SHC Manual Smart Manager English 20171127.compressed
SHC Manual Smart Manager English 20171127.compressed
2013.10.02 page 68,69,70 added for firmware upgrade and Baud rate change
2014.04.25 page 71~76, communication protocol
2015.04.30 page 14, model specification correction
2015.05.06 page 45, correction / P308, P309 factory setting = 10
2016.04.06 page 43, add lbf.ft for torque unit
page39 correction P206 (Factory setting is P3)
page40 add parameter P212~P215 Free reverse rotation
page41 add parameter P216~222 Engaging torque detection
page42 add parameter P225~229 Auto reverse rotation after tightening
page47 add parameter P317 Fastening complete output signal time
2016.10.25 page 77 add Smart-Manager program version vs controller firmware version
2016.12.13 page 55 correction / E.201 E.tAtmt -> E.201 E.FAtmt
2017.09.05 page 13,17 correction specification of Power
2017.11.27 Page 48 P502 Baud rate setting
Page 29 I/O monitoring
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Nov.27th,2017
Operation Manual
SHC Series
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INDEX
1. Safety precautions 6
2. Products 12
3. Main feature 12
4. Screwdriver 13
4.1 Specification 13
4.2 Model 14
5. Controller 17
5.1 Specification 17
6. Installation 21~23
7. Operation 24
7.12 Error code output - error group and Output pin map 58
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8. PC communication software, Smart-Manager (for Windows) 60
8.2 Operation 61
1) Fastening setting 62
3) Advanced function 63
4) Controller setting 1 64
5) Controller setting 2 64
7) Driver ++ setting 66
1) Protocol frame 71
3) Command 71
4) Check sum(BCC) 72
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- 5 -
1. Safety Precautions
This is CSD5 User Manual describes safety matters using the following marks.
Safety marks deals with the important matters. If the following marks and contents of each mark are
indicated in the contents of this user's manual, you
must be fully aware of them and follow them.
Usage
● Don't use the product near wet places, corrosive and inflammable materials.
● Operate the system with no load during pilot operation.
● Never touch the heat sink directly.
Storage
● Do not store the product near wet places, rain, toxic gas or fluid.
● Keep the product out of the direct rays of the sun and store it within the
storage temperature and humidity ranges.
● Avoid overloading if the product is stored in a warehouse.
Transportation
● Do not carry the product by holding the cable and the motor shaft.
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Installation and Wiring
● Install drives with regular space (at least 10 mm) between them.
● Pay attention to the heat sink when wiring. (Refer to Chapter 2)
● Do not disassemble or remodel the product. Any damage caused after the
user disassembles or remodels the product will be excluded from the
company's warranty.
● The company bears no responsibility for injuries or physical damage
caused by remodeling of this product.
● Life-limited Parts by mechanical friction or heat requires regular .
Refer to the Chapter 8.
● In case of a failure that cannot be dealt with, please contact the technical
support team of manufacturer or after-sales service center.
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1. Précautions de sécurité
Ceci est CSD5 Manuel de l'utilisateur décrit les questions de sécurité en utilisant les marques suivantes.
Les marques de sécurité traitent des questions importantes. Si les marques et le contenu suivants de
chaque marque sont indiqués dans le contenu de ce manuel, vous doit être pleinement conscient d'eux et
les suivre.
Usage
Espace de rangement
Transport
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Installation et câblage
● Installez les lecteurs avec un espace régulier (au moins 10 mm) entre eux.
● Faites attention au dissipateur de chaleur lors du câblage.
(Reportez-vous au chapitre 2)
Maintenance et réparation
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Electric circuit diagram
● Connect single-phase 220VAC power into controller for the 400 [W] or
lower capacity. Do not use the terminal L3.
L1
AC220V
L2
L3
L1C
L2C
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Socket and Lever
This section describes the usage of wiring socket and lever provided with servo drive.
1. As shown in the figure, insert lever in the socket and press it.
2. Insert wire into socket and release the lever.
3. Pull it slightly to check if the connection between the socket and wire is normal.
Prepare the Wires Strip of the Phenol Terminal Assemble the Socket
Thickness of Wire
Twist AWG20 ~ AWG14
Insert the wire completely. If peeled core wire is exposed, it may cause an electric shock.
The lever is a small tool, used when wiring. Keep it for other wiring jobs.
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2. Products
1) Standard item
3. Main feature
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4. Screwdriver
4.1 Specification
1 Power 0-230Vrms
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4.2 Model
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4.3 Dimension
■ SH030~050R010-E+VC
■ SH100R030~100-A
■ SH100R030~100-A+VC
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■ SH400R050~100-Q
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5. Controller
5.1 Specification
no Item Specification
Control
2 Speed 100 - 1,500 rpm
Range
1) Front panel
5 Preset # selecting
2) 25P I/O interface
1) Front panel
10 Parameter setting by
2) PC software (Smart Manager)
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5.2 Controller part and dimension
5.2.1 part
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5.2.2 Dimensions
Mounting hole
Earth Ground
Dia.4.5
Unit : mm ( inch )
Model : SHC-400
Mounting hole
Dia.4.5 Earth Ground
Unit : mm ( inch )
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Model : SHC-800
Mounting hole
Earth Ground
Dia.4.5
Unit : mm ( inch )
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6. Installation
This chapter describes matters to consider when installing the servo drive and the motor.
Refer to the appendix for numerical data on the drive, motor, and various peripheral
equipments necessary for the installation.
Precautions
Refer to the following figures when installing the servo drive.
The most important thing to consider when installing the drive is the ambient
temperature. Follow the operational temperature and mount the servo drive
vertically.
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Mounting screw
Mounting screw
Mounting screw
If two or more controller are installed together, the cooling fan is required
to cool down the temperature inside of the room.
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Use the Drive in a Clean Environment
Ground
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7. Operation
The controller has a built-in operator for various status displays, parameter setting,
operation command, and monitoring.
▶ Displays various contents with six 7-segment LED display.
▶ Provides all key manipulation function without a separate external operator.
The following figure shows the front side of the operator on the servo drive.
No Name Function
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Icons for the Key Buttons
Icon is used in description throughout the manual. Thus, be fully aware of the shape,
name and function of icons.
Left
Shifts the digits
Right
As shown in the figure below, the servo drive is divided into 5 types of control
modes:
The mode displayed after the power ON is the status display mode. Mode is
changed whenever the MODE/SET key is pressed. Be fully aware of the following 5
mode types and read the following.
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7.3 Parameter Setting Mode (Parameter mode)
The Parameter sets and saves various functions to make drive suitable for equipment.
There is a parameter that can be always set regardless of the status of the controller,
and those that must be in certain status of the drive when setting them.
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7.3.2 Preset # and parameter group
The preset numbers from 1 to 8 are effected together with parameter 0~7 for torque,
parameter 8~15 for speed, parameter 16~23 for min. angle, parameter 24~31 for max.
angle, parameter 32~39 for free speed angle.
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7.4 Monitoring mode
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I/O Monitoring (dis-15)
It is possible to verify I/O status on SHC display each digit to change to dis-15.
Input
10 9 8 7 6 5 4 3 2 1
6 5 4 3 2 1
Output Output
No Default No Default
Input 1 Torque select 1 Output 1 Ready
Input 2 Torque select 2 Output 2 Run
Input 3 Torque select 3 Output 3 Fastening OK
Input 4 Start Output 4 Status F/L
Input 5 Fasten/Loosen Output 5 Torque up
Input 6 Multi sequence Output 6 Warning
Input 7 Reset
Input 8 Not use
Input 9 Not use
Input 10 Not use
** Default setting of each Input, Output number can be changed by adjusting parameter
P110~P114 (refer to the 7.8 Details of each parameter numbers.)
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7.5 Run mode ( Jog operation by Key button )
It is possible to start the screwdriver in run-00, reset the alarm in run-01 and initialize the
controller parameters to the factory setting.
No. Description
run-00 Start the screwdriver
run-01 Alarm Reset
run-02 User Parameter Initializing
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▶ Alarm Reset
※ Be sure that this run mode should not be during tightening process by PLC
Set torque, speed & angle on the PC program (Smart Manager-SHC) and upload to
the SDC-24 controller, then parameters will be saved to the controller.
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7.7 Torque, Speed and Angle setting on front panel
※ Be sure that this run mode should not be during tightening process by PLC
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7.8 Details of each parameter numbers
1) Torque
Each number from P000 to 007 contains the torque value for
Preset # 1 to 8. The value of parameter 000 is the target
Description
torque saved in Preset # 1. Torque unit can be selected on
P301
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3) Min. Angle control for Fastening Quality monitoring
Description If the driver stop without torque up after the min angle, it
provide fastening NG output signal with the error code E.202.
It is most serious mistake by operator which is open found but
difficult to be recognized..
If the driver stops without torque up before the preset turn, it
does not provide fastening NG. Because it is very common
operating together with screw feeder.
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4) Max Angle control
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5) Free speed angle
P032~039
0.1 turn (36°) 0 ~ 50.0 turn 0
P223 P224
If tightening time is too much long by the low speed for low
torque setting, tightening time can be decreased by free speed
setting. The free speed is just run down speed before screw
seating point in a set angle.
So there are two different speed steps.
- 1st step : free speed ( set on P224 ) from starting to the
set angle on P32 to 39 and P223 is set to 1 (enable)
- 2nd step : original speed that is selected automatically by
torque setting.
Description
* The free speed angle should be 2 turn less than the screw
seating point.
* The speed setting on P224 works for all P32-P39.
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6) Torque control profile setting (P200~210)
P200~210
There are parameters related with torque control profile as
below
Description
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P204 Ramp up speed setting in A2 process with percentage
of the target speed ( Factory setting : 50 % )
Setting : 10 ~ 100 % of the target torque
7) Motor acceleration
Description
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8) Free reverse rotation
P212~215
Setting Preset
1 Preset #1
2 Preset #2
4 Preset #3
8 Preset #4
16 Preset #5
32 Preset #6
64 Preset #7
128 Preset #8
3 Preset #1 & 2 ( 1 + 2 )
98 Preset #6 & 7 ( 32 + 64 )
148 Preset #3, 5 & 8 ( 4 + 16 + 128 )
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9) Engaging torque detection
Number Unit Range Initial
P216~222
Until it reaches the set Torque (P216) of the target compared to a
percentage Torque rotates RPM stored in P217. Turn limited
number (P219) or Time limit (P220) to the failure to reach the
torque set in P216, E208 is an error occurs
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10) Auto reverse rotation after tightening (Angle after torque-up)
P225~229
Auto reverse rotation
(Angle after torque up) section
Setting Preset
1 Preset #1
2 Preset #2
4 Preset #3
8 Preset #4
16 Preset #5
32 Preset #6
64 Preset #7
128 Preset #8
3 Preset #1 & 2 ( 1 + 2 )
98 Preset #6 & 7 ( 32 + 64 )
148 Preset #3, 5 & 8 ( 4 + 16 + 128 )
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11) Controller model reading (for internal information)
P300
Description Any setting is not allowed. Information for just reading
12)Torque Unit
P301 0~5 0
P302 0~1 0
P303 0~3 1
One of 4 types of display can be selected.
"0" : Preset no. + Speed
"1" : Preset no. + Setting Torque
Description
"2" : Converted Torque [Stop] ↔ Setting Torque [Running]
"3" : Setting Torque + Rdy [Stop] ↔ Setting Torque + Run [Running]
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15) Auto fastening data output
P304 0~1 0
P306 0 or 1 1
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18) Initial Loosening speed
P312 0~3 0
Select one of following type of NG with Min. angle setting on
P016~023
"0" : No use
Description
"1" : No Torque-up NG after Min. angle. (E.202)
"2" : Torque up NG before Min. angle (E.203)
"3" : Combined "1" and "2"
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22) P024~031 Max Angle setting and OK/NG verification
P313 0~1 0
Motor stops at the set Max angle, and verify as one of below
"0" : OK
Description "1" : NG and display Error code E.201
** Max angle setting "0" means no use of this feature
it prevent the continuous time going against the motor stall for over
heat protection.
Limit of motor stall time for loosening error code - E.206
P315 0~1 0
- 46 -
26) Fastening complete output signal time
P319 0,1 0
P501 1 ~ 247 1
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29) Baud rate setting
▶ 1st digit
Numeric code Baud rate
0000 9600bps
Description 0001 14400bps
0002 19200bps
0003 38400bps
0004 56000bps
0005 57600bps
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■ Input signal pin assignment for parallel interface
Numeric
b A 9 8 7 6 5 4 3 2 1 0
code
Input Input Input Input Input Input Input Input Input Input
I/O no. ON OFF
10 9 8 7 6 5 4 3 2 1
Pin no. 28 27 26 9 8 7 6 5 4 3
Example) If you want to assign START input signal on INPUT 3, select "3" on the 4th
Digit(Numeric code 3, ten thousands) of display panel on the P1.00
Smart manager is much easy to assign the signal I/O
- 49 -
■ Output signal pin assignment for parallel interface
Numeric code 6 5 4 3 2 1 0
- 50 -
7.9 Controller inspection period and trouble shooting
SHC controller is equipped with electronic circuit. The dust and particles
may cause the controller to be damaged. The regular cleaning is required every year.
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2) Controller Warning
The warning is displayed on the last 3 digit of 7-segment as shown on the above. The
character displayed the normal operation status does not flicker, but once the
abnormality applicable for controller warning is detected, the applicable character is
displayed and flickers.
3) Controller alarm
By the self-diagnosis, there is the servo alarm that displays the important errors.
It displays 3 digits of error code and 5 digits of text message in turn.
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Alarm code / message Cause Action
1. Communication failure
1. Check the motor
with encoder
Encoder cable open error 2. Check encoder cable
2. Hall sensor error
- 53 -
Alarm code / message Cause Action
- 54 -
Alarm code / message Cause Action
- 55 -
7.10 50 pin I/O circuit
- 56 -
7.11 50 pin I/O details ( Factory setting )
Description
PIN no. IN / OUT
(factory setting)
1
Input COM (24V+ or GND)
2
6 Input 4 (Start)
7 Input 5 (Fasten/Loosen)
9 Input 7 (Reset)
41 Output 1(+)
(Ready)
42 Output 1(-)
43 Output 2(+)
(Run)
44 Output 2(-)
45 Alarm (+)
Alarm (fixed)
46 Alarm (-)
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7.12 Error code output
In order to get error code, Select output 4, 5 and 6 for error code 1, 2 and 3 on parameter
P1.13 and P1.14.
The below table shows a example selection of error code outputs.
Pin no. 37, 38 and 39 for output 4,5 and 6 works with pin no. 40 as a COM(-).
No use 0 0 0
System error
(4,5,23,18,19,35,57,79,101,102,114, 0 0 1
85,75,36,22,60,100)
Fastening error
0 1 0
(201,202,203)
Power error
1 1 0
(9,10,37)
Parameter error
1 1 1
(53,55,58,107,113)
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7.13 I/O timing chart
1) Fastening OK
2) Fastening NG
- 59 -
8. PC communication software, Smart-Manager (for MS Windows)
The Smart-Manager software require MS Dot Net framework v 4.0 or higher on your OS
before install.
Window 2000 and XP can be updated with Dot Net framework on the download center
of Microsoft web site. ( www.microsoft.com ).
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8.2 Operation
If you can find Controller and Driver Information on the opening page as
below, the communication is successful.
- 61 -
8.3 Parameter setting on Smart-Manager
- Select the torque unit before setting other parameters. Otherwise all parameters
changed to the factory setting after change of torque unit.
- Change or select parameters, and Click " WRITE ALL" menu to write new
settings on the connected SHC controller.
- To allow parameter change, be sure that it require Manager Log-in on File menu.
Ask to the distributor for the Log-in password.
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2) Profile of fastening process ( SHC Setting --> )
- 64 -
6) Multi Sequence Setting ( SHC Setting --> )
- Count value = A
Count number of step selected or operated
- Sub if (A)
If the counted number A (on step 1), is not 10, go to the next step (6)
If the counted number A (on step 1), go the 2nd next step (7).
- Jump
Move to the setting step (2)
Signal output
Fastening OK signal output after all sequence.
Each fastening step - torque up output
- 65 -
7) Driver + setting
- 66 -
9) Real-time Torque & speed curve
- 67 -
11) SHC Firmware upgrade
- 68 -
8.4 COM port and cable specification
■ Change Baud rate of SHC controller first, then change Baud rate on Smart
Manager
- Before you change the Baud rate on the Smart Manager, please check the
Baud rate on the controller.
- On the COM port menu of Smart Manager, the Baud rate can be selected.
Be sure that you have to select the same Baud rate with the controller
setting. Lower Baud rate than 57600 bps can not support the real time
torque curve display.
- 69 -
- Once you change Baud rate on the Smart Manager, close the program and
open it again to communicate with the SHC controller with change Baud rate.
- 70 -
8.5 SHC controller communication Protocol
1) Protocol frame
400 bytes are maximum packets. All command start with STX, end with ETX.
3) Command
no Description Command
1 Read parameter SET
STR: Write parameter on RAM and save in flash memory
2 Write parameter
CHP: Write parameter on RAM
3 Alarm reset RST
4 Read error history EHY
5 Firmware version VER
6 Connection check LIV
7 Data monitoring MOR
8 Graph monitoring MOT
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4) Check sum(BCC)
It add all binary number within Check sum range and convert to 1 Byte of ASCII code.
The "1ABH” is check sum result (BCC) in the example shown.
Example)
STX 0 1 # V E R : B ETX
---- ASCII code
02 30 31 23 56 45 52 3A 42 03
---- Hexa code
5) Command details
- 72 -
A) Read parameter from controller
Request
STX ID # SET PPP : BSS ETX
Response
STX ID $ SET V : BSS ETX
ID : ( 00 - 99 )
PPP : 203 ( if parameter no. P203 )
V : 4 bytes of 16 digits value
Response
ACK for OK or GS for impossible by system running
Response
STX ID $ BSY : BSS ETX
- written Fail
STX ID $ TOK : BSS ETX
- written OK
Response
ACK for OK or GS for impossible by system running
- 73 -
C) Alarm reset
Request
STX ID # RST : BSS ETX
Response
ACK
Request
STX ID # EHY F1 : BSS ETX
- Total 8 alarm histories are saved from 0x01 to 0x08.
- The latest history is saved on 0x01
Response
STX ID $ EHYE FCode F Chars : BSS ETX
Request
STX ID # EHY * : BSS ETX
Response
STX ID $ EHY Fcode1&Fcode2&&...Fcode8 : BSS ETX
- 74 -
E) Read firmware version
Request
STX ID # VER : BSS ETX
Response
STX ID $ VER V : BSS ETX
example ) STX01$VER 1.00:BSS ETX ...... ver 1.00
Response
ACK ... Connection is OK
Request
STX ID # MOR : BSS ETX
- Request should be repeated within 1 sec. to continue receiving data.
- If P304 is enabled, data output is continued without Request.
Data output can be stopped by ESC command.
Response
STX ID $ MOR V1,V2,V3,.....V12 : BSS ETX
V1 : Serial no. ( only if P304 is enabled )
V2 : Fastening / Loosening time (ms)
V3 : Preset No.
V4 : Target torque ( unit : 0.01 )
V5 : Converted torque ( unit : 0.01 )
V6 : RPM
V7 : A1
V8 : A2
V9 : Rotation angle ( unit : 0.01 turn )
V10 : Error
V11 : Fastening / Loosening status
V12 : Complete or Not ( OK or - )
- 75 -
H) Request monitoring graph data output
Request
STX ID # MOT Ch1 Ch2 SP Opt : BSS ETX
Request
STX ID # MOT : BSS ETX
Response
STX ID $ MOT V1,V2,V3,.....Vn : BSS ETX
V1 : Channel 1
V2 : Channel 1
V3 : Sampling rate
V4 : option
V5 : number of data
V6 : fastening time
V7 : target torque
V8 : Converted torque (cTq)
V9 : RPM
V10 : A1
V11 : A2
V12 ~ data no. : data of Channel 1
Vn ~ data no. : Data of Channel 2 (if Channel 2 is selected)
- 76 -
9. Smart-Manager program version vs controller firmware version
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