0% found this document useful (0 votes)
246 views41 pagesQCP For Static & Package Equipment Installation
Uploaded by
Ali Mari BalochCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
0% found this document useful (0 votes)
246 views41 pagesQCP For Static & Package Equipment Installation
Uploaded by
Ali Mari BalochCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 41
(COMMENT RESOLUTION SHEET (CRS)
Contract No. LTCIVENI2194/13
Contractor Project No. MQAE622
Project Title. EPICC FOR WASTEWATER RECYCLE & REDUCTION PROJECT (QG2 AND QG3&4)
‘Transmittal No.
Code: Date: 12-09-2017
Document No. 424-20-00-QA-PC-NA-000394
Rev. 01
Document Title: QUALITY CONTROL PROCEDURE FOR INSTALLATION OF STATIC & PACKAGED
EQUIPMENT
Item
No.
Section
a QG Comments.
Reviowor
Initial
KENTZ
Clarifications
Table of
1 | contents
‘Sec. 6.4 Changed to Equipment Alignment
2 6a
(QCS-20-00-SP-TS.NA-002 Protection &
Preservation of Equipment at Site was
added as Project Specification
635~
3 | ‘ca7
‘The word shim replaced by padding; The
Phrase "itis recommended thatthe top of
elevation ofthe installed padding plate is 1+
2 millimeters lower than the required
Value." changed to * The top elevation of
the installed padding plate shal be -2 to 0
millimeters." To specify tolerance.
4 | 637
Ciean was added to the mating surface of
the padding plate.
5 | 638
Paragraph B added ‘centerline tolerances
shall be 3mm maximum leteral &
longitudinal tanstation’ to speci tolerance
Equipment added to the Section Title and
cedited some words inside the paragraph,
‘shall be aligned & plumbed
7 | 64a
Removed “and” in the Sub-secton Tile;
Paragraph B, the phrase'“or 2 maximum of
25mm forthe entire height, whichover is
less, unless otherwise specified int
PROJECT specifications’ was DELETED,
8 | 642
Paragraph A, the pirase "or sieel straight
edge and spirit level was deleted and
“ond shall not be out leveled 3mm in any
‘3m or 13mm in any 1m of length “was
‘added to specty tolerance.
o | 656
‘The word ‘thermo-well corrected.
wo | 658
“Box Up Form (622 ME-CS.006).” Changed
to Final Box Up Form (622 ME-CS-031).
" 7A
New ITR & CS were developed es
sitached: Allachment 6: 622-ME-ITR-086
a Storage & Preservation Report
Afachment 7: 622-ME-ITR-067 a8
General Inspection Report; Attachment
24; 622-ME-CS.036 as Grouting Inepecton
‘Checksheet,
SSE Ty
epi tt
ajalit
Page Loft (i, EPICC For WasTewaTER RECYCLE AND REDUCTION
i ]
Proves >
(acamoaczes)
CCowrRactor Prosecr No; MQAE622
Cconrracr No LTCIVEN/2194/13
CCuiew Document No: 424/00/00/QA/PCINAJ009394
Desc
CCowraacroR Document No: MQAE622-K0Q-0304
Docuntenr Tme: QUALATY CONTROL PROCEDURE FOR INSTALLATION OF STATIC &
Packaseo Equirwenr
resowes | Page 1ott4
QUALITY CONTROL PROCEDURE
FOR
INSTALLATION OF STATIC & PACKAGED EQUIPMENT
Note: “THIS DOCUMENT I$ APPLIC/
MASTER COPY
17 SEP 2017
ISSUED FOR
CONSTRUCTION
17 sep 20
QATAR KENTZ wip
DOHA-QATAR:
‘ABLE FOR BOTH QG2 AND QG384”
01 [12001742 aD) TAA Le Issued for Construction
00 | 1301.15] VP. sks | /vs Issued for Construction
c1 [aat2ta| vp. | SKS us Issued for Approval
Revision | Date | Onginated | Checked | Approved Description
i Cee Q Bema
EPICC For WASTEWATER RECYCLE AND REDUCTION |
Prosect
(QG2 ano QG364)
aS
‘Conrexcror Prosect No: MQAE622
CConreacr No: LTCIVENI2194/13
(Cuen Docuwenr No:424/00/00/APCINAIO09304
OSG
1
Ccowtractor Document No: MQAE622-K0Q-0394
Docuwenr Tie: QUALITY CONTROL PROCEDURE FOR INSTALLATION OF STATIC &
Package EGUPMENT Revsion: 01 Page 2 of 14
REVISION HISTORY
Revision| bate ection Pages R Reason for Revision
Ci_| 2a12-14 i First Issue
00 | 13-01-15 5 Issued for Construction
O1| 12-09-47 = Issued for Construction EPICC For WASTEWATER RECYCLE AND REDUCTION
ae
(QG2 ano QG3&4)
um nan aunacancnaes | > | cmmcen cower HORSE HOR
eens iy Gi cs eres rome | eee Eee
TABLE OF CONTENTS
ee :
3.0 DEFINITIONS / ABBREVATIONG........
carr
Sal lneeopaain areoer
5.1 QA/QC COORDINATOR..
ol renee
43 etaumonor rset abeNe
lla anaes EI anna
eter airmancsamer Ss EPICC ror WasrewaTER RECYCLE AND REDUCTION
cararcas | 3, @)F Provect
% ar (QG2 AND QG3&4)
==
CCovrpactor Prosecr No: MQAE622 Couraact No: LTC/VENI2104/13,
CuenrDocunewr No: 424/00/00/QA/PCINAJooas04 | PPCASS
Fs CConrracror Dacunent No: MQAE622-K00-9204
Docunent True: Quauiry Gonreot PROCEDURE FOR INSTALLATION OF STATC &
Packace EQUIPMENT
wwsonor | Page 4ott4
1.0 PURPOSE
The purpose of this procedure is to provide general requirements for the inspection of
installation of static equipment in the PROJECT Scope in Order to ensure that all units and
their auxiliary equipment and components are erected, installed and inspected in line with
PROJECT Specification.
20 SCOPE
The scope of this procedure is limited to installation of Static Equipment & Package
Equipment for the EPICC for Wastewater Recycle and Reduction Project (QG2 AND QG38d).
3.0 DEFINITIONS / ABBREVATIONS
COMPANY. : Qatargas Operating Company Ltd,
CONTRACTOR Qatar Kentz W.LLL
PROJECT 2 Wastewater Recycle and Reduction Project
ie : Inspection & Test Plan
TR Inspection & Test Record
acer + Quality Control Procedure
ap : Quality Department
aci Quality Control Inspector
RFI : Request for Inspection
4.0 REFERENCES
‘API RP 686 Recommended Practices for Machinery
Installation and Installation Design.
(QGX-20-00-ME-TS-NA-101 Rev. Et Pressure Vessel Design and Fabrication
QCS-50-00-PE-TS-NA-001 Rev. E4 Protection and Preservation of Equipment &
Material at site
‘QGX-20-00-QA-SW-NA-010 Rev. E2 Pressure Containing Equipment — Welding
and Weld Inspection
(QGX-20-00-QA-SW-NA-013 Rev. E3 Quality Control Plan for Equipment and
Materials CG sat
- ]
EPICC For WASTEWATER RECYCLE AND REDUCTION
Prouect : z
(22 ano aG384)
CCovrractor Prouect No: MQAES22 CCowresct No: LTCVENI2104/13,
Gasoranersaanencarcnacis | = |cacmntvancr is MAES HOGORS
Docunenr Tite. QUALITY CONTROL PROCEDURE FOR INSTALLATION OF STATIC &
Pilea rewsovor | Page sorte
02.18.50.03 Rev.03, + QA/QC Requirements for CONTRACTOR's
Mechanical Works
QCS/S0/00/CITSINAI010 : PROJECT Specification for Grout
ASME 831.3 Process Piping
ASME 831.1 2 Power Piping
Note: All the latest revi
is shall be used unless otherwise specified,
5.0 RESPONSIBILITY & AUTHORITY
Responsibility of Project personnel related to this procedure is described below.
5.1 QAIQC Coordinator
To ensure that PROJECT health and safety requirements are met particularly within
the area of responsibilty.
To ensure construction is carried out in line with PROJECT Specifications and Vendor
instructions.
To contro! QC! to follow quality requirements throughout the work as per this QCP and
relevant ITP.
To notify QCI when RFI is received and portions of the work are ready for inspection,
as identified in relevant ITP.
Ensure that notification time to QCI is sufficient to meet the agreed PROJECT
procedure notification period. Refer “Site Work Approval System Procedure —
424/20/00/QA/PCINAJO09384”
5.2 QC Inspector Equipment
Ensure that inspections are performed and recorded as per PROJECT Specifications.
Ensure that inspections are carried out and documented in relevant ITR as per ITP.
Coordinating with the other QC Disciplines and QG inspectors as necessary.
Report any Non-Conformance to the QA/QC Lead Construction and seek advice on
path forward,
Perform regular surveillance EPICC ror WASTEWATER RECYCLE AKD REDUCTION
| QATARGAS PRosect
(262 ano AG384) |
Couracron Proer No: MQAES22 Cowascr No: LYCIVEN2T84/13
| acess i
Cueyr Doce Ne:¢aarooraraarcmaraogse4 | °°°°8* | conacron Docinenr No: MQAES22-K0Q-0994
cca] ea Coat ol rece Iroe es gine or] 7ST | EP SEE
Packaceo EQUIPMENT oe Figde 8 otf
5.3
6.0
6.1
6.2
Storekeeper
‘Storekeeper shall be responsible for ensuring that all materials are stored safely in a dry and
well-ventilated area that and all manufacturer's storage recommendations are followed. Oil
ups, level indicators, capillary tubes, trims and other loose items supplied by Vendor shall be
securely stored and handled over to responsible personnel for installation as and when
required, Storekeeper shall maintain a list of tools and equipment's that the millwright and
other technicians generally require for their daily activities and ensure that the QA/QC lead
Construction is kept informed of shortages and damages if any.
PROCEDURE
Preservation
All static and packaged equipment are required to have their preservation periodically
reviewed and implemented as identified within the equipment preservation schedule,
PROJECT specifications “QGX/20/00/SP/TSINA/009 Specification for Protection &
Preservation of Equipment & Material"; QCS-20-00-SP-TS-NA-002 Protection & Preservation
of Equipment at Site, and/or Vendor/manufacturer’s instructions. Nozzle flanges shall not be
left open to air and shall be blinded with metalic/plastic or wooden blinds until they are
connected to piping. Desiccant bags and nitrogen levels shall be maintained as specified by
manufacturer. However, it is important that the preservative materials are removed and
offered for inspection to QC! prior to hooking up the nozzles and manhole closure.
General
6.2.1. All equipment and auxiliary materials received at site shall be inspected in accordance
with PROJECT procedures *02.18.50.04 - Receiving Material Inspection” and Vendor
instructions.
6.2.2 Equipment shall be off-loaded; using the manufacturer recommended lifting points and
approved techniques.
6.2.3 All loose items not immediately required for instalation shall be identified and tagged as
per P&ID and retained in the stores.
6.2.4 All equipment shall be unpacked in the presence of Vendor/manufacturer representative,
if required as per Purchase Order terms and conditions, with photographic evidence. All
spare parts tools etc., shall be repacked, clearly marked and stored. Gs sass
EPICC For WasTEWATER RECYCLE AND REDUCTION
‘monet
(acz an 2638s) |
a Toc Giass:
Cerooanerns-eanocoamenneene | °C |encmrn dzone MOREE KAO 4
PACKAGED EQUIPMENT oe Page 7 of 14
6.25
6.26
627
Fragile parts, such as level oilers, capillary tubes, small piping, small vaives, etc., loosely
supplied shall be removed after being match marked, and stored. The parts shall be
clearly identified by use of tags relating to the relevant P&iD’s with the equipment
numbers clearly marked. Tags shall be attached with wire to the parts.
Machined surfaces shall be checked and rust-preventatives applied as necessary.
The equipment shall not be placed directly on the earth (soil or mud), after removing from
packing box, without using adequate wooden blocks.
6.3 Installation
6.3.1
6.32
633
634
635
Before installation, all locations, elevations and orientations of the equipment foundations
and support structures shall be checked and verified in accordance with installation
drawings and specifications.
All equipment concrete foundations and support structures shall be respectively released
by QCI Givil prior to the erection of equipment. This release is controlled and documented
in the applicable civil and steel structure ITPs.
For critical and larger diameter equipment an anchor bolt template shall be considered
prior to concreting of foundation and placement of bolts on the foundations. It is also
necessary for the equipment inspector to ensure before the concrete is poured that the
required tolerances (including manufacturer tolerances) are adhered to.
Confirm anchor bolts are in plumb and projection is as per drawing requirements.
Reference lines of levels and / or axis shall be marked / identified on the foundations.
Before installation of equipment, chipping shall be done on all required surfaces of the
foundations in preparation for grouting and there shall be no remains of curing agents or
other substances which hamper grouting
Padding plates shall be installed preferably by the equipment group or certainly in
consultation with them and as per the required lay-out and on either side of each anchor
bolt. The number of shim plates, size and lay out is decided based upon the size and
Weight of the equipment load the shim plates are required to carry. It is essential that
padding plates be fixed to the foundation surface using the same grout material that the
foundation will be eventually grouted with. The top elevation of the installed padding plate
shall be -2 to 0 milimeters. This will facilitate the alignment process to a great degree. EPICC For WasrewareR Recycle aND REDUCTION) C
PROJECT : EPICG FOR WASTEWATER RECYCLE AND REDUCTION PROJECT (G2 AND QG384)
CONTRACT No = LTCWWENRTOAMTS
SYSTEM NO. [SUB-SYSTEM NO:
LOCATION [AREA
DRAWING REF RFINO
DESCRIPTION.
INOTE: THIS IS TO CERTIFY THAT COATING ACTIVITIES IN THE ABOVE REFERENCED
|AREA HAVE BEEN COMPLETED AND INSPECTED IN ACCORDANCE WITH THE
|RELEVANT INSPECTION AND TEST PLAN(S), AND ARE IN ACCORDANCE WITH
|APPLICABLE PROJECT DRAWINGS AND SPECIFICATIONS.
DESCRIPTION
DESCRIPTION
NAME
SIGNATURE
DATE
B22-PTATRO02 7 LO ULIM-Zz9
nouwoisia [—] eeni1008[—] 2 reno]
vanes] ano wsowa L—] Smo wav Ausowoa[—] “on ANOF S isnaatam Ganouaav []
pausowL] ovis] | _ownvamrsonnaav avae[—] ronncos CJ ‘samaanowaey [-]
anwar] | _s0as ron sanm tnanaouo nau —] ‘onan E]|___owmmocanoucey CJ
O3HO TWnSia ‘S030 30V-RINS GFTIM HOA WORHO ORHONOUWOIARIBA | NOILWOIARNaA LNaWNOOG
sravordav 10N* aa993H0" 33HS ORHD 99
‘ON. “on
somivway |:onwzaram| con sam | ui043 pe ‘on aNior FON 10088 ‘ON 3NT an ON sBupesa, a
az 184 18
areal
veoiy] ‘uone20
‘on vodoy| or
Froive | —wanaane
avan_|syaunsovanyn
aaoo want | aul Nowarwosaa
c150-eMIW-729 :ON 140s
ENRGTENANDET ON 1OVINOD|
Tato ONY 200) 1937Oud NONLNGSE ONY 370AD3H USLVNGLSYM BOS 00183 | 19370
Bie INSTALLATION OF PRESSURE Getenetll) eS
nine al (I nhas S
PROJECT EPICC FOR WASTEWATER RECYCLE AND REDUCTION PROTEST (OGERWD GGTEAY
CONTRACT No : LTC/VEN/2194/13. [Report No: [Date:
Tecan aes
ORANG REF ENS
DESCRIPTION
ITEM # ACTIVITY RESULT
+ [eon replat dette are corect &nacordance wth ata
rectors
7 efector tra Garage ove i
a) [eon hat te equipment as een stalled a or ig raw @
erfactrers stuns (vera ronal evel chive),
[este ti the presen set Senrtd TTC
Seek ta te lg down Bl ae, gosing completed ad
ned
a
Ths at tetolesehforeeman ats ope
3 leh neta are We HST ROTO
3 [sting Seep atl
10 [eat te erlang one TT apRTET
Toni at ret etal as per atest verlr/ design Tira
os apts
12 eons iat elo ve sen and Scan ToT.
13 Eon at acces gh ia wap avg © COME GT
an it vest tne an eae co
1S ont ata ther ages ae SSE © TS
46 [Confirm that all vents & drains are complete.
Trea ST ae OS a Ee TST
tints exnsen
Frater lot erpanor
us [joints as applicable).
Toon ces fr eva TAS sap pe a
20 [Confirm that all bolting is torqued up to specification.
i [a a ts vi Bop NAN COMET
22 [eeckthat a ese hich ae ssid tobe Hnded ar corolted io
pcecene with reatcanent
Pe
acim eaupmere
Zev saad an oe TB
ane
WANE
SGNATURE
Dare
TEETS OT
a [sus-systemno,
[AREA
[DRAWING REF FFAS NO.
FTN:
[PROJECT : EPICC FOR WASTEWATER RECYCLE AND REDUCTION PROJECT (GG? AND QG3Eq)
[CONTRACT Ne = LTCIVENetear13
‘ACTIVITY
RESULT
[Contr nameplate detals are cowect& accordance wih dala
sheetcrawing
[Confirm thatthe equipment has been supplied as per data sheet.
[check or transit damage.
[Confirm that he equipment has been inslaled to design draninge a]
|manufacture' instructions (vericablyiherzontal levelnas
lachioved/SLOPE as required),
|Confim that tho pressure rele facies are corect as por drawing,
[Confirm thatthe internals are clean (where accessible),
[Confirm site erected internals ae installed correctly (if appicabio),
eck fat teat Roles ih renforCoManT AIRE aro Open ond Wad
Idewaterng holes are located in appropriate postions,
lows are not overloaded with tomporary attachments [aS
laooicabe).
10
[Check gaskets condition (f applicable.
7
Cntr that We Reling down Bats re Sears, Group COPIED
and immed,
12
18
[Contirm tha the elding feet are ree & nus locke
[Check support stots level.
14
[Check a vesse trims and ftings are complate as per crawing
15
[Check access to valves and gauges is por drawing,
16
|Check tata access Tadders and platforms are Secure (ald
insulation blocks/expansion joints 3¢ per draning/as applicable),
17
[Check that at boting is torqued upto specication,
16
i Tal Whe Und We externally loan and al apevunes we
covere.
19
[Contin that preservation has been cared out where specified
20
[check earthing i installed as per draning
Theck whathar anodesTeacriGal ates Rave Been TSANG WETS
[species & are secure,
NAME
SIGNATURE, [SuB-S¥STEMNO,
IRFINO
[rac no.
aCTWVATY
[Nemepiste detas are corect & n accordance wih data
[snectsranings.
[chock for damage ary.
[rveralcoatngs are 0 coves! specticaton and Fee Wom
damage.
Frank isistallod as per design Gravinge & vendor
recommendations
[contim preservation sheetis generated a applicable
Jcontem tat the Internals are fed 2s per he drawing
[Confer that the tank i clesniernaly
[Contr thatthe man way's accessible per drawing,
[Sheek mathe man way ing arangement sm working
[zonation
[Contr tat access adds and pation are corey
|nstaog
[Contem that access to valves & gauges is as per drawing
[Contin hat gaskets insted are corect io specication
[Gontem Wat al vessel vine ae Wied and senarang To
[acing
[Contr at Gearance 8 par arauing ects tr removal at
verte
[contem tat al bon is tiaht and vo specication
[Check that marholefush plates are n postion (oe
Jplcabe).
[check earthing connection i insted,
[Check grouting ic completed, vinmed and foundation ols
are tightened as per requirements (washer plates weldes,
lock nuts, erquing,bricaton & cocosion protection as
spplicabie.
‘SIGNATURE,
DATE CE ontarcas INSTALLATION OF DAVIT ARMWINCH,
[pROJECT : EPICC FOR WASTEWATER RECYCLE AND REDUCTION PROJECT (QG2 AND QG3&4)
[CONTRACT No: LTCIVEN?I94I13
[SYSTEM No. sup-sySTEM No.
ICOCATION RFTNO:
[DRAWING REF ARER
DESCRIPTION TAGNO,
Trem # ACTIVITY RESULT
1 [Erected steel works, vessel, and Foundations complete
Verify installation ofall davitwinch components isin accordance with
drawings)
3 Verify travel clearance of loads.
ri Tey That Went ication tag no. and Sate Working Load (SWI) have beer
[painted/stenciled on run way beam/davit,
5 |Components greased/lubricated (including wire rope as applicable),
© PBDI tightened as required & BOTIng arrangement SeUTeTCOTTEC wr
drawing
7 Locking arrangement is in working eendition.
8 [Pulley’sheaves, reeving in accordance with drawing
5 [Coad Test to meet required regulatlons/spectiicaions canted Out
successfull
SIGNATURI
a
DATE ‘oararcas MOUNTED) ae
G INSTALLATION OF PACKAGE EQUIMENT (SKID | c