Format No.

: QC-MCN-F02

In-process Inspection Report Issue No. : 04 (19/02/15)

Rev. No. : 02 (19/02/15)

Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-01-04 CNC 1st Setup

START Time: Name of Operator

END Time: Name of Line Inspector

Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50

Identification No. Marked on Piece

Characteristic / Specification
Balloon
No.
Gauge No. Type
Sample
Size Observations
Chuck Pressure 2Times /
N/A N/A V
22± 2 kg/cm2 Shift

Bore gauge with Dial LC

Inner Diameter ɸ 40.007 / 39.982 mm 1 0.001 with MSR-32-1

CMM / SG with
Inner Diameter ɸ 68.020 / 68.050 mm 2
MSP

Outer Diameter ɸ 304.3 / 304.4 mm 8 Vernier Caliper

Depth26.9 / 27.1 mm 11 Depth Vernier

Concentricity0.05 w.r.t. 'A' 13 SPG-76

Surface Finish
Surface Finish 1.6 μRa 16 Comparator

Surface Finish
Surface Finish 0.8 μRa 21 Comparator

Total

Break Down 1 Casting Defect (A)

No Material 2 Machining Rework (B)

Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)

Minor Setting 5 Total (A+B+C+D)

Under Inspection 6 Hourly Production

Under Maintenance 7 Down Time Log Time

Others O (Time/Code) Code

Available Planned Total Casting Machining Machining Pre-Machining

Production Summary Material Production Production Rejection Rework Rejection Rejection

Engineer - Production Engineer - Quality Control

 Format No. : QC-MCN-F02

In-process Inspection Report Issue No. : 04 (19/02/15)

Rev. No. : 02 (19/02/15)

Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-02-04 CNC 2nd Setup

START Time: Name of Operator

END Time: Name of Line Inspector

Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50

Identification No. Marked on Piece

Characteristic / Specification
Balloon
No. Gauge No. Type
Sample
Size Observations
Chuck Pressure 2Times /
N/A N/A V
22± 2 kg/cm2 Shift

CMM / SG-35-1
Inner Diameter ɸ 330.10 / 330.15 mm 31
with MSP

Depth Vernier +
Depth26.00 / 26.30 mm 33 Micrometer

Surface Finish
Surface Finish 1.6 μRa 46
Tester

Total

Break Down 1 Casting Defect (A)

No Material 2 Machining Rework (B)

Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)

Minor Setting 5 Total (A+B+C+D)

Under Inspection 6 Hourly Production

Under Maintenance 7 Down Time Log Time

Others O (Time/Code) Code

Available Planned Total Casting Machining Machining Pre-Machining

Production Summary Material Production Production Rejection Rework Rejection Rejection

Engineer - Production Engineer - Quality Control

 Format No. : QC-MCN-F02

In-process Inspection Report Issue No. : 04 (19/02/15)

Rev. No. : 02 (19/02/15)

Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-04-04 VMC 1st Setup

START Time: Name of Operator

END Time: Name of Line Inspector

Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50

Identification No. Marked on Piece

Characteristic / Specification
Balloon
No.
Gauge No. Type
Sample
Size Observations
4 Holes ɸ 12.80 / 13.20 mm 57 CMM / SPG-69

2 Holes Thru M10 60 TPG-14

12 Tapped HolesM8-5H 62 TPG

Std Bolt with Vernier

Tap Depth 15.0 mm 64 Caliper

Receiving Gauge-
PCD ɸ 312 ± 0.1 mm 65
05

Receiving Gauge-
True Position ɸ 0.03 w.r.t.A 66
05

Receiving Gauge-
Angle 30º 67
05

Total

Break Down 1 Casting Defect (A)

No Material 2 Machining Rework (B)

Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)

Minor Setting 5 Total (A+B+C+D)

Under Inspection 6 Hourly Production

Under Maintenance 7 Down Time Log Time

Others O (Time/Code) Code

Available Planned Total Casting Machining Machining Pre-Machining

Production Summary Material Production Production Rejection Rework Rejection Rejection

Engineer - Production Engineer - Quality Control

 Format No. : QC-MCN-F02

In-process Inspection Report Issue No. : 04 (19/02/15)

Rev. No. : 02 (19/02/15)

Shift :
Date: -------/-------/------------ Rev. No. : 01(19/10/2015)
Part Name & No. Process Drawing No. Operation Machine No. Cycle Time
ACE Flywheel 424513119900-MCD-03-04 VMC 2nd Setup

START Time: Name of Operator

END Time: Name of Line Inspector

Remarks
Time of Inspection 8:10 - 9:00 9:00 -10:00 10:00 -11:00 11:00 -12:00 12:00 - 1:00 1:30 - 2:00 2:00 - 3:00 3:00 - 4:00 4:00 - 5:00 5:00 - 6:00 6:00 - 7:00 7:00 -7:50

Identification No. Marked on Piece

Characteristic / Specification
Balloon
No.
Gauge No. Type
Sample
Size Observations
Tap M12 X2 77 TPG-27

Drill Depth 22.0 mm 78 Vernier Caliper

Std Bolt with Vernier

Tap Depth 18.0 mm 79
Caliper

Total

Break Down 1 Casting Defect (A)

No Material 2 Machining Rework (B)

Machining Rejection
No Operator 3 No. of Defectives (C)
Pre-Machining
Tool Change 4 Rejection (D)

Minor Setting 5 Total (A+B+C+D)

Under Inspection 6 Hourly Production

Under Maintenance 7 Down Time Log Time

Others O (Time/Code) Code

Available Planned Total Casting Machining Machining Pre-Machining

Production Summary Material Production Production Rejection Rework Rejection Rejection

Engineer - Production Engineer - Quality Control