RESmart® BPAP System

Service Manual
 Service Manual for RESmart® BPAP V1.1

Table of Contents
1. Introduction ························································································································································· 1
1.1 Intended Use ··············································································································································· 1
I.2 Implement···················································································································································· 1
2. Structure······························································································································································ 1
2.1 Outer Illumination······································································································································· 1
2.2 Inner Construction······································································································································· 2
2.3 Spare Part···················································································································································· 2
3. Software ······························································································································································ 2
3.1 Instruction for Upgrading Device Software ································································································· 2
3.2 Hidden Function·········································································································································· 3
4. Malfunction and Countermeasure···················································································································· 4
4.1 Error Code Table and Information ··············································································································· 4
4.2 Malfunction Determination ························································································································· 5
Appendices ····························································································································································· 6
Appendix A:······················································································································································ 6
Device Configuration ······························································································································ 6
1. Main device ··································································································································· 6
2. Humidifier ····································································································································· 8
Components Illumination ····················································································································· 10
1. Device Inside······························································································································· 10
2. Device Outside ···························································································································· 13
3. Humidifier ··································································································································· 14
Appendix B:···················································································································································· 15
Spare Part Configuration ····················································································································· 15
Spare Part List ······················································································································································ 17
 Service Manual for RESmart® BPAP V1.1

IMPORTANT
All data in this manual have been verified correctly. It is sufficient for servicing and repairing
this device. If applying this manual on other purpose, the validation should be confirmed by
BMC Medical Co., Ltd. Other wise, BMC Medical Co., Ltd. has no responsibility for the result.
All information in this manual is protected by law and regulation. All copyrights belong to
BMC Medical Co., Ltd.

IMPORTANT, CAUTION AND WARNING in this manual are to emphasize dangers to service people.

WARNING: If do not operate properly, may cause damage to people and environment.

CAUTION: If do not operate properly, may cause damage to instrument.

IMPORTANT: Important information for servicing and repairing.

Safety Notice
Electric Shock
There is above 100VAC voltage inside this device, please be sure to repair device after power off.

Chemical Safety
There may be risk of virus after touching by patient. Please clean device or wear protective glove
before servicing and repairing. Please deal with the waste according to regulation. Wash hands by
disinfector after operating this device.
 Service Manual for RESmart® BPAP V1.1

1. Introduction
1.1 Intended Use
The RESmart® BPAP system is a BIPAP (Bi-level Positive Airway Pressure) device. It is intended to
provide non-invasive ventilation for patients with respiratory insufficiency or obstructive sleep apnoea
(OSA), in the hospital or home.
The RESmart® BPAP is to be used only on the instruction of a licensed health care professional. Your
home care provider will make the correct pressure settings according to your health care
professional’s prescription.
This device is not intended for life support.

This service manual is used to help service people maintenance RESmart® BPAP system of BMC
Medical Co., Ltd. more efficiently. Instructions in this manual may help device work best.
Engineer can find needed instruction from this manual quickly.

IMPORTANT!
Read and understand instruction in this manual before operating.

IMPORTANT!
RESmart® BPAP system can not be used for life support.

I.2 Implement
1. Implement for repairing
Type ‘+’ screw driver
Pincers

2. Implement for measuring

Pressure meter

2. Structure
2.1 Outer Illumination

Handle
Display Screen
User Buttons

Humidifier Controller
Air Outlet

Humidifier Power

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Medical Product Note (bottom)

AC Inlet
Communication Connector

Filter Cap & Filter

Indicator
Outlet Port Light
Heater
Plate

Fill Line
Water Chamber
2.2 Inner Construction
See appendix A

2.3 Spare Part

See appendix B

3. Software
3.1 Instruction for Upgrading Device Software
Note: Once the RESmart® BPAP device is powered on, the LED display screen will show the
software version of the device as the following picture. Please remember the software version in the
red frame.

1. Power off the RESmart® BPAP device, and then connect PC and the device via data cable.

2. Run the software “BMC RESmart® Tools for Upgrade” from PC and display as below:

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a) Select the upgrade file which has same suffix letter as the machine version. (For example
Version 1.88-TN should choose file name 1.98-TN)
b) Select the right serial port, default is COM1.
3. Click “OK”, display as below:

Power on the BPAP device. If the device is powered on from beginning, please power off the device
and power on again after 5 seconds or more.
4. After the device is turned on, the following will display:

Click “Upgrade” to start. If success, the right version number will be displayed on BPAP device
screen when every power on.
Note: If failed during upgrading, please repeat from above 1-4 steps.
If you select an incorrect upgrade file (for example: apply a CPAP upgrade file to a BPAP device), the
device will display “Error 08” and cannot work. In this case, apply correct software and upgrade
again.

3.2 Hidden Function

1. Humidifier matching
Assemble humidifier on main device, without water chamber. Enter the maintenance menu, and set
Ramp=40, then press Heated Humidifier Button when the Init P appears. Thus the humidifier is
matched. When ‘OK’ appears on screen, humidifier matching succeeded.
2. Reset (Available on version 1.58 and later)
Press and hold the Ramp Button until the user menu appears (about 3 seconds) when the device is
on standby, press +/- User Buttons to access the Date Setting, set ‘YYYY/MM/DD’=’2097/07/01’,
then press ‘Pressure Start/Stop Button’ when ‘Hour’ setting appears, thus all device settings and
therapy records (doesn’t include Use Days and Use Time) will be reset.
If set ‘Minute’=’16’ during the above procedure, then not only device settings and therapy records,
but also patient information will be reset.
If set ‘Minute’=’26’ during the above procedure, then not only device settings, therapy records and

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 Service Manual for RESmart® BPAP V1.1

patient information, but also Use Days and Use Time will be reset.
3. Pressure calibration (Available on version 1.58 and later)
Connect pressure meter to the air outlet of the device, in the Date and Time Setting menu, set
‘YYYY/MM/DD’=’2098/08/18’, press ‘Pressure Start/Stop Button’ when Hour Setting appears to start
the Pressure Calibration. The device output pressure is based on 20 hPa (cmH2O), and a number will
appear on the screen, when the output pressure is stable, if the value on the pressure meter is not 20
hPa (cmH2O), press ‘+/-’ User Buttons to adjust the output pressure , finally press ‘Pressure
Start/Stop Button’ to finish the Pressure Calibration.

4. Malfunction and Countermeasure

4.1 Error Code Table and Information
Error Index Problem Causing
Error1 Over temperature inside or
Malfunction on main board
Temperature sensor fault
Error2 Motor stop Malfunction on motor or main board
Error3 Motor low speed Malfunction on motor or main board
Error4 Low temperature inside Malfunction on main board
Error7 Pressure sensor fault Malfunction on main board
Error8 Wrong software version Software
Error9 Host parameter error Malfunction on main board
Error12 Over temperature inside or Malfunction on main board
flowrate sensor fault
Error13 Temperature below 0℃ or Malfunction on main board
flowrate sensor fault
Error14 The motor is over
Malfunction on motor or
temperature or motor
Motor temperature sensor
temperature sensor fault
Error15 Motor temperature sensor Malfunction on motor temperature
fault sensor

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 Service Manual for RESmart® BPAP V1.1

4.2 Malfunction Determination

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 Service Manual for RESmart® BPAP V1.1

Appendices
Appendix A:
Device Configuration
1. Main device
Fig. A - Main board (backside) Fig. B – Outlet (leftside)

Hole #1, 2 and 3 in Fig. B, connect to sensor YL and LL via silicon rubber canal. Specified in Table 1:

Fig. B Fig. A Specification of canal

1 Hole #1 on sensor YL φ2mm, Φ4mm, L12cm
2 Hole #2 on sensor LL φ2mm, Φ4mm, L12cm
3 Hole #1 on sensor LL φ2mm, Φ4mm, L8cm
Table 1

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Fig. C – Power PCBA (front side) Sockets figuration

Fig. D – Wire connecting on power PCBA

Fig. E – Power supply connecting

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Fig. F – Power supply to humidifier

Connecting relationship:

Part
1 2 3 4
Fig.
D Back of device Fig. C: CN1

E Fig. C: CN2 Fig. A: P24 Fig. F: Left Fig. F: Right

Blower 8-pin plug Fig. A: PM

Table 2
2. Humidifier
Fig. G – Humidifier PCBA (back side)

P1

P2

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Fig. H – Power supply to humidifier

Fig. I – Heater PCBA

Connecting relationship:
Part
1 2 3 4
Fig.
I Fig. G: P2 Fig. G: P1 Fig. H: Left Fig. H: Right
Table 3

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 Service Manual for RESmart® BPAP V1.1

Components Illumination
1. Device Inside

S/N Assembly Figure

Insert humidifier locker on the shield

1 bottom.

Orange Black

Insert humidifier power supply reed

2 on the shield bottom as per Fig. E
and F.

Assembly the humidifier locker and

3 button spring.

Put fixing on the spring and fix by

4 screw (2×3mm*8mm).

5 Put power wire.

Assembly the shield back on the

6 bottom, fix by screw (2×
3mm*8mm).

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Assembly the foam pad (non-woven

side up), the front and back foam
7 blocks of the blower unit in the shied
bottom.

Align the location column of blower

unit to the location port in the front
block, Place the blower unit right
8 between the front and back foam
blocks in the shield bottom and lay it
down till the bottom.

Clean the air outlet of the blower

and insert it into the fixing hole, and
set the protruding tube of the blower
9 unit into the air outlet. It is required
that the top of blower tube stand up
against the bottom of air outlet.
Blower tube
standing up against
outlet bottom

Fit silicon rubber cap onto the top

10 surface of blower unit.

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1. Connect the air hole of the

pressure sensor YL on the main
board with the bottom hole(hole#1)
in the front of the blower outlet with
a canal of 12cm in length and 2mm
in inner-diameter.
11 2. Crosswise connect the two air
holes of the pressure sensor LL on
the main board with the two top
holes (hole#2 & hole#3) around the
blower outlet via two canals of 8cm
in length and 2mm in
inner-diameter.
Thermistor lead
to PRT

24V power
Clean up the blower wires and wind supply
them with a tube. Insert the plugs
into sockets PM1 and PM2. Put the
12 lead of thermistor into socket PRT
on main board. Connect the main
board to 24V power supply.
Blower wire
Blower cable
Blower driving and winding
to PM2
lead to PM1 tube

Draw the shield back backwards

and put the 9-pin plug into the
corresponding socket on its back.
Lay the main board onto the 4
supporting poles on the shield
13 bottom and set it into the power
board via the fixing pole on PCB
and get the main board fixed.
Put blower wires on the side into the
gap between blower unit and shield
bottom.

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2. Device Outside

S/N Assembly Figure

14 Put handle in the socket on shield cover.

Assembly handle fixing to handle and fix by

15 screw (4×3mm*8mm).

16 Assembly and fix the panel.

17 Put on the key button.

Assembly the infrared window, and put the

shield cover on the bottom, adjust the position
18 of outlet and make sure it is clamped in the Infrared window
right socket.

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19 Fix the shield by screws (4×M3*10mm).

Device pad

20 Stick four device pads.

21 Put in filter and assembly the cover.

Plug (up)

Put on all plugs if necessary (without

22 humidifier).

Plug (down)
Power plug

3. Humidifier

S/N Assembly Figure

As per Fig. H, assembly the heater plane

1
and wire. Fix them by screw (3mm*8mm).

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Put spring on each of three poles on heater

2
plane.

Assembly the scaleboard on the heater

3
plane and fix by screw (3mm*8mm). Scaleboard

As per Table 3, assembly heater PCBA and

4
wires.

5 Put on light window.

6 Assembly the inner and outer shield.

Screw
7 Fix on screw (M3*10mm).

Appendix B:
Spare Part Configuration
S/N Name Qty Figure

1 Shield Cover 1

2 Handle 1

3 Handle Fixing 2

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4 Shield Bottom 1

5 Humidifier Clip 1

6 Humidifier Locker 1

7 Humidifier Fixing 1

8 Filter Cover 1

9 Shield Back 1

10 Outlet 1

11 PCBA Fixing 2

12 Infrared Window 2

13 Panel 1

Humidifier Outer
14 1
Shield

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Humidifier Inner
15 1
Shield

16 Light Window 1

17 Pole Platelet 1

Humidifier Power
18 1
Plug

Humidifier Plug
19 1
(left-up)

Humidifier Plug
20 1
(left-down)
Humidifier Plug
21 1
(right-up)

Humidifier Plug
22 1
(right-down)

23 Device Pad 6

Humidifier Inner
24 1
Connector

25 Key Button 1

Humidifier
26 1
Scaleboard

27 Heater Plane Spring 3

28 Button Spring 1

Spare Part List

Part Name S/N Qty Unit Classify Use
Main Board PCBA 140022 1 PC PCBA Main Device
Heater PCBA 140017 1 PC PCBA Humidifier

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Power Supply PCBA 270031 1 PC PCBA Main Device

Blower Unit 120069 1 PC Assembly Main Device
Heater Plane 120006 1 Set Assembly Humidifier
Power Supply PCBA Wire 120002 1 Set Wire Main Device
Main Board PCBA Wire 120003 1 Set Wire Main Device
Silicon Rubber Cap 220029 1 PC Assembly Main Device
Silicon Rubber Canal 290001 3 PC Assembly Main Device
Foam (front/back) 240048 1 PC Foam Main Device
Shied Cover 210067 1 PC Plastic Main Device
Handle 210068 1 PC Plastic Main Device
Handle Fixing 210011 2 PC Plastic Main Device
Shield Bottom 210069 1 PC Plastic Main Device
Humidifier Clip 210070 1 PC Plastic Main Device
Humidifier Locker 210012 1 PC Plastic Main Device
Humidifier Fixing 210013 1 PC Plastic Main Device
Filter Cover 210071 1 PC Plastic Main Device
Shield Back 210072 1 PC Plastic Main Device
Outlet 210080 1 Set Plastic Main Device
PCBA Fixing 210014 2 PC Plastic Main Device
Infrared Window 210010 2 PC Plastic Main Device
Panel 210073 1 PC Plastic Main Device
Humidifier Outer Shield 210074 1 PC Plastic Humidifier
Humidifier Inner Shield 210075 1 PC Plastic Humidifier
Pole Platelet 210025 1 PC Plastic Humidifier
Light Window 210023 1 PC Plastic Humidifier
Button Spring 230001 1 PC Metal Main Device
Humidifier Scaleboard 230004 1 PC Metal Humidifier
Heater Plane Spring 230005 3 PC Metal Humidifier
Humidifier Power Plug 220023 1 PC Rubber Main Device
Humidifier Plug (left-up) 220024 1 PC Rubber Main Device
Humidifier Plug (left-down) 220025 1 PC Rubber Main Device
Humidifier Plug (right-up) 220026 1 PC Rubber Main Device
Humidifier Plug (right-down) 220027 1 PC Rubber Main Device
Device Pad 220001 6 PC Rubber All
Key Button 220002 1 PC Rubber Main Device
Humidifier Inner Connector 220009 1 PC Rubber Humidifier
Screw-M3*6 240008 4 PC Screw All
Screw-M3*10 240009 4 PC Screw All
Screw-M3*8 240010 8 PC Screw Main Device
Filter 240014 1 PC Accessory All
Power Cord 110099 1 PC Accessory All

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