Tensioners Warper: General Specifications
Tensioners Warper: General Specifications
TENSIONERS WARPER
1. UI-PD-C: 15. Working width
Post and disc, Tension ranges: 5-50g, 1,800mm to 5,500mm
10-100g, 20-150g.
16. Max. warping take-up speed
2. UI-OP-C: 1,000 MPM
Dual spring loaded discs, Tension ranges:
17. Max. warping tension
5-50g, 10-100g, 20-150g.
80kg.
3. UI-OT-CA:
18. Drive motor
Post/disc pre-tensioner with a self dampening
15kw (standard)
dancer, Tension ranges: 5-50g, 10-100g,
20-150g. 19. Feed rate specification
Pre-set level of 0.001~8mm/rev.
4. (AEI) YTC-2000:
Electromagnetic 0-75g. 20. Feed rate automatically calculated
Checked twice on 1st. section
5. Yarn guides:
99% Alumina ceramic 21. Jog speed
by foot pedal
6. Broken end detection:
Optional 22. Operator input/computer
7. Static elimination: Industrial Touch Screen
Optional 23. Sectional warping data storage
up to 999 styles
CREEL SECTION 24. Section width
350 mm, 500mm, 800mm
8. Pitch:
Package diameter + 40mm (minimum) 25. Pattern reversing
Optional
9. No of step:
6 to 10 steps in zigzag or inline 26. Inclined plane angle
arrangement Fixed 5°, 7°, 9°, 11°
1
BEAMER 49. Drives:
Yaskawa A1000 AC Vector/Servo
32. Maximum loom beam diameter 50. I/O:
1,000mm (1,250mm optional) Beckhoff Ethercat distributed I/O with direct
33. Working width strain gauge interface, current, voltage,
1,800 to 5,500mm relay, etc. mounted close to the device for
easy installation and troubleshooting
34. Maximum beaming speed
100M/MPM (standard) 51. Motors:
AC Vector with encoder feedback for speed
35. Maximum beaming tension control
600kg. (standard)
52. Control cabinets:
36. Reverse winding
3C labeling of all wiring
20MPM (optional)
53. Cabinet conditioning (optional)
37. Drive moto
Air conditioned unit at the cabinet
30kw (standard)
54. eXpert Service Link:
38. Over-oiler/waxer Offers remote diagnoses for hardware
Electric heated (optional)
status, sensor status, calibrate sensors as
39. Ends break memory function required and help with style setup issues.
Automatic
55. Remote access:
40. Doffing system Through Teamviewer and CAT5 internet
Hydraulic connection
41. Beamer press roll (dual rolls) 56. Warper controls:
Pneumatically loaded 40-250kg. (optional) a) Automatic feed rate calculated from style
information with manual override on first
DRIVE AND CONTROL SYSTEM band
b) Automatic reed table position at begin-
ning of a new band
42. Human Machine Interface (HMI):
c) Automatic band length control
480mm color touchscreen utilizing
d) Automatic lease stops, style programmable
Microsoft Visual Basic
e) Style programmable slow and fast speed
43. PC based: control
2Gb Compact Flash card stores all pro f) Automatic broken end/stop memory
grams/style information, reliable diskless g) Manual override for ends running with
technology automatic reed re-adjustment
44. Maximum ambient operating temp. 57. Beamer controls:
50° C a) Automatic speed control style program-
mable
45. Operating system (embedded):
b) Automatic winding tension via load cell
Microsoft Windows 7 with real time
control
extension
c) Style programmable press roll pressure
46. Control software: control
IEC 61131-3 compliant d) Style programmable overoiler speed and
47. Style recipe storage temperature control
e) Automatic stop at broken ends via stop
Up to 999 styles
memory
48. Communication: f) Optional rewind capability
High speed Ethercat to drives and I/O