Saudi Aramco 2616-ENG (03/99)

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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT

SHD
SLFE
ISSUED FOR REVIEW
DESCRIPTION

NORTHERN ARABIA AREA UNCONVENTIONAL

GAS (UG) SURFACE FACILITIES SYSTEM B

BI-34-01514
BI-34-01514
JO/EWO

PIPELINE WALL THICKNESS REPORT

08/08/16
DATE

SYSTEM – B
NO.
REV

DISCIPLINE
ENGINEER
EP
08/08/16
DATE:
PROJECT
ENGINEER
SHD
08/08/16
DATE:
CERTIFIED
SMM
08/08/16
DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE: Prepared by
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

(DCC) NO. _____________________

SAUDI ARABIAN KENTZ (SAK)

34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

N59 XE - 750651 1
JALAMID WELLS MANIFOLDS AND PIPELINE J A
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TURAIF SAUDI ARABIA JO / EWO:
BI-34-01514 22
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
TABLE OF CONTENTS
ENGG CERT

SHD
SLFE

1. INTRODUCTION ......................................................................................................................................... 3
2. DEFINITIONS AND ABBREVIATIONS......................................................................................................... 5
2.1 DEFINITION ........................................................................................................................................................... 5
2.2 ABBREVIATIONS ...................................................................................................................................................... 5
3. REFERENCE DOCUMENTS ............................................................................................................................ 5
ISSUED FOR REVIEW

3.1 INTERNATIONAL CODES & STANDARDS ........................................................................................................................ 5

DESCRIPTION
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JO/EWO
08/08/16
NO. DATE
REV

DISCIPLINE
ENGINEER
EP
08/08/16
DATE:
PROJECT
ENGINEER
SHD
08/08/16
DATE:
CERTIFIED
SMM
08/08/16
DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

(DCC) NO. _____________________

34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

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TURAIF SAUDI ARABIA JO / EWO:
BI-34-01514 22
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
1. INTRODUCTION
ENGG CERT

SHD

COMPANY is developing infrastructure for processing tight sand formation gas

SLFE

(unconventional gas) from the Jalamid field in the Al-Jouf and Northern Border Regions in
the northwest part of Saudi Arabia.
The first phase of this project (by OTHERS) will involve gathering gas from the ST-53A area
of these fields, routing it to an engineered surface facility location, then transporting it
ISSUED FOR REVIEW
DESCRIPTION

approximately 72 km (HOLD-1) via pipeline to a customer.

The second phase of the development (System B - the scope of this project) will involve
gathering gas from the Jalamid vicinity, routing it to four identical engineered surface
facilities (66 MMSCFD design capacity and 79.2 maximum capacity each), then transporting
it approximately 72 km (HOLD-1) via pipeline to a customer, as described in to Figure 1
below
BI-34-01514
JO/EWO
08/08/16
NO. DATE
REV

DISCIPLINE
ENGINEER
EP
08/08/16
DATE:
PROJECT
ENGINEER
SHD
08/08/16
DATE:
CERTIFIED
SMM
08/08/16
DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

Figure 1: Schematic of System B Development

(DCC) NO. _____________________
34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

N59 XE - 750651 3
JALAMID WELLS MANIFOLDS AND PIPELINE J A
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TURAIF SAUDI ARABIA JO / EWO:
BI-34-01514 22
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
There are additional ‘Future’ customer commitments that need to be taken into
ENGG CERT

consideration as below:
SHD

A. A total flow of 192 MMSCFD to Saudi Electrical Company (SEC), in Wa’ad Al-Shamal
SLFE

city, in 2018.
B. A total flow of 36 MMSCFD to Ma'aden, in Wa’ad Al-Shamal city, in 2018.
C. With a possible additional 306 MMSCFD to two ‘Future Users’ / customers also at
Wa’ad Al-Shamal city.
ISSUED FOR REVIEW
DESCRIPTION

Table 1: Anticipated System B Gas Supply to Customers

Future Future TOTAL on a
Ma'aden
Project SEC User 1 User 2 900 BTU/SCF
Year (MMSCFD)
Phase (MMSCFD) (MMSCFD) (MMSCFD) basis
First phase
2016 60 6 - - 66
(by others)
Second
2018 192 36 18 - 246
Phase
BI-34-01514
JO/EWO

Second
2019 192 36 18 60 306
Phase
08/08/16
DATE

Note: The above rates are on a per stream day basis. No further availability adjustment is
required to account for stream days vs. calendar days
NO.
REV

DISCIPLINE
ENGINEER
The scope of the System B project includes:
EP

DATE:
08/08/16 • Well area facility
PROJECT
ENGINEER • Surface Processing Facilities
SHD • Pipelines to the Wa’ad Al Shamal industrial complex area
DATE:
08/08/16
• Industrial Support Facility
CERTIFIED
SMM
08/08/16
The scope of work begins at the well head wing valve outlet, and ends at the customer tie-in
DATE:
points. Processing equipment required will be specified as modular skids that are
CONSTRUCTION
AGENCY standardized as much as possible, so they may be re-located, as the initial well areas
decline and others are commissioned.
DATE:
OPERATIONS
All the flow rates quoted within this document for design purpose are evaluated on the basis
of a heating value of 900 BTU/SCF.
DATE:
CONTROL NUMBER

Operating and design flow rates referred in this document are the delivered capacities to the
VERIFICATION

final customers. The flow rates for the single pieces of equipment may be higher according
EDSD

to the different H&MB cases and conditions. For the purpose of this document the following
DATE:

definitions have been used to define the capacity of each surface facility.
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

Design capacity = 66 MMSCFD (exiting the facility) for LP train

THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

Maximum capacity = 66 MMSCFD + 20% design margin = 79.2 MMSCFD (exiting the
(DCC) NO. _____________________

facility) for HP train

34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

N59 XE - 750651 4
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TURAIF SAUDI ARABIA JO / EWO:
BI-34-01514 22
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
2. DEFINITIONS AND ABBREVIATIONS
ENGG CERT

SHD

2.1 Definition
SLFE

COMPANY SAUDI ARAMCO, Saudi Arabian Oil Company

CONTRACTOR Saudi Arabian Kentz
VENDOR The party that manufactures or supplies Pipeline Items or services
to perform duties as per project System(s).

2.2 Abbreviations
ISSUED FOR REVIEW
DESCRIPTION

FBE Fusion bonded epoxy

API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AWWA American Water Works Association
BS British Standard
CA Corrosion Allowance
CP Cathodic Protection
CS Carbon Steel
BI-34-01514
JO/EWO

DF Design Factor
EPC Engineering Procurement & Construction
08/08/16

HSE Health, Safety and Environment

DATE

IP Intersection Point
ISO International Standards Organization
NO.
REV

DISCIPLINE
MMSCFD Million standard cubic feet per day
ENGINEER MSS-SP Manufacturers Standardization Society – Standard Practice
EP
08/08/16
MT Magnetic Particle Testing Examination
DATE:
PROJECT
NDT Non-Destructive Testing
ENGINEER
NPS Nominal Pipe Size
SHD
08/08/16
OD Outside Diameter
DATE:
CERTIFIED
PSL Product Specification Level
SMM QA Quality Assurance
DATE:
08/08/16 QC Quality Control
CONSTRUCTION RTRP Reinforce Thermosetting Resin Pipe
AGENCY
ERW Submerged Arc Welding
DATE:
SMLS Seamless
OPERATIONS SMYS Specified Minimum Yield Strength
UT Ultrasonic Testing/Examination
DATE: WT Wall Thickness
CONTROL NUMBER
VERIFICATION
EDSD

3. REFERENCE DOCUMENTS
DATE:
BY:

3.1 International Codes & Standards

REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

The following reference documents are used as the basis for trunk lines and
A

transmission line pipeline wall thickness calculations:

(DCC) NO. _____________________
34-01514-0001-001

Industry Codes and Standards

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

N59 XE - 750651 5
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TURAIF SAUDI ARABIA JO / EWO:
BI-34-01514 22
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
This report is designed to the latest issue of the following codes and
standards:
ENGG CERT

SHD

1) API 5L Specification for Line Pipe

SLFE

2) ASME B36.10M Welded and Seamless Wrought Steel Pipe

3) ASME B31.8 Gas Transmission and Distribution Piping Systems

Referenced Project Documents
4) XE-750636 Specification for Pipeline Materials
ISSUED FOR REVIEW

7) XE-HOLD Population Density and Location Classification Document

DESCRIPTION

8) XE-750640 Pipeline Design Basis

3. DESIGN PARAMETERS
Trunk lines and Transmission Line pipeline wall thickness calculations report,
this section provides the design data which are used in this wall thickness
calculation.
BI-34-01514
JO/EWO

3.1 Design Life

The design life for the trunk lines and transmission line pipeline is 20 years.
08/08/16
DATE

3.2 Design Factor

NO.
REV

The Class Location along the trunk lines and transmission line pipelines routing was
A

DISCIPLINE
ENGINEER
specified in accordance with the Design Codes ASME B31.8 and the requirements
EP of the Saudi Aramco Engineering Standards SAES-B-064 paragraph 5.4.7 and
DATE:
08/08/16
SAES-L-410 Table 3.1.
PROJECT
ENGINEER
SHD Table 3.1: Class Location for the Routing as below
08/08/16
DATE:
CERTIFIED Trunk lines & Transmission line Pipeline Class Location
SMM Routing
08/08/16
DATE: Normal Cross Country Routing (away from
CONSTRUCTION
AGENCY populated areas) Class 1

DATE: Adjacent or Crossings with Primary or

OPERATIONS
Secondary Highways & Railways Class 2

DATE: Sectionalizing Valve Stations (by pass only) Class 2

CONTROL NUMBER
VERIFICATION

Scraper Trap Stations Class 3

EDSD

DATE:
BY:

Following the above Table 3.1 and in accordance with the Engineering Standard No
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

SAES-L-410 Design of Pipelines, the respective Design Factors of the trunk lines
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

and transmission line pipeline are provided in the below Table 3.2.
(DCC) NO. _____________________
34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

N59 XE - 750651 6
JALAMID WELLS MANIFOLDS AND PIPELINE J A
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TURAIF SAUDI ARABIA JO / EWO:
BI-34-01514 22
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Table 3-2: Design Factor used for Class Location as below
ENGG CERT

SHD

Trunk lines & transmission line Pipeline Class Location

Routing
SLFE

Class 1 0.72

Class 2 0.6

Class 3 0.5
ISSUED FOR REVIEW
DESCRIPTION

3.3 Material Properties

The trunk lines and transmission line pipelines are of a material grade of API 5L
X60 for this Project as per referenced Specification for Pipeline Materials PP-
E00044. The material properties are summarised in Table 3-3 below.
Table 3-3: Line pipe Material Properties for Crossing
Parameter Values
BI-34-01514
JO/EWO

Steel Grade API 5L X60

08/08/16

SMYS 415 MPa

DATE

Ultimate Tensile Strength (UTS) 520 MPa

NO.
REV

DISCIPLINE Young Modulus 207,000 MPa

ENGINEER
EP

DATE:
08/08/16 Poisson’s Ratio 0.3
PROJECT
ENGINEER -6 o
Coefficient of Thermal Expansion 11.7 x 10 1/ C
SHD
08/08/16
DATE: 3
Steel Density 7850 kg/m
CERTIFIED
SMM
08/08/16
DATE:
CONSTRUCTION
AGENCY
3.4 Design Pressure and Temperature
DATE: Design pressures and temperature for the trunk lines and transmission line
OPERATIONS
pipelines are listed in Table 3-4 below.
Table 3-4: Design Pressure
DATE:
(*) Design (*) Design
CONTROL NUMBER
VERIFICATION

Flowlines, Trunklines & Pipeline Pressure in Temperature

EDSD

o o
Barg (Psig) in C ( F)
DATE:
BY:

16” Trunk lines (for systems from SPF-B1, 41.37 (600) 85 (185)
REVISIONCERTIFICATION

B2, B3, B4 to Jalamid Gas Gathering station/

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

BVS)
(DCC) NO. _____________________
34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

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 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
30” Pipeline from Scraper Trap Station to
Scraper Receiver Hub (WAS) 41.37 (600) 85 (185)
ENGG CERT

SHD
SLFE

3.5 Corrosion Allowance

As per referenced Specification for Pipeline Materials PP-E00044, the
corrosion allowance for the trunk lines and transmission line pipelines are
listed in Table 3-5 below.
ISSUED FOR REVIEW

Table 3-5: Corrosion Allowance

DESCRIPTION

(*) Corrosion Allowance

Flowlines, Trunklines & Pipeline
mm Inch

16” Trunk lines (from SPF-B1, B2, B3, B4 to 1.6 0.063

Jalamid Gas Gathering station/ BVS)
30” Pipeline from Scraper Trap Station to
Scraper Receiver Hub (WAS) 1.6 0.063
BI-34-01514
JO/EWO

3.6 Summary of Results

08/08/16
DATE

For the proposed 16” trunk lines and 30” transmission line pipeline as per the
attached calculation (in the following Appendix), with wall thickness summary
NO.
REV

DISCIPLINE results are presented in the following Table 5-1.

ENGINEER
EP
08/08/16
DATE: Table 5-1: Summarised Wall Thickness Calculation Results
PROJECT
ENGINEER
SHD
08/08/16
DATE: Pipeline Class Selected WT
CERTIFIED CA Nominal WT
SMM Description OD Location as per ASME D/t Ratio Material
08/08/16 (mm) & Design Grade
DATE: mm Inch mm Inch mm Inch mm Inch
CONSTRUCTION Class 1 Carbon
AGENCY (0.72) 4.41 0.174 6.35 0.250 64 64
16” Steel,
Trunklines (System Class 2 API 5L
DATE: 4.98 0.196 6.35 0.250 64 64
OPERATIONS B1, B2, B3 & B4) 406.4 1.6 0.063 (0.60) Grade
Class 3 X60,
5.65 0.222 6.35 0.250 64 64
DATE:
(0.50) PSL 2
CONTROL NUMBER

ERW
VERIFICATION

Class 1
Carbon
EDSD

(0.72) 6.88 0.271 7.92 0.312 96.21 96.15

30” Transmission line 762 1.6 0.063 Class 2 API 5L
DATE:

7.93 0.312 8.74 0.344 87.19 87.21

BY:

Pipeline (0.60) Grade

X60,
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

Class 3
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

9.20 0.362 9.53 0.375 79.96 80 PSL 2

A

(0.50)
ERW
(DCC) NO. _____________________
34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

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EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
3.7 RECOMMENDATION
ENGG CERT

SHD

We recommended to use the nearest standard ASME B36.10M wall

SLFE

thicknesses as it would be more cost effective to use Standard WT rather than

non-standard, considering the small differences between the Nominal WT
and the Selected ASME B36.10M and also the required quantity with
various wall thicknesses.
The calculations sheets indicate that the combined stress levels are below the allowable
based on the selected ASME B36.10M wall thickness.
ISSUED FOR REVIEW

After topo survey and finalization of Pipeline route, stress analysis to be carried out to
DESCRIPTION

verify that selected Pipe wall thickness is suitable for design condition.
Also Stress Analysis will be carried out to determine followings:-
a) Stress level at bends (even entire pipeline with appropriate soil stiffness
parameters).
b) Forces and moments acting on anchors, Scrapper trap, isolating joints, Barred Tee
etc.
With above acceptable output parameters, final conclusion can be made that; entire
pipeline can be operated within acceptable stress limits (even at design condition).
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08/08/16
NO. DATE
REV

DISCIPLINE
ENGINEER
EP
08/08/16
DATE:
PROJECT
ENGINEER
SHD
08/08/16
DATE:
CERTIFIED
SMM
08/08/16
DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

(DCC) NO. _____________________

34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

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TURAIF SAUDI ARABIA JO / EWO:
BI-34-01514 22
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)
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SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
APPENDIXES
ENGG CERT

SHD
SLFE

APPENDIX 1: 16” TRUNKLINES WALL THICKNESS (CLASS 1: 0.72 DF) ……………….11 ~ 12

APPENDIX 2: 16” TRUNKLINES WALL THICKNESS (CLASS 2: 0.6 DF) ………………...13 ~ 14

APPENDIX 3: 16” TRUNKLINES WALL THICKNESS (CLASS 3: 0.5 DF) ………………...15 ~ 16

ISSUED FOR REVIEW

APPENDIX 4: 30” PIPELINE WALL THICKNESS (CLASS 1: 0.72 DF) …….……………...17 ~ 18

DESCRIPTION

APPENDIX 5: 30” PIPELINE WALL THICKNESS (CLASS 2: 0.6 DF) ……………...……...19 ~ 20

APPENDIX 6: 30” PIPELINE WALL THICKNESS (CLASS 3: 0.5 DF) ……………...……...21 ~ 22

BI-34-01514
JO/EWO
08/08/16
NO. DATE
REV

DISCIPLINE
ENGINEER
EP
08/08/16
DATE:
PROJECT
ENGINEER
SHD
08/08/16
DATE:
CERTIFIED
SMM
08/08/16
DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

A

(DCC) NO. _____________________

34-01514-0001-001

` PIPELINE WALL THICKNES REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

NORTHERN ARABIA UNCONVENTIONAL GAS (UG) DOC

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TURAIF SAUDI ARABIA JO / EWO:
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EDSD/2616-0399.doc
 DOC NO.XE-750651 APPENDIX 1

Input - Pipeline Data References

Outside Diameter D 406.4 mm 16 Inch
Corrosion Allowance+allowance for
groves,threading A 1.6 mm 0.06 Inch
Steel Grade / Pipe Grade API 5L X60
Product Specification Level PSL 2
Pipe Manufacturing Process Submerged Arc Welded
Specified Minimum Yield Strength (SMYS) SY 415 MPa 60200 psi Clause 9.3.2 of API5L
Table-7
Design Factor F 0.72

Input - Design Data

Design Pressure P 4.137 Mpa 600.000 psi
Installation Temperature T1 -10 °C 14 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) 0 °C 32 °F
Weld joint factor E 1.00 Table 841.1.7-1 of ASME B31.8
Temperature Derating factor T 1.00 Table 841.1.8-1 of ASME B31.8
Modulus of Elasticity (at Ambient Temperature) Ε 2.034E+05 MPa 2.95E+07 psi Table 832.5 of ASME B31.8
Poisson's Ratio ν 0.3
Coefficient of Thermal Expansion α 1.17E-05 mm/mm °C 6.50E-06 in/in °F
Field Bend Radius in term of Diameter Rbend 40 D
Elastic Bend Radius in term of Diameter 1400 D
Diameter to wall thickness ratio)-D/t (Allowable) 100
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.72 Ref. Clause 841.1 of ASME B31.8
Pressure design Wall Thickness tmin 2.81 mm 0.111 Inch tmin =PD/(2SFET)

Nominal Wall Thickness tn= tmin+A 4.41 mm 0.17 Inch

Wall Thickness Considered t 6.35 mm 0.25 Inch Selected Wall Thickness

Diameter to wall thickness ratio(actual)-D/t (actual) 64
D/t (actual) < D/t Allowable OK
Calculations - Hoop Stress (determined by Barlow’s Formula)
2) Hoop Stress for Pipeline Wall Thickness at Design Factor: 0.72 Ref. Clause 841.1 of ASME B31.8
Hoop Stress in Pipeline SH 176.9703 MPa 25667 psi SH =PD/(2(t-Ca))
42.6 % of SMYS of pipe
Allowable value of hoop stress SHAL 298.8 MPa
Since SH < 0.72.E.SY OK Ref. Clause 841.1b of ASME B31.8
Calculations - Longitudinal Stresses (Restrained Pipe)
Ref. Clause 833.2(a)
3) Longitudinal Stress due to Internal Pressure SP1 53.09 MPa 7700 psi
4a) Longitudinal Stress due to Thermal Expansion SE1 -226.07 MPa -32789 psi Ref. Clause 833.2(c)
4b) Longitudinal Stress due to Thermal Expansion SE2 -23.7973 MPa -3452 psi
(Considering Minimum Design Temp.)
5) Stress due to Axial Loading SX= F/A 0 MPa 0 psi Ref. Clause 833.2(f)
6) Nominal Bending Stress SB 72.641 MPa 10536 psi SH =ED/(2R)
7) Maximum value of thermal expansion SE 226.074 MPa 32789 psi
8) Allowable value of expansion stress 0.9Sy 373.500 MPa 54172 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Since SE < 0.9SY OK

REV. A Page: 11 of 22
 DOC NO.XE-750651 APPENDIX 1

Summation of Longitudinal Stress in Restrained Pipe

9a) Net Longitudinal Stresses for Max. Desing Temp. (T2) Ref. Clause 833.3(a) of ASME B31.8
Longitudinal stress due to Tensile bending SL11 -100.34 MPa SL11=SP1+ST1+SX+SB
Longitudinal stress due to Compressive bending SL12 -245.62 MPa SL12=SP1+ST1+SX-SB
9b) Net Longitudinal Stresses for Min. Desing Temp. (T2(Min))
Longitudinal stress due to Tensile bending SL21 101.94 MPa 14784 psi SL12=SP1+ST2+SX+SB
Longitudinal stress due to Compressive bending SL22 -43.35 SL22=SP1+ST2+SX-SB
Absolute value of Longitudinal Stresses considered SL 245.624 MPa 35625 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Permitted value of longitudinal stress, SL 373.50 MPa
Since Net Longitudinal Stress (SL) < 0.9Sy OK Ref. Clause 833.6(a) of ASME B31.8
Elastic bend radius R 1400 D OK
Stress Verification of Combined Stress for Restrained Pipe-Von Mises Criterisy
10) Allowable Combined Stress = 0.9SY Sc 373.5 MPa 54172 psi Ref. Clause 833.2(b) of ASME B31.8
13 Combined Stress as per max. distortion energy theory Seq2
14) Torsional Stress St 0.0 MPa Neglect the torsional stress
15 Combined Stress at maximum design temperatutre
15a) Combined Stress Seq11 243.20 MPa 35272.63 psi

15b) Combined Stress Seq12 367.58 MPa 53313.51 psi

16 Combined Stress at minimum design temperatutre

16a) Combined Stress Seq21 153.85 MPa 22314.03 psi

16b) Combined Stress Seq22 202.16 MPa 29320.83 psi

Maximum value of combined stress Seq2 367.584 MPa 53313.51 psi Max(Seq11,Seq22,Seq21,Seq22)
Since Combined Biaxial Stress Seq2 < Allowable Stress Sc OK

Calculations - Longitudinal Stresses (Unrestrained Pipe)

17) Longitudinal Stress due to Internal Pressure SP2 88.485 MPa 12834 psi
Summation of Longitudinal Stress in Unrestrained Pipe

18) Allowable Bending Stress SB MPa psi Ref. Clause 833.2(b) of ASME B31.8
Axial stress other than due to thermal expansion and 0 psi
19) Sx 0 MPa M= Moment due to weight of pipe
pressure
20) Net Longitudinal Stresses SL_N=ܵ‫݌‬+ܵ‫ܤ‬+ܵܺ 311.250000 Z= Section Modulus
21) 471 F=Axial Load, A= Pipe c/s area
22) Considering SL=Allowable=075SY SL 311.25000 MPa Ref. Clause 833.6(a) of ASME B31.8
23) Allowable Bending Stress SB 222.765 MPa
24) Since Longitudinal Stresses (SL_N) <= Allowable (SA) OK Ref. Clause 833.6(a) of ASME B31.8
25) Elastic bend radius R 456.5 D R=E/2SB D
Check on Thinning due to Cold Bends
Wall Thinning (%) = 50/(n+1) (as per PD 8010-1:2004 equation 2)
26) Field cold bend radius Rfb 40 D
27) Inner bend radius divided by radius n 39.5 n=(Rfb-0.5D)/D
28) Wall Thinning (%) 1.23457 % % Wall Thinning = 50/(n+1)
29) Pipe thickness before Bending td 4.41 mm Calculated Wall Thickness.
30) Thickness required for Bending treq 4.47 mm treq=td(1+%thinning/100)

31) Selected Pipe Wall Thickness t 6.4 mm

Since selected pipe wall thickness (t) >/= Thickness required (treq)
OK FOR FIELD COLD BENDING

REV. A Page: 12 of 22
 DOC NO.XE-750651 APPENDIX 2

Input - Pipeline Data References

Outside Diameter D 406.4 mm 16 Inch
Corrosion Allowance+allowance for
groves,threading A 1.6 mm 0.06 Inch
Steel Grade / Pipe Grade API 5L X60
Product Specification Level PSL 2
Pipe Manufacturing Process Submerged Arc Welded
Specified Minimum Yield Strength (SMYS) SY 415 MPa 60200 psi Table-7 Clause 9.3.2 of API5L
Design Factor F 0.60

Input - Design Data

Design Pressure P 4.137 Mpa 600.000 psi
Installation Temperature T1 -10 °C 14 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) 0 °C 32 °F
Weld joint factor E 1.00 Table 841.1.7-1 of ASME B31.8
Temperature Derating factor T 1.00 Table 841.1.8-1 of ASME B31.8
Modulus of Elasticity (at Ambient Temperature) Ε 2.034E+05 MPa 2.95E+07 psi Table 832.5 of ASME B31.8
Poisson's Ratio ν 0.3
Coefficient of Thermal Expansion α 1.17E-05 mm/mm °C 6.50E-06 in/in °F
Field Bend Radius in term of Diameter Rbend 40 D
Elastic Bend Radius in term of Diameter 1400 D
Diameter to wall thickness ratio)-D/t (Allowable) 100
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.60 Ref. Clause 841.1 of ASME B31.8
Pressure design Wall Thickness tmin 3.38 mm 0.133 Inch tmin =PD/(2SFET)

Nominal Wall Thickness tn= tmin+A 4.98 mm 0.20 Inch

Wall Thickness Considered t 6.35 mm 0.25 Inch Selected Wall Thickness

Diameter to wall thickness ratio(actual)-D/t (actual) 64
D/t (actual) < D/t Allowable OK
Calculations - Hoop Stress (determined by Barlow’s Formula)
2) Hoop Stress for Pipeline Wall Thickness at Design Factor: 0.60 Ref. Clause 841.1 of ASME B31.8
Hoop Stress in Pipeline SH 176.9703 MPa 25667 psi SH =PD/(2(t-Ca))
42.6 % of SMYS of pipe
Allowable value of hoop stress SHAL 298.8 MPa
Since SH < 0.72.E.SY OK Ref. Clause 841.1b of ASME B31.8
Calculations - Longitudinal Stresses (Restrained Pipe)
Ref. Clause 833.2(a) of ASME B31.8
3) Longitudinal Stress due to Internal Pressure SP1 53.09 MPa 7700 psi
4a) Longitudinal Stress due to Thermal Expansion SE1 -226.07 MPa -32789 psi Ref. Clause 833.2(c) of ASME B31.8
4b) Longitudinal Stress due to Thermal Expansion SE2 -23.7973 MPa -3452 psi
(Considering Minimum Design Temp.)
5) Stress due to Axial Loading SX= F/A 0 MPa 0 psi Ref. Clause 833.2(f) of ASME B31.8
6) Nominal Bending Stress SB 72.641 MPa 10536 psi SH =ED/(2R)
7) Maximum value of thermal expansion SE 226.074 MPa 32789 psi
8) Allowable value of expansion stress 0.9Sy 373.500 MPa 54172 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Since SE < 0.9SY OK

REV. A Page: 13 of 22
 DOC NO.XE-750651 APPENDIX 2

Summation of Longitudinal Stress in Restrained Pipe

9a) Net Longitudinal Stresses for Max. Desing Temp. (T2) Ref. Clause 833.3(a) of ASME B31.8
Longitudinal stress due to Tensile bending SL11 -100.34 MPa SL11=SP1+ST1+SX+SB
Longitudinal stress due to Compressive bending SL12 -245.62 MPa SL12=SP1+ST1+SX-SB
9b) Net Longitudinal Stresses for Min. Desing Temp. (T2(Min))
Longitudinal stress due to Tensile bending SL21 101.94 MPa 14784 psi SL12=SP1+ST2+SX+SB
Longitudinal stress due to Compressive bending SL22 -43.35 SL22=SP1+ST2+SX-SB
Absolute value of Longitudinal Stresses considered SL 245.624 MPa 35625 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Permitted value of longitudinal stress, SL 373.50 MPa
Since Net Longitudinal Stress (SL) < 0.9Sy OK Ref. Clause 833.6(a) of ASME B31.8
Elastic bend radius R 1400 D OK
Stress Verification of Combined Stress for Restrained Pipe-Von Mises Criterisy
10) Allowable Combined Stress = 0.9SY Sc 373.5 MPa 54172 psi Ref. Clause 833.2(b) of ASME B31.8
13 Combined Stress as per max. distortion energy theory Seq2
14) Torsional Stress St 0.0 MPa Neglect the torsional stress
15 Combined Stress at maximum design temperatutre
15a) Combined Stress Seq11 243.20 MPa 35272.63 psi

15b) Combined Stress Seq12 367.58 MPa 53313.51 psi

16 Combined Stress at minimum design temperatutre

16a) Combined Stress Seq21 153.85 MPa 22314.03 psi

16b) Combined Stress Seq22 202.16 MPa 29320.83 psi

Maximum value of combined stress Seq2 367.584 MPa 53313.51 psi Max(Seq11,Seq22,Seq21,Seq22)
Since Combined Biaxial Stress Seq2 < Allowable Stress Sc OK

Calculations - Longitudinal Stresses (Unrestrained Pipe)

17) Longitudinal Stress due to Internal Pressure SP2 88.485 MPa 12834 psi
Summation of Longitudinal Stress in Unrestrained Pipe
18) Allowable Bending Stress SB MPa psi Ref. Clause 833.2(b) of ASME B31.8
Axial stress other than due to thermal expansion and 0 psi
19) Sx 0 MPa M= Moment due to weight of pipe
pressure
20) Net Longitudinal Stresses SL_N=ܵ‫݌‬+ܵ‫ܤ‬+ܵܺ 311.250000 Z= Section Modulus
21) 471 F=Axial Load, A= Pipe cross sectional area
22) Considering SL=Allowable=075SY SL 311.25000 MPa Ref. Clause 833.6(a) of ASME B31.8
23) Allowable Bending Stress SB 222.765 MPa
24) Since Longitudinal Stresses (SL_N) <= Allowable (SA) OK Ref. Clause 833.6(a) of ASME B31.8
25) Elastic bend radius R 456.5 D R=E/2SB D
Check on Thinning due to Cold Bends
Wall Thinning (%) = 50/(n+1) (as per PD 8010-1:2004 equation 2)
26) Field cold bend radius Rfb 40 D
27) Inner bend radius divided by radius n 39.5 n=(Rfb-0.5D)/D
28) Wall Thinning (%) 1.23457 % % Wall Thinning = 50/(n+1)
29) Pipe thickness before Bending td 4.98 mm Calculated Wall Thickness.
30) Thickness required for Bending treq 5.04 mm treq=td(1+%thinning/100)

31) Selected Pipe Wall Thickness t 6.4 mm

Since selected pipe wall thickness (t) >/= Thickness required (treq)
OK FOR FIELD COLD BENDING

REV. A Page: 14 of 22
 DOC NO.XE-750651 APPENDIX 3

Input - Pipeline Data References

Outside Diameter D 406.4 mm 16 Inch
Corrosion Allowance+allowance for
groves,threading A 1.6 mm 0.06 Inch
Steel Grade / Pipe Grade API 5L X60
Product Specification Level PSL 2
Pipe Manufacturing Process Submerged Arc Welded
Specified Minimum Yield Strength (SMYS) SY 415 MPa 60200 psi Table-7 Clause 9.3.2 of API5L
Design Factor F 0.50

Input - Design Data

Design Pressure P 4.137 Mpa 600.000 psi
Installation Temperature T1 -10 °C 14 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) 0 °C 32 °F
Weld joint factor E 1.00 Table 841.1.7-1 of ASME B31.8
Temperature Derating factor T 1.00 Table 841.1.8-1 of ASME B31.8
Modulus of Elasticity (at Ambient Temperature) Ε 2.034E+05 MPa 2.95E+07 psi Table 832.5 of ASME B31.8
Poisson's Ratio ν 0.3
Coefficient of Thermal Expansion α 1.17E-05 mm/mm °C 6.50E-06 in/in °F
Field Bend Radius in term of Diameter Rbend 40 D
Elastic Bend Radius in term of Diameter 1400 D
Diameter to wall thickness ratio)-D/t (Allowable) 100
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.50 Ref. Clause 841.1 of ASME B31.8
Pressure design Wall Thickness tmin 4.05 mm 0.159 Inch tmin =PD/(2SFET)

Nominal Wall Thickness tn= tmin+A 5.65 mm 0.22 Inch

Wall Thickness Considered t 6.35 mm 0.25 Inch Selected Wall Thickness

Diameter to wall thickness ratio(actual)-D/t (actual) 64
D/t (actual) < D/t Allowable OK
Calculations - Hoop Stress (determined by Barlow’s Formula)
2) Hoop Stress for Pipeline Wall Thickness at Design Factor: 0.50 Ref. Clause 841.1 of ASME B31.8
Hoop Stress in Pipeline SH 176.9703 MPa 25667 psi SH =PD/(2(t-Ca))
42.6 % of SMYS of pipe
Allowable value of hoop stress SHAL 298.8 MPa
Since SH < 0.72.E.SY OK Ref. Clause 841.1b of ASME B31.8
Calculations - Longitudinal Stresses (Restrained Pipe)
Ref. Clause 833.2(a) of ASME B31.8
3) Longitudinal Stress due to Internal Pressure SP1 53.09 MPa 7700 psi
4a) Longitudinal Stress due to Thermal Expansion SE1 -226.07 MPa -32789 psi Ref. Clause 833.2(c) of ASME B31.8
4b) Longitudinal Stress due to Thermal Expansion SE2 -23.7973 MPa -3452 psi
(Considering Minimum Design Temp.)
5) Stress due to Axial Loading SX= F/A 0 MPa 0 psi Ref. Clause 833.2(f) of ASME B31.8
6) Nominal Bending Stress SB 72.641 MPa 10536 psi SH =ED/(2R)
7) Maximum value of thermal expansion SE 226.074 MPa 32789 psi
8) Allowable value of expansion stress 0.9Sy 373.500 MPa 54172 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Since SE < 0.9SY OK

REV. A 15 of 22
 DOC NO.XE-750651 APPENDIX 3

Summation of Longitudinal Stress in Restrained Pipe

9a) Net Longitudinal Stresses for Max. Desing Temp. (T2) Ref. Clause 833.3(a) of ASME B31.8
Longitudinal stress due to Tensile bending SL11 -100.34 MPa SL11=SP1+ST1+SX+SB
Longitudinal stress due to Compressive bending SL12 -245.62 MPa SL12=SP1+ST1+SX-SB
9b) Net Longitudinal Stresses for Min. Desing Temp. (T2(Min))
Longitudinal stress due to Tensile bending SL21 101.94 MPa 14784 psi SL12=SP1+ST2+SX+SB
Longitudinal stress due to Compressive bending SL22 -43.35 SL22=SP1+ST2+SX-SB
Absolute value of Longitudinal Stresses considered SL 245.624 MPa 35625 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Permitted value of longitudinal stress, SL 373.50 MPa
Since Net Longitudinal Stress (SL) < 0.9Sy OK Ref. Clause 833.6(a) of ASME B31.8
Elastic bend radius R 1400 D OK
Stress Verification of Combined Stress for Restrained Pipe-Von Mises Criterisy
10) Allowable Combined Stress = 0.9SY Sc 373.5 MPa 54172 psi Ref. Clause 833.2(b) of ASME B31.8
13 Combined Stress as per max. distortion energy theory Seq2
14) Torsional Stress St 0.0 MPa Neglect the torsional stress
15 Combined Stress at maximum design temperatutre
15a) Combined Stress Seq11 243.20 MPa 35272.63 psi

15b) Combined Stress Seq12 367.58 MPa 53313.51 psi

16 Combined Stress at minimum design temperatutre

16a) Combined Stress Seq21 153.85 MPa 22314.03 psi

16b) Combined Stress Seq22 202.16 MPa 29320.83 psi

Maximum value of combined stress Seq2 367.584 MPa 53313.51 psi Max(Seq11,Seq22,Seq21,Seq22)
Since Combined Biaxial Stress Seq2 < Allowable Stress Sc OK

Calculations - Longitudinal Stresses (Unrestrained Pipe)

17) Longitudinal Stress due to Internal Pressure SP2 88.485 MPa 12834 psi
Summation of Longitudinal Stress in Unrestrained Pipe

18) Allowable Bending Stress SB MPa psi Ref. Clause 833.2(b) of ASME B31.8
Axial stress other than due to thermal expansion and 0 psi
19) Sx 0 MPa M= Moment due to weight of pipe
pressure
20) Net Longitudinal Stresses SL_N=ܵ‫݌‬+ܵ‫ܤ‬+ܵܺ 311.250000 Z= Section Modulus
21) 471 F=Axial Load, A= Pipe cross sectional area
22) Considering SL=Allowable=075SY SL 311.25000 MPa Ref. Clause 833.6(a) of ASME B31.8
23) Allowable Bending Stress SB 222.765 MPa
24) Since Longitudinal Stresses (SL_N) <= Allowable (SA) OK Ref. Clause 833.6(a) of ASME B31.8
25) Elastic bend radius R 456.5 D R=E/2SB D
Check on Thinning due to Cold Bends
Wall Thinning (%) = 50/(n+1) (as per PD 8010-1:2004 equation 2)
26) Field cold bend radius Rfb 40 D
27) Inner bend radius divided by radius n 39.5 n=(Rfb-0.5D)/D
28) Wall Thinning (%) 1.23457 % % Wall Thinning = 50/(n+1)
29) Pipe thickness before Bending td 5.65 mm Calculated Wall Thickness.
30) Thickness required for Bending treq 5.72 mm treq=td(1+%thinning/100)

31) Selected Pipe Wall Thickness t 6.4 mm

Since selected pipe wall thickness (t) >/= Thickness required (treq)
OK FOR FIELD COLD BENDING

REV. A 16 of 22
 DOC NO.XE-750651 APPENDIX 4

Input - Pipeline Data References

Outside Diameter D 762.0 mm 30 Inch
Corrosion Allowance+allowance for
groves,threading A 1.6 mm 0.06 Inch
Steel Grade / Pipe Grade API 5L X60
Product Specification Level PSL 2
Pipe Manufacturing Process Submerged Arc Welded
Specified Minimum Yield Strength (SMYS) SY 415 MPa 60200 psi Table-7 Clause 9.3.2 of API5L
Design Factor F 0.72

Input - Design Data

Design Pressure P 4.137 Mpa 600.000 psi
Installation Temperature T1 -10 °C 14 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) 12.8 °C 55 °F As per FEED Documents
Weld joint factor E 1.00 Table 841.1.7-1 of ASME B31.8
Temperature Derating factor T 1.00 Table 841.1.8-1 of ASME B31.8
Modulus of Elasticity (at Ambient Temperature) Ε 2.034E+05 MPa 2.95E+07 psi Table 832.5 of ASME B31.8
Poisson's Ratio ν 0.3
Coefficient of Thermal Expansion α 1.17E-05 mm/mm °C 6.50E-06 in/in °F
Field Bend Radius in term of Diameter Rbend 40 D
Elastic Bend Radius in term of Diameter 3600 D
Diameter to wall thickness ratio)-D/t (Allowable) 100
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.72 Ref. Clause 841.1 of ASME B31.8
Pressure design Wall Thickness tmin 5.27 mm 0.208 Inch tmin =PD/(2SFET)

Nominal Wall Thickness tn= tmin+A 6.87 mm 0.27 Inch

Wall Thickness Considered t 7.92 mm 0.31 Inch Selected Wall Thickness

Diameter to wall thickness ratio(actual)-D/t (actual) 96.21212121
D/t (actual) < D/t Allowable OK
Calculations - Hoop Stress (determined by Barlow’s Formula)
2) Hoop Stress for Pipeline Wall Thickness at Design Factor: 0.72 Ref. Clause 841.1 of ASME B31.8
Hoop Stress in Pipeline SH 249.3895 MPa 36171 psi SH =PD/(2(t-Ca))
60.1 % of SMYS of pipe
Allowable value of hoop stress SHAL 298.8 MPa
Since SH < 0.72.E.SY OK Ref. Clause 841.1b of ASME B31.8
Calculations - Longitudinal Stresses (Restrained Pipe)
Ref. Clause 833.2(a) of ASME B31.8
3) Longitudinal Stress due to Internal Pressure SP1 74.82 MPa 10851 psi
4a) Longitudinal Stress due to Thermal Expansion SE1 -226.07 MPa -32789 psi Ref. Clause 833.2(c) of ASME B31.8
4b) Longitudinal Stress due to Thermal Expansion SE2 -54.2577 MPa -7869 psi
(Considering Minimum Design Temp.)
5) Stress due to Axial Loading SX= F/A 0 MPa 0 psi Ref. Clause 833.2(f) of ASME B31.8
6) Nominal Bending Stress SB 28.249 MPa 4097 psi SH =ED/(2R)
7) Maximum value of thermal expansion SE 226.074 MPa 32789 psi
8) Allowable value of expansion stress 0.9Sy 373.500 MPa 54172 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Since SE < 0.9SY OK

REV. A Page: 17 of 22
 DOC NO.XE-750651 APPENDIX 4

Summation of Longitudinal Stress in Restrained Pipe

9a) Net Longitudinal Stresses for Max. Desing Temp. (T2) Ref. Clause 833.3(a) of ASME B31.8
Longitudinal stress due to Tensile bending SL11 -123.01 MPa SL11=SP1+ST1+SX+SB
Longitudinal stress due to Compressive bending SL12 -179.51 MPa SL12=SP1+ST1+SX-SB
9b) Net Longitudinal Stresses for Min. Desing Temp. (T2(Min))
Longitudinal stress due to Tensile bending SL21 48.81 MPa 7079 psi SL12=SP1+ST2+SX+SB
Longitudinal stress due to Compressive bending SL22 -7.69 SL22=SP1+ST2+SX-SB
Absolute value of Longitudinal Stresses considered SL 179.506 MPa 26035 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Permitted value of longitudinal stress, SL 373.50 MPa
Since Net Longitudinal Stress (SL) < 0.9Sy OK Ref. Clause 833.6(a) of ASME B31.8
Elastic bend radius R 3600 D OK
Stress Verification of Combined Stress for Restrained Pipe-Von Mises Criterisy
10) Allowable Combined Stress = 0.9SY Sc 373.5 MPa 54172 psi Ref. Clause 833.2(b) of ASME B31.8
13 Combined Stress as per max. distortion energy theory Seq2
14) Torsional Stress St 0.0 MPa Neglect the torsional stress
15 Combined Stress at maximum design temperatutre
15a) Combined Stress Seq11 328.64 MPa 47664.89 psi

15b) Combined Stress Seq12 373.07 MPa 54109.90 psi

16 Combined Stress at minimum design temperatutre

16a) Combined Stress Seq21 228.92 MPa 33202.26 psi

16b) Combined Stress Seq22 253.32 MPa 36741.27 psi

Maximum value of combined stress Seq2 373.075 MPa 54109.90 psi Max(Seq11,Seq22,Seq21,Seq22)
Since Combined Biaxial Stress Seq2 < Allowable Stress Sc OK

Calculations - Longitudinal Stresses (Unrestrained Pipe)

17) Longitudinal Stress due to Internal Pressure SP2 124.695 MPa 18085 psi
Summation of Longitudinal Stress in Unrestrained Pipe

18) Allowable Bending Stress SB MPa psi Ref. Clause 833.2(b) of ASME B31.8
Axial stress other than due to thermal expansion and 0 psi
19) Sx 0 MPa M= Moment due to weight of pipe
pressure
20) Net Longitudinal Stresses SL_N=ܵ‫݌‬+ܵ‫ܤ‬+ܵܺ 311.250000 Z= Section Modulus
21) 471 F=Axial Load, A= Pipe cross sectional area
22) Considering SL=Allowable=075SY SL 311.25000 MPa Ref. Clause 833.6(a) of ASME B31.8
23) Allowable Bending Stress SB 186.555 MPa
24) Since Longitudinal Stresses (SL_N) <= Allowable (SA) OK Ref. Clause 833.6(a) of ASME B31.8
25) Elastic bend radius R 545.1 D R=E/2SB D
Check on Thinning due to Cold Bends
Wall Thinning (%) = 50/(n+1) (as per PD 8010-1:2004 equation 2)
26) Field cold bend radius Rfb 40 D
27) Inner bend radius divided by radius n 39.5 n=(Rfb-0.5D)/D
28) Wall Thinning (%) 1.23457 % % Wall Thinning = 50/(n+1)
29) Pipe thickness before Bending td 6.87 mm Calculated Wall Thickness.
30) Thickness required for Bending treq 6.96 mm treq=td(1+%thinning/100)

31) Selected Pipe Wall Thickness t 7.9 mm

Since selected pipe wall thickness (t) >/= Thickness required (treq)
OK FOR FIELD COLD BENDING

REV. A Page: 18 of 22
 DOC NO- XE-750651 APPENDIX 5

Input - Pipeline Data References

Outside Diameter D 762.0 mm 30 Inch
Corrosion Allowance+allowance for
groves,threading A 1.6 mm 0.06 Inch
Steel Grade / Pipe Grade API 5L X60
Product Specification Level PSL 2
Pipe Manufacturing Process Submerged Arc Welded
Specified Minimum Yield Strength (SMYS) SY 415 MPa 60200 psi Table-7 Clause 9.3.2 of API5L
Design Factor F 0.60

Input - Design Data

Design Pressure P 4.137 Mpa 600.000 psi
Installation Temperature T1 -10 °C 14 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) 12.8 °C 55 °F As per FEED Documents
Weld joint factor E 1.00 Table 841.1.7-1 of ASME B31.8
Temperature Derating factor T 1.00 Table 841.1.8-1 of ASME B31.8
Modulus of Elasticity (at Ambient Temperature) Ε 2.034E+05 MPa 2.95E+07 psi Table 832.5 of ASME B31.8
Poisson's Ratio ν 0.3
Coefficient of Thermal Expansion α 1.17E-05 mm/mm °C 6.50E-06 in/in °F
Field Bend Radius in term of Diameter Rbend 40 D
Elastic Bend Radius in term of Diameter 2100 D
Diameter to wall thickness ratio)-D/t (Allowable) 100
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.60 Ref. Clause 841.1 of ASME B31.8
Pressure design Wall Thickness tmin 6.33 mm 0.249 Inch tmin =PD/(2SFET)

Nominal Wall Thickness tn= tmin+A 7.93 mm 0.31 Inch

Wall Thickness Considered t 8.74 mm 0.34 Inch Selected Wall Thickness

Diameter to wall thickness ratio(actual)-D/t (actual) 87.18535469
D/t (actual) < D/t Allowable OK
Calculations - Hoop Stress (determined by Barlow’s Formula)
2) Hoop Stress for Pipeline Wall Thickness at Design Factor: 0.60 Ref. Clause 841.1 of ASME B31.8
Hoop Stress in Pipeline SH 220.7481 MPa 32017 psi SH =PD/(2(t-Ca))
53.2 % of SMYS of pipe
Allowable value of hoop stress SHAL 298.8 MPa
Since SH < 0.72.E.SY OK Ref. Clause 841.1b of ASME B31.8
Calculations - Longitudinal Stresses (Restrained Pipe)
Ref. Clause 833.2(a) of ASME B31.8
3) Longitudinal Stress due to Internal Pressure SP1 66.22 MPa 9605 psi
4a) Longitudinal Stress due to Thermal Expansion SE1 -226.07 MPa -32789 psi Ref. Clause 833.2(c) of ASME B31.8
4b) Longitudinal Stress due to Thermal Expansion SE2 -54.2577 MPa -7869 psi
(Considering Minimum Design Temp.)
5) Stress due to Axial Loading SX= F/A 0 MPa 0 psi Ref. Clause 833.2(f) of ASME B31.8
6) Nominal Bending Stress SB 48.427 MPa 7024 psi SH =ED/(2R)
7) Maximum value of thermal expansion SE 226.074 MPa 32789 psi
8) Allowable value of expansion stress 0.9Sy 373.500 MPa 54172 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Since SE < 0.9SY OK

REV.A Page: 19 of 22
 DOC NO- XE-750651 APPENDIX 5

Summation of Longitudinal Stress in Restrained Pipe

9a) Net Longitudinal Stresses for Max. Desing Temp. (T2) Ref. Clause 833.3(a) of ASME B31.8
Longitudinal stress due to Tensile bending SL11 -111.42 MPa SL11=SP1+ST1+SX+SB
Longitudinal stress due to Compressive bending SL12 -208.28 MPa SL12=SP1+ST1+SX-SB
9b) Net Longitudinal Stresses for Min. Desing Temp. (T2(Min))
Longitudinal stress due to Tensile bending SL21 60.39 MPa 8759 psi SL12=SP1+ST2+SX+SB
Longitudinal stress due to Compressive bending SL22 -36.46 SL22=SP1+ST2+SX-SB
Absolute value of Longitudinal Stresses considered SL 208.277 MPa 30208 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Permitted value of longitudinal stress, SL 373.50 MPa
Since Net Longitudinal Stress (SL) < 0.9Sy OK Ref. Clause 833.6(a) of ASME B31.8
Elastic bend radius R 2100 D OK
Stress Verification of Combined Stress for Restrained Pipe-Von Mises Criterisy
10) Allowable Combined Stress = 0.9SY Sc 373.5 MPa 54172 psi Ref. Clause 833.2(b) of ASME B31.8
13 Combined Stress as per max. distortion energy theory Seq2
14) Torsional Stress St 0.0 MPa Neglect the torsional stress
15 Combined Stress at maximum design temperatutre
15a) Combined Stress Seq11 292.82 MPa 42469.27 psi

15b) Combined Stress Seq12 371.60 MPa 53895.87 psi

16 Combined Stress at minimum design temperatutre

16a) Combined Stress Seq21 197.60 MPa 28659.28 psi

16b) Combined Stress Seq22 241.06 MPa 34962.15 psi

Maximum value of combined stress Seq2 371.599 MPa 53895.87 psi Max(Seq11,Seq22,Seq21,Seq22)
Since Combined Biaxial Stress Seq2 < Allowable Stress Sc OK

Calculations - Longitudinal Stresses (Unrestrained Pipe)

17) Longitudinal Stress due to Internal Pressure SP2 110.374 MPa 16008 psi
Summation of Longitudinal Stress in Unrestrained Pipe

18) Allowable Bending Stress SB MPa psi Ref. Clause 833.2(b) of ASME B31.8
Axial stress other than due to thermal expansion and 0 psi
19) Sx 0 MPa M= Moment due to weight of pipe
pressure
20) Net Longitudinal Stresses SL_N=ܵ‫݌‬+ܵ‫ܤ‬+ܵܺ 311.250000 Z= Section Modulus
21) 471 F=Axial Load, A= Pipe cross sectional area
22) Considering SL=Allowable=075SY SL 311.25000 MPa Ref. Clause 833.6(a) of ASME B31.8
23) Allowable Bending Stress SB 200.876 MPa
24) Since Longitudinal Stresses (SL_N) <= Allowable (SA) OK Ref. Clause 833.6(a) of ASME B31.8
25) Elastic bend radius R 506.3 D R=E/2SB D
Check on Thinning due to Cold Bends
Wall Thinning (%) = 50/(n+1) (as per PD 8010-1:2004 equation 2)
26) Field cold bend radius Rfb 40 D
27) Inner bend radius divided by radius n 39.5 n=(Rfb-0.5D)/D
28) Wall Thinning (%) 1.23457 % % Wall Thinning = 50/(n+1)
29) Pipe thickness before Bending td 7.93 mm Calculated Wall Thickness.
30) Thickness required for Bending treq 8.03 mm treq=td(1+%thinning/100)

31) Selected Pipe Wall Thickness t 8.7 mm

Since selected pipe wall thickness (t) >/= Thickness required (treq)
OK FOR FIELD COLD BENDING

REV.A Page: 20 of 22
 DOC NO.XE-750651 APPENDIX 6

Input - Pipeline Data References

Outside Diameter D 762.0 mm 30 Inch
Corrosion Allowance+allowance for
groves,threading A 1.6 mm 0.06 Inch
Steel Grade / Pipe Grade API 5L X60
Product Specification Level PSL 2
Pipe Manufacturing Process Submerged Arc Welded
Specified Minimum Yield Strength (SMYS) SY 415 MPa 60200 psi Table-7 Clause 9.3.2 of API5L
Design Factor F 0.50

Input - Design Data

Design Pressure P 4.137 Mpa 600.000 psi
Installation Temperature T1 -10 °C 14 °F
Design Temperature T2 85 °C 185 °F
Design Temperature (Minimum) T2(Min) 12.8 °C 55 °F As per FEED Documents
Weld joint factor E 1.00 Table 841.1.7-1 of ASME B31.8
Temperature Derating factor T 1.00 Table 841.1.8-1 of ASME B31.8
Modulus of Elasticity (at Ambient Temperature) Ε 2.034E+05 MPa 2.95E+07 psi Table 832.5 of ASME B31.8
Poisson's Ratio ν 0.3
Coefficient of Thermal Expansion α 1.17E-05 mm/mm °C 6.50E-06 in/in °F
Field Bend Radius in term of Diameter Rbend 40 D
Elastic Bend Radius in term of Diameter 1600 D
Diameter to wall thickness ratio)-D/t (Allowable) 100
Calculations - Required Minimum Wall Thickness
1) Minimum Wall Thickness Required for Pipe at Design Factor 0.50 Ref. Clause 841.1 of ASME B31.8
Pressure design Wall Thickness tmin 7.60 mm 0.299 Inch tmin =PD/(2SFET)

Nominal Wall Thickness tn= tmin+A 9.20 mm 0.36 Inch

Wall Thickness Considered t 9.53 mm 0.38 Inch Selected Wall Thickness

Diameter to wall thickness ratio(actual)-D/t (actual) 79.95802728
D/t (actual) < D/t Allowable OK
Calculations - Hoop Stress (determined by Barlow’s Formula)
2) Hoop Stress for Pipeline Wall Thickness at Design Factor: 0.50 Ref. Clause 841.1 of ASME B31.8
Hoop Stress in Pipeline SH 198.7568 MPa 28827 psi SH =PD/(2(t-Ca))
47.9 % of SMYS of pipe
Allowable value of hoop stress SHAL 298.8 MPa
Since SH < 0.72.E.SY OK Ref. Clause 841.1b of ASME B31.8
Calculations - Longitudinal Stresses (Restrained Pipe)
Ref. Clause 833.2(a) of ASME B31.8
3) Longitudinal Stress due to Internal Pressure SP1 59.63 MPa 8648 psi
4a) Longitudinal Stress due to Thermal Expansion SE1 -226.07 MPa -32789 psi Ref. Clause 833.2(c) of ASME B31.8
4b) Longitudinal Stress due to Thermal Expansion SE2 -54.2577 MPa -7869 psi
(Considering Minimum Design Temp.)
5) Stress due to Axial Loading SX= F/A 0 MPa 0 psi Ref. Clause 833.2(f) of ASME B31.8
6) Nominal Bending Stress SB 63.561 MPa 9219 psi SH =ED/(2R)
7) Maximum value of thermal expansion SE 226.074 MPa 32789 psi
8) Allowable value of expansion stress 0.9Sy 373.500 MPa 54172 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Since SE < 0.9SY OK

REV.A 21 of 22
Summation of Longitudinal Stress in Restrained Pipe
9a) Net Longitudinal Stresses for Max. Desing Temp. (T2) Ref. Clause 833.3(a) of ASME B31.8
Longitudinal stress due to Tensile bending SL11 -102.89 MPa SL11=SP1+ST1+SX+SB
Longitudinal stress due to Compressive bending SL12 -230.01 MPa SL12=SP1+ST1+SX-SB
9b) Net Longitudinal Stresses for Min. Desing Temp. (T2(Min))
Longitudinal stress due to Tensile bending SL21 68.93 MPa 9998 psi SL12=SP1+ST2+SX+SB
Longitudinal stress due to Compressive bending SL22 -58.19 SL22=SP1+ST2+SX-SB
Absolute value of Longitudinal Stresses considered SL 230.008 MPa 33360 psi ABS(SL)=0.9ST-Clause 833.3 (b)
Permitted value of longitudinal stress, SL 373.50 MPa
Since Net Longitudinal Stress (SL) < 0.9Sy OK Ref. Clause 833.6(a) of ASME B31.8
Elastic bend radius R 1600 D OK
Stress Verification of Combined Stress for Restrained Pipe-Von Mises Criterisy
10) Allowable Combined Stress = 0.9SY Sc 373.5 MPa 54172 psi Ref. Clause 833.2(b) of ASME B31.8
13 Combined Stress as per max. distortion energy theory Seq2
14) Torsional Stress St 0.0 MPa Neglect the torsional stress
15 Combined Stress at maximum design temperatutre
15a) Combined Stress Seq11 265.59 MPa 38520.84 psi

15b) Combined Stress Seq12 371.65 MPa 53903.24 psi

16 Combined Stress at minimum design temperatutre

16a) Combined Stress Seq21 174.80 MPa 25352.70 psi

16b) Combined Stress Seq22 233.36 MPa 33845.90 psi

Maximum value of combined stress Seq2 371.650 MPa 53903.24 psi Max(Seq11,Seq22,Seq21,Seq22)
Since Combined Biaxial Stress Seq2 < Allowable Stress Sc OK

Calculations - Longitudinal Stresses (Unrestrained Pipe)

17) Longitudinal Stress due to Internal Pressure SP2 99.378 MPa 14414 psi
Summation of Longitudinal Stress in Unrestrained Pipe
18) Allowable Bending Stress SB MPa psi Ref. Clause 833.2(b) of ASME B31.8
Axial stress other than due to thermal expansion and 0 psi
19) Sx 0 MPa M= Moment due to weight of pipe
pressure
20) Net Longitudinal Stresses SL_N=ܵ‫݌‬+ܵ‫ܤ‬+ܵܺ 311.250000 Z= Section Modulus
21) 471 F=Axial Load, A= Pipe cross sectional area
22) Considering SL=Allowable=075SY SL 311.25000 MPa Ref. Clause 833.6(a) of ASME B31.8
23) Allowable Bending Stress SB 211.872 MPa
24) Since Longitudinal Stresses (SL_N) <= Allowable (SA) OK Ref. Clause 833.6(a) of ASME B31.8
25) Elastic bend radius R 480.0 D R=E/2SB D
Check on Thinning due to Cold Bends
Wall Thinning (%) = 50/(n+1) (as per PD 8010-1:2004 equation 2)
26) Field cold bend radius Rfb 40 D
27) Inner bend radius divided by radius n 39.5 n=(Rfb-0.5D)/D
28) Wall Thinning (%) 1.23457 % % Wall Thinning = 50/(n+1)
29) Pipe thickness before Bending td 9.20 mm Calculated Wall Thickness.
30) Thickness required for Bending treq 9.31 mm treq=td(1+%thinning/100)

31) Selected Pipe Wall Thickness t 9.5 mm

Since selected pipe wall thickness (t) >/= Thickness required (treq)
OK FOR FIELD COLD BENDING

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