FM Lab 17mel57 Mannual
FM Lab 17mel57 Mannual
V SEMESTER B.E
DEPARTMENT OF MECHANICAL ENGINEERING
LABORATORY MANUAL
BRANCH :
BATCH :
DEPARTMENT OF MECHANICAL ENGINEERING MVJCE
LABORATORY MANUAL
Course Objectives:
Course Outcomes:
The Mechanical Engineering program will prepare graduate students such that:
PEO1: Career platform: Graduates will have utilized a strong foundation in
engineering and science to improve quality of life and livelihoods through a
successful career in mechanical engineering or related fields.
PEO2: Social Responsibility: Graduates will become effective collaborators and
innovators, leading or participating in efforts to address social, business design
and production challenges and competitive to work for any Industry in our nation.
PEO3: Continuous Learning: Graduates will have engaged in life-long learning
and professional development through self-study, continuing education or
graduate and professional studies in engineering and carryout the research work.
PART – B
PART – C (Optional)
11. Visit to Hydraulic Power station/ Municipal Water Pump House and Case Studies
12. Demonstration of cut section models of Hydraulic turbines and Pumps.
Scheme of Examination:
ONE question from part -A: 50 Marks
ONE question from part -B: 30 Marks
Viva –Voce: 20 Marks
Total: 100 Marks
CONTENTS
EXPT. PAGE
NAME OF THE EXPERIMENT
NO. NO.
15 VIVA QUESTIONS 36
Theory: - when a liquid is flowing through a pipe the velocity of the liquid layer adjacent
to the pipe wall is zero. The velocity of liquid gases on increasing from the wall and thus
velocity gradient and hence shear stress are produced in the whole liquid due to viscous
action causes loss of energy which is usually known as frictional loss.
Apparatus:
FRICTION IN PIPES
Procedure:
1. Measure the length 1 between the tappings and the diameter d of the pipeline.
2. Connect the pressure tappings to the U-tube manometer and expel any air trapped in
the system.
3. Adjust the flow control valve to give the maximum possible flow through the pipe.
4. Record the difference in mercury level D within the manometer limbs.
5. Collect the water discharging from the pipe in a measuring tank of known dimensions
and measure the rise of water level R in the measuring tank for certain period of
time t sec.
6. Reduce the discharge in steps by adjusting the flow control valve and record the
series of readings D, t and R at each stage.
7. Repeat the above procedure for pipes of different diameters.
Qa = AR / t m 3 /sec
Where: A = Area of collecting tank
R = Rise of water level in measuring tank
t = Time taken for rise of water level in measuring tank
V = Qa / Area of pipe (a)
hf = 4f L v 2 / 2gd
f = hf 2gd /4 L v2
Sample Calculations:-
–4
Qa= (AR)/T= (0.125*0.1)/25=5*10 m3/sec
Apparatus Used: Straight pipe fitting setup, stopwatch, and measuring tank.
Theory: When the directional change in the flow of fluid is required, pipe fittings for the
flow are considered. The common fittings that are used are bends; elbows, flanged
fittings etc. expansions & contractions may also be provided in the pipeline. In the
expansion of the total loss depends on the average velocity of the fluid stream. When
the fluid encounters an expansion join the cross section of the pipe is suddenly enlarged
& the fluid stream separates from the wall & issues a jet into the enlarged section. The
jet then expands to fill the entire cross section. The space between the expanding jet &
the conduit is filled with fluid in vertex motion characteristic of boundary layer separation
& considerable friction is generated.
Procedure: Connect the Manometer between two tapings of the pipefitting. Allow the
water to flow through the pipe fitting by regulating the flow with gate valve. Remove any
entrapped air bubbles from the manometer. After steady state is reached, note down the
difference in level of manometer fluid. Collect the water in the water level tank for
known height by considering time. Repeat the procedure for various flow rates.
Sudden Enlargement
Sudden Contraction
Bend
Manometer reading
Sl. Rise in collecting Time taken for R cm rise
L.H.S R.H.S h = (L.H.S. -
No. tank R (cm) in collecting tank (t) Sec
(mm) (mm) R.H.S) (mm)
1 48.6 47.5 1.1 0.1 22
Reducer
Manometer reading
Sl. Rise in collecting Time taken for R cm rise
L.H.S R.H.S h = (L.H.S. -
No. tank R (cm) in collecting tank (t) Sec
(mm) (mm) R.H.S) (mm)
1 48.6 47.5 1.1 0.1 44
Elbow
Manometer reading
Sl. Rise in collecting Time taken for R cm rise
L.H.S R.H.S h = (L.H.S. -
No. tank R (cm) in collecting tank (t) Sec
(mm) (mm) R.H.S) (mm)
1 48.3 47.3 1 0.1 19
Calculation Table
Expander
Coefficient of loss
Manometric head Qa = AR / t V1 = Qa/ a1 V2= Qa/ a2
K = H.
H = h (12.6)/1000 (m) m3/s m/s m/s
(V12 - V22)/2g
0.1386 5.68*10-4 4.47 1.99 0.17
Reducer
Coefficient of loss
Manometric head Qa = AR / t V1 = Qa/ a1 V2= Qa/ a2
K = H.
H = h (12.6)/1000 (m) m3/s m/s m/s
(V22 – V12)/2g
0.1386 2.84*10-4 0.99 2.24 0.67
Bend
h = L.H.S - R.H.S
H = h (12.6)/100 = m
Coefficient of loss
H
1. Expander: K 2
V1 V2 2
2g
H
2. Reducer: K 2
V2 V12
2g
H
3. Elbow: K 2
V / 2 g
Sample Calculations:-
Expander
Reducer
Elbow
Aim: - To determine the co- efficient of impact by comparing the momentum in a fluid
jet with force generated when it strikes fluid surface.
Theory: - When water issuing from a round jet is directed against a flat stationary
object with a large area, it can be expected to flatten out and disperse parallel with the
surface. The force exerted by the surface on the body of fluid in the opposite direction of
jet stream equals to the product of the specific weight (w), flow rate (Q), and change in
fluid velocity (v). In flattening out, the direction of the jet is changed by 90 outward
from the center of the impact area, and velocity component in the direction of the jet is
zero. Thus theoretical force exerted by the jet on the plate. F t = √ Q v / g. the exit
velocity (u)=Q/a. the exit velocity (u) and impact velocity (V) are related by the
equation; V2= U2-2gs, where 'S' is the distance between the nozzle tip and impact point
Apparatus:
1. Install the flat plate in position and carefully level the apparatus.
2. Rotate the knob provided at the top of the weighing balance to show zero in the
weighing balance before you put on the pump.
3. Put on the pump and adjust the flow control valve to give the maximum possible flow
through nozzle. Note down the discharge rate in rotometer and weighing balance
reading in each stage.
4. Then by using formula we can calculate the co-efficient of impact.
wav 2
Hemi-spherical vane = Fth 2 N
g
Result:
Theory: - Orifice meter is a device used for measuring the rise of a fluid through a pipe.
It consists of a flat circular plate which has a circular sharp edge hole called orifice which
is kept generally 0.5 times the distance of the pipe, through it may vary between 0.4 to
0.8 times the pipe diameter.
ORIFICE METER
Apparatus:
Experimental Procedure:
1. Measure the diameter of the pipe d1 and the diameter of the orifice d2.
2. Connect the pressure tappings to the U-tube manometer and expel any air trapped in
the system
3. Adjust the flow of control valve to give maximum possible flow through the orifice
meter
4. Record the difference in mercury level D within the manometer limbs
5. Collect the water discharging from the orifice meter in a measuring tank of known
dimensions and measure the rise of water level R in the measuring tank for certain
period of time t sec.
6. Reduce the discharge in steps and record the series of readings D, t and R at each
stage
01
02
03
04
05
Theory: - A Venturimeter is a device used for measuring the rate of flow of a fluid
through a pipe. It consists of three parts (1) A converging part (2) throat (3) Diverging
part. It is based on the principle of Bernoulli's equation.
Apparatus:
1. Venturimeter with pressure tappings at the entrance (mouth) and at the throat
installed in a horizontal pipeline
2. U-tube mercury filled manometer to measure the difference across the toppings.
3. A constant steady of water with a means of varying the flow rate
4. Measuring tank and stop watch to measure to measure the flow rate.
VENTURIMETER
Procedure:
1. Measure the diameter of the Venturimeter at the mouth d1, and the throat d2.
2. Connect the pressure tappings to the U-tube manometer and expel any air trapped in
the system.
3. Adjust the flow control valve to give the maximum possible flow through the
Venturimeter.
4. Record the difference in mercury level D within the manometer limbs.
5. Collect the water discharging from the Venturimeter in a measuring tank of known
dimensions and measure the rise of water level R in the measuring tank for certain
period of time t sec.
6. Reduce the discharge in steps by adjusting the flow control valve and record the
series of reading D, t and R at each stage.
01
02
03
04
05
Theory: - A notch may be defined as a sharp edged obstruction over which flow of a
liquid occurs. The sheet of water discharged by a notch is called nappe or vein. Notches
are used for measuring the flow of water from a reservoir and are generally rectangular,
trapezoidal or triangular in shape. The most common shape is triangular, since it has the
advantage of greater accuracy at reduced flow rates compared with other shapes. The
coefficient of contraction will be constant for all head. A triangular notch is known as V-
notch.
Apparatus:
1. An approach channel with baffle plates in it and fitted with Triangular notch.
2. A surface level gauge (hook gauge) to measure the head over v-notch
3. A constant steady supply of water with a means of varying the flow rate
4. Measuring tank and stop watch to measure the flow rate.
V – NOTCH
Procedure:
1. Place the notch under test at the end of the approach channel, in a vertical plane,
with the sharp edge on the upstream side.
2. Fill the channel with water up to the crest level and note the initial reading h1 on the
hook gauge
3. Adjust the flow control valve to give the maximum possible discharge without
flooding the notch. Note the final hook gauge reading h2
4. The difference between the two hook gauge readings gives the head over the notch
H.
5. Collect the water discharging from the notch in a measuring tank of known
dimensions and measure the rise of water level R in the measuring tank for certain
period of time t sec. Conditions are allowed to steady before the head and rise of
water level are recorded.
6. Lower the water level in the approach channel in stages by adjusting the flow control
valve and record the series of readings h2, t and R at each stage.
Aim: - To study the performance of Pelton wheel and to draw the operating
characteristic curves at constant speed. To draw the main characteristic curves at
constant head.
Theory: - A turbine acts as a pump in reverse, to subtract energy from a fluid system.
In impulse turbine the fluid energy, first in the potential form is converted into kinetic
energy by means of a free jet in one or two nozzles. Pelton wheel is a parallel flow
impulse turbine. It operates under a high head of water and therefore requires a
comparatively less quantity of water. Water is conveyed from the reservoir to the turbine
through penstock. The penstock is connected to a branch pipe fitted with a nozzle. A
powerful jet issues out of the nozzle, impinges on the buckets provided on the periphery
of a wheel. These buckets are usually spoon shaped, with a central ridge spilling the jet
into two halves, which are deflected backward. As there is no pressure variation in flow,
the fluid partly fills the buckets and the fluid remains in contact with atmosphere. Water
after imparting its energy to the turbine is discharged into the tailrace
Apparatus:
1. A centrifugal pump to supply the required head of water
2. Pelton wheel.
3. Pipe work system with all necessary control valves as shown in fig.
4. Pressure gauge to measure the flow rate.
5. Venturimeter to measure the flow rate.
6. Tachometer to measure the speed.
7. Rope brake with two spring balances to measure the torque.
Procedure:
Contact Head:
1. Adjust the spear mechanism to a particular position to keep the head constant.
Increase the load on the rope brake in steps and in each case record N, D, T 1 and T2,
by keeping the head (p) constant.
2. Switch on the motor so that the centrifugal pump supplies the required head and
quaintly of water from the sump.
3. Adjust the spear mechanism and measure the discharge using the Venturimeter at
no load condition.
4. Record the pressure P from the pressure gauge.
5. Measure the speed of the wheel n by using a tachometer.
6. Load the turbine by means of rope brake and keep the speed constant by adjusting
the spear mechanism
7. Record the spring balance reading T1 and T2, the difference of mercury level D in the
manometer.
Observations:
Formulae:
Tabular Columns:
Spring Balance
Head on Turbine Head Across Venturimeter
Reading in kg
Sl Speed in
No Rpm (N)
hp in H= hp*10 h1 in h2 in hw=(h1- h2)*10
T1 T2 T1-T2
kg/cm2 m kg/cm2 kg/cm2 in m
Input Output
Qact (m3/S) Power Power N (rpm) Efficiency in % Ns Pu Qu Nu
(kw) (kw)
Conclusion:
Theory: - Francis turbine is a radial flow reaction turbine, suitable for intermediate
heads and intermediate rates of flow some smaller machines of this type have horizontal
shafts, the majority has vertical shafts. The fluid enters a volute casing, which
completely surrounds the runner. The cross sectional area of the volute decreases along
the fluid path in such a way as to keep the fluid velocity constant in magnitude. From the
volute the fluid passes between stationary guide vanes called wicket gates mounted all
around the periphery of the runner. The function of these guide vanes is to direct the
vane is pivoted and, by a suitable mechanism all may be turned in synchronism so as to
alter the flow rate angular momentum is changed. From the center of the runner the
fluid is turned into the axial direction and flows to tail race via the draft tube. The lower
end of the draft tube must, under all conditions of operation, be submerged below the
level of water in the tailrace.
Apparatus:
Observation:
Formulae:
IP = wQH kw
1000
OP = 2∏N(T1-T2)*Reff *9.81 kw
60*1000
T = OP * 100 %
IP
Unit Discharge = Qu = Q
√h
Unit Speed = Nu = N
√h
Unit Power = Pu = OP
H3/2
Tabular Column:
Head on Turbine
kg/cm2 Head Across Venturimeter Spring Balance Reading in kg
Sl Speed in
No H= Rpm (N) hw=(h1-
hp in h1 in h2 in
hp*10 h2)*10 T1 T2 T1-T2
kg/cm2 kg/cm2 kg/cm2
(m) in m
Conclusion:
Aim: - To study the performance of Kaplan turbine at constant head and to draw the
main characteristic curves.
Apparatus:
Procedure:
1. Switch on the supply pump motor. Open gate valve to allow flow of water into casing.
Set rotor blade piston adjustment hand wheel such that the passage is fully open.
2. Note head reading from pressure gauge on front control panel. If not operating at
constant head, adjust the hand wheel to obtain constant head.
3. Apply electrical loading of 500 watts. We see that the speed of propeller decreases.
Note this speed, vacuum pressure gauge reading and head over notch
simultaneously record generator current and voltage.
4. To calculate electrical o/p power, note down the time taken for 5
rotations/revolutions of energy meter.
5. Calculate the full parameters from the obtained data.
Quantity of water through turbine (Q)
Hydraulic I/p power
Hydraulic o/p power and
Turbine efficiency
6. Repeat the trial by applying load in increments of 500 watts. Again speed
correspondingly reduces. Note down the required data as in the first trial.
7. Tabulate all readings and calculate efficiency of the turbine.
Observation:
Formulae:
Efficiency = T = OP * 100 %
IP
Tabular Column: -
Conclusion:
Aim: - To study the performance of single stage centrifugal pump and the characteristic
curves.
Theory: - Centrifugal pump consists of an impeller rotating within a casing; the impeller
is made up of a number of curved vanes which are supported on both sides by plates
known as shrouds. Fluid enters the impeller in the central portion, flows radically
outward and discharges around the entire circumference of the casing. During flow
through the rotating impeller the fluid receives energy from the vanes, then resulting in
an increase in both pressure and absolute velocity. Since a large part of the energy of
fluid having the impeller is kinetic it is necessary to reduce the absolute velocity and
transform the large portion of the velocity head into pressure head. This is accomplished
in the volute casing surrounding the impeller. Centrifugal pump are self-primed to
initiate priming action.
Apparatus:
Observation:
Calculations:
Efficiency p = OP * 100 %
IP
Tabular Column: -
Manometer Reading
across venture meter in
Vaccum gauge mm Time taken
Sl Delivery head Discharge Q
reading for 10 rev of
No kg/cm2 m3/Sec
mm of Hg E M in sec
h1 h2 h1- h2
Conclusion: -
Aim: - To study the performance of multi stage centrifugal pump and the characteristic
curves.
Theory: - Centrifugal pump consists of an impeller rotating within a casing; the impeller
is made up of a number of curved vanes which are supported on both sides by plates
known as shrouds. Fluid enters the impeller in the central portion, flows radically
outward and discharges around the entire circumference of the casing. During flow
through the rotating impeller the fluid centrifuge receives energy from the vanes, then
resulting in an increase in both pressure and absolute velocity. Since a large part of the
energy of fluid having the impeller is kinetic it is necessary to reduce the absolute
velocity and transform the large portion of the velocity head into pressure head. This is
accomplished in the volute casing surrounding the impeller. In Multistage series pump
the water from the first casing & sent to the second casing mounted in the same shaft if
impeller increase the heat of water.
Apparatus:
1. Centrifugal pump with an electric motor drive (constant speed).
2. Pipe work system with all necessary control valves.
3. Vacuum and pressure gauges on pump suction and discharge connections.
4. Venturimeter to measure the flow rate.
5. An energy meter to measure the input power to the motor.
CENTRIFUGAL PUMP
Observation:
Calculations:
Tabular Column:
Manometer Reading
across venture meter in
Vaccum gauge Time taken
Sl Delivery head mm Discharge Q
reading for 10 rev of
No kg/cm2 m3/Sec
mm of Hg E M in sec
h1 h2 h1- h2
Conclusion: -
Aim: - To find the performance of a double acting reciprocating pump & to find the co-
efficient of discharge, slip % age slip & volumetric efficiency
Theory: - The figure shows a double acting-reciprocating pump. The crank is rotated by
means of an electric motor. Suction and delivery pipes with suction and delivery valves
are fitted to the cylinder. When the crank rotates, the piston moves to and fro in the
cylinder. When the piston is in extreme right position, partial vacuum is created on the
left side of the cylinder and water is sucked in to the left side of the cylinder. When the
piston is in extreme left position, water is filled into the right side of the cylinder. During
movement of piston from one end to the other, there are 2 strokes i.e., one suction
stroke and one delivery stroke.
Apparatus:
Procedure: -
1. Prime the pump first. Switch on the motor with the discharge valve fully opened.
2. Keep the speed steady and decrease the flow rate in stages rate in stages by means
of a flow control valve
3. For each position record the following readings.
a. Vacuum gauge reading G
b. Pressure gauge reading P
c. Rise of water level L in the measuring tank in certain period of time t sec
d. Speed N in rpm
e. Time taken t in sec. for K revolution of the energy meter disc.
Observation:
Formulae:
Tabular Column:
Conclusion:-
Aim: Determine the volumetric efficiency and isothermal efficiency of air compressor at
various delivery pressures.
Procedure:
5. Repeat the same procedure for various delivery pressures and tabulate the values
Observation:
Formulae:
Air head = ha = hw w –1
1000 a
Actual volume = Va = CdA√2gha m3
Swept Volume = Vs = ∏d2*L*N m3
4*60
Tabular Column:
Swept
Actual Volume Speed Input Power
Volume Volumetric Efficiency %
m3 RPM kw
m3
Conclusion:
Aim: To conduct the test on Air blower and to determine overall efficiency at different
gate openings.
Procedure:
5. Repeat the same procedure for different gate openings and tabulate the values
Observation:
Formulae:
Efficiency = m = OP * 100 %
IP
Tabular Column:
3/4th
1/2
1/4
Output Power
Suction Head m Water Head m Discharge m3/Sec Input Power kw Efficiency %
kw
Conclusion:
VIVA QUESTIONS
10. Define hydraulic coefficients and bring out the expression between them.
23. Differentiate between absolute pressure, gauge pressure and vacuum pressure
26. What are draft tubes and what are its functions.