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TECHNICAL SPECIFICATIONS 
WATER TREATMENT PACKAGES 
  1X 500 MW FGUTPP, STAGE‐IV,UP 
 
 

NTPC-BHEL POWER PROJECTS PRIVATE LIMITED

TECHNICAL SPECIFICATIONS
OF
WATER TREATMENT PACKAGES
FOR
1X 500 MW FGUTPP, STAGE-IV, UP

VOLUME - IIA

OWNER: NTPC LIMITED

ARCHITECT ENGINEERING FIRM

BHARAT HEAVY ELECTRICALS LIMITED
Project Engineering Management
Power Sector, PPEI Building
Sector-16A, Noida-210301

BHEL SPEC. NO. : PE‐TS‐404‐158‐A001 TECHNICAL SPECIFICATION NBPPL SPEC. NO.: NBPPL-004-104-00-P4M-A
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TECHNICAL SPECIFICATIONS 
WATER TREATMENT PACKAGES 
  1X 500 MW FGUTPP, STAGE‐IV,UP 
 
 

TABLE OF CONTENTS

VOLUME SECTION TITLE PAGE NO

IIA ANNEXURE I ADDENDUM NP3-NP4

IIA ANNEXURE II TECHNICAL AMENDMENTS

 LIST OF TECHNICAL AMENDMENTS

NP5-NP9
 SUB SEC-I, SPECIAL TECHNICAL
NP10-NP35
REQUIREMENT (MECH)

 SUB SECTION III - DATA SHEET NP36-NP50

 SUB SECTION V - TERMINAL POINTS NP51-NP54

 SUB SECTION VI - FUNC. GUARANTEES NP55-NP60

 P&ID PT PLANT REV. 01 NP61

 P&ID RO-DM PLANT REV. 01 NP62

 PLOT PLAN-PE_DG_401_100_M001_R2 NP63

 AMENDMENTS FOR GTR NP64-NP79

IIA ANNEXURE III TECHNICAL CLARIFICATIONS NP80-NP83

BHEL SPEC. NO. : PE‐TS‐404‐158‐A001 TECHNICAL SPECIFICATION NBPPL SPEC. NO.: NBPPL-004-104-00-P4M-A
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Annexure-I (Addendum)
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Annexure-I (Addendum)
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TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 2 OF 71

1.0 SPECIFIC TECHNICAL REQUIREMENTS

1.1 PRE-TREATMENT PLANT & LIQUID EFFLUENT TREATMENT (LET) SYSTEM

(REFER ENCLOSED P & ID FOR PRETREATMENT PLANT AND P&ID FOR LET SYSTEM)

Bidder to note that Pre-treatment Plant & LET System shall be a complete system which shall include
associated Civil, Mechanical, Electrical, Control & instrumentation work. All the work i.e. Mechanical
work, C&I, Electrical works (refer electrical, C&I for respective scope), CIVIL work (except for waste
service water sump & pump house of LET system) shall be in the scope of bidder. Broad scope of
supply has been listed below:-

i. Raw water inlet piping to aerator complete with piping, fitting and valves. The inlet piping is to include
motorised butterfly type control valve with necessary manual isolation/control valve and necessary
instrumentation.
ii. Channel from Aerator to Stilling Chamber as per P & ID enclosed for pre-treatment plant.
iii. One no. Stilling Chamber with instrumentation.
iv. Three (3) nos. parshall flumes with instrumentation.
v. Three (3) nos. Inlet Chambers.
vi. Two (2) nos. PT-CW High Rate Solid Contact Type Clarifiers and One (1) no. PT-DM High Rate Solid
Contact Type Clarifier with sampling points at different elevation of clarifiers.
vii. Clarifier bridge assemblies, hand railings, required motors, valves, piping, instrumentation etc.
viii. One (1) no. two storey chemical house building.
ix. Sludge disposal system from clarifiers with piping, valves, instrumentation up to sludge collection pit as
indicated in P & ID of Pre-treatment plant.
x. One (1) no. RCC Sludge Pit (in twin section) with common sump interconnected through valves.
xi. Two (2) nos. Sludge Disposal Pumps with piping, valves, fittings and instrumentation up to Ash Slurry
Sump.
xii. PT CW-Clarified Water channel up to Clarified Water Distribution Chamber & PT-CW Clarified Water
Storage Tank.
xiii. PT-DM Clarified Water Channel up to PT-DM Clarified Water Storage Tank.
xiv. One (1) no. PT-CW Clarified Water Storage Tank & Pump House and One (1) no. PT-DM Clarified
Water Storage Tank & Pump House.
xv. Two nos. (2 x 50%) Pressure Sand Filters for PT-CW Clarified Water with piping, instruments, valves
etc.
xvi. Two (2) (1W + 1S) Air Blowers for PT-CW Pressure Sand Filters with piping, valves, instrumentation
etc.
xvii. One (1) no. RCC Filter Backwash Pit (in twin section) for PT-CW Pressure Sand Filters with common
sump interconnected through valves.
xviii. Two (2) (1W + 1S) nos. Filter Backwash Pumps (for PT-CW Pressure Sand Filters Backwash) with
piping, valves, fittings and instrumentation up to Stilling Chambers of Clarifiers.
xix. Two (2) (1W + 1S) Air Blowers with piping, valves, instrumentation etc. common for Sludge Pit/
Backwash Pit with its internals (i.e.) casing, impeller, shaft etc. FRP lined to protect against corrosion
will be provided by bidder in clarifier sludge sump. Blower speed shall be limited to 1500 rpm. Noise
level of blowers should be limited to 85 dBA at 1 m from blowers. All the air blower shown in the P&IDs
& referred in the technical specification shall be provided in the acoustic enclosures.
xx. Two (2) nos. Alum Solution Preparation Tanks with motorised stirrer, flushing arrangement,
instrumentation, valves, fittings and piping up to the PT-CW Clarifiers and Lamella Clarifier/ Tube
Settler of LET system.
xxi. Five (5) nos. Alum Dosing Pumps [3 nos. (2W + 1S) for PT- CW Clarifiers & 2 nos. (1W + 1S) for
Lamella Clarifier/ Tube Settler of LET system] with Piping, valves & instrumentation etc.
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TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 3 OF 71

xxii. Two (2) nos. PAC Solution Preparation Tanks with motorised stirrer, flushing arrangement,
instrumentation, valves, fittings and piping up to the Clarifiers.
xxiii. Five (2) nos. PAC Dosing Pumps [3 nos. (2W + 1S) for PT CW-clarifiers & 2 nos. (1W + 1S) for
Lamella Clarifier/ Tube Settler of LET system] with Piping, valves & instrumentation etc.
xxiv. Two (2) nos. FeCl3 Solution Preparation Tanks with motorised stirrer, flushing arrangement,
instrumentation, valves, fittings and piping up to the Clarifiers.
xxv. Two (2) nos. FeCl3 Dosing Pumps [for PT-DM Clarifier] with Piping, valves & instrumentation etc.
xxvi. One (1) no. Filtered Water Overhead Storage Tank with float type valve, overflow & drain
arrangement, valves, instrumentation etc.
xxvii. One (1) no. Clarified Water Overhead Storage Tank with float type valve, overflow & drain
arrangement, valves, instrumentation etc.
xxviii. Two (2) nos. Weighing Scales, two (2) nos. electrically operated monorail hoist in chemical house, etc.
xxix. Two (2) nos. waste service water transfer pumps with piping (up to lamella clarifier of LET system),
valves, instrumentation etc. as indicated in P&ID of LET System and instruments installed in the sump
along with oil removal facility.
xxx. One (1) no. Lamella clarifier/ tube settler with one flash mixer and flocculation chamber at its
upstream, stirrer, piping, valves etc. as indicated in P&ID of LET System.
xxxi. One no. Central Monitoring Basin (CMB) in twin section with piping, valves/ gates, instrumentation etc.
as indicated in P&ID of LET System.
xxxii. Two (2) nos. Treated effluent disposal pumps with piping, valves, instrumentation etc. as indicated in
P&ID of LET System.
xxxiii. Two (2) nos. (1W+1S) flushing pumps shall be provided by the bidder for flushing chemical and sludge
lines.
xxxiv. Bidder to provide the toilet blocks (Gents, Ladies) in Chemical house of Pre-treatment plant and Waste
Service Water System/ LET system control room.
xxxv. All piping, valves, instruments as required for the system completion.
xxxvi. All other things are also included in scope of supply as specified in other part of the specification
including under design criteria and technical details.
xxxvii. Coating, rapping and protection of buried pipes will be in bidder’s scope.
xxxviii. All pipes, fittings etc. required for handrailing, platforms, and ladders shall be in the scope of bidder. All
insert plates, nuts and bolts, counter flanges wherever applicable shall be in the scope of bidder.
xxxix. Edge angle required in a proper shape for edge protection in civil works will be provided by bidder.
xl. All sluice gates shall be in the scope of bidder only.
xli. Complete civil work of pedestals/ buried piping shall be in bidder’s scope. All auxiliary steel structures
(U-clamps, nuts, bolts, channels etc.) for fixing the pipe on the pedestal or trestles shall be in the
scope of bidder.
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xlii. Bidder to note that surface flow rate of cascade aerator shall be 0.03 m /m /hr.
xliii. Bidder to note that clarifiers shall be provided with full bridge.
xliv. All motorized valves shall be provided with integral starter.
xlv. For calculation of pump head, bidder to follow the technical specification requirement. The exact static
head shall be finalized during detail engineering, and it can be 12 m for trestle routed.
xlvi. The top water level in the clarified water distribution chamber shall be 3.5 meter from finished ground
level. However the exact level shall be decided during detail engineering.
xlvii. Bidder to note that continuous chlorine will be dosed by chlorination plant vendor in stilling chamber
(Chlorine solution strength shall not be more than 2500 ppm). Bidder to take care while selection of
MOC due to effect of chlorine.
xlviii. All the first fill and one Year's topping requirements or 15 % of first fill quantity, whichever is more, of
consumable such as greases, oil, lubricants, servo fluids/ control fluids, which will be required to put
the equipment covered under the scope of specifications, into successful commissioning/ initial
operation and to establish completion of facilities shall be furnished by the Contractor. Suitable
standard lubricants as available in India are desired. Efforts should be made to limit the variety of
lubricants to minimum.
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TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 4 OF 71

xlix. Chemicals and Reagents to carry out Pre-commissioning, Commissioning, Trial Run, and
Performance Demonstration test.
l. Wherever terminal points between NBPPL and bidder indicated, bidder shall provide pipes with
counter flange.
li. Wherever local instruments for measurement of Flow, Pressure, Level is indicated in the P&ID, Bidder
to provide Diaphragm seal type instrument for Chemical (all type and concentration), corrosive,
viscous fluids application.
lii. One set of all special tools & tackles of reputed make necessary for proper maintenance or adjustment
of the equipments being supplied by the bidder, packed in permanent box.

1.1.1 DESIGN CRITERIA AND TECHNICAL DETAILS

1. The PT-CW Clarification Plant shall have 2 x 100% capacity Clarifiers. Design net output capacity of
3
each PT-CW Clarifier shall be 1550 m / hr. Pl. refer Technical Datasheet (Section:- C1, Sub-section:-
III). The Raw water analysis to be adopted for Design of Pre-treatment Plant shall be as indicated in
the specification.
2. The PT-DM Clarification Plant shall have 1 x 100% capacity Clarifiers. Design net output capacity of
3
PT-DM Clarifier shall be 110 m / hr. PT-DM Clarifier’s Technical requirements and associated
equipments shall be in line with PT-CW Clarifiers and its associated equipments. The Raw water
analysis to be adopted for Design of Pre-treatment Plant shall be as indicated in the specification.
3. The proposed schematic arrangement of the Pre-treatment Plant is detailed out in tender drawing titled
P & ID for Pre-treatment plant.
4. Stilling chamber, Clarifiers, Chemical storage/ preparation tanks in Chemical house shall all be of RCC
construction unless otherwise mentioned.
5. The hydraulic circuit of the complete Pre-treatment plant shall be designed in such a way that water
from Aerator shall flow by gravity up to the clarified water distribution chamber, PT-CW Clarified Water
Storage Tank, and PT-DM Clarified Water Storage Tank as the case may be under various flow rates
up to maximum flow.
6. The effluent water from the PT-plant shall meet the guaranteed parameters specified elsewhere.
7. Plant shall be designed considering the available head at the terminal point, water level of filtered
water sump/ clarified water storage tank and the head loss between the aerator to filtered water sump/
clarified water tank.
8. Hydraulics of the Complete Pre-treatment Plant shall be designed to take an occasional over loading
of 20% over the design flow.
9. Pre-treatment plant shall be designed such that any one PT-CW clarifier/ two PT-CW clarifiers can be
by passed.
10. Complete Pre-treatment Plant shall design to run continuously.
11. Layout for pre-treatment plant shall be designed in such a way that all units (e.g.- aerator, stilling
chamber, clarifier, inlet channel, chemical house first floor, gravity filter operating floor etc.) shall be
interconnected by at least 1 M wide walkway at appropriate elevations with hand-railing on both sides
and pathway at ground level.
12. Capacity of monorail hoists/ E.O.T crane or chain pulley block wherever indicated in Datasheet– A are
minimum and capacity of such hoists/ cranes etc. shall be suitable for handling 125% of maximum
weight to be handled during erection and maintenance of the equipments in the pump house, buildings
etc. as the case may be.
13. Operating platforms shall be provided for all the structures such as aerator, stilling chamber, clarifier,
sludge chamber etc. along with ladders and hand railing.
14. Potable Water Pumps (in NBPPL scope) and Filtered Water Transfer Pumps will be installed in PT-
CW Clarified Water Pump House and PT-DM Clarified Water Pump House respectively. Details of
Potable Water Pumps will be provided by NBPPL during detailed engineering.
15. All the sumps, tanks, reservoirs and other water retaining structures shall be provided with access
ladders/ rungs from operating platforms/ ground level as the case may be and de-watering pits one for
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TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 5 OF 71

each section. Handrailing will be provided by bidder for safety purpose in all civil structures. Supply
and erection of Hand railing as desired for safety purpose will be in bidder’s scope.
16. All the tanks shall be provided with vent, overflow, drain and sample connections. Effective capacity for
chemical tanks & water retaining structures/ tanks/ sumps means the capacity between the bottoms of
the overflow nozzle to the top of the outlet nozzle. Outlet nozzle centre line shall be kept at least 200
mm from the Invert Level of the chemical tanks/ water retaining structures/ tanks/ sumps. A minimum
free board of 300 mm shall be provided in all the water retaining structures of PT Plant (such as
Aerator, Stilling chamber, all the channels, Clarifiers, Clarified water tank, Overhead filtered water
tank, Sludge sump, Backwash water collection sump, Chemical tanks etc.) above the maximum water
level/ overflow level as the case may be excluding the thickness of the slab / beam thickness if any.
17. Maximum operating speed of all the pumps shall be limited to 1500 RPM or less unless specified
otherwise.
18. For all pumps, while calculating the pump head, 10% margin shall be considered on frictional losses.
19. Max. support length in meters for MS pipe shall be as follows:-

a) PIPE DIAMETER (MM) 1200 1000 800

b) SPAN (METERS) 12 10 10

For pipe sizes less than 800 NB, span shall be as per ANSI B31.1.

1.1.2 OTHER DESIGN AND CONSTRUCTION FEATURES

1.1.2.1 AERATOR

The aerator shall be of stepped design and shall allow water to flow downward after spreading over
inclined thin sheets and the turbulence is secured by allowing the water to pass through a series of
steps and baffles. Exposure time shall be suitably designed by providing adequate number of steps in
the aerator.

Water from aerator launder shall be led into the Stilling Chamber.

1.1.2.2 STILLING CHAMBER

The stilling chamber shall be provided with a baffle wall so that water shall enter the chamber from the
bottom and velocity of water rise through the stilling chamber shall be selected to avoid any turbulence
of the incoming water and volume of stilling chamber shall have a retention time of 1 minute. Draining
arrangement with a valve shall be provided for the stilling chamber.

1.1.2.3 CLARIFIERS

The type of clarifier shall be solid contact reactor type with integral variable speed impeller/ turbine to
internally re-circulate water and sludge at adjustable rate to produce consistent water quality at varying
hydraulic load and turbidity.

These clarifiers shall be provided with following features:-

1) The unit shall be designed with a minimum retention time of 90 minutes in the settling zone.
Larger retention time may be provided to meet the equipment guarantee.
3 2
2) The overall area of the unit shall be based on an average flow velocity not more than 3 m / m /
hr.
3
3) Weir loading shall not exceed 300 m / m/ day. For uniform overflow over weirs, triangular
notches (saw tooth weir) shall be provided as necessary.
4) Clear width of the bridge shall not be less than 1200 mm.
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TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 6 OF 71

5) Design of the sludge removal system should be such as to reduce loss of water during sludge
blow off within 3% of rated flow. Inlet portion of the unit, (i.e. pumps, stilling chamber, inlet
channel and clarifier) shall be designed to handle excess water to make good for water loss
during sludge blow-off.
6) The clarifier periphery (all around) shall have sufficient width (minimum 850 mm) to have an
easy walkway for general inspection. This walkway shall be provided with handrail along with
periphery access ladders (at least from two locations) with platforms and hand railing for the
clarifier for good approach. Permanent ladders shall also be provided (not rungs) for
approaching the sludge pipeline valves for maintenance. (However the sludge valves shall be
operatable from the top of the sludge chamber through head stock and extended spindle
arrangement.
7) The sludge blanket shall be suspended and maintained in the lower portion.
8) The clarifier unit shall be circular, central feed type with concentric recirculation zone (rapid
mixing) with sampling points at different elevation, reaction zone (slow mixing) and clarification
zone in RCC construction.
9) Bridge type rake arm and suitable equipment such as turbine/ impeller shall be provided for
internal sludge recirculation.
10) The design of the turbine/ impeller shall be such as not to break the flocks during recirculation.
11) Suitable mechanism for varying the recirculation rate shall also be provided such that the
reactor clarifier shall be capable of operating at varying hydraulic load and turbidity with
consistent effluent quality.
12) Clarifiers shall be provided with radial launders.
13) The bottom of clarifier shall be sloped towards the center and mechanically driven sludge
scraper and collector shall be used to remove the settled sludge down the sloping bottom to
the central sludge area. Rubber squeezer pads shall be provided on sludge scraper and
skimmer. Sludge removal system design shall consist of central sludge area with rotating
pickets and back flush arrangement for proper control of sludge accumulation at the bottom.
14) Suitable scum collecting arrangement shall be provided in the clarifying section for removal of
floating debris, foam etc. if possible. The scrapper shall consist of blades (Mild steel with
rubber inserts with bitumastic paint protective coating) which are inclined to the radius in the
opposite direction to that of the floor scrapper.
15) The rake bridge and agitators shall be constructed of structural steel and suitably braced to
provide rigidity.
16) Sludge blow off shall be effected by the static head of water in the clarifier unit. Sludge outlet
pipes from the concentrated sludge hopper shall be branched into main disposal line and
continuous sludge disposal line. Main sludge disposal line, which includes a blow-off valve,
shall drain sludge to the sludge disposal pump sump. This is an intermittent operation.
Continuous sludge disposal line consists of telescopic stand pipe, the top of which is
maintained at a desired elevation to ensure trickle flow of water or sludge water mixture to the
sludge sump. The de-sludging of clarifiers shall be done twice in a shift. The de-sludging of
one (1) Clarifiers shall not exceed one (1) hour. All equipments/ sumps shall be designed
accordingly.
17) Arrangement of clarifier sludge pit/ sump shall be as indicated in data sheet and schematic
drawings. Minimum capacity of each section of the pit shall be referred in the data sheets.
Bidder shall supply all necessary piping, valves and other accessories as required. Each
section of the pit shall be provided with agitation by recirculation (jetting nozzles) systems and
air agitation system.
18) Suitable sampling connections from the various levels and zones of clarifier and at the outlet
shall be provided for performance monitoring.
19) Generally each of the clarifier shall be provided with a gate at the outlet for isolation of any of
the clarifier for maintenance.
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TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 7 OF 71

1.1.2.4 OVERHEAD WATER STORAGE TANK

The Filtered Water Overhead Tank and Clarified Water Overhead Tank shall have approach from
chemical house through permanent staircases (RCC) and door. The water level in the tank shall be
maintained by means of a float operated valve. The tank shall be provided with an overflow and drain
connection with valve.

1.1.2.5 CHEMICAL HOUSE

i) Dosing Preparation Tanks:-

a) Alum Preparation Tanks: Two (2) numbers of tanks of RCC construction shall be provided. Each
tank shall be sized for holding alum solution (of about 10% W/ V concentration) for 12 hours
requirement of all the PT-CW Clarifiers & Lamella clarifier/ Tube settler of LET system at its design
capacity. Tanks shall be provided for dissolving alum basket motorised stirrer, level indicator/
transmitter, dissolving basket etc.

b) PAC Solution Preparation Tanks.: Two (2) numbers of tanks of RCC construction shall be
provided. Each tank shall be sized for 12 hrs. requirement of all the PT-CW Clarifiers and Lamella
Clarifier/ Tube Settler of LET System at design capacity. Tank shall be provided with motorised
stirrer, level indicator/ transmitter, dissolving basket etc.

c) FeCl3 Solution Preparation Tanks.: Two (2) numbers of vertical, atmospheric covered tanks of
MSRL/ FRP construction shall be provided. Each tank shall be sized for 12 hrs. requirement of PT-
DM Clarifier at design capacity. Tank shall be provided with motorised stirrer (MOC: SS 316 L/ MS
with FRP lining), level indicator/ transmitter, dissolving basket etc.

ii) Dosing/ Transfer Pumps:-

a) Alum dosing Pumps: Three (3) (2 W + 1S) pumps for PT-CW clarifiers and Two (2) (1W + 1S)
pumps for Lamella Clarifier/ Tube Settler, of simplex hydraulically operated diaphragm type
suitable for dosing alum at design dosage rate specified (suitable for alum solution of 10% W/ V
strength) and head as required. Capacity of alum dosing pumps shall be rounded to next higher 50
litre/ hr. increment.

Material of construction of Liquid end (pump head, valve, valve housing etc.), valve spring shall be
SS-316. Material of construction of Diaphragm, Packing shall be of PTFE. Shaft shall be Hardened
Steel (EN8-BS-970)/ AISI-316.

Pumps shall be provided with accessories such as Y-type suction strainers, pressure dampeners,
safety relief valves etc.

b) PAC solution Dosing Pumps: Five (5) numbers [3 nos. (2W+1S) for PT-CW clarifiers & 2 nos.
(1W+1S) for Tube Settler/ Lamella Clarifier of LET system] simplex hydraulically operated
diaphragm type pumps suitable for PAC solution dosing at design dosage rate specified & liquid
handled.

Material of construction of Liquid end (pump head, valve, valve housing etc.), valve spring shall be
SS-316. Material of construction of Diaphragm, Packing shall be of PTFE. Shaft shall be Hardened
Steel (EN8-BS-970)/ AISI-316.

Pumps shall be provided with accessories such as Y-type suction strainers, pressure dampeners,
safety relief valves etc.
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TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 8 OF 71

c) FeCl3 dosing Pumps: Two (2) (1W + 1S) pumps for PT-DM clarifier, of simplex hydraulically
operated diaphragm type suitable for dosing FeCl3 at minimum dosage rate of 15 ppm (suitable for
FeCl3 solution of 10% concentration) and head as required.

Material of construction of Liquid end (pump head, valve, valve housing etc.) shall be PP/ FRP/
CPVC/ Rubber Lined Steel. Material of construction of Diaphragm shall be of Teflon.

Pumps shall be provided with accessories such as Y-type suction strainers, pressure dampeners,
safety relief valves etc.

iii) Chemical house storage area, tanks, dosing pumps etc. equipments of PT Plant shall be sized for the
following minimum dosing requirements. Chemical storage room at ground floor of Chemical house
shall be designed to store these chemicals (for PAC, ALUM, & FeCl3) for minimum 15 days period:
 Alum: 40 ppm on 100% basis
 PAC : 10 ppm on 100% basis
iv) The storage area shall have suitable bins/ partitions sufficiently large enough to accommodate storage
requirement of PAC, Alum, & FeCl3. The chemical house shall have sufficient unloading space, wide
corridors for movement of chemicals etc.
v) In the first floor of chemical house, all chemical preparation tanks such as alum preparation tanks,
PAC preparation tanks, FeCl3 solution preparation tanks and respective dosing pumps shall be
located. Suitable space for maintenance of pumps, valves etc shall be provided to have clear access
to different units.
vi) Alum solution shall be dosed by simplex hydraulically operated diaphragm type pumps with facility for
adjusting manually the dosages rate of alum solution by micrometer dial.
vii) The chemical house shall be equipped with two weighing scales of platform & dial type suitable for
chemicals being handled. Range of weighing scale shall be suitable for weighing 0-500 Kg and 0-2000
Kg. Technical requirements of weighing scale shall be as specified in Datasheet – A.
viii) Suitable pressurized water connections shall be provided in alum piping network for flushing purpose.
Flushing connections should be provided at regular interval.
ix) Two numbers of electrically operated monorail hoist to be provided in chemical house and capacity of
the same shall be minimum 1 T. Capacity of the monorail hoist/ E.O.T crane or chain pulley block
wherever indicated in the data sheets are minimum and the capacity of such crane/ hoists shall be
suitable for handling 125% of the maximum weight to be handled during erection and maintenance of
the equipments in the pump house, building etc. as the case may be.
x) Slow speed agitators with reduction gear units for each alum solution preparation tank, PAC solution
preparation tanks, and FeCl3 solution preparation tanks shall be provided. The material of construction
of shaft & impeller of agitator shall be of Stainless Steel 316 Grade for Alum & PAC and SS316L for
FeCl3 application.
xi) Each of the chemical tanks (Alum and PAC) shall be provided with dissolving chamber of SS-316
grade. Overflow sampling and drain connections etc. shall be provided for all the tanks.
xii) Water required for preparation of chemical solution shall be taken from the overhead water tank
located on top of chemical house.

xiii) Overflow & Drain Disposal System

o Overflow & drains from the various chemical tanks and floor wash drains of chemical house
building (except overflow from O/H water storage tanks) shall be led to the PT Plant Clarifier
sludge sump.
o Overflow flow & drains from structures and piping handling clear raw water, clarified water and
filtered water in PT Plant such as aerator, stilling chamber, inlet chamber shall be led up to the
filter backwash sump.
o Overflow from treated water tanks, service water tanks shall be led to nearest plant drain.
 NP-17
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 9 OF 71

o Concrete sewerage pipe/ Hume pipe shall not be used for any of the drain disposal system.
Ductile/ Cast Iron pipes or Carbon steel (mild steel pipes) pipes may be used for drain disposal
system.

xiv) Weighing Scales

a) The weighing scale shall be of platform type, consisting of compound levers, food receptacle in the
form of a platform and coupled to a direct reading, dial type indicator and BSI standard/approved.
a) Suitable balancing arrangement shall be provided to take into account daily wear and tear.
b) The platform will be provided with a locking arrangement which will permit placement of the load
continuously on it without its weight being transferred to the levers and measuring system. The
lock will be released only during taking a reading on the machine.
c) The platform shall be capable of accepting concentrated loading.
d) The weighing scale shall be suitable for weighing miscellaneous chemicals like alum, lime, soda
ash, soda flake, Coagulant aid etc.
e) All graduations in weighing instruments shall consist of notches or uniform lines, sharply defined
which may be painted, incised or embossed so that the position of all pointers or sliding poles is
easily readable. All number graduations and their subdivision shall be marked by line longer than
the minor graduation and the minimum distance between any two considered graduations shall be
1.5 mm. The knife edges shall be of agate or of suitable quality steel. The bearings shall be of
suitable quality steel.
f) Knife edges and bearings shall be accurately and firmly secured preferably by shanks and nuts or
by bolts and nuts or by set screws. The knife edges and bearings shall be protected against
corrosion and dirt. Racks and pinions shall be suitable hard wearing materials and shall be
finished smooth.
g) Least account of the dial limits of sensitiveness and greatest error for platform weighing scales
shall be as follows:-

Capacity Least Sensitiveness Greatest error allowed in Greatest error allowed in

count when fully loaded excess or deficiency when excess or deficiency when
fully loaded quarter of full load is loaded
100 kg 200 gm 10 gm
300 kg 500 gm 60 gm
A weight corresponding Within half the limits of
500 kg 1 kg 100 gm
to one half of the internal error prescribed for full
1000 kg 2kg 125 gm
minimum graduation. load.
2000 kg 2kg 250 gm
3000 kg 2kg 300 gm

h) Marking sealing and testing shall be line with IS: 1432. The manufacturer shall conduct all test
required to ensure equipments conform to the requirements of the applicable Codes/standards.
All material test certificates shall be made available to the owner.
i) Certificate of verification from Indian controller of weights and measures shall be furnished along
with weighing scale.

xv) Metering Pumps

a) Pumps shall be simplex displacement hydraulically operated diaphragm design, driven by squirrel
cage induction motor through suitable speed reduction unit. Maximum pump stroke speed shall not
exceed 100 per minute.
b) The stroke shall be continuously adjustable to give a capacity variation 10-100% range while the
pumps are running or stopped. Adjustment of capacity shall be done by automatically from remote
location and / or manually (micrometric adjusting type) locally for each of the pump as described
elsewhere.
 NP-18
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 10 OF 71

c) Capacity variation may be effected by changing eccentricity of the driving crank or by suitable
hydraulic circuit. Pump accuracy shall be industry standard + 1% of capacity setting.
d) Pumps shall be provided with an integral relief valve, spring operated, to release pressure when
delivery line blockage occurs.
e) Crank case shall be constructed of high quality cast iron which will also house the gear box and
guides for cross head.
f) Guided, controlled travel, double-ball check valves or equivalent, shall be provided both on the
suction and discharge sides. Suitable gland seal be provided to prevent leakage.

1.1.2.6 WASTE SERVICE WATER TREATMENT SYSTEM

The complete treatment plant shall be designed to handle the rated flow. Hydraulics of the plant shall
such as to take an occasional overloading of 20% of the design flow rate.

Design conditions for tube settlers/ lamella clarifiers:-

Inlet quality Outlet quality

i) Turbidity 500 ppm (max.) 10 ppm (max.)
ii) Oil content 50 ppm (max.) 5 ppm (max.)

A. Waste water collection sump & pumping scheme [CIVIL Design & CIVIL Work excluded
from Bidder’s scope]: The waste water shall be collected in an underground RCC sump. For this
purpose, NBPPL shall construct the connecting channel from the existing drains up to the pit.
Recirculation system for proper mixing of effluent with the help of motor operated valves at pumps
discharge and in recirculation line shall be provided by bidder. Oil removal facility shall be provided
along with oil skimmer, oil drum etc. as specified elsewhere.

B. Tube Settlers/ Lamella Clarifiers:

a) Tube settler/ Lamella clarifier shall be capable of handling the specified design flow rate
(mentioned in Data Sheet) and producing effluent water quality as indicated.
b) Each tube settler/ Lamella Clarifier shall be provided with one flash mixer and Flocculation
Chamber at its upstream. Chemical shall be added to the wastewater in the flash mixer. Flash
mixer shall be of R.C.C. construction. Flash mixer shall be circular/rectangular type. Water
from the flash mixer shall flow to adjacent flocculation chamber by gravity. Suitable
mechanical stirrer, .driven by electric motor through speed reducing gearbox, shall be
provided in each flash mixer to ensure adequate mixing of chemicals with the Effluent waste
water. Stirrer blades shall be mounted on vertical shaft. Vertical baffles projecting 1/10 to 1/12
tank diameter, at least, 4 places along the walls of the tank shall be provided to reduce
rotational movement of vortex formation around the shaft of the stirrer and prevent short-
circuiting. Flash mixer shall provide minimum one-minute storage at the design flow rate of the
flash mixer.
c) Water from flash mixer shall flow to a flocculation chamber by gravity. Adequate retention time
shall be provided for the incoming water to allow formation of uniform flocs. The flocculation
chamber shall be of circular/rectangular type with suitable mechanical agitator driven by
electric motor through speed reducing gearbox. Water from the bottom of flocculation chamber
shall flow to the Tube Settler / Lamella Clarifier by gravity. The . . flocculation chamber shall
provide minimum 10 minute storage at the design flow rate of the Tube Settler / Lamella
Clarifier. Designs with flocculation chamber and separator integral in the same unit are also
acceptable.
d) Tube settler/ Lamella Clarifiers shall be of RCC and of proven design. These shall be provided
with walkway (bridge) and platform to approach all the internals. Clear width of the bridge shall
not be less than 1200 mm.
 NP-19
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 11 OF 71

e) All metallic parts inside the tube settler/ Lamella Clarifiers coming in contact with water shall
be painted with three (3) coats of epoxy paint over one (1) coat of primer to prevent corrosion
Total thickness 300 micron. Other components shall be painted with one coat of red lead
primer and three coats of suitable rust preventing paint Total thickness 200 micron. The
concrete parts coming in contact with water shall be painted with three (3) coats of Bitumastic
heavy-duty paint of 400 microns thick.
f) Design of the sludge removal system should be such as to reduce loss of water during sludge
blow off within 5% of rated flow.
g) The tube settler/ Lamella Clarifiers periphery shall have sufficient width to have an easy
walkway along-with hand-railing for general inspection. Access ladders (at least from two
locations) with platforms and hand-railing shall be provided in the separator for good
approach. However, the manual sludge valves shall be operable from the top of the sludge
chamber through head stock and extended spindle arrangement.
h) Suitable sampling connections shall be provided for performance monitoring.
i) The tube settler/ Lamella Clarifiers shall be circular/rectangular with distinct tube / plate
separation zones, sludge thickener zone, clear water zone and oil skimming zone. The tube
settler/ Lamella Clarifiers shall be counter flow or cross flow type. Co-flow type units are not
acceptable.
j) The unit shall be designed with minimum side water depth of 4 M. The overall area of unit
3 2
shall be based on an average flow velocity not more than 5 m / hr./ m .
k) The inclined tubes/plates shall be spaced so that stable flow conditions are available. The flow
through the tube/plates shall be viscous/laminar. The cross sectional area of each tube shall
be such that the effective hydraulic diameter is 80 mm (min). The material of tube pack shall
be UV inhibited virgin PVC.
l) In case of plate type separator the distance between the successive plates shall be 50 mm
(min). The plates shall be made of GRP (glass reinforced plastic). The resin for the
manufacturing of GRP plates shall be orthophthallic type.
m) The length of the tubes/plates through which the water flow shall not be less than 1.5 M.
n) The tubes/plates shall be inclined by 50-80 deg. angle to the horizontal. The tubes/plates shall
be arranged such that the complete water travels through all the tubes across the cross
section of separator.
o) To remove settled particles from the plates/tubes suitable water jet arrangement shall be
provided. Pumping and piping arrangement shall be separately provided for this purpose. The
tube/ plates shall be easily accessible for the cleaning purpose. The. tube pack / plates shall
be placed inside the separator such that these may be individually removed for maintenance
even when separator is operating.
p) The entire pack shall be rigid and 'shall not deflect by self-weight, water load or operator
movement over the pack. Special features of pack/ plate support arrangement and
maintenance shall be brought out in the bid.
q) Treated water shall be collected in a trough provided with adjustable weir.
r) The unit shall be capable of delivering constant effluent water quality without any sludge/oil
carryover, even at the time of rapid increase in influent water flow or change in influent water
quality, or changes in raw water temperature.
s) The bidder shall justify the design basis of entire plate/tube type separator unit and individual
components of the entire unit with backup calculations and also by means of supplying
documentary evidence from their earlier installed plants in the form of drawings, certificates,
etc.
t) The tube settler/ Lamella Clarifiers shall employ positive removal system of consistent density,
central sludge concentrating sump, water flushing nozzles etc. as per the standard design of
manufacturer. Sludge removal system shall be designed to thicken the sludge to minimum 2%
consistency before disposing from separator bottom. All the pipelines carrying the sludge shall
be provided with flushing connection. The pumps and piping if required for flushing purpose
 NP-20
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 12 OF 71

shall also be separately provided. Angle of inclination of sludge hopper shall be minimum 55°
to horizontal plane for effective collection of sludge.
u) Sludge blow-off shall be effected by the static head of water in the Tube settler/Lamella
Clarifiers. Sludge outlet pipe from the concentrated sludge hopper shall be branched into main
disposal line. Main sludge disposal line should consist of blow-off valve which would be
operated manually and drain sludge to the sludge disposal sump. This would be an
intermittent operation. Continuous sludge disposal line shall consist of a telescopic stand pipe,
the top of which would be maintained at a desired elevation to ensure trickle flow of water of
sludge water mixture to the sludge sump.

C. Central monitoring basin:

a) Number of tanks/ sumps, minimum capacity of each section of CMB shall be referred in data
sheets and P&ID for LET system.

1.1.3 PAINTING

a) All the equipments such as pumps, piping etc of this system shall be protected against external
corrosion by providing suitable painting as mentioned below.
b) All the metallic parts of equipments of Complete Pre-treatment plant & LET System which are
embedded in concrete or in contact with water shall be painted with three coats of Bitumastic
heavy duty paint over a coat of primer to prevent corrosion unless otherwise specified and total
thickness shall be 400 microns. All other parts of the PT plant shall be painted with one coat of
primer and three coats of chlorination rubber paint and total thickness shall be 200 microns.
c) Buried portion of raw water feed pipe from Inlet channel to clarifiers shall be encased with concrete
and externally painted with epoxy for the portion inside the clarifiers.
d) Painting of vessels, tanks & piping shall be as specified elsewhere.
e) The surfaces of stainless steel, Galvanised steel, Gunmetal, Brass, Bronze and non-metallic
components shall not be applied with any painting.
f) The steel surface to be applied with painting shall be thoroughly cleaned before applying painting
by brushing, shot blasting etc. as per the agreed procedure.
g) External Painting of surfaces of other equipments of PT System (such as pumps, valves etc)
exposed to (outdoor installation) atmosphere, a coat of chlorinated rubber based zinc phosphate
primer of minimum thickness DFT of 50 microns followed up with undercoat of chlorinated rubber
paint of minimum DFT of 50 microns shall be applied. Then, intermediate coat consisting of one
coat of chlorinated rubber based paint pigmented with Titanium di-oxide with minimum DFT of 50
microns and topcoat consisting of two coats of chlorinated rubber paint of approved shade and
colour with glossy finish and DFT of 100 microns shall be provided. Total DFT of paint system
shall not be less than 200 microns. For the steel surfaces inside the (indoor installation) building, a
coat of read oxide primer of minimum thickness of 50 microns followed up with undercoat of
synthetic enamel paint of minimum thickness of 50 microns shall be applied. The top coat shall
consist of two coats each of minimum thickness of 50 microns of synthetic enamel paint and thus
total thickness shall be minimum 200 microns.
 NP-21
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 13 OF 71

1.2 RO-DM PLANT:-

(REFER ENCLOSED P & ID FOR RO-DM PLANT)

Complete Reverse Osmosis with mixed bed combination Plant (skid mounted) including complete
Ultrafiltration system/skid, UF permeate-cum-back wash water storage tank, UF recirculation fast flush
tank with UF fast flush pumps, micron cartridge filters, RO High pressure feed pumps, completely skid
mounted RO block, Degasser tower and Degassed water storage tanks, Degassed water pumps, RO
chemical (dosing system, RO Chemical cleaning skid, Mixed bed exchangers along with regeneration
system including acid/ alkali unloading, storage & dosing system, waste neutralising and disposal
system, DM water Regeneration pumps, MB blowers, degassed blowers, interconnecting piping,
fittings, valves, etc., first fill of filter media/ resin for all units, 25 NB Stainless steel DM water line from
MB header to all the laboratory rooms with isolation valves.

Bidder to note that RO-DM Plant shall be a complete system which shall include associated
Mechanical, Electrical, Control & Instrumentation work. All the work i.e. Mechanical work, C&I,
Electrical works (refer Electrical, C&I for respective scope), All CIVIL work including building &
foundation of equipments shall be excluded from the scope of bidder. Broad scope of supply has been
listed below:-

i. Two nos. (2 x 100%) filtered water transfer pumps along with motor, piping, valves, fittings,
instrumentation and associated accessories.
ii. Two (2 x 100%) PT-DM Pressure Sand Filters along with piping, valves, fittings, instrumentation and
associated accessories.
iii. 2 x 50% Ultrafiltration System (Skid based) along with piping, valves, fittings, instrumentation and
associated accessories.
iv. 3 x 50% UF Backwash Pumps along with motor, piping, valves, fittings, instrumentation and
associated accessories.
v. Two (2X100%) nos. of UF Air Blowers along with piping, valves, fittings, instrumentation and
associated accessories.
vi. 2 x 100% simplex strainers at Inlet to each UF skid along with necessary piping, valves, fittings,
instrumentation and associated accessories.
vii. One (1) no. UF Chemical Cleaning System consisting of 1 no. (1 x 100%) UF Chemical Cleaning Tank
and 2 nos. (2 x 100%) UF Chemical Cleaning Dosing Pumps along with motor, piping, valves, fittings,
instrumentation and associated accessories.
viii. One (1) no. Acid Dosing System (for dosing Acid in UF backwash line to UF System) consisting of 1
no. (1 x 100%) Acid Measuring Tank and 2 nos. (2 x 100%) Acid Dosing Pumps along with motor,
piping, valves, fittings, instrumentation and associated accessories.
ix. One (1) no. Alkali Dosing System (for dosing Alkali in UF backwash line to UF System) consisting of
1 no. (1 x 100%) Alkali Measuring Tank and 2 nos. (2 x 100%) Alkali Dosing Pumps along with motor,
piping, valves, fittings, instrumentation and associated accessories.
x. One (1) no. Hypo Dosing System (for dosing Hypo in UF backwash line to UF System) consisting of 1
no. (1 x 100%) Hypo Measuring Tank and 2 nos. (2 x 100%) Hypo Dosing Pumps along with motor,
piping, valves, fittings, instrumentation and associated accessories.
xi. One (1) (1 x 100%) basket strainer in UF Backwash Inlet Line along with necessary piping, valves,
fittings, instrumentation and associated accessories.
xii. One (1) no. Silt Density Index at the inlet to UF permeate water storage tank.
xiii. One (1) no. (1 x 100%) UF Permeate Water Storage Tank along with piping, valves, fittings,
instrumentation and associated accessories.
xiv. 3 x 50% UF Permeate Transfer Pumps along with motor, piping, valves, fittings, instrumentation and
associated accessories.
 NP-22
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 14 OF 71

xv. 3 x 50% Micron Cartridge Filters (for RO Module Stage-1) along with piping, valves, fittings,
instrumentation and associated accessories.
xvi. One (1) no. Acid Dosing System (for dosing Acid before Micron Cartridge Filter) consisting of 1 no. (1 x
100%) Acid Measuring Tank and 2 nos. (2 x 100%) Acid Dosing Pumps along with motor, piping,
valves, fittings, instrumentation and associated accessories.
xvii. One (1) no. Scale Inhibitor Dosing System (for dosing Scale Inhibitor before Micron Cartridge Filter)
consisting of 1 no. (1 x 100%) Scale Inhibitor Measuring Tank and 2 nos. (2 x 100%) Scale Inhibitor
Dosing Pumps along with motor, piping, valves, fittings, instrumentation and associated accessories.
xviii. One (1) no. SMBS Dosing System (for dosing SMBS before Micron Cartridge Filter) consisting of 1 no.
(1 x 100%) SMBS Measuring Tank and 2 nos. (2 x 100%) SMBS Dosing Pumps along with motor,
piping, valves, fittings, instrumentation and associated accessories.
xix. 1 no. pH, 1 no. Conductivity and 1 no. Oxidation reduction potential analyzer along with their mounting
accessories.
xx. Thee (3) nos. (3 x 50%) High Pressure RO-Feed Pumps for RO Module Stage-1 along with motor,
piping, valves, fittings, instrumentation and associated accessories.
xxi. 2 x 50% RO Module for Stage-1 along with piping, valves, fittings, instrumentation and associated
accessories.
xxii. One (1) no. Control valve at Inlet to each RO Module Stage-1 and one (1) no. Control valve in each
RO-Module Stage-1 Reject line.
xxiii. 3 x 50% Degassed Water Storage Tanks along with piping, valves, fittings, instrumentation and
associated accessories.
xxiv. Total three (3) nos. Degassed Towers (one for each Degassed Water Storage Tank) along with piping,
valves, fittings, instrumentation and associated accessories.
xxv. Four (4) nos. of Degassed Blower (one per tower and one common standby) along with piping, valves,
fittings, instrumentation and associated accessories.
xxvi. Four (4) nos. of Degassed Water Transfer Pumps (one per tank and one common standby)along with
piping, valves, fittings, instrumentation and associated accessories.
xxvii. 3 x 50% Micron Cartridge Filters (for RO Module Stage-2) along with piping, valves, fittings,
instrumentation and associated accessories.
xxviii. Thee (3) nos. (3 x 50%) High Pressure RO-Feed Pumps for RO Module Stage-2 along with motor,
piping, valves, fittings, instrumentation and associated accessories.
xxix. 2 x 50% RO Module for Stage-2 along with piping, valves, fittings, instrumentation and associated
accessories.
xxx. One no. pH analyzer at common discharge header of RO Stage-II.
xxxi. One (1) no. (1 x 100%) RO Stage -2 Permeate Water Storage Tank along with piping, valves, fittings,
instrumentation and associated accessories.
xxxii. Three (3 x 50%) RO Permeate Transfer Pumps along with motor, piping, valves, fittings,
instrumentation and associated accessories.
xxxiii. Three (3 x 50%) nos. Mixed bed exchangers along with inlet distribution, under drain collecting
systems and regenerant inlet distribution system/ middle collector, Automatic block and bleed valves at
the regenerant inlet line, piping, valves, fittings, instrumentation and associated accessories.
xxxiv. Two (2 x 100%) nos. of MB Air Blowers along with piping, valves, fittings, instrumentation and
associated accessories.
xxxv. Two (2 x 100%) nos. of DM Regeneration Pumps for MB regeneration along with piping, valves,
fittings, instrumentation and associated accessories.
xxxvi. One no. DM-Filtered water overhead storage tank, placed at top of DM plant building, along with
piping, valves, fittings, and instrumentation etc.
xxxvii. One no hose station for transfer of hydrochloric acid (30-33% HCL) consisting of two (2) sets of hoses
each of size 80 mm NB (minimum) @ 10 meters (minimum), provided along with coupling &
diaphragm type isolation valves.
 NP-23
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 15 OF 71

xxxviii. One no hose station for transfer of Alkali (48% NaOH) consisting of two (2) sets of hoses each of size
80 mm NB (minimum) @ 10 meters (minimum), provided along with coupling & diaphragm type
isolation valves.
xxxix. Two (2 x 100%) nos. Alkali Unloading cum Transfer Pumps along with motor, piping, valves, fittings,
instrumentation and associated accessories.
xl. Two (2 x 100%) nos. Acid Unloading Pumps along with motor, piping, valves, fittings, instrumentation
and associated accessories.
xli. One (1) no. Bulk Acid Storage Tank complete with integral pipe works, valves, level transmitter, level
gauges, fume absorber, water seal pot and all other accessories required.
xlii. One (1) no. Bulk Alkali Storage Tank complete with integral pipe works, valves, level transmitter, level
gauges, CO2 absorber, water seal pot and all other accessories required.
xliii. One (1) no. Acid Measuring Tank complete with integral pipe works, valves, level transmitter, level
gauges, fume absorber, water seal pot and all other accessories required.
xliv. One (1) no. Alkali Measuring Tank complete with integral pipe works, agitator, valves, level transmitter,
level gauges, CO2 absorber, water seal pot and all other accessories required.
xlv. One (1) no. Alkali Preparation Tank complete with integral pipe works, agitator, valves, level
transmitter, level gauges, CO2 absorber, water seal pot and all other accessories required.
xlvi. Two (2 x 100%) nos. Acid Dosing Pumps along with motor, piping, valves, fittings, instrumentation and
associated accessories.
xlvii. Two (2 x 100%) nos. Alkali Dosing Pumps along with motor, piping, valves, fittings, instrumentation
and associated accessories.
xlviii. Two (2) nos. Mixing Tees (one for Acid Solution Preparation & one for Alkali Solution Preparation).
xlix. One (1) number Activated carbon filter (ACF) for alkali complete with internals, integral pipe works,
valves, instruments, and all other accessories as required.
l. One (1) no. Hot Water Tank with 2 x 50% electrical heating coil for heating of alkali diluent water, in a
tank of mild steel rubber lined construction complete with integral pipe works, valves, instrumentation
and all other accessories required.
li. One (1) no. Neutralizing Pit (N-pit) of RCC construction (civil work not in bidder’s scope) in two
compartments with acid and alkali resistant tiles. However, isolation gates along with pumps, priming
tanks, piping shall be in bidder’s scope.
lii. Two (2) numbers (1W + 1S) Effluent Disposal cum Recirculation Pumps of horizontal centrifugal type
with priming arrangement (two priming tanks) and final disposal to LET System-Central Monitoring
Basin. Proven agitation system like air agitation, venturi mixing etc. shall be provided in addition to
recirculation from pumps.
liii. One no pH Analyzer at Effluent Discharge common header.
liv. One (1) no. Acid Measuring Tank for N-PIT complete with integral pipe works, valves, level gauges,
fume absorber, water seal pot and all other accessories required.
lv. One (1) no. Alkali Tank for N-PIT complete with integral pipe works, agitator, valves, level gauges, CO2
absorber, water seal pot and all other accessories required.
lvi. One (1) no. RO Chemical Cleaning System consisting of 1 no. (1 x 100%) RO Chemical Cleaning
Tank and 2 nos. (2 x 100%) RO Chemical Cleaning Pumps (centrifugal type) along with motor, piping,
valves, fittings, instrumentation and associated accessories.
lvii. One (1 x 100%) no. Micron Cartridge Filters (for RO MEMBRANE CLEANING SYSTEM) along with
piping, valves, fittings, instrumentation and associated accessories.
lviii. One (1) no. pH analyser, One (1) no. Silica analyser, & One (1) no. Conductivity analyser at the outlet
of each MB unit.
lix. All piping, valves, instruments, equipments as required for the system completion.
lx. All other items are also included in scope of supply as specified in other part of the specification
including under design criteria and technical details.
lxi. Coating, rapping and protection of buried pipes as per IS 10221 or AWWA C 203 will be in bidder’s
scope.
lxii. Start-up and commissioning spares as required.
 NP-24
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 16 OF 71

lxiii. Mandatory spares as listed in technical specification.

lxiv. Hangers and supports for all the piping as per the requirement shall be in bidder’s scope.
lxv. Embedment plates with lugs shall also be provided by bidder as per system requirement.
lxvi. All channels & brackets, mounting plates as required for mounting of motors, pumps, stirrers, tank etc.
lxvii. shall be in bidder’s scope.
lxviii. All pipes, fittings etc. required for hand railing, platforms, and ladders shall be in the scope of bidder.
All insert plates, nuts and bolts, counter flanges wherever applicable shall be in the scope of bidder.
lxix. Edge angle required in a proper shape for edge protection in civil works will be provided by bidder.
lxx. Pipe racks shall be provided by NBPPL/NTPC wherever available, wherever pipe racks are not
available, pipe shall be laid on pedestals (pedestals by NBPPL). All auxiliary steel structures (U-
clamps, nuts, bolts, channels etc.) for fixing the pipe on the pedestal or trestles/ rack shall be in the
scope of bidder.
lxxi. All necessary structural steel for pipe supporting structure, platforms, walkways and access stairs,
mechanical plant and equipment, mechanical services and pipe work associated with RO-DM PLANT.
lxxii. All motorized valves shall be provided with integral starter.
lxxiii. One set of all special tools & tackles of reputed make necessary for proper maintenance or adjustment
of the equipments being supplied by the bidder, packed in permanent box.
lxxiv. Monitoring gadgets, instruments and equipments required for maintenance (till Demonstration/ PG test
and plant handover).
lxxv. Instrument hook up material shall be in bidder’s scope.
lxxvi. For calculation of pump head, bidder to follow the technical specification requirement. The exact static
head shall be finalized during detail engineering, and it can be 12 m (min.) for trestle routed.
lxxvii. All the first fill and one Year's topping requirements or 15 % of first fill quantity, whichever is more, of
consumable such as greases, oil, lubricants, servo fluids/control fluids .
lxxviii. Wherever terminal points between NBPPL and bidder indicated, bidder shall provide pipes with
counter flange.
lxxix. Wherever local instruments for measurement of Flow, Pressure, Level is indicated in the P&ID, Bidder
to provide Diaphragm seal type instrument for Chemical (all type and concentration), corrosive,
viscous fluids application.
lxxx. All the first fill and one Year's topping requirements or 15 % of first fill quantity, whichever is more, of
consumable such as greases, oil, lubricants, servo fluids/ control fluids, which will be required to put
the equipment covered under the scope of specifications, into successful commissioning/ initial
operation and to establish completion of facilities shall be furnished by the Contractor. Suitable
standard lubricants as available in India are desired. Efforts should be made to limit the variety of
lubricants to minimum.
lxxxi. Chemicals and Reagents to carry out Pre-commissioning, Commissioning, Trial Run, and
Performance Guarantee test.
lxxxii. Any item/ work either supply of equipment or erection material which have not been specifically
mentioned in but are necessary to complete the woks for trouble free and efficient operation of the
plant shall be deemed to be included within the scope of this specification and shall be in bidder’s
scope and will be supplied by bidder without any commercial, technical and delivery implication to
NBPPL.

1.2.1 DESIGN CRITERIA AND TECHNICAL DETAILS

i. DM plant consists of two streams of DM plant each of net output capacity (from each MB) 35 m3/ hr. of
D.M. water of required quality. Bidder to design the complete RO-DM plant accordingly.

ii. The DM plant feed water shall be pumped from PT-DM Clarified Water Storage Tank located near PT
Plant area with the help of 2 nos. (1W + 1S) filtered water transfer pumps. Inlet water quality to DM
plant for the purpose of designing RO-DM plant shall be as per Annexure-I.
 NP-25
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 17 OF 71

iii. The operation of UF+RO+MB based DM plant shall be semi-automatic through Water System
DDCMIS (DCS based) with provision for manual operation. Necessary interlocks and instrumentation
for safe operation of the plant shall be provided.

iv. The effluent water from the RO-DM plant shall meet the guaranteed parameters specified elsewhere.

v. All the tanks shall be provided with vent, overflow, drain and sample connections. Effective capacity for
tanks/ sumps means the capacity between the bottoms of the overflow nozzle to the top of the outlet
nozzle. Outlet nozzle centre line shall be kept at least 200 mm from the Invert Level of the tanks/
sumps. A minimum free board of 300 mm shall be provided above the maximum water level/ overflow
level as the case may be.

vi. For all pumps, while calculating the pump head, 10% margin shall be considered on frictional losses.

vii. Max. support length in meters for MS pipe shall be as follows:-

a) PIPE DIAMETER (MM) 1200 1000 800

b) SPAN (METERS) 12 10 10

For pipe sizes less than 800 NB, span shall be as per ANSI B31.1.

1.2.2 OTHER DESIGN AND CONSTRUCTION FEATURES

1.2.2.1. FILTERED WATER FEED PUMPS

Two nos. (2x100 %) filtered water transfer pumps of vertical centrifugal type shall be provided for
feeding the water to UF system of RO based DM plant of suitable capacity & head as per UF system
requirement. These pumps will take suction from PT-DM Clarified Water Storage Tank which is a part
of PT plant.

1.2.2.2. UF SYSTEM

Pressurized UF system (2 x 50%) is envisaged for further filtration and removal of suspended
particles, to achieve the design SDI value of final permeate. The water from filtered water storage tank
is pumped to UF system which includes ultra-filter membrane modules. Water is filtered and then
stored in the UF permeate storage tank. The UF membranes are densely packed into modular
components to maximize surface area. Necessary automatic backwash flushing and membrane
cleaning system are envisaged (as per membrane manufacturer recommendation) for smooth trouble
free operation. UF permeate transfer pumps are provided to transfer feed water to RO system via
cartridge filter.

 UF streams shall be pressurized type. The pressure tube shall be side port type and of FRP
material.
 The diameter of pressure tube shall not exceed 200 mm (8.0 inch).
 Rated pressure of pressure tubes shall be 250 PSI or at least 10% higher than maximum pressure
encountered, whichever is higher.
 Isolation valves shall be provided to isolate any of the pressure tube without affecting plant
operation.
 Membranes shall be of hollow fiber type of PVDF or Polysulfone polymeric material. The pore size
of membranes shall not be more than 0.04 microns. Gross flux of membranes shall not exceed 50-
60 ltrs. per hour per square meter (LMH).
 NP-26
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 18 OF 71

 Each stream shall be provided with 2 x 100% simplex strainers at inlet to membrane skid. Pressure
indicators at upstream and downstream of each strainer and pressure differential switch across
each strainer shall be provided.
 Membrane cleaning system like chemical preparation cum dosing tanks (1 no. for each type
chemical) and dosing pumps (2 x 100% dosing pumps for each type of chemical) etc. shall be
provided as per standard practice of ultra-filtration system designer/ recommendation of membrane
manufacturer. The preparation cum dosing tank shall be of MSRL/ FRP construction with minimum
6.0 mm thickness.
 UF permeate storage tank shall store water to supply feed water to Reverse Osmosis (through
micron cartridge filter) system on continuous basis and to provide water for back washing of Ultra
filtration membranes. Capacity of this tank shall be calculated based on backwashing cycle and
time taken for backwashing. A margin of minimum 50% of back wash water requirement shall be
considered while calculating capacity of this tank.
 Back washing of membranes shall be done automatically. However, CEB shall be decided by
manufacturer. This back wash water shall be pumped to clarifiers of Pre-Treatment plant.
 Arrangement/facilities for Direct Integrity Testing, like air pressure system, sonic leak detection etc.,
to detect any leak from fibres/ membranes/ cartridges/ modules, gaskets, values, fitting etc. which
may contaminate the filtrate are to be provided.

1.2.2.3. CARTRIDGE FILTERS

Three (3 x 50%) cartridge filters shall be provided in the upstream of each RO stage (i.e. stage I & II).

 Cartridge filter vessels shall have a capacity sufficient to hold the required number and size of the
cartridge elements to filter feed water.
 Extent of filter fouling shall be identified by measuring a differential pressure drop across the inlet &
outline line of a Cartridge filter. Cartridge vessel shall be provided with pressure relief valve, drain
valve and vent valve.
 The filter elements shall be cylindrical cartridges, constructed from continuously wound
polypropylene fibers, which have a 5 micron nominal 90% efficient rating. The filter elements used
in the membrane cleaning system shall be identical to the filter elements used to treat the RO feed
water.
 Cartridge shall be self-supporting with no reinforcing structures or resins.
 Polypropylene material shall be 100% polypropylene with no binders, resins lubricants or other
residuals from the manufacturing process.
 The filter vessel shall be designed in accordance with ASME boiler and Pressure vessel code
section VIII, division-I. Each vessel shall have type bolts and nuts of SS-304. Each vessel shall
have a cover gasket with Buna N "O" rings. The vessel shall be provided with both clean and dirty
water drain nozzles, as well as an air vent at the top. Each vessel shall be provided with a cover-
lifting davit arrangement capable of lifting the cover and swinging it to the side. Each vessel shall be
provided with a flanged inspection port shall be installed on the clean side plenum 90 degree from
the inlet centre line.

1.2.2.4. HIGH PRESSURE PUMPS

3 x 50% high pressure pumps for each stage (i.e. Stage– I & Stage– II each) shall be provided to feed
the pressurized water in RO membranes of each stage.
 NP-27
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 19 OF 71

 The HP feed pump shall be of a horizontal multistage centrifugal type. The high-pressure
pump shall be designed not to introduce flow and/or pressure pulsation in the feed or brine
stream. The reverse osmosis system has to be operated with fluctuating feed salinity and feed
temperature. An appropriate regulation of the feed pressure for each reverse osmosis train
separately by a corresponding design of the high-pressure pumps and automatic feed
pressure control is required.
 Selection of parameters (Capacity & Head) of HP Pump & its drive shall take into account
requirements of membrane manufacturer and shall be designed to deliver required parameters
throughout the design life of membrane. The power consumption to be guaranteed for the HP
Pump shall be based on its parameters at the end of guaranteed membrane life. HP pump
shall also be designed for lowest operating temperature at the end of membrane life.
 Further design shall also take care of the concentrate back pressure requirement at
downstream of the energy recovery unit.
 The complete unit shall include the pump, motor drive and the lubrication system on a
common base plate.
 Tensional analysis (in accordance with API 610) shall be performed for the complete train
comprising the HP pump and motor. Excitation of frequencies in accordance with API 610
shall be performed.

1.2.2.5. PERMEATE BOOSTER PUMP

Permeate water from the RO trains shall be discharged to a common header. Requirement of
permeate booster pumps shall be decided as per the hydraulics of the plant /post-treatment
degassifier units. If the permeate pressure is adequate the same may be delivered to post-treatment
degassifier directly from RO units Stage- I then the same shall not be provided. Otherwise the
permeate booster pumps shall be provided for the system. Number of permeate booster pumps shall
be same as that of number of RO streams / trains plus one common standby.

1.2.2.6. REVERSE OSMOSIS SYSTEM

The Reverse Osmosis system is being provided to make Filter Water suitable Input to MB exchanger
for meeting De-Mineralised (DM) water requirements.

RO system consists of following:-

Three (3 x 50%) cartridge filters shall be provided in the upstream of each RO Stage (i.e. Stage –I &
Stage– II). The filter element shall be cylindrical cartridges constructed from continuous wound
polypropylene fibres. Cartridge shall be self-supporting with no reinforcing structures.

UF treated/permeate water shall be fed to the suction of the High-pressure feed pump and is
pressurised by High-pressure feed pump (3 x 50%) stage -I and then fed to RO membranes (2 x 50%)
Stage -I. The RO reject generated of Stage– I is led to drain for further disposal to neutralizing pit.
Further degassed water duly passed through the cartridge filter shall be fed to the suction of the High-
pressure feed pump and is pressurised by High-pressure feed pump (3 x 50%) stage -II and then fed
to RO membranes (2 x 50%) of Stage– II. The RO reject generated of Stage –II shall be led to UF
permeate water storage tank.

Each RO stream shall be provided with a dedicated HP pump and one store stand-by. The HP pump
shall be able to discharge reject against a backpressure without the need for additional pumping
equipment. At the discharge side of the HP feed pump a pressure control valve shall be installed to
regulate the feed pressure to the membrane assembly according to the salinity of the feed water. The
HP pump shall be designed to operate in the entire range of operation of the feed system.
 NP-28
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 20 OF 71

Filtered water shall be pressurized so that part of it is driven through a semi permeable membrane,
whereby the required driving force must exceed the osmotic pressure of the brine. Brine leaving the
permeator outlet connection at a pressure close to the feed pressure shall be controlled by a flow
control valve. The permeate water is discharged to product water system where it is treated to for
removal of excess CO2, correction of pH etc. and stored.

Cleaning and Flushing systems shall be provided for membrane protection. While the cleaning system
facilitate cleaning of the fouled membranes and the flushing system flushes the membranes off High
TDS water with low TDS water during shutdown operation.

Each RO train or stream shall be a self-contained section, with its own feed, reject and product flow
control equipment, operable thru control system from the Water system control room. Each train/
stream shall be cleaned and treated separately, independent of other trains/streams production.

A train/stream is composed of one or more blocks (membrane assembly unit) connected in parallel
and each block comprise group of modules in parallel. Each RO module is basically cylindrical
pressure vessel containing membrane elements. The term element means a single RO membrane
element (permeators). Each block (membrane assembly unit) shall be provided with necessary valves
and piping to facilitate block wise isolation, monitoring and cleaning facility.

All wetted parts in the plant shall be constructed with suitable corrosion resistant material suiting to the
process fluid.

1.2.2.6.1 RO MEMBRANE ASSEMBLY

Each stream shall be capable of operating either independently or in combination with the other ones.
The streams shall be skid-mounted and be furnished complete with all headers and related piping,
mounted on the skid.

The skid shall contain all necessary supports, fixings and clamps required to support the permeators,
headers and related piping.

The skid shall be designed such that adequate space for servicing and monitoring of the equipment
shall be available.

The removal of a single permeator or a major piece of the equipment must be possible, without
removing surrounding equipment and also while the RO-train is in operation, by means of flexible, self-
closing couplings.

Design and selection of RO stream/ train will be such that (i.e. it will be divided into certain number of
equal blocks which can operate independently) it can facilitate the following advantages:
 Repair/maintenance of permeators/ pipes/ valves and chemical cleaning in a particular block can
be carried out without shutdown the whole stream.
 For easier Performance monitoring of permeators, simpler fault identification to render permeators
replacement activities easier.

1.2.2.6.2 RO MEMBRANE

The Reverse osmosis membrane shall be spiral wound type. The membrane shall be non-telescopic,
non-flexing and leak free.
 NP-29
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 21 OF 71

The membranes provided for the RO process of this project shall be one of the following membrane
manufactures.
 Dow chemicals– Filmtec
 Hydronautics.
 KOCH membranes -Fluid systems.
 Toray

Salt rejection of each RO membrane and minimum undiminished salt rejection of each RO train shall
be decided by System supplier.

The membrane system process design calculation shall be provided by system supplier during detail
engineering stage and the same shall be duly vetted by the membrane manufacturer. The system
supplier shall take 'fouling allowance and salt passage' into consideration while preparing the process
design calculation document during the guaranteed (specified) life of the membrane.

The process design calculation shall adopt to produce the specified capacity of permeate with an
average flux rate as specified in "Technical Data Sheet".

The average flux rate shall be calculated based on effective membrane area considering standard
length & diameter element.

For the designed water quality and the permeate water capacity required, the RO Plant shall be
designed, tested to perform and guaranteed to have an undiminished overall recovery of not less than
85%.

Notes:-
I) Standard Length & Diameter of membrane used for design will be made available from at least
three (3) manufacturers to deliver water of specified quality so that Employer may install
membranes from other manufacturers during operation stage of the plant.
The design calculation shall furnish data regarding change in parameters of the RO plant such
as design net output, recovery, energy consumption etc. in case such alternate membranes
are used later by Employer in the Membrane Assembly supplied by System supplier.

II) Normalisation of performance during operation of the RO plant shall be made using
membrane manufacturers software supplied as a part of the system. The exact methodology
for the normalization of capacity shall be submitted by the membrane manufacturer.

1.2.2.6.3 CHEMICAL DOSING SYSTEM

A set of chemical dosing system (Sodium Meta bisulphate dosing (SMBS dosing) system; Anti Scalant
dosing system & acid dosing system (as applicable)) is provided to condition feed water before
entering to RO Stage– I & Stage- II. Each dosing system consists of one chemical measuring tank and
two (2 x 100%) dosing pumps.

1.2.2.6.4 CLEAN IN PLACE SYSTEM (RO MEMBRANE CLEANING SYSTEM)

RO membrane cleaning system shall include a set of chemical pumps, chemical holding tank and
micron cartridge filter shall be provided.RO membranes cleaning of Stage– I & Stage- II shall be
automatic after receipt of signal, except for filling of cleaning solution, which will be manual.

The cleaning system shall be designed for cleaning and sterilizing of minimum one train of the RO
system (Stage– I & Stage– II) separately.
 NP-30
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 22 OF 71

The RO-plant shall be provided with fixed pipe connections. The flexible couplings from the cleaning
pipe work to the RO-trains shall be reached from the ground level, or sufficient and safe facilities for
easy handling of the coupling of the permanently installed cleaning pipe work at the RO-racks and the
flexible cleaning pipe work of the cleaning equipment has been provided.

The cleaning system shall be of skid-mounted type and comprise all necessary equipment for control
of the necessary flow rate and pressure during cleaning and enable the recycling of brine and product
to the cleaning tank, or alternately, the discharge of these two effluents during the cleaning procedure.

The tank volume shall be sufficient to clean in minimum one RO-train/stream by utilization of only a
single batch of cleaning solution.

Sizing considerations also shall include the minimization of batch temperature' and variation in solution
concentration caused by blending cleaning solution with displaced feed water contained in the RO
permeators.

One number of micron cartridge filter shall be provided in the cleaning system to prevent the
reintroduction of any insoluble material into the membranes. A temperature control system shall be
provided to prevent re-circulated fluid temperature from exceeding the maximum recommended
operating temperature of the membrane.

The cleaning tanks shall be provided with level measurement for safe operation i.e. tripping of cleaning
system pumps under low water level.

Provisions shall be made for the neutralization and disposal of chemical cleaning waste via brine
reject.

1.2.2.7. PRESSURE VESSELS

Pressure vessels shall have a diameter and length so as to contain required numbers standard
diameter, standard length spiral wound elements.

Materials to be selected shall meet the following minimum requirements:

Membranes: As per manufacturer

Pressure vessels: PP or proven material as per manufacturer

End caps or plates: Non.-metallic material of proven Reliability may also be used subject
to approval; Fiberglass epoxy as minimum requirement.

Segmental rings, Corrosion resistant material conforming to

Connectors ASTM A312 S31254 / ASTM A 744 CN3MN/ ASTM A995 Gr 5A/
ASTM A1049 F56 / F57/ ASTM 890 Gr 5A/ ASTM A182 F44 or ASTM
A 473 S3260 (depending on form of product used) or equivalent.

Coupling: Victaulic / Equivalent of SS-316

Details of the design, fabrication, and testing requirements for the pressure vessels shall be in
accordance with ASME Section X to allow a code stamp or meet the minimum requirements of ASME
Section X.
 NP-31
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 23 OF 71

Vessels shall be designed to allow membrane elements to be connected to a permeate port at both
ends of the vessel so that permeate can be taken from either ends. The unused pressure vessel
permeate port shall be available and piped to permit probing. End closures shall be approved for use
in pressure vessel construction to the code requirements.

1.2.2.8. FLUSHING SYSTEM

Flushing system for RO stage– I and Stage– II consist of 2 nos. (2 x 100%) flushing pumps shall be
provided to enable flush-out of the RO unit stream including HP pump, with low TDS permeate water
during shut down of the stream.

The flushing water feed pipeline and the drain lines shall be designed for the high flow rate that is
expected during flushing.

The flushing water feed lines shall be connected upstream of the each HP pump inlet and the flushing
feed line shall be provided with a motorized flush feed valve. The shutdown program shall
automatically initiate the flushing feed valve to open and flush the RO train when required.

1.2.2.9. DEGASSER SYSTEM

3 x 50 % degassed water storage tanks shall be provided. Each Degassed water storage tank shall be
provided one no. of tower to store degassed water. 4 nos. of degassed blower one per tower and one
common stand by and 4 nos. of degassed water transfer pumps shall be provided to meet the system
requirement along with required piping valves, fittings and instrumentation as required to make the
system complete.

Degasser tower shall be designed to reduce dissolved CO 2 in treated water to the level as indicated in
the guarantees. Blowers shall be provided to remove CO 2 from water. Degassed water pumps shall be
provided to supply water to cartridge filter.

Design and fabrication of the tank shall be according to BS: 2594- Specification for carbon steel
welded horizontal cylindrical storage tanks.

1.2.2.10. RO PERMEATE STAGE –II SYSTEM

1 no. RO permeate stage –II storage tank shall be provided to store product water from the Stage – II
RO and 3 nos. (3 x 50 %) of RO stage –II permeate transfer pumps shall be provided to meet the
system requirement along with required piping, valves ,fittings and instrumentation.RO stage– II
permeate transfer pumps shall be provided to feed the RO permeate of stage –II to mixed bed.

Tank storage capacity will be of 30 minutes and hence effective capacity of this tank will be 35
m3.Material of construction of tank will be MSEP (Mild steel epoxy pained).

Design and fabrication of the tank shall be according to BS: 2594 - Specification for carbon steel
welded horizontal cylindrical storage tanks.

1.2.2.11. MIXED BED EXCHANGE UNITS

Three (3 x 50 %) numbers mixed bed ion exchanger unit having cation and anion exchanger resin
shall be provided to obtain the desired DM Water Quality. MB shall be rated for a normal flow rate as
described in Data sheet-A with minimum 24 hours of continuous operation. The flow rate shall be sized
 NP-32
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 24 OF 71

suitably to meet the regeneration water requirement. The MB shall be vertical, rubber lined (internally),
welded plate steel construction and fabricated at per IS: 2825/ ASME Section VIII/ acceptable
equivalent standard. Design pressure shall be the maximum expected pressure to which the vessels
may be subjected to plus 5% additional margin. Design pressure shall be minimum 8 Kg/cm² (g).

The inlet distribution, under drain collecting systems and regenerant inlet distribution system / middle
collector shall be so designed as to give uniform distribution and flow without channelling and
obstruction. The inlet distribution system shall preferably be header lateral type. Material of
construction shall be mild steel with rubber lining (MSRL) and rubber covered (RC).

Under drainage system shall be header lateral or strainer-on-plate type. In case of header lateral
system, header shall be mild steel "rubber lined inside and rubber covered outside" (MSRL & RC) and
lateral of polypropylene.

For Mixed-Bed Exchanger, separate distributor shall be provided for influent and regenerant entry. The
influent and alkali regenerant distributor and acid regenerant distributor shall be MSRL & RC. The
interface collector & distributor shall be of suitable acid/ alkali resistant material. The under drain
collector system shall be header lateral or strainer-on-plate type and shall be adequately designed to
ensure uniform distribution of flow.

The regenerant distributor and middle collector shall be mild steel rubber lined inside and rubber
covered outside. All internal studs /nuts / washers shall be of AISI 304 L for alkali service and
Hastealloy-B/ Suitable material for acid service.

At least 100% free board shall be provided over resin bed below the backwash outlet nozzle and in
straight portion of vessel to allow for expansion during backwashing and for addition of extra resin, if
required.

Suitable sample connection shall be provided for all the units.

All MB Exchangers shall be provided with two additional nozzles for hydraulic transfer of resin as and
when necessity arises. The nozzle shall be provided with manual valves of 100 mm NB. .

Each exchanger unit shall be provided with resin traps on treated water outlet line. Resin traps shall
also be provided both on the backwash and regenerant outlet lines. The resin trap in these backwash
and regenerant lines shall be flanged at one end and will be connected at end of the respective
pipeline. The other end shall be open to the drain so that the flow can be seen to check the chocking
of the trap. However in case thoroughfare regeneration is adopted proceeding unit shall have resin
traps at the outlet along with differential pressure transmitter for alarm. Flow measuring instrument
shall also be provided at the regenerate outlet of preceding unit in case of thorough fare regeneration.

The DM Water generated from MB shall be stored in DM Water storage tank (not included in the DM
plant package scope).

1.2.2.12. EXCHANGE RESIN

Cation and anion resin shall be of reputed make and must have been in use capable of producing
water of quality as specified or better, for a period of not less than three (3) years.

Cation and anion resin charge shall consist of material properly selected washed, processed and
graded to provide the guaranteed capacity and life and shall have adequate abrasion resistance during
its guaranteed life.
 NP-33
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 25 OF 71

The cation exchanger resin used in the mixed bed exchanger shall be strongly acidic, high capacity
polystyrene resin in the bead form.

The anion exchanger resin used mixed bed shall be strongly basic, high capacity resin (Type-I) in
bead form. The anion resin shall be able to withstand a temperature of 60 deg. C (minimum)
continuously. Strong Base Anion resin (or weak base Anion in case of hook-up) shall be
MACROPOROUS type only.

1.2.2.13. DM REGENERATION PUMPS

Two nos. (1W+1S) horizontal centrifugal DM regeneration pumps shall be provided to transfer water
from DM water storage tank to Mixed Bed exchanger backwash, regeneration, chemical preparation,
chemical dilution and rinse activities.

1.2.2.14. MIXED BED AIR BLOWERS

2 x 100% capacity (1W + 1S) air blowers to supply the required quantity of compressed air at requisite
pressure for mixing the Anion and Cation resins after regeneration in the mixed bed units shall be
provided.

1.2.2.15. MIXED BED REGENERATION SYSTEM

The ion exchange resin shall be regenerated by employing optimum regeneration level to prevent
leakage of ions. Cation resins shall be regenerated by hydrochloric acid (30-33% w/v technical grade
IS: 265) and anion resins by sodium hydroxide (48% w/v rayon grade in flakes or lye form as per IS:
252). The strength of acid regenerant and alkali regenerant at the cation and anion bed inlet shall be
selected accordingly.

Type regeneration technique (co-current or counter-current) shall be selected during detail engineering
as per the proven practice of the system Supplier.

The process calculation shall be furnished indicating the various steps of regeneration, regeneration
level employed, total and used exchange capacity of resins, resin quantity provided etc. The document
shall also include relevant resin literature & curves indicating, various parameters and exchange
capacity & regeneration levels selected along with the process calculations. Process calculation
document shall be submitted along with the operating exchange capacity and regeneration levels
which will be duly vetted by resin manufacturer, document will also include the resin performance
curves applicable for selected resin for DM plant.

Regeneration facilities offered shall be complete with acid/alkali measuring tanks, metering pumps for
dosing of chemicals shall be provided as per datasheet-A. Acid or alkali from the measuring tank shall
be injected to exchangers by means of hydraulically operated metering pumps at suitable strength as
specified in Data sheets.

Automatic block and bleed valves shall be provided at the regenerant inlet line(s) to each exchanger of
Mixed (MB) Bed. Regeneration shall be initiated on conductivity signal.

1 no. acid storage tank and 1 no. alkali storage tank shall be provided for the storage of acid & alkali.
Chemicals for the MB exchanger. 2 nos. (2 x 100%) of acid unloading pumps and 2 nos. (2 x 100%) of
alkali unloading cum transfer pumps shall be provided for unloading of acid & alkali chemicals.
 NP-34
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 26 OF 71

1 no. hot water tank shall be provided for the supply hot water during the winters for chemical dilution
purpose. 1 no. activated carbon filter and 1 no. alkali preparation tanks shall be provided to prepare
alkali solution from the flakes.

Suitable sampling connection shall be provided for acid/ alkali storage, preparation & handling
equipments.

The regeneration & service cycle shall be semi- automatic. Manual selector switch shall be provided
for manual override. “MB trouble” group alarm shall be provided in Water system control room.

Flow of acid/alkali solution from bulk storage tank to measuring tanks shall be automatic by gravity.

1.2.2.16. SAFETY AND PROTECTION

2 numbers of automatic safety shower units consisting drench shower and eye bath shall be provided
near regeneration area & chemical storage area to provide adequate spray of water to protect
operating personnel against any chemical hazard. The shower shall receive supply of water from the
filtered water system and will be actuated by standing on platform beneath the showers through
mechanical linkage.

Safety shower shall consist of the following:-

 A platform supported on hinges/bearings and capable of actuating a linkage through a pull
rod/chain or by a platform.
 A deluge shower head and eye unit each with individual actuating unit and the same shall stay
open till manually closed.
 Control valves, actuated by the pull rod/foot-paddle.
 Isolating valve and pipe work.

1.2.2.17. NEUTRALISING SYSTEM

Design the MB exchanger in such a way that the regenerant effluent from the mixed bed unit is self-
neutralising. However lime dosing provision shall be made to neutralise the effluent, whenever
required. Provision shall also be made to neutralise total waste generated from the DM Plant. The
arrangement shall be as follows:

Chemical Cleaning waste Ultra Filtration System, RO chemical cleaning waste, RO stage –I waste,
Regeneration waste from mixed bed exchangers shall be led into drain near these systems and
transferred into a gravity trench suitably lined leading to neutralising pit.

1 no. acid measuring tank for N-pit and 1 no. alkali measuring tank for N-Pit with to meet the system
requirement along with required piping, valves, fittings and instrumentation. Provision of acid & alkali
dosing in the Neutralisation pit shall be manual & by gravity only. Mixing arrangement with recirculation
from the discharge pump shall be provided in each compartment for proper mixing and maintaining
uniform pH value of the waste. pH meters with low pH alarm shall be provided for proper monitoring of
the pH value.

N-Pit waste recirculation/ disposal pumps shall be provided in neutralising pit.

The pH of waste effluent shall be kept around 6.5 to 8.5 Neutralised water shall be suitably. Waste
disposal pipeline of HDPE/ CPVC/ MSRL construction from disposal pump shall be terminated directly
to guard pond of ETP.
 NP-35
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: I
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE : 04.06.2014
WATER TREATMENT PACKAGES SHEET 27 OF 71

1.2.2.18. SAMPLE PANEL

Each RO unit/ train shall be fitted with a fiberglass sample board, which shall be mounted adjacent to
the unit. The panel and supports shall have all fiberglass constructions with a minimum 8" wide trough
under the sample cocks with 1" PVC drain pipe routed to the trenches. Sample tubing shall be black
tubing. The sample panel shall use ¼ " SS sample cocks to sample the following:
 Feed (locate on common manifold)
 Concentrate (locate on common manifold)
 Permeate (locate on common manifold)
 Permeate from each pressure vessel

Sample valves shall be SS white snap-action valves and shall be fitted with plastic nozzles tubes.
 NP-36
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 1 OF 15
MAJOR TECHNICAL PARAMETERS
PRE-TREATMENT PLANT & LET SYSTEM
1.0 AERATOR
1.1 Nos. & Type One (1) No., Cascade Type
1.2 Material of construction RCC
1.3 Design flow 3200 m3/ hr. + 3% for sludge
1.4 Surface flow rate 0.03 m2/ m3/ hr.
2.0 INLET VALVES
2.1 Inlet valves One (1) number motorized butterfly flow control valve, located at inlet to aerator , with
manual upstream and downstream isolation valves along with by-pass motorized
butterfly flow valve. Control valve shall have “auto manual” selection option, position
indicator with “open-close” push buttons. Inching operation of valve shall be possible
from DCS Panel .
2.2 Inlet control valve size Suitable to cater to total flow.
2.3 Code AWWA – C 504 for butterfly valve.
2.4 Control Under “Auto” mode of flow control valve, valve shall automatically maintain the level
of water in the Clarified water distribution chamber, i.e. valve shall automatically close
when distribution chamber level becomes high.
3.0 STILLING CHAMBER
3.1 No. One Number.
3.2 Purpose To dampen out any turbulence of the incoming water.
3.3 Retention time 60 seconds .
3.4 MOC & Construction type RCC, Circular/ Rectangular
3.5 Design Flow 3200 m3/ hr. + 3% for sludge.
3.6 Overflow and drain arrangement Suitable overflow and draining arrangement shall be provided for the stilling chamber
and the same shall led up-to filter backwash sump.
4.0 PARSHALL FLUME & INLET CHAMBER
4.1 Parshall Flume
4.1.1 No. Three (3) numbers
4.1.2 Purpose To measure flow.
4.1.3 Material of construction RCC
4.2 Inlet Chamber
4.2.1 Capacity To suit the system requirement
4.2.2 Material of construction RCC
5.0 HRSCC (HIGH RATE SOLID CONTACT CLARIFIER)
5.1 Number Two (2) numbers PT-CW Clarifiers and One no. PT-DM Clarifier
5.2 Capacity (Net output) PT-CW Clarifier -1550 m3/hr. (each); PT-DM Clarifier -110 m3/hr.
5.3 Type & MOC High Rate Solids Contact Type Clarifier (HRSCC), RCC
5.4 Effluent water quality Refer details in Technical Specification Section C1, Sub-Section VI.
5.5 Height 4 Meter (Minimum)
5.6 Rise rate 2.5 m3/ m2/ hr.
5.7 Weir loading 300 m3/ m/ day.
5.8 Average flow velocity 3 m3/ m2/ hr.
Sludge Blow-off to sludge sump By gravity through telescopic stand-pipe for continuous discharge and through
5.9 manual operated blow-off valve for intermittent. Pipe material: CI class A as per IS:
1536.
5.10 Platform with hand railing Shall be provided (1 meter wide all along Clariflocculator) by bidder.
Rake bridge Shall be provided (MOC: MS) by bidder.
5.11
Gearbox for bridge drive shall be either of oil-free type.
5.12 Flocculation agitator Vertical slow speed motor reduction gear driven.
Material of pipe from inlet chamber to Carbon Steel pipe encased with concrete for buried portion and externally epoxy
5.13
clarifier painted inside clarifier.
6.0 CLARIFIER SCRAPPERS
6.1 Type Supplier’s Specific.
6.2 Number required One assembly per clarifier.
6.3 Material Mild steel (MS) with rubber inserts (with Bitumastic paint protective coating)
All wetted portion painted with minimum three (3) coats of Bitumastic heavy duty
6.4 Protective coating
paint over two (2) coats of epoxy based primer. Total thickness = 400 microns.
Slow speed motor driven through reduction gear unit or VFD as per manufacturer
6.5 Traction drive
standard.
7.0 SUITABLE ACCESSORIES
7.1 Access ladder, platform, staircase, hand Shall be provided of structural steel by bidder.
 NP-37
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 2 OF 15
railings etc.
Shall be provided with hand railings around launder periphery of width 1000 mm, by
7.2 Walkway
bidder.
For each clariflouculator, one (1) Distribution Board to be located on clariflocculator
7.3 Electrical requirements
bridge for all drives of clariflocculator bridge assembly.
8.0 PRESSURE SAND FILTERS
8.1 Type Vertical Shell Type with dished ends
8.2 No. of filters Two (2) (2 x 50%)
8.3 Design flow rate per filter 35 m3/ hr. (each)
8.4 Service run 24 hrs.
8.5 Backwash flow rate 24 M3/M2/hr. (Minimum)
8.6 Free board 75%
8.7 Design Code IS 2825/ ASME Sec VIII Div.-I
8.8 Thickness As per IS 2825/ ASME Sec VIII Div.-I
8.9 Supporting material Graded gravel
8.10 Design Pressure Shut-off head of Potable Water Pump (100 MWC) + 5% margin.
8.11 Material of Construction IS 2062 and IS 2002.
8.12 Minimum bed depth 1200 mm (excluding supporting material)
8.13 Surface flow rate 10 M3/M2/hr.
8.14 Filter Media Anthracite/Sand/Gravel/Pebbles/Equivalent.
8.15 Shell thickness 6 MM (minimum)
8.16 Thickness tolerance/Allowance 2 mm Corrosion allowance + 0.2 mm mill tolerance.
8.17 Manhole One (1) in each vessel
Sight windows with minimum clear width of
8.18 Two (2) min in each vessel
75 mm.
8.20 Filter media trap Shall be provided at filter outlet and backwash water outlet of each filter.
2 Nos. (1W+1S);
Type- Rotary twin lobe/ centrifugal
Capacity & head as required.
Air scour blower for PT-CW Pressure
8.21 MOC- Casing, Cover, Stator, Impeller/ Lobe: Cast Iron IS: 210 Gr. FG 260
Sand Filters
Shaft: Carbon steel BS- 970 EN-8/ ANSI-1045.
Accessories: Suction filler, safety valve, check valve, base frame, anti-vibratory
panels, V-belt guard and foundation bolts etc.
9.0 SLUDGE COLLECTION PIT
9.1 Number One (1) in two sections with common sump interconnected through valve.
9.2 Capacity (effective) 125 m3 each section
9.3 Dimension Suitable
9.4 Material RCC
9.5 Location Shall be finalized during detailed engineering (DDE).
9.7 Level indicator Provided by bidder as indicated in enclosed P&ID.
9.8 Level transmitter Provided by bidder as indicated in enclosed P&ID.
9.9 Special arrangement Agitation/ recirculation line shall be provided by bidder in sludge transfer pit.
9.10 Sludge pump house One (1) no., MOC-RCC (under indus. Shed)
9.11 Air scour blower 2 Nos. (1W+1S); Capacity- 400 m3/ hr. and head as required.
9.12 Electrical monorail hoist in pump house One (1) No., Capacity-1 Ton
Number- Two (2) nos. (1W+1S),
Capacity- 100 m3/ hr. and head as required.
Operating speed: Max. 1500 RPM.
Service of duty: Continuous. Suction condition- submerged.
Type- Vertical and non-clog type. Impeller type- Open.
Working fluid type- Sludge water with particle size up to 10 mm.
Type of discharge: Above floor discharge (with separate discharge pipe in addition to
column pipe).
9.13 Sludge disposal pumps
Type of lubrication- Grease. Shaft coupling type: Flexible/ Rigid
Operating floor level: Min. 500 mm above FGL
MOC- Suction Bell/ Casing: 2% Ni CI, IS: 210 Grade FG 260; S-0.1% max. P-0.15%
max., Impeller, Stuffing box, Gland: 2% Ni CI, IS: 210 Grade FG 260, Shaft/ Shaft
coupling/ Shaft sleeves: SS 410, Column & discharge pipe, shaft enclosing tube (if
applicable): CS as per IS: 2062 or Eq., Gland Packing: TIWA, Gaskets: Neoprene
rubber, Bolts & nuts: SS for those coming in contact with water and for others,
material shall be high tension CS, Base Plate and soleplate: CS (min. 10 mm thick).
10.0 FILTER BACK WASH WATER PIT
10.1 Number One (1) in two sections with common sump interconnected through valve.
 NP-38
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 3 OF 15
10.2 Material of construction RCC
10.3 Capacity (each section) Adequate to hold 150% of backwash generated from one filter
10.4 Backwash water pump house One (1) no., RCC (under indus. Shed)
10.5 Electric Monorail hoist in pump house One (1) no., Capacity- 1 Ton
Number- Two (2) nos. (1W+1S),
Capacity- each pump shall be capable of evacuating the capacity of complete pit
within 2 hrs. and head as required.
Type- Vertical and non-clog type. Operating speed: Max. 1500 RPM.
Working fluid type- Turbid backwash water from filters.
Impeller type- Open. Service of duty: Continuous.
10.6 Filter Backwash Pumps Suction condition- submerged. Type of lubrication- Grease.
MOC- Suction Bell/ Casing: 2% Ni CI, IS: 210 Grade FG 260; S-0.1% max. P-0.15%
max., Impeller, Stuffing box, Gland: 2% Ni CI, IS: 210 Grade FG 260, Shaft/ Shaft
coupling/ Shaft sleeves: SS 410, Column & discharge pipe, shaft enclosing tube (if
applicable): CS as per IS: 2062 or Eq., Gland Packing: TIWA, Gaskets: Neoprene
rubber, Bolts & nuts: SS for those coming in contact with water and for others,
material shall be high tension CS, Base Plate and soleplate: CS (min. 10 mm thick).
11.0 OVERHEAD STORAGE TANK
One no. Filtered water overhead storage tank (FW O/H Tank) and One no. clarified
11.1 Number
water overhead storage tank (CW O/H Tank).
11.2 Capacity & MOC 100 m3 (min) for FW O/H Tank and 10 m3 (min) for CW O/H Tank, RCC
One (1) no. in each tank; Angular (Stem & lever operated) rubber seated valve;
11.3 Float operated level control valve
MOC: Body & Bonnet:- CI; Float:- Brass/ Copper; Stem: SS-304
12.0 CHEMICAL HOUSE
12.1 Number One (1).
12.2 Type Two storied building of civil construction.
Storage of chemical Alum, PAC, and FeCl3 required for 15 day, MCC, Control Room,
12.4 Ground floor
Toilet Block.
12.5 First floor All chemical tanks & dosing systems.
13.0 WEIGHING SCALE FOR CHEMICAL
13.1 Type Platform, dial type.
13.2 Number Two (2)
13.3 Capacity 0-500 & 0-2000 Kgs
14.0 HOIST
14.1 Type Electric monorail in chemical house
14.2 Number Two (2).
14.3 Capacity 1T
15.0 CHEMICAL DOSING
15.1 PAC DOSING SYSTEM FOR CLARIFIER (@ 10 ppm)
Number-Two (2) numbers
Capacity- Each tanks shall be sized for 12 hours requirement of all working PT-CW
Clarifiers and Lamella Clarifier/ Tube settler of LET System at design capacity.
Type – vertical cylindrical.
15.1.1 PAC Solution Preparation Tank– Material of construction- RCC (with acid/ alkali resistant tiles)
Level Transmitter- One (1) number per tank.
Level Gauge - One (1) number per tank.
Motorized Stirrer (MOC-SS316)- One (1) number per tank with reduction gear unit.
Dissolving Basket (MOC SS316)- One Number per tank.
15.1.2 PAC Dosing Pump-
a) Number, Capacity and Head Number- Five (5) numbers [3 (2W+1S) for PT Clarifiers & 2 nos. (1W+1S) for tube
settler/ lamella clarifier of LET system]..
Type- Simplex hydraulically operated diaphragm type
Capacity- DDE. Liquid to be handled- PAC solution 10% W/ V
Pump stroke speed per minute: Max. 100.
Capacity control- 10-100% of capacity manually by micro-meter dial
Material- SS-316 [all wetted parts (pump head valve, valve housing etc.), valve
spring]; Diaphragm/ Packing- PTFE; Shaft- Hardened steel EN-8-BS-970.
b) MOC and accessories Pumps shall be provided with accessories such as Y-type suction strainers, pressure
dampeners, pressure gauge, safety relief valves etc.
15.2 ALUM DOSING SYSTEM (@ 40 ppm)
Number-Two (2) numbers
15.2.1 Capacity- Each tanks shall be sized for 12 hours requirement of all working PT-CW
Clarifiers and Lamella Clarifier/ Tube settler of LET System at design capacity.
 NP-39
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 4 OF 15
Alum Preparation Tank – Type – vertical cylindrical.
Material of construction- RCC (with acid/ alkali resistant tiles)
Level Transmitter- One (1) number per tank.
Level Gauge - One (1) number per tank.
Motorized Stirrer (MOC-SS316)- One (1) number per tank with reduction gear unit
Dissolving Basket (MOC SS316)- One Number per tank.
15.2.2 Alum Dosing Pump-
a) Number, Capacity and Head Number- Five (5) numbers [3 (2W+1S) for PT Clarifiers & 2 nos. (1W+1S) for tube
settler/ lamella clarifier of LET system].
Type- Simplex hydraulically operated diaphragm type.
Capacity- DDE. Liquid to be handled- Alum solution 10% W/ V
Pump stroke speed per minute: Max. 100.
Capacity control- 10-100% of capacity manually by micro-meter dial.
Material- SS-316 [all wetted parts (pump head valve, valve housing etc.), valve
spring]; Diaphragm/ Packing- PTFE; Shaft- Hardened steel EN-8-BS-970.
b) MOC and accessories Pumps shall be provided with accessories such as Y-type suction strainers, pressure
dampeners, pressure gauge, safety relief valves etc.
16.0 PT-DM AND PT-CW CLARIFIED WATER STORAGE TANKS & PUMP HOUSE
16.1 No. of storage tanks One no. in twin section for each storage tank.
16.2 MOC RCC.
16.3 Effective capacity of each tank 35 m3 (each section) for PT-DM and 65 m3 (each section) for PT-CW
16.4 Pump house Under Shed with Electric monorail hoist (1 ton min capacity)
17.0 WASTE SERVICE WATER SUMP (CIVIL DESIGN & WORK BY NBPPL)
17.1 No. of service water sump/ tank One in two section with common sump interconnected through valves
17.2 Capacity & size sump/ tank Refer P&ID for LET system
17.3 Material of construction RCC
17.4 Oil skimmer Required with an oil drum for collection of oil
17.5 Waste/ treated service water pumps Refer details indicated in data sheet
17.6 Monorail hoist in pump house 1 No., 1 ton capacity
18.0 TUBE SETTLERS/ LAMELLA CLARIFIER
18.1 Number 1 No.
18.2 Design flow 100 m3/hr. for each tube settlers/ lamella clarifier
18.3 Material of construction RCC
18.4 No. of flash mixer One no. per tube settlers/ lamella clarifier with required agitator
18.5 Material of construction of agitator SS316
18.6 Tube Settler/ Lamella Clarifier Plates MSEP
MOC
19.0 CENTRAL MONITORING BASIN (ABOVE GROUND)
19.1 No. of basin 1 no. in twin sections
19.2 Material of construction RCC with cover
19.3 Effective capacity Refer P&ID for LET system
19.4 Final effluent disposal pumps Refer details indicated in data sheet
19.5 Electric monorail hoist in pump house 1 No., 1 ton capacity
20.0 WASTE SERVICE WATER TRANSFER PUMPS
20.1 Location Near plant drains as indicated in Layout drawings.
20.2 Total no. of pumps Two ( 1W+1S)
20.3 Guaranteed flow of each pump 100 m3/ hr.
20.4 Total head (guaranteed) As required.
20.5 Operating speed 1500 RPM (nominal)
20.6 Pumps and drives to be designed for Outdoor duty
20.7 Service of duty Continuous
20.8 Type of pumps Vertical wet pit, and non-pull out type.
 NP-40
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 5 OF 15
20.9 Type of working fluid Untreated drain water
20.10 Max. water temperature 36 deg. C
20.11 Minimum water temperature 25 deg. C
20.12 Type of discharge Above floor discharge
20.13 Type of impeller Closed/ Semi-open
20.14 Type of lubrication Forced water
20.15 Suction condition Submerged
20.16 Maximum water level Local finished grade level (FGL)
20.17 Operating floor level Minimum 500 mm above FGL
20.18 Type of shaft coupling Flexible/ Rigid
20.19 MOC o Suction bell: 2% Ni-Cl; IS 210 Gr. 260; S-0.1% & P- 0.15% max.
o Casing bowl: 2% Ni-Cl; IS 210 Gr. 260; S-0.1% & P- 0.15% max.
o Impeller: ASTM A351 CF8M
o Wearing rings (if applicable): As per manufacturer’s std.
o Impeller shaft, pump & line shaft, Shaft coupling, Shaft sleeves: SS ASTM A 276
Gr. 410
o Shaft bearings: Cut less rubber with bronze retainer for bearing below minimum
water level and Thordon type bearing for bearings above minimum water level.
o Column pipe: Fabricated steel as per IS:2062 (min. thickness shall not be less
than 8 mm) with 2 coats of epoxy coating inside & outside.
o Shaft enclosing tube; Fabricated steel (refer note no. 3 below)
o Discharge head: Fabricated steel as per IS:2062 (min. thickness shall not be less
than 8 mm) with 2 coats of epoxy coating inside & outside.
o Distance piece (if applicable): Fabricated steel as per IS:2062 (min. thickness
shall not be less than 10 mm) with 2 coats of epoxy coating inside.
o Matching flanges: Fabricated steel as per IS: 2062
o Stuffing box, Gland: 2.5% Ni-Cl to IS 210 FG-260
o Gland packing: Impregnated TEFLON
o Gaskets: Wire reinforced rubber gasket/ neoprene rubber/ compressed asbestos
fiber.
20.20 o Bolts and nuts: SS AISI type 304/316 for those coming in contact with water and
for others, material shall be high tension carbon steel.
o Base plate and soleplate: Fabricated steel as per IS:2062.
Accessories to be provided (each pump) o Companion flanges with nuts, bolts and gaskets, positioning dowels, eye bolts,
lifting etc.
o Internal piping with valves, filters & instruments for sealing/ cooling/ lubrication
system up to and including isolation valve etc. as per requirement.
o Non-reverse ratchet shall be provided as per manufacturer’s std.
20.21 Other technical requirements o Refer ‘Vertical (wet pit) Pumps’ Specification enclosed.
21.0 TREATED EFFLUENT DISPOSAL PUMPS
21.1 Location Near CMB.
21.2 Total no. of pumps Two ( 1W+1S)
21.3 Guaranteed flow of each pump 100 m3/ hr.
21.4 Total head (guaranteed) 60 MWC.
21.5 Operating speed 1500 RPM (nominal)
21.6 Pumps and drives to be designed for Outdoor duty
21.7 Service of duty Continuous
21.8 Type of pump casing Preferably radially split type
21.9 Type of working fluid Treated effluent
21.10 Max. water temperature 45 deg. C
21.11 Minimum water temperature 33 deg. C
21.12 Type of impeller Closed/ Semi-open
21.13 Type of lubrication Grease
 NP-41
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 6 OF 15
21.14 Suction condition Flooded suction
21.15 Type of shaft sealing Gland packing
21.16 Type of coupling (motor & pump) Flexible
21.17 MOC o Casing: 2.5% Ni-Cl IS 210 Gr. FG 260
o Impeller: ASTM A351 CF8M
o Wearing rings (if applicable): SS 316
o Shaft/ Shaft sleeves: SS-410
o Stuffing box/ Gland: 2.5% Ni-Cl IS 210 Gr. FG 260
o Gland packing; TIWA
o Mechanical seal: Not applicable.
o Gaskets: Neoprene rubber
o Bolts and nuts: SS for those coming in contact with water and for others,
material shall be high tension carbon-steel.
o Base plate: Carbon steel
21.18 Accessories to be provided (each pump) o Companion flanges with nuts, bolts and gaskets etc.
o Internal piping with valves, filters & instruments for sealing/ cooling/
lubrication system up to and including isolation valve etc. as per requirement.
o Positioning dowels, drain plugs, vent valve etc.
o Coupling guards, eye bolts, lifting etc.
21.19 Other technical requirements o Refer ‘Horizontal Pumps’ Specification enclosed.
 NP-42
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 7 OF 15

RO-DM PLANT
FILTERED WATER TRANSFER PUMPS
1.1 Type of Pumps Vertical Centrifugal pumps (Vertical wet pit, non-pull out type)
1.2 Location PT-DM Clarified Water Storage Tank & Pump House in PT Plant area.
1.3 Number Two (1W+1S)
1.4 Capacity and Head 110 m3/ hr., Head as per suit to system requirement.
1.5 Operating Speed (Max.) 1500 rpm
Pumps & Drives to be
1.6 Outdoor duty
designed for
1.7 Duty Continuous
1.8 Type of Working Fluid Filtered Water
1.9 Type of impeller Closed / Semi-open
1.10 Type of lubrication Self-water
1.11 Type of shaft coupling Flexible / Rigid
1.12 Suction Condition Submerged
1.13 Type of Pump Casing Axially split
1.14 Material of Construction
1.14.1 Suction Bell 2% Nickel Cast Iron IS: 210 Grade FG 260; S-0.1% max. P-0.15% max
1.14.2 Casing / Bowl 2% Nickel Cast Iron IS: 210 Grade FG 260; S-0.1% max. P-0.15% max
1.14.3 Impeller CF8M
Impeller Shaft, Pump & line
1.14.4 SS 410
shaft
1.14.5 Shaft coupling SS-410
1.14.6 Shaft sleeves SS-410
Fabricated steel as per IS: 2062 (minimum thickness shall not be less than 8 mm)
1.14.7 Column pipe
with 2 coats of epoxy coating inside & outside.
Fabricated steel as per IS: 2062 (minimum thickness shall not be less than 8 mm)
1.14.8 Discharge Head
with 2 coats of epoxy coating inside & outside.
Fabricated steel as per IS: 2062 (minimum thickness shall not be less than 10 mm)
1.14.9 Distance piece (if applicable)
with 2 coats of epoxy coating inside & outside.
1.14.10 Matching flanges Fabricated steel as per IS: 2062
1.14.11 Stuffing box 2.5% NI-CI to IS:210 FG-260
1.14.12 Gland 2.5% NI-CI to IS:210 FG-260
1.14.13 Gland packing Impregnated TEFLON
1.14.14 Gaskets Wire reinforced rubber gasket / Neoprene rubber /Compressed Asbestos Fiber
Stainless steel AISI type 304/316 for those coming in contact with water and for
1.14.15 Bolts & nuts
others, material shall be high tension carbon steel.
1.14.16 Base plate and Soleplate Fabricated steel as per IS: 2062
a) Companion flanges with nuts, bolts and gaskets, Positioning dowels, Eye bolts, lifting
etc.
1.14.17 Accessories b) Internal piping with valves filters & Instruments for sealing cooling lubrication
system up to and including isolating valve etc. as per requirement.
c) Non -reverse ratchet (as applicable).
1. ULTRA FILTRATION SKIDS
2.1 Number Two (2) nos. (2X50%)
Net output capacity of each stream shall be to match with gross capacity of RO +
2.2 Capacity water required for backwashing of UF membrane + chemical preparation
requirements+ 5% margin over the above total requirements.
2.3 Feed Temperature 10°C - 35°C
2.4 Mode of Operation Dead End/ Cross Flow
2.5 Type of Operation Automatic Back wash, including backwashing sequence through DDCMIS.
2.6 Type of membrane Hollow Fiber
2.7 Type of membrane mounting Horizontal / Vertical
250 PSI or 10% higher than maximum pressure encountered in the system whichever
2.8 Rated Pressure
is higher.
 NP-43
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 8 OF 15
2.9 Number of module As per system requirement
2.10 Size of module As per manufacturer’s standard practice
2.11 Recovery from UF 95 %
UF Permeate from UF product cum backwash storage tank. Backwash rate and
2.12 Backwash provision
frequency shall be as per system requirement.
2.13 Membrane Element type Hollow Fibre
2.14 Pore size of membrane As per manufacturer’s standard practice
Molecular Wt. Cut Off
2.15 80,000 -1, 00,000 Daltons (Max.)
(MWCO)
2.16 Flux rate 50-60 LMH
2.17 Material of Construction
2.17.1 Pressure tubes FRP
2.17.2 Membrane elements Polysulfone /Polyether sulphone / PVDF
2.17.3 Housing PVC
2.17.4 Frame material Carbon steel
3. UF PERMEATE WATER STORAGE TANKS
3.1 Number One number
3.2 Fluid to be stored UF PERMEATE
3.3 Type of Tanks Vertical Cylindrical Atmospheric
3.4 Design Standard IS: 803
3.5 Capacity UF back wash water requirement of 1 hour for both the streams + 50% margin (Min).
3.6 Material of Construction MS as per IS 2062 with Epoxy painted.
4. UF BACKWASH WATER PUMPS
4.1 Type of Pumps Horizontal Centrifugal
4.2 Number 1 Working for each stream + 1 common stand by ( 2W+1 common SB)
4.3 Capacity and Head Capacity suitable for backwashing of one UF and head as per system requirement
4.4 Duty Intermittent
4.5 Suction Condition Flooded
4.6 Type of Pump Casing Axially Split
4.7 Material of Construction
4.7.1 Casing 2% Ni CI IS-210 Gr. FG 260
4.7.2 Impeller CF8M
4.7.3 Shaft and shaft sleeve SS 410
4.7.4 Shaft sealing Gland
5. UF FAST FLUSH PUMPS (as applicable)
5.1 Type of Pumps Horizontal Centrifugal
5.2 Number 1 Working for each stream + 1 common stand by ( 2W +1 common SB)
5.3 Capacity and Head Capacity suitable for backwashing of one UF and head as per system requirement
5.4 Duty Intermittent
5.5 Suction Condition Flooded
5.6 Type of Pump Casing Axially Split
5.7 Material of Construction
5.7.1 Casing 2% Ni CI IS-210 Gr. FG 260
5.7.2 Impeller CF8M
5.7.3 Shaft and shaft sleeve SS 410
5.7.4 Shaft sealing Gland
6.0 UF PERMEATE TRANSFER PUMPS
6.1 Type of Pumps Horizontal Centrifugal
6.2 Number 1 Working for each stream +1 common stand by ( 2W+1 Common Stand By)
6.3 Capacity and Head Capacity & Head as per suit to system requirement
6.4 Duty Continuous
6.5 Suction Condition Flooded
6.6 Type of Pump Casing Axially Split
6.7 Material of Construction
6.8 Casing 2% Ni CI IS-210 Gr. FG 260
6.9 Impeller CF8M
6.10 Shaft and shaft sleeves SS 410
6.11 Shaft sealing Gland
7. MICRON CARTRIDGE FILTER FOR STAGE-I & STAGE -II
7.1 Number Three (3) (2 W+ 1 SB) nos. for each stage (total 6 nos.)
7.2 Fluid Handled Permeate of UF & Permeate of RO stage -I
 NP-44
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 9 OF 15
7.3 Capacity Capacity of one Cartridge filter same as capacity of one UF
7.4 Type Horizontal/ Vertical type
7.5 Filtration efficiency 90 % down to 5 microns
7.6 Material of Construction
7.6.1 Filter element Polypropylene (Continuously wound)
7.6.2 Filter casing and internals SS 316
7.6.3 Internals SS 316
7.6.4 Externals SS 316
8. HIGH PRESSURE FEED PUMPS FOR STAGE-I & STAGE -II
8.1 Number 1 Working for each RO train +1 common standby for each stage RO
To pump filtered water at the downstream of Cartridge filters up to the Degasser
8.2 Purpose
towers through RO trains.
8.3 Total number 6 nos. (3 nos. for RO-1st stage & 3 nos. for RO- 2nd stage).
8.4 Type Horizontal Centrifugal
8.5 Capacity To suit the Gross capacity of each RO train
8.6 Head (RO train Feed Pressure + frictional loss in the system) +10% margin
8.7 Type of Pumps Horizontal Centrifugal
8.8 Duty Continuous
8.9 Suction Condition Flooded
8.10 Type of Pump Casing Axially Split
8.11 Type of impeller Closed /Semi-open
8.12 Max. pump operating speed 1500 RPM /2900 RPM
8.13 Material of Construction
8.13.1 Casing ASTM A 351,CF8M
8.13.2 Impeller ASTM A 351,CF8M
8.13.3 Shaft SS -316
8.13.4 Shaft sleeve AISI -420 or equivalent.
8.13.5 Mechanical seal SS
8.13.6 Wear rings SS -316
8.13.7 Sleeves ASTM A451, grade CF8M or equivalent
Stainless steel for those coming in contact with water and for others, material shall be
8.13.8 Bolting
high tension carbon steel.
9. REVERSE OSMOSIS TRAINS/STREAMS
9.1 Number of trains Two (2X50%)
9.2 Turn Down Capability One or both the trains shall be operable as per system requirement.
9.3 Design Capacity (Net) Net output capacity of each RO Train 35 m3 / hr.
9.4 MEMBRANE ASSEMBLY UNIT (BLOCK)
No. of Membrane (Block) per
9.4.1 One or more as per design
Train
9.4.2 No. of Membranes/ module 6-8
Guaranteed Design
9.4.3 Not less than 85%
Recovery
9.5 Elements
9.5.1 Membrane type Polyamide, Spiral wound
9.5.2 Diameter & Length As per manufacturer standard
9.5.3 Average Flux < 20 L / m2h
9.5.4 Fouling Allowance for design Minimum 5% per year
9.5.5 Salt passage increase Minimum 10% per year
9.5.6 Membrane MOC Polyamide
10. CLEAN IN PLACE SYSTEM
10.1 CHEMICAL TANK
10.1.1 Number One(1)
1.2 times the chemical required for one RO-train /stream for both RO stages by
10.1.2 Capacity & Head utilization of only a single batch of cleaning solution (minimum). & head to suit to
system.
10.2 CHEMICAL CLEANING PUMPS
10.2.1 Numbers Two (1W+1S) nos.
10.2.2 Type Horizontal Centrifugal
10.2.3 Design Flow and Head To suit the system requirement.
10.2.4 MOC SS 316
10.3 MICRON CARTRIDGE FILTER (FOR CHEMICAL CLEANING)
 NP-45
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 10 OF 15
10.3.1 Number One (1) No.
10.3.2 Capacity To suit chemical cleaning pump capacity
10.3.3 Filtration efficiency 90% down to 5 micron
10.3.4 Filter Element Polypropylene wound filament
Material of filter casing
10.3.5 SS 316
and internals
11. DEGASSER TOWERS
11.1 Fluid handled Permeate from RO units
11.2 Type of Tower Forced Draft type
11.3 No of Towers Three (3) (2 W + 1 S )
11.4 Design Flow rate/ Tower 35 m3 / hr.
11.5 Material of Construction
11..5.1 Shell material MS as per IS 2062
Internal lining Material &
11.5.2 4.5 mm thick rubber lining inside (as per IS 4682, Part-I) in three layers 1.5 mm each.
Thickness
11.5.3 Fill (packing) material Polypropylene or equivalent
12. DEGASSER BLOWERS
12.1 Type Centrifugal
12.2 Location Outdoor
12.3 Numbers One (1) per tower with a common stand by; Total 4 Nos.
12.4 Duty Continuous
Minimum Capacity of each
12.5 100% requirement of one degasser tower
Blower
12.6 Discharge Head (min.) As per suit to system requirement
12.7 Max. Speed of Blower 1500 RPM
12.8 Material of Construction Blower- CS, Intake filters/dampers/ Doors-CS
12.9 Accessories Required Suction filter, Silencer, relief valve, V-belt guard etc.
13. DEGASSED WATER TRANSFER PUMPS
13.1 Location Near Degasser Units
13.2 Working Fluid De-cationised water
13.3 Total Number of Pumps One per MB unit with a common stand by, Total 4 Nos.
Guaranteed Flow of each
13.4 35 m3/hr.
pump
13.5 Total head (Guaranteed) As per suit to system requirement
13.6 Operating Speed 1500 rpm
Pumps and drives to be
13.7 Outdoor duty
designed for
13.8 Service of duty Continuous
13.9 Type of pump casing Preferably Radially Split type
13.10 Type of impeller Closed / Semi Open
13.11 Type of lubrication Grease
13.12 Suction condition Flooded suction
13.13 Type of Shaft Sealing Mechanical Seal
Type of coupling (motor &
13.14 Love-joy coupling
pump)
13.15 Material of Construction
13.15.1 Casing ASTM A CF 8M
13.15.2 Impeller ASTM A CF 8M
13.15.3 Wearing rings (if applicable) SS -316
13.15.4 Shaft SS -410
13.15.5 Shaft sleeves SS -410
13.15.6 Mechanical Seal SS -316
Stainless steel for those coming in contact with water and for others, material shall be
13.15.7 Bolts & nuts
high tension carbon steel.
13.15.8 Base plate Carbon steel (Epoxy painted)
a) Companion flanges with nuts, bolts and gaskets, Internal piping with valves filters
Accessories to be provided & Instruments for sealing/ cooling/lubrication system up to and including isolating
13.15.9
with each pump valve etc.
b) Coupling guards, Eye bolts, lifting etc.
14. DEGASSED WATER STORAGE TANKS
14.1 Fluid to be stored Degassed permeate from Degasser Tower.
14.2 Type Horizontal cylindrical atmospheric with dished (Torishpherical type) ends.
 NP-46
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 11 OF 15
Design Standard (for Dia.,
14.3 As per BS: 2594. However dished ends shall be of Torishpherical type.
length & thickness)
14.4 Numbers Three (3) nos. (2 W+1 S)
14.5 Effective Capacity 35 m3 (of each Tank)
14.6 Material of Construction
14.6.1 Shell material MS as per IS 2062
Shell (Internal) lining Material
14.6.2 4.5 mm thick rubber lining inside (as per IS 4682, Part-I) in three layers 1.5 mm each.
& Thickness
a) Manhole for the tank, required operating platform, ladder etc.
14.6.3 Accessories
b) Vent, Overflow and drain connections with required valves.
15. MIXED BED UNIT
15.1 Type Vertical Shell Type with dished ends
15.2 Nos. required Three (3) nos. (2 W+ 1 SB)
15.3 Design Flow /unit (Net) Net output of 35 m3/ hr.
15.4 Service cycle 24 hours (period between Two successive regenerations)
Design Surface Flow Rate at
15.5 Not more than 35 M3/M2/Hr.
design flow
15.6 Shell & Dish End Material MS as per IS 2062
15.7 Shell & Dish End Lining
4.5 mm thick rubber lining inside (as per IS 4682, Part-I) in three layers 1.5 mm each.
(internal)
15.8 External Painting Chlorinated Rubber paint
15.9 Manhole Two (2) per vessel (Min.)
15.10 Sight glasses Two (2) minimum per vessel (Minimum clear width shall be 75 mm)
15.11 Strongly acidic and strongly basic Type-I, both the resin shall be of high capacity
Resin Type
polystyrene resins in bead form.
15.12 Regeneration By NaOH & HCL
15.13 Total resin bed depth 1000 mm ( minimum)
16. AIR BLOWER FOR MIXED BED
16.1 Number Two (2 X 100%)
16.2 Type Centrifugal /Twin Lobe Type
16.3 Capacity and discharge Capacity suitable for mixing anion and cation resin in a mixed bed vessel and
pressure discharge pressure as per system requirement
16.4 Duty Intermittent
16.5 Location Outdoor
16.6 Material of Construction
16.6.1 Casing Cast Iron IS 210 FG 260
16.6.2 Lobe Cast Iron IS 210 FG 260
16.6.3 Shaft EN 8
16.6.4 Gear EN 353
16.6.5 Drive and driven pulley Cast Iron IS 210 FG 260
16.6.6 Safety valve Aluminum spring loaded
16.6.7 Lubrication Self-lubricated / oil lubricated
16.6.8 Suction filter, silencer, safety valve, base frame, anti-vibratory pads, v belt, motor
Accessories
pulley and blower pulley, foundation bolts
17. DM REGENERATION PUMPS
17.1 Location DM Water Pump House located near DM tank Area
17.2 Working Fluid DM water
17.3 Total Number of Pumps Two (2) nos. (1W+1SB)
17.4 Guaranteed Flow of each
As per suit to system requirement
pump
17.5 Total head (Guaranteed) As per suit to system requirement
17.6 Operating Speed 1500 rpm
17.7 Pumps and drives to be
Outdoor duty
designed for
17.8 Service of duty Continuous
17.9 Type of pump casing Preferably Radially Split type
17.10 Type of impeller Closed / Semi Open
17.11 Type of lubrication Grease
17.12 Suction condition Flooded suction
17.13 Type of Shaft Sealing Mechanical Seal
17.14 Type of coupling (motor&
Love-joy coupling
pump)
 NP-47
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 12 OF 15
17.15 Material of Construction
17.15.1 Casing ASTM A CF 8M
17.15.2 Impeller ASTM A CF 8M
17.15.3 Wearing rings (if applicable) SS -316
17.15.4 Shaft SS -410
17.15.5 Shaft sleeves SS -410
17.15.6 Mechanical Seal SS -316
17.15.7 Stainless steel for those coming in contact with water and for others, material shall be high
Bolts & nuts
tension carbon steel.
17.15.8 Base plate Carbon steel (Epoxy painted)
17.15.9 a) Companion flanges with nuts, bolts and gaskets, Internal piping with valves filters &
Accessories to be provided
Instruments for sealing/ cooling/lubrication system up to and including isolating valve etc.
with each pump
b) Coupling guards, Drain plug, Vent valve, Eye bolts, lifting etc.
18. FLUSHING PUMPS
18.1 Type of Pumps Horizontal Centrifugal
18.2 Flush-out of the RO unit/stream of both stages including HP pump of both RO
Purpose
stages, with low TDS permeate water during shut down of the stream
18.3 Number Two (2) nos. ( 1W+1SB)
18.4 Capacity and Head As per suit to system requirement
18.5 Duty Intermittent
18.6 Suction Condition Flooded
18.7 Type of Pump Casing Axially Split
18.8 Material of Construction
18.8.1 Casing ASTM A 351,CF8M
18.8.2 Impeller ASTM A 351,CF8M
18.8.3 Shaft SS -316
18.8.4 Shaft sleeve AISI -420 or equivalent.
18.8.5 Mechanical seal SS
18.8.6 Wear rings SS -316
18.8.7 Sleeves ASTM A451, grade CF8M or equivalent
18.8.8 Stainless steel for those coming in contact with water and for others, material shall be high
Bolting
tension carbon steel.
19 SMBS AND ANTISCALANT DOSING SYSTEM
SMBS Dosing Tanks Anti - Scalant Dosing Tank
19.1 (Na2S2O5 Anti –oxidant)
19.1.1 Numbers Required One no. each
19.1.2 Capacity To suit to system requirement
19.1.3 MOC FRP
19.1.4 Tank Mixer/ Agitator Turbine Agitator
19.1.5 MOC of mixer/ agitator SS 316
SMBS (Anti –oxidant) Dosing Anti Scalant Dosing Pumps
19.2 Pumps
19.2.1 Numbers Two (1W+1S)
19.2.2 Type Positive Displacement type
19.2.3 Capacity and Head As per system requirement
19.2.4 MOC Poly Propylene
DESCRIPTION FOR
20. CHEMICAL UNLOADING ACID UNLOADING PUMPS ALKALI UNLOADING CUM TRANSFER PUMPS
PUMP
20.1 Numbers Required. Two (2X100%) for each acid and alkali
20.2 Type Horizontal centrifugal
20.3 Location Outdoor
20.4 Service Intermittent
20.5 Capacity & Head 10 m3/hr. & 10 MWC 10 m3/hr. & 20 MWC
20.6 Liquid to be handled 30-33 % HCL 48 % alkali
20.7 Suction Condition Flooded
20.8 Suction Strainer Y type strainer shall be provided for each pump (MOC –PP)
20.9 Material of Construction
 NP-48
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 13 OF 15
20.9.1 Casing and Impeller PP
20.9.2 Wearing rings PP
20.9.3 Base plate Carbon Steel
20.9.4 Type of Shaft Sealing Mechanical Seal
20.9.5 Pump Operating Speed 1500 rpm
Accessories required for
20.9.6 Coupling guards, Drain plug, Vent valve, Y-type strainer
each Pump
Type of coupling (motor&
20.9.7 Love-joy coupling
pump)
20.10
Reinforced rubber hoses with coupling & isolation valves
20.10.1 Nos. required Two (2) Two (2)
20.10.2 Size (mm) 80 80
20.10.3 Length 10 M 10 M
20.10.4 Material Reinforced rubber chemical resistant
DESCRIPTION FOR
21. CHEMICAL STORAGE ACID STORAGE TANKS ALKALI STORAGE TANKS
TANK
21.1 Quantity (nos.) One (1) number each
21.2 Size (Dia. & length) AS per BS :2594
21.3 Location Outdoor
Each tank shall be sized for storing 30 days chemical requirement of DM plant or 15 m3,
21.4 Capacity
whichever is higher
21.5 Type & Pressure Class Horizontal with dished end, Atmospheric
21.6 Materials of Construction IS –2062
21.7 Protection / Lining
21.7.1 Inside 4.5 mm thick rubber lining inside (as per IS 4682,Part-I) in three layers 1.5 mm each.
21.7.2 Outside Chlorinated rubber Paint
21.8 Concentration 30 – 33% 48% lye or flakes
21.9 Fume absorber & seal pot Shall be provided by bidder for bulk acid storage tank
21.10 CO2 absorber & seal pot Shall be provided by bidder for bulk alkali storage tank
Vent ,overflow, drain & Shall be provided by bidder for both the storage tanks
21.11
sample connection
21.12 Manhole staircase, platform Shall be provided by bidder for both the storage tanks
TANKS CHEMICAL
ACID MEASURING ALKALI MEASU. TANK ALKALI PREPARATION
22.0 HANDLING/
TANK FOR MB FOR MB TANK ( WITH FLAKES)
PREPARATION
22.1 Quantity One no One no One no
22.2 Type Vertical, cylindrical & Atmospheric
22.3 Useful Capacity (each) To hold 1.25 times the chemical required for regeneration of MB (One stream)
22.4 Materials MS as per IS 2062 with 4.5 mm thick rubber lining inside (as per IS 4682, Part-I).
22.5 External Protection Chlorinated Rubber Paint
Vent, overflow, drain
22.6 Required
connection
22.7 Dissolving Basket Not required SS 316 SS 316
22.8 Agitator (Slow speed) - Motor driven stirrer -SS 316 Motor driven stirrer of SS 316
23.0 DOSING PUMPS ACID ALKALI NA
23.1 Quantity Two nos. each of 100 Two nos. each of 100 % NA
% capacity capacity
23.2 Capacity & Head Capable of meeting regeneration requirement of respective MB unit. Head as req.
23.3 Materials of Construction PP /Haste-alloy -B SS-316 NA
24. ALKALI FILTER
24.1 Type Vertical Shell Type with dished ends
24.2 Nos. required One
24.3 Fill Activated Carbon (Bed Depth not less than 1200 mm excluding supporting material)
24.4 Supporting Material for the fill Graded Gravel
24.5 Shell & Dish End Material Mild Steel as per specified code
 NP-49
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 14 OF 15
24.6 Internal Painting Epoxy Painted
24.7 External Painting Chlorinated Rubber Paint
25. ALKALI DILUENT WATER HEATING TANK
25.1 Quantity One
25.2 Type Vertical, shell type with dished ends
Electric Heater with 2 X 50 % electrical heating coil / 125 % of water required for
25.3 Type of Heater/ Capacity
regeneration of one stream of mixed bed
25.4 Temp. of alkali to be heated To obtain temp of 50°C at alkali mixing-tee outlet from 15oC within 4 hours.
25.5 Burn Out Protection To be Provided
Material of Construction of MS as per IS 2062 with 4.5 mm thick rubber lining inside (as per IS 4682, Part-I) in
25.6
tank three layers 1.5 mm each.
25.7 Density meter 1 No. each dosing pump outlet
26. NEUTRALISATION PIT
26.1 No. of compartments One in two sections
26.2 Materials RCC
Each Section shall hold 125 % of total wastewater generated from following
a) One regeneration of MB
26.3 Effective Capacity b) Chemical cleaning waste of RO + backwash of High pressure pumps
c) Back wash & chemical cleaning waste and Ultra filtration system
d) Tank drain
26.4 Isolation gates/valves Total 2 nos. ( 1no. in each compartment)
26.5 Protection Acid Alkali proof lining
27. EFFLUENT DISPOSAL PUMPS
27.1 Numbers Required. Two (2), (1 working + 1 stand-by)
27.2 Type Horizontal centrifugal single stage with priming system
Capacity (each) & Service
27.3 Suitable to empty one compartment of N-Pit in one hour & Head as required.
Head
27.4 Suction Condition Suction from priming chamber (2 nos.)
27.5 Material of construction
27.5.1 Casing MSRL
27.5.2 Impeller MSRL
27.5.3 Shaft SS 410/SS-316
27.5.4 Base Plate SS 316/CF8M.
27.5.5 Pressure gauge One number per pump with Teflon diaphragm seal
27.5.6 Pulsation dampener One number per pump
27.5.7 Recirculation Facility Shall be provided by bidder with entire arrangement
27.5.8 Suction Filter Shall be provided by bidder.
28. CHEMICAL TANK FOR NEUTRALISATION
28.1 Acid measuring Tank for N-pit Alkali measuring Tank for N-pit
28.1.1 Quantity (nos.) One One
28.1.2 Type of Construction Vertical cylindrical Vertical cylindrical
28.1.3 Effective Capacity 1.0 m3 1.0 m3
28.1.4 MOC with Inside Protection MS as per IS 2062 with 4.5 mm thick rubber lining inside (as per IS 4682, Part-I).
28.1.5 Outside Protection Chlorinated Rubber Paint. Chlorinated Rubber Paint.
28.1.6 Dissolving Basket Not applicable SS-316
Constructed of SS -316. This shall have two
28.1.7 Agitator Not applicable
sets of blade mounted on single shaft.
Each tank shall be provided with fume absorber for acid tank, CO2 absorber and seal
28.1.8 Accessories
pot for alkali tank, platform, ladder, hand hole, overflow, drain etc.
29. RO STAGE-II PERMEATE WATER STORAGE TANK
29.1 Fluid to be stored RO STAGE-II Permeate.
29.2 Type Horizontal cylindrical atmospheric (with dished (Torishpherical type) ends
Design Standard (for Dia.,
29.3 As per BS: 2594. However dished ends shall be of Torishpherical type
length & thickness)
29.4 Numbers One (1) no.
 NP-50
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1 SUB-SECTION: III
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 15 OF 15
29.5 Effective Capacity 35 m3
29.6 Material of Construction
29.6.1 Shell material MS as per IS 2062
29.6.2 Shell (Internal) lining Material
Epoxy painted.
a) Manhole for the tank, required operating platform, ladder etc.
29.6.3 Accessories
b) Vent, Overflow and drain connections with required valves.
30.0 RO STAGE –II PERMEATE TRANSFER PUMPS
30.1 Type of Pumps Horizontal Centrifugal
30.2 Number 1 Working for each stream +1 common stand by ( 2W+1 Common Stand By)
30.3 Capacity and Head Capacity & Head as per suit to system requirement
30.4 Duty Continuous
30.5 Suction Condition Flooded
30.6 Type of Pump Casing Axially Split
30.7 Material of Construction
30.8 Casing 2% Ni-CI IS-210 Gr. FG 260
30.9 Impeller CF8M
30.10 Shaft and shaft sleeves SS 410
30.11 Shaft sealing Gland
31.0 Pressure Sand Filters for RO-DM Plant
31.1 Nos. Two nos. (2 x 100%)
31.2 Capacity 110 m3/ hr.
OTHER DETAILS (EXCEPT ABOVE) OF PT-DM PRESSURE SAND FILTERS SHALL BE SAME AS INDICATED IN THE DATA SHEET
31.3
FOR PT PLANT.
32.0 OVERHEAD STORAGE TANK
32.1 Number One no. Filtered water overhead storage tank
32.2 Capacity & MOC 50 m3 (min), RCC
Float operated level control One (1) no. in each tank; Angular (Stem & lever operated) rubber seated valve; MOC:
33.3
valve Body & Bonnet:- CI; Float:- Brass/ Copper; Stem: SS-304
 NP-51
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: V
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 1 OF 4

SECTION – C1

SUB-SECTION- V

TERMINAL POINTS
 NP-52
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: V
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 2 OF 4

1.0 TERMINAL POINTS

1.1 PRETREATMENT PLANT & LIQUID EFFLUENT TREATMENT (LET) SYSTEM

a) Raw water inlet pipe to PT Plant shall be terminated by NBPPL at 20 meter distance from centre
line of Aerator central shaft.
b) Piping from PT- Clarifier sludge sump to ash slurry sump approximate 750 meters will be bidder’s
scope.
c) Potable water line to Filtered water over head tank shall be in bidder’s scope.
d) Alum and PAC dosing lines from respective dosing pumps located in PT Plant-Chemical house to
Tube settler/ Lamella Clarifier of LET System is in bidder’s scope.
e) Clarified water line from Filtered Water Transfer Pumps discharge to Clarified Water Overhead
Tank (placed on top of Chemical House) shall be in bidder’s scope.
f) Potable Water line from PT-Potable Pressure Sand Filters shall be terminated at 20 meter distance
from filters outlet by the bidder. Further Piping shall be in NBPPL’s scope.
g) Treated effluent disposal pipe (LET System) (approximate 175 meter) shall be terminated at 5
meter from Service water tank [Service water tank completely excluded from bidder’s scope],
(indicated in P&ID for LET System).
h) Waste service water pumps discharge pipe to Lamella Clarifier (approximately 400 meter) and
recirculation line shall be in bidders scope.
i) Treated effluent from Treated effluent pump’s discharge shall be terminated at final disposal point
(approximately 510 meter) (located near main plant gate).

1.2 RO-DM PLANT

a) Filtered Water Transfer Pumps (located at PT-DM Clarified Water Pump House) Discharge line to
RO-DM Plant shall be in bidder’s scope.
b) UF backwash waste water generated from UF system to PT Plant Stilling Chamber by bidder.
c) MB outlet/ discharge pipe line shall be terminated at the inlet nozzle of DM Water Storage Tanks
(approximately 100 meter) as indicated in the P&ID for RO-DM Plant enclosed with the
specification.
d) DM Water inlet line from each DM water storage tanks to DM Regeneration Pumps and
recirculation line from DM Regeneration Pumps discharge to individual DM Water Storage Tank’s
recirculation nozzle shall be connected by the bidder as indicated in the P&ID for RO-DM Plant
enclosed with the specification.
e) Effluent treated waste from Effluent Disposal Pumps (located near RO-DM Plant N-Pit) shall be
terminated at Ash Slurry Sump (approximately 530 meter) by the bidder.

1.3 CHLORINATION PLANT

a) Inlet water line (motive water): Single tap off from CW/ ACW discharge header at 5 m distance from
2
Chlorination Plant building. Pressure available at terminal point will be 1.5 to 2.0 kg/cm .
b) Outlet line from chlorination plant building for CW chlorination: Up to the dosing point as indicated in
flow diagram. Length of the chlorine solution line will be 125 meters from chlorination plant building
to dosing point.
c) Outlet line from chlorination plant building for PT chlorination: Up to the dosing point as indicated in
P&ID. Length of the total chlorine solution line will be 300 meters for both dosing points (at stilling
chamber and PT-CW Pressure Sand Filter outlet line) from chlorination plant to dosing point.
d) Inlet water supply for PT booster pumps shall be taken from Filtered water overhead storage tank
placed at top of PT Plant -Chemical House. Pipe distance from PT plant chemical house to
chlorination plant shall be in bidder’s scope.
 NP-53
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: V
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 3 OF 4

1.4 CW TREATMENT PLANT

a) Inlet water line from CW Pump discharge header shall be terminated by NBPPL at 5 meter from
CW Treatment Plant.
b) Outlet Chemical Dosing line from respective dosing pump in CW Treatment Plant up to the dosing
point at CW Forebay. (Distance between CW Forebay and CW Treatment Plant shall be
approximately 50 m).
c) All drains of CW Treatment Plant:- All the drains from Acid storage area & from chemical
preparation & dosing area of CW Treatment Plant shall be led to Lime Pit of CW Treatment plant
through pipe and Lime- Pit over flow shall be connected to plant drain through pipe.

1.4 CONDENSATE POLISHING UNIT

a) Service vessel inlet (for CPU Service vessel area):– (OD 406.4 X 12.7 mm thick, SA 106 Gr-B) -
Single piping connection at 10 meter distance from service vessel area shall be provided by BHEL/
NBPPL. Further piping is in bidder’s scope.
b) Service vessel outlet (for CPU Service vessel area):– (OD 406.4 X 12.7 mm thick, SA 106 Gr-B) -
Single piping connection at 10 meter distance from service vessel area shall be terminated by the
bidder.
c) Rinse water outlet (for CPU Service vessel area):- Rinse water outlet piping (OD 168.3 x 7.11 mm
thick, SA 106 Gr-B) till condenser hot well is in the scope of bidder. (Approximate distance 70
meter).
2
d) 25 NB connection of Instrument Air supply at 5 to 8 kg/ cm (g)– At 10 meter distance from service
vessel area of Condensate Polishing Unit. Further piping is in bidder’s scope.
2
e) 25 NB connection of Service Air supply at 5 to 8 kg/ cm (g)– At 10 meter distance from service
vessel area of Condensate Polishing Unit. Further piping is in bidder’s scope.
f) Gland sealing water supply & analyser rack cooling water supply piping (for CPU Service vessel
area ):- Service water connection (40 NB) at 10 meter distance from service vessel area. Further
piping is in bidder’s scope.
g) DM Water Supply (for CPU Regeneration Area) –The DM water inlet connections shall be provided
by BHEL at 10 meter from the foundation of DM Tanks of CPU at ground Level. Piping from the
terminal point to inlet nozzle of the DM Water storage tanks & from outlet nozzle of the DM water
storage tanks to the pump suctions (DM water regeneration pumps & DM water resin transfer
pumps) shall be in the scope of bidder.
h) DM Pumps Recirculation Lines (for CPU Regeneration Area):– Piping from DM Pumps (DM water
regeneration pumps & DM water resin transfer pumps) outlet lines to DM water storage tanks
recirculation nozzle/ inlet nozzle shall also be in the scope of bidder.
2
i) 25 NB Instrument air supply at 5 to 8 kg/cm (g) – At 10 meter distance from the regeneration area
of CPU. Further piping is in bidder’s scope.
2
j) 25 NB Service air supply at 5 to 8 kg/cm (g) - At 10 meter distance from regeneration area of
CPU. Further piping is in bidder’s scope.
k) Drinking water (40 NB) and service water (50 NB) - At 10 meter distance from the regeneration
building. However distribution and piping inside regeneration area will be in bidder’s scope.
l) CPU-N-Pit Effluent piping (150 NB) from N-Pit to ash slurry pump house shall be in bidder’s scope.
The piping distance to be considered shall be 450 meters.

1.6 GENERAL

a) Potable water piping shall be terminated at 5 meter from PT Plant- Chemical House for Pre-
Treatment Plant and LET System, Chlorination Plant Building for Chlorination Plant and CW
Treatment Plant, CPU Regeneration Building, RO-DM Plant Building for RO-DM Plant and
Chemical Lab.
 NP-54
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: V
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 4 OF 4

b) Service water piping shall be terminated at 5 meter from PT Plant- Chemical House for Pre-
Treatment Plant and LET System, Chlorination Plant Building for Chlorination Plant and CW
Treatment Plant, CPU Regeneration Building, RO-DM Plant Building for RO-DM Plant and
Chemical Lab.
c) Service air piping shall be terminated at 5 meter from PT Plant- Chemical House for Pre-Treatment
Plant and LET System, Chlorination Plant Building for Chlorination Plant and CW Treatment Plant,
RO-DM Plant Building for RO-DM Plant and Chemical Lab.
d) Instrument air piping shall be terminated at 5 meter from PT Plant- Chemical House for Pre-
Treatment Plant and LET System, Chlorination Plant Building for Chlorination Plant and CW
Treatment Plant, RO-DM Plant Building for RO-DM Plant and Chemical Lab.
e) DM Water connection for Chemical Laboratory shall be taken by the bidder from RO-DM Plant.
 NP-55
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: VI
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 1 OF 6

SECTION – C1

SUB-SECTION- VI

FUNCTIONAL GUARANTEES & LIQUIDATED DAMAGES

 NP-56
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: VI
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 2 OF 6

1. FUNCTIONAL GUARANTEES, LIQUIDATED DAMAGES FOR SHORTFALL IN PERFORMANCE

AND GUARANTEE TESTS

The terms ‘’Performance Guarantees’’ wherever appears in this Section shall have the same meaning
and shall be synonymous to’’ Functional Guarantees’’ Similarly the term ‘’Performance Tests’’
wherever appears in this Section shall have the same meaning and shall be synonymous to
‘’Guarantee Test(s)’’. The term ‘’BMCR’’ (Boiler Maximum Continuous Rating) appearing in the
Technical Specification shall mean the maximum continuous steam output of Steam Generator at
super heater outlet at rated parameters. The term ‘’TMCR’’ (Turbine Maximum Continuous Rating)
appearing in the technical specification shall mean 500 MW electrical power output at generator
terminals(power at generator terminals as per clause indicated in the sub- section) under 0% cycle
make-up and 77 mm Hg (abs) condenser pressure unless used in conjunction with a different cycle
make-up and/or a different condenser pressure.

1.1 PERFORMANCE GUARANTEES

General Requirements

I. The Bidder shall guarantee that the equipment offered shall meet the rating and performance
requirements stipulated for various equipment covered in this specifications.
II. The guaranteed performance parameters furnished by the bidder in his offer, shall be without any
tolerance values and all margins required for instrument inaccuracies and other uncertainties shall be
deemed to have been included in the guaranteed figures.
III. The bidder shall demonstrate all the guarantees covered herein during performance
guarantee/acceptance test. The various tests which are to be carried out during performance
guarantee/acceptance tests are listed in the specification. The guarantee tests shall be conducted by
the bidder at site in presence of NBPPL/ CUSTOMER on each unit individually.
IV. All costs associated with the tests shall be included in the bid price.
V. In case during performance guarantee tests, it is found that the equipment/system has failed to meet
the guarantees, the bidder shall carry out all necessary modifications and/or replacements to make the
equipment/system comply with the guaranteed requirements at no extra cost to the NBPPL/
CUSTOMER and re-conduct the performance guarantee test(s) with NBPPL/ CUSTOMER’s consent.
However if the specified performance guarantee(s) are still not met but are achieved within the
Acceptable shortfall limit specified in the specification, NBPPL / CUSTOMER will accept the
equipment/system/plant after levying liquidated damages as mention in the specification. If, however,
the demonstrated guarantee(s) continue to be more than the stipulated Acceptable Shortfall Limit,
even after the above modifications/replacements within ninety (90) days or a reasonable period
allowed by the NBPPL/ CUSTOMER, after the tests have been completed, the NBPPL/ CUSTOMER
will have the right to either of the following:

a) For Category-I Guarantees

Reject the equipment/system/plant and recover from the bidder the payments already made.
OR
Accept the equipment/system/plant after levying liquidated damages as specified hereunder. The
liquidated damages, for shortfall in performance shall be levied separately for each unit. The rates
indicated are on station basis and per vessel basis respectively. The liquidated damages shall be pro-
rated for the fractional parts of the deficiencies. The performance guarantees coming under this
category shall be called ‘Category-I’ Guarantees.
 NP-57
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: VI
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 3 OF 6

b) For Category-II Guarantees

Reject the equipment/ system/ plant and recover from the bidder the payments already made.

The performance guarantees under this category shall be called ‘Category-II’ Guarantees.
Conformance to the performance requirements under category-II is mandatory.

c) For Category-III Guarantees

Reject the equipment/system/plant and recover from the bidder the payments already made.
OR
Accept the equipment/ system after assessing the deficiency in respect of the various ratings,
performance parameters and capabilities and recover from the contract price an amount equivalent to
the damages as determined by the NBPPL, &/or NTPC. Such damages shall, however be limited to
the cost of replacement of the equipments/systems replacement of which shall remove the deficiency
so as to achieve the guarantee performance. These parameters / capacities shall be termed as
Category-III, guarantees.

2. GUARANTEES UNDER CATEGORY- I

NIL

3. GUARANTEE UNDER CATEGORY –II

NIL

4. GUARANTEE UNDER CATEGORY –III

4.1. CONDENSATE POLISHING PLANT

Following shall be guaranteed by the Bidder in the relevant Guarantee Schedule of the Bid Document
and falls under “GUARANTEE UNDER CATEGORY –III”:

a. Normal Operating Condition:

I. Guaranteed Design Flow of each Service Vessel of Condensate Polishing Plant shall be 640
Cum/hr.
II. Guaranteed service Cycle (Period between two successive regenerations) of each service
vessel shall be 15 days (360 hours).
III. Bidder shall guarantee the number of hours of operation of each service vessel in hydrogen
cycle and ammonia cycle mode.
IV. Quantity of Chemicals (30% HCL & 48% NaOH) per regeneration of each service vessel shall
be guaranteed. Bidder to refer Technical Specification regarding minimum regeneration level
to be employed while furnishing the guaranteed chemical consumption figures.
V. Effluent Quality of Condensate:
o With specified Design Flow, influent quality, each CPU Vessel regenerated with
Guaranteed quantity of Chemical (Acid & Alkali), shall be guaranteed to maintain the
effluent quality as specified in technical specification throughout the cycle (i.e. period
between two successive regenerations) of 15 days (360 hours). No shortfall in guaranteed
effluent quality will be accepted by the NBPPL / customer during the service cycle.
 NP-58
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: VI
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 4 OF 6

o Throughout the Service Cycle, each Service vessel regenerated with guaranteed
chemicals shall treat the condensate with influent crud level of 25 ppb at its design Flow of
640 M3/ hr. and crud level of condensate at vessel outlet shall be guaranteed to be less
than 5 ppb or less.

b. Unit Start up Condition:

With Design Flow, each Service vessel regenerated with guaranteed chemicals, useful service
run of each service vessel between regeneration shall be guaranteed not be less than 50 hours
and total crud content of the effluent shall not exceed 150 ppb considering an influent average
crud level of 500 ppb in the condensate.

c. Pressure drop between inlet and outlet of Condensate Polishing (between inlet & outlet pipe)
unit with clean resin bed at design flow of 640 Cum/ hr. shall be guaranteed to be 2.1 Kg/ Sq.
cm (g) or less.

d. Complete transfer (100%) of resin from service vessel to regeneration vessel shall be
guaranteed and demonstrated.

e. Vibration, parallel operation and noise level of all the pumps and blowers at the rated duty point
shall be demonstrated at site.

f. Under condenser tube-leakage condition, the plant shall be designed for 2000 ppb TDS in
addition to the normal influent contaminants stated in the technical specification. The cation and
anion load in 2000 ppb TDS shall be based on the circulating water analysis furnished
elsewhere. Under such condition, both sodium content and silica content of the effluent shall be
limited to 20 ppb maximum. Useful service run shall not be less than 50 hours.

4.2. PRE-TREATMENT PLANT & LET SYSTEM

a) CLARIFIER

 Each clarifier unit of PT-CW system shall be guaranteed for an effluent capacity of not less
than 1550 CU.M/ hr. meeting the effluent quality as mentioned below.

 Each clarifier unit of PT-DM system shall be guaranteed for an effluent capacity of not less
than 110 CU.M/ hr. meeting the effluent quality as mentioned below.

 Effluent quality at the outlet of clarifiers (PT-CW & PT-DM system) shall be guaranteed for the
following:-
o Organic matter: Less than 0.05 mg/ litre
o Iron content: Less than 0.03 mg/ litre
o Turbidity: Less than 10 NTU
Note: Organic matter shall be tested as per KMnO4 method

 Each clarifier shall be tested to demonstrate the above mentioned Guarantees at site under
P&G test. In addition, demonstration of satisfactory working of all the clarifiers, its drives,
scrapper mechanism, operation of sludge blow-off etc., shall be demonstrated by bidder.

B) FILTRATION PLANT

 The capacity of each pressure sand filters for PT-Potable system shall not be less than 35
 NP-59
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: VI
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 5 OF 6

CU.M/ hr. meeting the effluent quality as mentioned below with one backwash and air scouring
in not less than 24 hours or more. Backwash water requirement not to exceed 2% of the water
treated between two successive backwashes.

 Turbidity at outlet of each filter of PT Potable system shall not exceed 2 NTU.

 Each filter shall be tested to demonstrate the above mentioned Guarantees at site under P&G
test. In addition, demonstration of satisfactory working of all the filters, its backwashing
operation, operation of various valves etc. shall be demonstrated by the bidder.

C) TUBE SETTLERS/ LAMELLA CLARIFIERS

 Each Tube Settlers/ Lamella Clarifier shall be guaranteed for an effluent capacity of not less
than 100 CU.M/ hr. meeting the effluent quality as mentioned below.

 Effluent quality at the outlet of Tube Settlers/ Lamella Clarifier shall be guaranteed for the
following:
o Effluent Turbidity 10 NTU at design flow.
o Effluent Turbidity 15 NTU at 20% overflow condition.
o Effluent Oil & grease 5 ppm (maximum)

 Each Tube Settler/ Lamella clarifier shall be tested to demonstrate the above mentioned
Guarantees at site under P&G test. In addition, demonstration of satisfactory working of
settler/ clarifiers, operation of sludge blow-off etc. shall be demonstrated by bidder.

4.3. RO-DM PLANT

A. Effluent from RO units shall be guaranteed to meet the following requirements, at rated capacity.
a) Total Dissolved Solids (TDS): 15 PPM.
b) Carbon di-oxide (as CO2): 5 PPM.

B. Effluent from the mixed bed unit shall be guaranteed to meet the following requirements, at rated
capacity, throughout the period between two successive regenerations:
a) Reactive Silica not to exceed -0.01 ppm as SiO2
b) Iron as Fe -Not detectable as per ASTM (ASTM-D-1068)
c) Total Hardness -Not detectable.
d) pH Value- 6.8 -7.3.
e) Conductivity -Not more than 0.1 micromhos/ cm. at 25 deg. C
C. Quantity of Chemicals (30% HCL & 48% NaOH) per regeneration per MB shall be guaranteed.

D. Bidder to guarantee auxiliary power consumption for Degasser Water Transfer Pump as per
Guaranteed power consumption figures indicated in this sub-section of technical specification.
Bidder to note that technical loading will be applicable as per the ‘Notes’ indicated in
‘GUARANTEED POWER CONSUMPTION FIGURES’ format enclosed in Vol. II of this technical
specification.

E) FILTRATION PLANT

 The capacity of each pressure sand filters for RO-DM system shall not be less than 110 CU.M/
hr. meeting the effluent quality as mentioned below with one backwash and air scouring in not
less than 24 hours or more. Backwash water requirement not to exceed 2% of the water
treated between two successive backwashes.
 NP-60
TITLE: SPECIFICATION NO. PE-TS-404-158-A001
1 X 500 MW UNCHAHAR TPP STAGE-IV VOLUME - I
SECTION - C1, SUB-SECTION: VI
TECHNICAL SPECIFICATION FOR REV.NO. 1 DATE: 04.06.2014
WATER TREATMENT PACKAGES SHEET 6 OF 6

 Turbidity at outlet of each filter of RO-DM system shall not exceed 2 NTU.

 Each filter shall be tested to demonstrate the above mentioned Guarantees at site under P&G
test. In addition, demonstration of satisfactory working of all the filters, its backwashing
operation, operation of various valves etc. shall be demonstrated by the bidder.

4.4. CHLORINATION PLANT

A. Each chlorinator for PT-Chlorination system shall have a capacity not less than 15 Kg/ hr.
B. Each evaporator & Chlorinator of CW -Chlorination system shall have a capacity not less than
90 kg/ hr.
C. Chlorinators of CW & PT chlorination shall have controllable capacity range of 20:1.
D. Each chlorination plant shall be tested to demonstrate for above mentioned Guarantees at site
under demonstration test. In addition, demonstration of satisfactory working of chlorinators,
evaporators, chlorine leak absorption system, efficiency of safety devices etc. shall be
demonstrated by bidder.

4.5. CW TREATMENT PLANT

Guarantee Values of Scale, Corrosion, Fouling & Bio Fouling:-

A. Cumulative Corrosion Rate on Mild Steel < 3 mils/year
B. Cumulative Corrosion Rate on Stainless Steel < 0.1mils/year
C. Cumulative Corrosion Rate on Cu/Ni < 0.3 mils/year.
D. Cumulative Scaling Rate of Internal Tube Surface Area of Condenser <15mg/dm2/year.
E. Fouling Factor: Deterioration in Heat Transfer Coefficient shall not be more than 5% of the
original value just before commencement of the treatment programme.
F. TVC (Total Viable Count) (Micro Biological Counts) < 1.2 x 100000 counts/ml of circulating
water.
G. SRB (Sulphate Reducing Bacteria) <100 organisms/100 ml of circulating water.
NP-61
NP-62
NP-63
 NP-64

- - --.-
W y m t N o CS-1150-001-9 -- 1-hmcndn~cnr
--- -
No. 01
-
I Page No. 22 of 31 1
< Pmjcct: Smgwh SI'PP-111(1x500 MW)
I
. Pnckn~~.:El'CPackage
-
-- ' I
Uocumcnt No..CS-I 150-001-9-AMDT-I

136 of 314
 NP-65

137 of 314
 NP-66

138 of 314
 NP-67

Bid Document No.: CS-I150-001-9 j Amendment No. 01 I Pageso. 26 nf 31

Project Singrauli STPF-IIl(1x500 MW) I Document No.:CS-1150-001-9-AMDT-01 1
FJ
Package: EPC Package I
-*:
, ... , ,., . .', ,, ~ ... , .
. . "I- .* n, ,, , ~,
139 of 314 . .,,*
1 .,,
 NP-68

Amendment No. OP to Technical Specifications of Singrauli STPP Stagc-ILI (IXSUUMW) - EPC Pavkage
sL REFER=-? EXISTING MoOlFlED 1

140 of 314
 NP-69

,
(i) For Approval 2 2 CD - ROMs
-
/ (ii) FINAL 15 4 CD-ROMs

(iiif Analysis reports of equiprnentsl 2 2 CD - ROMs

piping1 structures components1
systems employing software
packages as detailed in the
specifications
7. Erect~onmanual "1st Submission" 4 Sets 2 CD - ROMs
8 Erection manual "FINAL" 4 Sets 4 CD ROMs

9 Operation & Maintenance manual "?st 4 Sets 2 CD - ROMs

submission"
10 Operation & Maintenance manual 4 Sets 4 CD-ROMs
"FINAL"
11 Plant Hand Book "1st Submission" 4 Sets 2 CD ROMs
12 Plant Hand Book "FINAL" 4 Sets 4 CD ROMs

13 Commissioning and Performance 4 Sets 2 CD-ROMs

Procedure manual "1st Submission"
14 Commissioning and Performance 4 Sets 4 CD ROMs
Procedure manual "FINAL" A

- SlNGRAULl STPP STAGE-111

(1x600 M:W)
TECHNICAL SPECIFICATION
-
SECTION VI
GENERAL TECHNICAL
REQUIREMENTS
PAGE
$OF2
EPC PACKAGE PARS< Annsxure-VI

141 of 314
 NP-70

1 S.NO / DESCRIPTION OF DOCUMENTS I NO OF PRINTS I NO. OF CD-ROMs 11

Performance and Functional 4 Sets 4 CD ROMs
TEST REPORT
16 Project completion report. 15 4 CD ROMs
-
17 QA programme including 1 1 CD ROM
Organisation for implementation and
QA system manual (with revision-
servicing)
'18 Vendor details in respect of proposed 1 1 CD ROM
vendors including contractor's
evaluation report.
19 Manufacturing QPs, Field QPs, Field
welding schedules and their reference
documents like test procedures. WPS,
PQR etc.
-.

(I) For reviewlcomment 2 2 CD-ROMs

(ii) For final approval 2 2 CD ROMs

20 Welding Manual, Heat Treatment
Manuals, Storage & preservation
manuals
1st Submission 4 Sets 2 CD ROMs
Finai 4 Sets 4 CD ROMs
21 ai\ Documentation Package for items 2 Sets 4 CD ROMs
I equipment manufactured and
despatched to s~te
--
22 QA Documentation Package for field 2 Sets 4 CD ROMS
activities on equipment I systems at
slie

SINGRAULI STPP STAGE-Ill CHNICAL SPECIFICATION GENERAL TECHNICAL

REQUIREMENTS

.~ .
142 of 314
 ,,-..
NP-71
AMENDMENT N0.02 TO T E C H ~ ~ . ZSPECIFICATIONS
L FOR SINGRAULl STPP ~ i .:ht-~ll
: (?xBo&Mw).- & P C . P ~ G ~ @ ~

SL REFERENCE EXISTING WlODlFlED

NO
Sec Part Sub- Page Clause No. Paral
Sec No. Line
I VI C GTR 36 to 37 28.0000 28.00.00 Training of EMPLOYER'S Enclre Clatise is rwlaced with new
of 75 Personnel 28 00.00 enclosed as Annexuue-I to this
Amendment.

.
/ b*_____ _ -
I___

? VI I 3
I
! D-01 i ~ 5 7 & ~ - ~ 0 . 0 0 ( a )Para-I
The disposa! d,li
, ,i >.;o~,t,e
iJr.l.>
life of the power
i~
id
. - o i ~ s c;n;:?[:d /
arm has to.be dcv6lopcd
!u.$ be iev?li)@e-'J l.11r: ash dls110~31
i:i th: full 1.0; the s i o ~ l z eo r a h gencrafrd in t h ~iull
(25 yrs). The ash life b f the-pawe~${3nt:.;'fZ.5,
.-.,' ' . ,.: . . '
y.rs). T49
A: ...,
disposal area will consist of . .. ... capacity to be:gfo~~$g~;~,~$l$d,ir~ .the
constsucted before the first lagoon is filled raiiirys ShBU,'be~::fl~qnnediifv~::.~i~$o~l
, ,,,. . ..;:'+:>.~! ..+;,.., . ..

UP. cal)acity.af 121.,m$Ii$$r:Clgm: ~ T l ~ash e

disposal area will,:i.coSist.
ea .,. .. , ., , of ..: .. .
constnicted tiefdre :d~&tirstlagoon is titled
up.
. .
The starter dykes of all three lagoons.shall Tbestafler $>.k?s.o
be constr~icted using earth as the. main be constructed. us
construction material to be arranged 'by c$tskucfion ,&er
Bidder. Once the starter dyke is filled, Bidaer. Once the'

/
' t ~ t r : i ii t J I i
!
then alternate raisings of ashdykes of 3 m then alteinate raisings o f a d t d y k ~of 3 m
height each, using ash 8s tiisin height each wing ash 81 main
~OI~ lnsy be cor~~irt~ctcd V
~ C G ) ~ S I Tr ~ L C Iiilit~eriill,
).WJ

i ! L I I I I : I I ~c i i I I l:~.ce iiii [lie uliimcire height is rtschcd. iliddcr a

lbo:rd of 1.5 ni ~11311b ~ kpr ' ror stalrsr I to consider three (03) raisings in his ' W
dyke a< \\.ell ;IS it1 ~ L ~ ~ S L ' L I Lraisins. : plannin~and design of CQ
I~OI . . : . dykcs.
.". F~.ee
only starter ash dyke vvitll earth isjrt 6oardbF l.~'~m~shil'~.lb$~tiejit-fort:f . , ., , ~ s@rter
presently envisaged for all lagoous. dyke as well 6. in,s~~$~~ent:r@isings.
Ooly starter @sil;;$~+$.~,y~tl~~~(?,?,$h .is
envisaged t~b~;p~cSTgge..~j;~r'd4er,
.,$$&$&
~ u t < ~ ~ ' ~ ~ & ~ g s ; , s p...f i. l ~ ~ e . i & $ f U ~ ~ d d ~ f ~ o m
~iddkf,~

. .,
BID DOCUMENT NO.:CS-$150-004-9 ~ m e n d m e n No.-
t
r
., . .
.s :
g33@;4:.:0F;
~.
~

,
PROJECT: SIN~.&ULI STPP-lll(lx500 MW) Document No : CS-1150-001-9-AMDT-
i
PACKAGE: EPC PACKAGE

143 of 314
 NP-72

/ 2;1Gb 00 I TRAINING OF EMPLOYUI'S PERSONNEL

I 23.01 00 The scope of service under training of Employer's engineers shall include a training
module covering the areas of Operation & Maintenance.

Such training should cover the followtng areas as a m~nimumin order to enable
these personnel to individually take the responsibility of operating and maintaining
the power station in a manner acceptable to the Employer

I I (a) Training for SGrrG related C&l systems/equipments. I

(b) Training for special packages for various PC based systems specified
elsewhere in Part-B of Technical Specification, Section-VI.

(c) Training for various C&I systemslequipment supplied including DDCMIS as

detailed in Part-B of Technical Specification, Section-VI.

(d) Training for UPS systems Annunciation system, SWAS, PA system and flue
gas analysers,

The exact details, extent and schedule for training shall be as finalised during
detailed engineering and shall be subject to Employer's approval.

28:02.00 The scope of services under training shall also necessarily include training of
Employer's Engineering personnel covering a training module as. indicated in
Annexure-ViI and Annexure-V111. This shall cover all disciplines and shall include all
the related areas like design familiarization, training on product design features and
product design software of major equipment and systems, engineering,
manufacturing, erection, commissioning, training on operating features of
ebuipment, quality assurance and testing, plant visits and visits to manufacturer's
dbrks, exposure to various kinds of problems which may be encountered in
fibrication, manufacturing erection, welding etc. An indicative module of the training
requirement of Employer's Engineering personnel is attached as Annexure-VII and
Ahnexure-VIII.

Bidder shall furnish in his offer, details of training module(s) covering above
requirements which shall be subject to Employer's approval. Consolidated training
period includedabove [i.e. as indicated in Annexure-VI1 and Annexure-VIII for O&M
and Engineering] is indicative only. Employer reserves the right to reappropriate the
training period between 0&M and Engineering depending upon the details of training
moduie proposed by the Bidder.

Exact details, extent of training and the training schedule shall be finalized based on
the Bidder's within two (2) months from placement of award.

I SlNGRAULl STPP STAGE-Ill

(IXSOQ MW) EPC PACKAGE
TECHNICAL SPECIFICATION
SECTION; VI
PART4
Annexure-l to
Amendment No. 02 to
Technical Speclflcntlons
PAGE

144 of 314
 NP-73

All the travelling expenses of the Employer's personnel to be trained including

lodging and board~ngshall be borne by the Employer.

28 06.00 Take off prices (product wise) should be indicated by the Bidder in the Bid Proposal
Sheets. Employer reserves the right to include or exclude these item(s) during
placement of Award.

SECTION - V I
Technical Specifications
..".

145 of 314
 NP-74

CLAUSE NO.

I
ANNEXURE-VII to Part-C (GTR)
Area Topics / MANDAYS 1
D~CMIS-M~~ ~ardware&.Sofiwareorganization of the system 20
.' M*c@jne
,
triterfap
:.
- Basis of selection of HMlmemory sizing
Hardware 8
Operating system features, interface with other
Operating
sys'tam, openness & inter- operabilit)
Sysiem
Upgmdeability

. System testing features

Tmuble shooting and fault analysis.

DDGMIS- an Specific system customisation 40

Machine
Intefice System
~ ' n ~ l n j i e r8,i n ~
. Various system modules & interface with OS

Database organisat~ion& development

Apblicaiion
SofWare Development of mimics
. Other application like calculations, logs historical
storage functionallties & use

Trouble shooting and fault analysis.

DDCMIS - Basic design features for system & its modules 50

Control System
Hardware and Manufacturing processes with special attention
Control system to handling of the modules Maintenance facilities
Application
System capabilities & system design techniques
Sofhvare
System integration & System capabilities testing

Communication with MMI &other system

-
-
Database structure Organisation 8 inter- face
between application program & database

Application for implementationof Control

fundions
e Study of standard algorithms & development of
new algorithms

Trouble shooting and fault analysis.

--
DDCMIS- Use of the system at Works + at Slte 20 + 100
Operator
Training

DDCMIS- As per Annexure-VIII 20

Specialized
Network sewnty
training

dg ,

Annexure-l to
SlNGRAULl STPP STAGE-Ill
(1x600 M W EPC PACKAGE Amendment No. 02 lo

146 of 314
 NP-75

91639
I
L
GENERAL TECHNICAL REQUIREMENTS 1

UPS system Theory & design features 2

Manufacturfngfassemblyprocess

II -- Tesfing methodology

Trouble shoot~ngand fault analysis.

24 V DC system -
- ....~
Theory & design features
Manufactur~nglassemblyprocess

Trouble shooting and fault analysis

PA System Theory & design features 2

Trouble shoohng and fault analysis

I

C C W System * Theory & design features 2

I
II I
Trouble shooting and fault analysis
I /I
QA SYSTEM Integrated QA Management system for 10
.-.
enhanced reliability of equipments. . ....
i 9
&
QA system in design, procurement,
PROGRAMME manufacturing, installation and operation of the
equipmentsl systems
QA system for developing and establishiflg new

.
processes and vendors.

System of structured documentatron of Engg

and test records.

. Appreciation of implementation of QA I

-
Programme in various manufacturing, assembly
apd testing activities.
I-
Appreciation of develop-mental activities for
new processes and vendors
System of pre-qualificaUonof special processes
I / I

Controls & Familiarization with control system and 10

Instruments instrumentation I
CIA System for manufacture of reliable
components. Manufacturing activities foricritical
instrumentslitems.
. Implementation-of-testing programme to ensure
reliability.. 6 ;I
Note One weekshall c,onstitute of five (5) man days.
.. . . . 6
~, . .*

SINGRAULI STPP STAGE-Ill Annexure-I to

147 of 314
 NP-76
e i f 640
CLAUSE NO. GENERAL 7,ECHNiCAL REQUIREMENTS

spEcmc,zEb NENVORIZsEcU TdAiNINd ANNEXURE-VIiI

. .

~tiefoll&ing ar6tGd diffe&t..fypes of training programs requited for the C&l

~ n ~ i n g e rforming
s parf of lnfdimation ~ k c b r i t y~ e a mreferred in Security
&liciei& pi&cedures ( Appendix-A to sub-iectjon IllC-02).

lnformation Security Manager &

Chairman Information Security Coordinator
lntroduction to lnformation Security lntroduction to lnformation Security
* Security Overview Security Overview
lntroductionto Informatron Security
Policy lntroduction to Networkrng
Security Policy * Network Components
* Types of policies LAN, WAN
Security Policy Implementation Internet. Intranet, Extranet

,
-
lntroductionto Networking
Network Components
LAN, WAN e
Client-Sewer systems
Network Management
Network Administration
1 Internet, Intranet, Extranet lntroduction to Network Security
Client-Sewer systems Network Security
lntroductionto Network Security = Security Threats
lntroduction to Operating System
* Network Securrty Security
Security Threats E Operating systems security
lntroductionto Operating System Operating systems security
Security controls
Operating systems security lntroduction to Database Security
e Operating systems security
controls Database security
lntroductionto Database Securrty Database security controls
Database security Developing a Security Policy
Database security controls What is a Security Policy?

I Security Controls
.
Why isa Security Policy
Important?
Setting Goals for an Effective

I! - 0 Firewalls

IDS
Security Policy
ldentifying the Assets to be
Protected
Identifying Security Risks
Types of policies
0 Security Policy Implementation
Security Controls
Firewalls
r IDS

148 of 314
 NP-77

CLAUSE NO.
GENERAL TECHNICAL REQUIREMENTS
, .

System Admihis@ator . , - . .. Yerk &mini,siratgr

introduction
. . . . .,: . t
. o
. . .(rifpkation
. >. . . . . . . . Security
.... lntfbd"ct;on
. . . . . . . . . . . . .tb
. . .Ngt&iGng
............ . .
* Security ?.v$i?/iw Network Components
mt;oducti6ti'to &$**$Gng LAN,\ivAfiJ
.
. . . Ngmi;.e.'"
!&$:.,+AN:
..... ,.'~
:.
,:. ,.a@~unerits
,,,..; .... ..
...
~r&..fcet , anet,.~$mnet.
. . . . . . . ..:Sat
cfiej,t-s&wgr
,.

<$gteins
lnletnet'f@rb@et;-~xtranet
. : ,., . ~ ?:. ,;!. :

C I ~ ~ ~ I ~ - S . F ~ N&ems
&
.- -&&oik .~g@$&&&~t~
.. ,. , .
~ & j ~ ,&i$stratiob
f k
~. .: .. ,:,.
, :,,,

.
Introduction t0~$0rk security
Network$$&ority
~&+irit~,~hi*?t&
lntrodu6tion &.~k;&ork.S66urit~
NeWork.~$&ul.ity
Security ~ k r e a t s
Windows iiT00103 Introduction Introduction
General-Windows2060103 Architecture ISO-OSI Layering.

c;;'~:,
-
* ~jbject-orientedhesign
h hi
ArchitGcture of Windows
System Information
T~PIIP Layering.
* Internet-~ddresses.
* The Domain Name System.
ath her in^ the system information * ~nca~sul&tion.
Tools to use ClientLServer Model.
Physical Security Port Numbers.
BlOS, Screen Saver Standard, Simple Services
Physical access to the systems IP: Internet Protocol . . . . . . . . .."...
Windows Security Policies Introduction . ,>
Basic Guidelines IP Header
Windows Security Policy iP Routing f-d
Active Directory
Group Policies
* Password Policy
* Subnet ddressing
Subnet ask
* A Subnet Example
R:
0 Account lockout policy ifconfig Command
* Auditing * netstat Command
Managing and viewing event logs IP Futures . ,
User Security UDP: User Datagram Protocol
$
* Security Options
' * Introduction.
'i
* User ~ i ~ h t s UDP Header.
0 Local User and Group Accounts * UDP Checksum. , .
0

-Administrator Account Security * 1P Fragmentation.

Group Membership & implications TCP: Transmission Control Protocol.
Operating System Security * TCP Services.
* Versions of OS TCP Header. *,

-
Patches and Service Packs
Checking for hot fixes and service
packs
,
Firewall Concepts

What is a Firewall?
~.
.-, ,
* File systems security -FAT &

-
. .
NTFS Types of Firewall Protection
Access Control . Multilayer Firewall Protection
~

,.

JlXSUU MW) EPC PACKAGE

-
149 of 314
 NP-78

Techniques used by viruses

A&-virus & ~nti-virusstrategies

,.
iii
<
Screening router firewall
Dual-Homed Host

0 Screened Host
llS Settings (logging, home
0 Screened Subnet
ACL on Virtual Directories
Tools to enhance IIS web server

Demos and Exercises Application Proxies

Database administrator
Introduction to Information Security
Security Overview
- lritrusion Detection Systems

Understanding Packets and

Introduction to Networking Packet Filtering
Devices that Perform Packet
., Network Components
Internet, Intranet, Extranet
Client-Server systems

Introduction to Network Security

Network Security Setting Packet Filter Rules
* Security Threats Firewall ~dminisfration
Adding Software Updates and
SQL Server Security

'I SQL Server Security Architecture

Why Remote Management
* SQL Server accounts Tools are Important

150
,, of ,.314
,.'
-.
* \. y
 NP-79
11643
CLAUSE NO. GENERAL TECHNICAL REQUIREMENTS

. .
~atabasi5&dmihistr&tor(6ofitd.) . . . . ~e.~*;k~d&ini.$ttat$r
. ~ . . ~ fcontd.)
,
* sQL................................
S&rver~"thentic$ion 4..~ PiepLafing
..
~ $ ; $............
& ~ e ~-&...f l ~
SQL Server Configuration
@drarnet+~ * Watching for SuspiciouS.Events
.
eai+b,:~eye~s ~llt&g$$&is~c&ty &+K~
~errnissionson Stored
Progedures * using-l.@
donfi$unngAclvanced irew wail
Users and' Profiles
SQL SeFver Logins - ~(j"&iijn~
......

--
Cha<ge:&nag@rnent
* Users
~ k f a u ldatabase
t
Windows users
- ail ov$rkechanisms
~ o a& d&&@ni g
Filtering dbnfent
The sa.account Network devices Security
* S~ccuringswitches

--
Roles andPrivileges k

* ~ i soft koles Securing ~ o u t e f f i

predefined roles
Privileges to Users and Roles
GRANT options
Using the Built-in Auditing Tool
Backups
Demos and Exercises ...............

151 of 314
 NP-80

Annexure III - Technical Clarifications

SI.NO. VOLUME / SECTION PAGE NO. CLAUSE NO. TECHNICAL SPECIFICATION Technical Queries NBPPL Clarifications

Owing to the less flow (150 m3/hr) and based on our

PE-TS-404-158-A001/Vol I/ experience, we suggest to provide Pressurised Filters
1 SHEET 3 OF 43 8.0 Gravity Filter Datasheet - Bidder to follow the Technical Secification.
Sec. C1/ Sub Sec. III instead of Gravity filters. This will reduce the footprint
as well.

Request you to kinldy confirm whether these tanks &

PE-TS-404-158-A001/Vol I/
16.00.00 LP Chemical Dosing pumps are in bidder's scope or not. Also request you to Bidder to refer the Scope of supply & services and
2 Sec. C1/ Sub Sec. II/POWER SHEET 221 OF 1367 Tender calls for Ammonia, hydrazine tanks & transfer pumps"
System kindly confirm whether SUB SECTION A-06 POWER excusions w.r.t the water treatment packages.
CYCLE PIPING
CYCLE PIPING is applicalbe in bidder's scope of supply.

We understand from the drawing that, alum dosing shall

be considered at the pretreatment section. Based on
our experience, we suggest to dose FeCl3 in place of
Alum Because, Aluminum shall carry over to the Bidder to refer the Annexure‐II, Technical 
3 Drw no. PE-DG-404-158-A001 P&ID for PT Plant Tender calls for "Alum dosing in pretreatment line"
downstram RO membrane in RO-DM plant & it shall foul Amendments.
the membranes.
Request you to kindly consider the above consideration.
Kindly confirm whether we can design as per FeCl3.

All civil construction works (except waste service water sump and
pump house of LET system) including civil design is in bidder’s scope.
& Exclusions - CIVIL & Structural work (Design & Construction) for
We understand that, civil work for only PT & LET system
1.0 Scope- 1.1 Pretreatment & LET following packages:-
Volume - I/Section - A Sheet 2 OF 4 are in Bidder's scope. However, we also understand that
system o RO-DM Plant
4 & & civil work for Waste service water sump & Pump house Bidder to follow the Technical Secification.
& o Chlorination Plant
Volume - I/Section - C Sheet 3 OF 3 in LET system are excluded from bidder's scope. Kindly
2.0 Exclusions o CW Treatment Plant
confirm our understanding is correct.
o Condensate Polishing Unit.
o Waste Service Water Sump & Pump House of LET System
o Chemical Laboratory
1.0 SPECIFIC TECHNICAL
Volume - I/Section - C1/Sub REQUIREMENTS/1.1 PRE- We understand that, this is High Rate Solid Contact
5 SHEET 2 OF 71 TREATMENT PLANT & LIQUID Two (2) nos. High Recovery Solid Contact Type Clarifiers. Noted.
Section: I Clarifier. Kindly confirm our understanding is correct.
EFFLUENT TREATMENT (LET)
SYSTEM/ (vi)
1.0 SPECIFIC TECHNICAL
REQUIREMENTS/1.1 PRE- As per CPHEECO, we suggest that the surface loading
Volume - I/Section - C1/Sub
6 SHEET 3 OF 71 TREATMENT PLANT & LIQUID surface flow rate of cascade aerator shall be 0.03 m3/m2/hr can be considered upto 0.045 m3/m2/hr. Request you Bidder to follow the Technical Secification. 
Section: I
EFFLUENT TREATMENT (LET) to kindly relook the same.
SYSTEM/ (xxxviii)
1.1.2 OTHER DESIGN AND
CONSTRUCTION FEATURES/1.1.2.3
The type of clarifier shall be solid contact reactor type
SHEET 5 OF 71 CLARIFIERS Request you to please confirm whether Reactor type
Volume - I/Section - C1/Sub &
7 & & clarifier is to be considered or High rate solid contact This is High Rate Solid Contact Clarifier.
Section: I & III In the datasheets, it is given as High Rate Solids Contact Type Clarifier
SHEET 2 OF 43 Technical Datasheets - 5.0 HRSCC type clarifier is to be considered for design.
(HRSCC).
(HIGH RECOVERY SOLID CONTACT
CLARIFIER

One (1) no. UF Chemical Cleaning System consisting of 1 no. (1 x

1.2 RO-DM PLANT./ clause vi 100%) UF Chemical Cleaning Tank After reviewing the tender documents, we have found Bidder to provide Cleaning system as per membrane 
Volume I/SECTION - C1/
8 SHEET 13 OF 71 & and 2 nos. (2 x 100%) UF Chemical Cleaning Dosing Pumps along with that, detail datasheet/specification is not provided for supllier recommondation and system requirement meeting 
SUB-SECTION: I & III
Technical Datasheets - motor, piping, valves, fittings, UF CIP System. Request you to provide the same. specification reuirement as minimum.
instrumentation and associated accessories.
 NP-81

Annexure III - Technical Clarifications

SI.NO. VOLUME / SECTION PAGE NO. CLAUSE NO. TECHNICAL SPECIFICATION Technical Queries NBPPL Clarifications

1.2 RO-DM PLANT./ clause vii, viii, After reviewing the tender documents, we have found
Volume I/SECTION - C1/ ix that, detail datasheet/specification for UF backwash Bidder to provide dosing system as per system requirement 
9 SHEET 13 OF 71 Acid, Alkali, Hypo Dosing system is provided in the tender specification.
SUB-SECTION: I & III & chemical dosing system is not provided. Request you to meeting specification reuirement as minimum.
Technical Datasheets - provide the same.

1.2 RO-DM PLANT./ clause xxv. Based on our experience we suggest that, RO Stage I
Volume I/SECTION - C1/ xxvi, xxvii itself is sufficient to remove te TDS to achieve the
10 SHEET 13 OF 71 RO Stage II details desired outlet parameters. Hence RO Stage II is not Bidder to follow the Technical Secification.
SUB-SECTION: I & III &
Technical Datasheets - required. Request you to please confirm whether we can
design as per above
Volume I/SECTION - C1/ 1.2 RO-DM PLANT./ 1.2.2.11. The DM Water generated from MB shall be stored in DM Water storage Request you to kindly confirm that DM water storage
11 SHEET 24 OF 71 Bidder to follow the Technical Secification.
SUB-SECTION: I MIXED BED EXCHANGE UNITS tank (not included in the DM plant package scope). tank is not in Bidder's scope.

We understand from above query (Sr. No 8), that DM

Two nos. (1W+1S) horizontal centrifugal DM regeneration pumps shall water storage tank is not in Bidder's scope. Hence you
Volume I/SECTION - C1/ 1.2 RO-DM PLANT./ 1.2.2.13. DM
12 SHEET 25 OF 71 be provided to transfer water are requested to kindly confirm whether only supply of Bidder to follow the Technical Secification.
SUB-SECTION: I REGENERATION PUMPS
from DM water storage tank pumps is in Bidder's scope or the entire piping from DM
water storage tank is in Bidder's scope.

We understand from the drawing that, Clarified Water

distribution chamber is in NBPPL's scope, However, the
13 Drw no. PE-DG-404-158-A001 P&ID for PT Plant Tender calls for "Clarified Water Distribution Chamber" LT on the chamber is in Bidder's scope. Bidder to follow the Technical Secification.
Request you to kindly confirm that our understanding is
correct.

We understand that, the civil design & work of Waste

service water sump & pump house is excluded from
Tender calls for "Oil removal arrangement, skimmer (drum type) shall bidder's scope. However only the Oil Skimmer (drum
14 Drw no. PE-DG-404-164-A001 P&ID for LET Plant Bidder to follow the Technical Secification.
be provided by Bidder in Waste service water sump & pump house." type) shall be in Bidder's scope.
Request you to kindly confirm that our understanding is
correct.

Tender calls for "a tapping at the discharge of Treated Effluent disposal Request you to kindly share the size of the line & Bidder to refer the Annexure‐II, Technical 
15 Drw no. PE-DG-404-164-A001 P&ID for LET Plant
pumps for future use." manual valve in the same line. Amendments.

After reviewing the tender documents, we have found

Tender calls for "The clarification Plant shall have 2 x 100% capacity that, there is a contradiction between the Mechanical
Clarifiers. Design net capacity shall be 1600 m3/hr each clarifier." Specific requirement & tender datasheet. We
PE-TS-404-158-A001/Vol I/ 1.1.1. Design criteria & technical
16 SHEET 4 OF 71 understand that "The clarification Plant shall have 2 x Bidder to comply the technical specification. 
Sec. C1/ Sub Sec. I details of PT & LET system
Where as in technical datacheet " The design flow for Stilling chamber 50% capacity Clarifiers of capacity 1600 m3/hr each".
& Aerator is 3200 m3/hr" Request you to kindly confirm that our understanding is
correct.

After reviewing the tender, we understand that, Gravity

filters are Dual media Type Gravity Filters. Based on our
PE-TS-404-158-A001/Vol I/ Tender calls for "Filter flow rate at maximum flow rate not more than 5 past experinces, we suggest for Dual media type gravity
17 SHEET 3 OF 43 8.0 Gravity Filter Datasheet Bidder to comply the technical specification only. 
Sec. C1/ Sub Sec. III m3/m2/hr" filters the surface flow rate 7.5 m3/m2/hr.
Request you to please confirm whether we can design
as per above.

PE-TS-404-158-A001/Vol I/ Specific Technical Requirement After reviewing the tender, we understand that, there
Sec. C1/ Sub Sec. I Sheet 1 of 43 are 2 specification viz. Specific Technical Requirement
(Mech.) Bidder to refer Cl. No. 2.12 / Section A/ Vol. I of
18 & & - (Mech.) & NTPC Secification & Ammendments. Request
& Technical Specification.
PE-TS-404-158-A001/Vol. Sheet 1 of 1 yout to kindly confirm, which specification shall be
NTPC Secification & Ammendments.
II/Sec XII considered for design
 NP-82

Annexure III - Technical Clarifications

SI.NO. VOLUME / SECTION PAGE NO. CLAUSE NO. TECHNICAL SPECIFICATION Technical Queries NBPPL Clarifications

Control cabinets, relay panel, vibration cabinets, CCTV,

1.02.04 & 1.03.04 Instrumentation
SUB SECTION-C-06 Furnish, install and terminate and test all signal and prefabricated LVS, OWS, control panel, PA system etc mentioned in
and power supply cables
& cables which interconnect between various equipment supplied by this clause is not in bidder's scope of supply as per the
19 SHEET 1 OF 17 & Bidder to refer C&I specification for scope related to C&I. 
SECTION – C3/SUB-SECTION: bidder including control cabinets, relay panel, vibration cabinets, CCTV, later document (SPECIFIC TECHNICAL
SPECIFIC TECHNICAL
I LVS, OWS, control panel etc. REQUIREMENTS), please confirm our understanding is
REQUIREMENTS (C&I)
correct.

SECTION – C3 Specifications and guides for the use of general purpose annunciators -
SUB-SECTION: II GENERAL Reference codes Annunciators Annunciator is not in bidder's scope. Please confirm our
20 SHEET 67 OF 75 ISA Annunciators are not in Bidder's scope of supply.
TECHNICAL REQUIREMENTS understanding is correct.
S 19.1, 1979.
(C&I)
The controls for complete Water Treatment package (Pre-Treatment
SECTION – C3 plant, RO-DM Plant, In order to estimate the cable rerouting, request you to Please refer the latest plot plan (enclosed with
SUB-SECTION: II GENERAL Chlorination Plant, CW Treatment Plant, Condensate Polishing Unit,
21 SHEET 1 OF 4 2. CONTROL SYSTEM please clarify the location of DDCMIS system. We would Annexure-II, technical amendments) for Control room
TECHNICAL REQUIREMENTS Liquid Effluent Treatment also request you to kindly provide the plant layout. locations of various plants.
(C&I) System) shall be realized in DDCMIS based control system (not in
bidder’s scope)
NBPPL shall provide 230V AC UPS & 24V DC supply at a single point.
Bidder to include necessary power distribution board in its scope. Any Normally,24V DC system shall be available near the
SECTION – C3 We understand that each plant like PT, RO-DM, CPU,
other power supply than 230V AC/24V respective Control rooms shown in the plot plan
SUB-SECTION: II GENERAL ETP are located at different locations. Hence NBPPL will
22 SHEET 1 OF 4 2. CONTROL SYSTEM DC, if required by any instrument/device, has to be derived by the except CPU service vessel area. However, 230V AC
TECHNICAL REQUIREMENTS provide 230V AC UPS & 24V DC supply at each location.
bidder from above UPS supply shall only be provided in Water system
(C&I) Please confirm our understanding is correct.
mentioned feeders. All necessary hardware required for the same shall Control room.
be in Bidder’s scope.

As per ELECTRICAL SCOPE matrix, if both end

SECTION – C3 equipment is in NBPPL’s scope then scope of cable is by
Interface of MCC, HT SWGR, field instruments, Control Valves,
SUB-SECTION: II GENERAL NBPPL. MCC, HT SWGR and DDCMIS system is by
23 SHEET 2 OF 4 2. CONTROL SYSTEM Solenoid Valves, Actuators etc. with DDCMIS based control system Bidder to refer the technical specification. 
TECHNICAL REQUIREMENTS NBPPL. Hence interfacing cables between MCC/HT
shall be as per Drive Control Philosophy.
(C&I) SWGR and DDCMIS system is by NBPPL. Please confirm
our understanding is correct.

In the overall plot plan location of MCC room is not

PE-TS-404-158-A001/Vol I/ LOCATION OF WATER TREATMENT LOCATION OF WATER TREATMENT PACKAGES MCCs location is
24 SHEET 1 OF 1 defined. Kindly specify the distance between various Bidder to follow the Technical Secification.
Sec. C2/ Sub Sec. I PACKAGES MCCs specified under this clause.
plant and its respective MCC room.

As per exclusion list, civil work (design and

PE-TS-404-158-A001/Vol I/ Ventilation System is excluded from bidder's scope except for construction) for chlorination plant is not in bidder's
25 SHEET 3 OF 3 2.0 Exclusion Bidder to follow the Technical Secification.
Sec. C Chlorination Plant scope. Hence, for estimation of ventilation kindly
provide the room sizes for chlorination plant.

1. 415 V AC (3 phase, 4 wire) /240 V AC (1 phase, 2 wire) supply shall

ANNEXURE – I TO SECTION – be
As per our understanding MCC Panel along with
C : ELECTRICAL SCOPE provided by NBPPL based on load data provided by vendor at contract
26 Page no: 360/1370 1.415V MCC associated accessories,incoming Power and control Bidder to follow the Technical Secification.
BETWEEN NBPPL AND stage for all equipment supplied by vendor as part of contract including
cable is in NBPPL Scope.
VENDOR power supply equipment (battery charger etc) required for the
PLC/control panel (as applicable) for the system supplied by vendor.

As site leveling grading is in bidder scope. Request you

Tender calls for "Survey, site leveling & grading for complete stage-IV
27 Volume I/ SECTION C4 551 1.3 to please provide contour layout, NGL, FGL of stage -IV Levelled surface shall be provided at FGL by NBPPL.
within plant boundary is bidder scope."
area

Rerouting and construction of drain / nallah diversion is

Tender calls for 'Rerouting and construction of drain / nallah diversion Not in bidder's scope. Bidder to follow the technical
28 Volume I/ SECTION C5 552 1.3 in bidder scope . Request you to kindly provide existing
is in bidder scope." specification.
drain layout details .

Tender calls for "Soil Data Request you to please provide the soil report for
29 Volume I/ SECTION C5 556 4.02 Bidder to follow the Technical Secification.
Employer has carried out………..for main plant area and balance area." deciding foundation of structures.
 NP-83

Annexure III - Technical Clarifications

SI.NO. VOLUME / SECTION PAGE NO. CLAUSE NO. TECHNICAL SPECIFICATION Technical Queries NBPPL Clarifications

After site visit we understood that Graded site will given

30 General Site Greading Levelled surface shall be provided at FGL by NBPPL.
to bidder . Please confirm our understanding is correct.

Request you to kinldy confirm whether we can consider Bidder to note that Schedule 40 shall be probided by
PE-TS-404-158-A001/Section 2.03.05 Technical Tender calls for "Stainless steel to ASTM A-312 Gr.304 welded for sizes
31 155 of 1367 sch 10 piping for the given MOC for sizes abvove 50mm the bidder for Deminerlised Water Piping above 50
C1/Subsection II requirement above 50mm NB"
NB for deminerlised water piping. NB.

PE-TS-404-158-A001/ 3.02.06 Technical Tender specifies "ASTM D 3517 & ASTM D 4024 standard for GRP Request you to please intimate the area of usage of GRP
32 240 of 1367 Bidder to follow the Technical Secification.
SECTION C1/ SUB-SECTION II requirement pipes" Also GRP subvendor list has been provided in tender. pipes.

After reviewing the tender, we understand that the pipe

Volume I/SECTION - C1/ racks for the entire plant (for all the packages) is in
33 Pipe Racks Bidder to follow the Technical Secification. 
SUB-SECTION: I Client's scope. Request you to kindly confirm that our
understanding is correct.