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19eme331 - Manufacturing Technology

This document outlines the course 19EME331: Manufacturing Technology. The objectives of the course are to teach students about traditional and modern manufacturing techniques like lathe, milling, drilling, grinding, and composites development. Students will gain hands-on experience with manufacturing tools and methods. The course covers topics like metal cutting, lathe operations, milling, grinding, drilling, boring, jigs and fixtures over 5 units. By the end of the course, students will be able to select cutting tools for processes, calculate machining parameters, identify suitable machining methods, choose work holding and jigs/fixtures for applications.

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Sridhar Atla
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148 views3 pages

19eme331 - Manufacturing Technology

This document outlines the course 19EME331: Manufacturing Technology. The objectives of the course are to teach students about traditional and modern manufacturing techniques like lathe, milling, drilling, grinding, and composites development. Students will gain hands-on experience with manufacturing tools and methods. The course covers topics like metal cutting, lathe operations, milling, grinding, drilling, boring, jigs and fixtures over 5 units. By the end of the course, students will be able to select cutting tools for processes, calculate machining parameters, identify suitable machining methods, choose work holding and jigs/fixtures for applications.

Uploaded by

Sridhar Atla
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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19EME331: MANUFACTURING TECHNOLOGY

L T P C
3 0 3 4.5

The course enables the students of mechanical engineering to gain hands on experience and skills necessary
to perform traditional manufacturing operations such as lathe, milling, drilling, and grinding. It also
introduces the students to modern manufacturing techniques such as development of composites and use of
power tools. The major objective of this course is to make sure that all the mechanical engineering
graduates gain practical exposure to manufacturing methods and various manufacturing tools.
Course Objectives:

 To teach various cutting tools,tool materials and metal cutting process.


 To explain tool wear and tool life and the variables that control them.
 To teach calculation of machining time for different machining processes.
 To impart various metal cutting processes. (lathe, drilling, boring shaping, slotting, milling and
grinding).
 To introduce principles of jigs and fixtures and types of clamping and work holding devices.

UNIT I 6 hours
Metal Cutting: Single and multi-point machine tools.Orthogonalcutting, various force components, chip
formation, tool wear and tool life, surface finish and integrity, machinability, cutting tool materials, cutting
fluids,coatings.
Learning Outcomes:

At the end of the this unit, the student will be able to

 describe cutting processes and variables. (L2)


 classify various types of chips, cutting tool materials and cutting fluids.(L2)
 calculate cutting forces, speed and feed in machining. (L3)

UNIT II 10 hours
Lathe and Lathe Operations: Principle of working, specifications, types of lathes, operations performed,
work holders and tool holders. Taper turning, thread turning attachments for lathes.Machining time
calculations. Turret and capstan lathes - Principle of working, collect chucks, other work holders - tool
holding devices.
Shaping, Slotting and planning machines -Principles of working - principal parts, specification,
classification, operations performed, machining time calculations.
Learning Outcomes:

At the end of this unit, the student will be able to


 explain the specifications and operations performed on lathe,shaping,slotting and planning machines.
(L2)
 calculate machining time. (L3)
 identify parts of drilling, boring, reaming machines.(L2)

UNIT III 8 hours

Milling operations and Milling machines-Principle of working, specifications.Classificationsof milling


machines, machining operations.Types and geometry of milling cutters, methods of indexing and accessories
to milling machines.Machiningtime calculations.

Grinding and grinding machines: Grinding process, types of grinding machines, grinding process
parameters, honing, lapping, other finishing processes.
Learning Outcomes:

At the end of this unit, the student will be able to

 explain the specifications and operations performed milling and grinding machines.(L2)
 understand the principles of abrasive processes. (L2)
 identify parts of milling and grinding machines.(L2)
 differentiate honing,lapping and other finishing processes (L2)

UNIT IV 8 hours

Drilling and Drilling Machines: Principle of working, specifications, types and operations
performed.Toolholding devices.Nomenclatureof twist drill.
Boring and Boring Machines- Principle of working, specifications, types, and operations performed - tool
holding devices - nomenclature of boring tools.
Learning Outcomes:

At the end of this unit, the student will be able to

 explain the specifications and principle of working of drilling and boring machines.(L2)
 explain various operations performed on drilling and boring machines (L2)
 identify parts of drilling and boring machines.(L2)

UNIT V 8 hours

Jigs and Fixtures:Principles of design of Jigs and fixtures and uses, 3-2-1 principle of location and
clamping, classification of Jigs & Fixtures, types of clamping and work holding devices, typical examples of
jigs and fixtures.Introduction to additive manufacturing.
Learning Outcomes:

At the end of this unit, the student will be able to

 classify various types of jigs and fixtures. (L2)


 identify various types of work and tool holding devices. (L2)
 explain the design principles of jigs and fixtures. (L2)
 choose jig and fixture for a given application. (L3)

Text books:
1. P.N. Rao, Manufacturing Technology: Metal Cutting and Machine Tools, (Volume 2), 3/e,Tata
McGraw-Hill Education, 2013

2. R.K. Jain and S.C. Gupta, Production Technology, 17/e,Khanna Publishers, 2012.

Reference books:
1. S.Kalpakzian and S.R. Schmid, Manufacturing Engineering and Technology,7/e, Pearson,2018.
2. Milton C.Shaw, Metal Cutting Principles, 2/e, Oxford, 2012
3. Hindustan Machine Tools, Production Technology,TMH, 2001
4. V.K.Jain, Advanced Machining Process,12/e, Allied Publications, 2010
5. AB. Chattopadhyay, Machining and Machine Tools, 2/e, Wiley, 2017
6. Halmi A Yousuf and Hassan, Machine Technology: Machine Tools and Operations,CRC
PressTaylor and Francis Group, 2008

Course Outcomes:

At the end of the course, the student will be able to

 select cutting tools,tool materials for vaious metal cutting process. (L2)
 calculate machining time, tool wear and tool life. (L3)
 identify suitable machining methods to generate different types of surfaces. (L2)
 choose suitable work-holding requirements. (L3)
 choose jigs and fixtures for a given application.(L3)

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