, mask.
retina and lungs .  Driver should remain inside the dumper, should use all the
required PPE’s i.e. safety helmet, safety goggles, safety shoes,
hand gloves, mask etc. Vehicle should be kept in neutral condition
Vehicle with hand brakes applied while parking. Vehicle windows should
operator be in closed position while filling.

 PPE to be used nose mask , apron, safety goggles.

ENVIRONMENT:-
 Dust generation

QUALITY:  Before unloading, driver should position the hywa properly at

 Proper positioning & unloading unloading point to avoid dala hitting to any
foundation/structure/material. While parking the vehicle at
unloading point back horn must be blown.

DO’S &DON’TS :
S No DO’s Responsibility

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature:
 STANDARD OPERATING PROCEDURE
SOP No. MEC-OPR-SOP-10 Effective Date 27.07.2021 REVISION No 00
SOP DESCRIPTION LIMESTONE SHIFTING FROM YARD ACTIVITY Section OPERATION

DEPARTMENT LIME KILN PLANT Page 09 of 08

1 Use hand brakes when parked. Driver

2 Use wheel chocks when parked. Driver
3 Always inspect the vehicle condition before operate. Driver
4 Use florescent jacket during working. Driver
5 Use safety belt during driving. Driver
6 Use back horn during back movement. Driver
S No Don’ts Responsibility
1 Do not leave vehicle during loading & unloading. Driver
2 Do not unload limestone without permission of Incharge. Driver
3 Do not move the vehicle during safety timing Driver
4 Do not overtake the vehicle in Plant premises. Driver

PREPARED BY APPROVED BY
Name and Designation: Mr. Rajeev Kumar Name and Designation: Mr. Rajeev Kumar
(Site Incharge) (Manager)

Signature: Signature: