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FacilitiesPlanning Lecture1

The document discusses facilities planning including its objectives, process, and applications. It covers the fundamentals of facility planning including defining problems, analyzing requirements, generating alternatives, and implementing solutions. Examples of different facility types are also provided.

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Yasser Mohamed
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94 views51 pages

FacilitiesPlanning Lecture1

The document discusses facilities planning including its objectives, process, and applications. It covers the fundamentals of facility planning including defining problems, analyzing requirements, generating alternatives, and implementing solutions. Examples of different facility types are also provided.

Uploaded by

Yasser Mohamed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Facilities Planning

ENIE 453
Dr. Fahrettin Eldemir
Agenda
• Introduction to Facilities Planning
• Syllabus
Course Syllabus
• Instructor:

• Dr. Fahrettin Eldemir


• E-mail eldemir@uj.edu.sa
Course Syllabus

CONTACT HOURS /WEEK


ENGLISH ARABIC C.H.
COURSE TITLE
CODE /NO CODE/NO. Th. Pr. Tr. TCH
Facilities Planning ENIE 453 ‫هـ ص‬453 3 0 0 3
ENIE 341, ENIE 352
Pre-requisites

Catalogue Description: Fundamental principles of facility planning. Product and schedule design. Flow space and activity
relationship, material handling system, layout planning, and warehouse operations.
Course Syllabus
• Objectives:
• Understand the integrated nature of the discipline
• Apply the knowledge of flow process analysis to develop the material movement
strategies.
• Identify and develop different facilities layouts and solve real life industrial problems
• Emphasize the importance and role of facilities planning in cost reduction and
increased productivity
• Work individually or within a team and communicate effectively to perform the
assigned tasked (Homework/Group Project)
Text Book

• Facilities Planning, 4th Edition


• James A. Tompkins, John A. White,
Yavuz A. Bozer, J. M. A. Tanchoco
• ISBN: 978-0-470-57415-7
• Apr 2012
• 864 pages
Course Contents
• 1. Introduction to Facilities Planning
• Objectives of Facilities Planning
• Strategic Facilities Planning
• 2. Product and Schedule Design
• Scrap Estimates, Equipment Fractions, and Facilities Design
• 3. Material Handling
• Scope, Definitions and Principles of Material Handling
• Designing Material Handling Systems
• Unit Load Design
• Estimating Material Handling Costs
Course Contents
• 4. Flow, Space, and Activity relationships
• Departmental Planning, Activity Planning
• Flow Patterns and Measuring Flow
• Space Requirements
• 5. Layout Planning Models
• Basic Layout Types and Layout Procedures
• Developing Layout Alternatives
• Commercial Facility Layout Packages
• 6. Warehouse Operations
• Missions of a Warehouse and Functions in the Warehouse
• Receiving and Shipping Operations
• Dock Locations, and Storage Operations
Course Contents

• 7. Facilities Planning Models • 9. Implementing and Maintaining the


• Facility Location Models Facilities Plan
• Location Allocation Model • Preparing the Facilities Plan
• Linear Assignment Model • Implementing the Facilities Plan
• 8. Group Technology and Facility • Maintaining the Facilities Plan
Layout
• Cellular Manufacturing
• Machine Processing Indicator Matrix
• Clustering Approaches
• Implementation of GT Principles
Weekly Plan
Time table for distributing theoretical course contents

# Theoretical course contents Weeks


1 Introduction to Facilities Planning 1
2 Product and Schedule Design 1
3 Flow, Space, and Activity relationships 1
4 Layout Planning Models 1
5 Group Technology and Facility Layout 1
6 Facilities Planning Models 2
7 Material Handling 1
8 Warehouse Design and Operations 1
9 Implementing and Maintaining the Facilities Plan 1
10 Project Presentations 1
Grading
• Attendance and in class activities 20%
• Midterm Exam %20
• Final Exam %30
• Term Project %30
What are facilities
• Fixed assets like building structures and inanimate resources that support the
operations of a given activity.
• Facilities put together with humans, $ and/or materials, energy result in the activity
Factories
A Manufacturing Facility
Manufacturing Facility
Plastic Injection Molding
Warehouse
A Warehouse
Turkish Airline Cargo
Turkish Airline Cargo
Turkish Airline Cargo
Bus Depot
• Internal parking
• External parking
• Fueling point
• Fuel storage tanks
• Engineering section
• Inspection pits
• Bus wash
• Brake test lane
• Staff canteen/break room
• Administration office
Modern Bus Co Ltd
Super Markets
Rehabilitation Center
A Dentist Office
Importance of Facilities Planning
• The size of the investment in new facilities each year.
Ex: At US since 1955, 8 % of the gross national product
(GNP) has been spent on new facilities
• Effective facilities planning can reduce manufacturing costs
(material handling, energy, etc.) & increase the productivity by
eliminating all activities that are unnecessary and waste.
Applications
• Manufacturing
• Healthcare
• Service
• Restaurants
• Banks
• Airports
• Entertainment
• Logistics and Distribution
• Ports/Terminals
• Distribution Centers
Examples of Facilities

Production: any discrete parts or process industry facilities


Health care: hospitals, clinics, rehab. centers, nursing home
Education: schools, colleges, day care centers, libraries
Food: restaurants, fast-food places, banquet halls
Commercial/Residential: shopping malls, office buildings,
banks, houses, hotels, motels
Government/Public Services: court house, post office,
Military: barracks, control rooms
Transportation: airports, train stations, bus terminals
Public assembly: stadium, auditoriums, theaters
Religious: mousques, temples, chapels, churches
Facilities Location and Design
• Location: placement of a facility with respect to customers, suppliers
and other related facilities.
• Design:
1. Facility systems: lighting, electrical, communication, safety and sanitation
systems
2. Layout: equipment, machinery, and furnishings
3. Handling system: the mechanisms needed to satisfy the required facility
interactions.
Facilities Planning
ENIE 453
Dr. Fahrettin Eldemir
Agenda
• Facilities Planning
• Objectives
• Planning Process
• Cost of Design Changes
• Manufacturing Process Questions
Facilities Planning Objectives
• Well Organizing • Easy to monitor/ control
• Easy Material Flow/Movement • Reduce costs
• Easy to Manage • Better customer service
• Safe Facilities (Safety) • Better utilization of resources
• Reduce transportation time • Faster and quicker response
• Simplicity / Easy to construct • Better Location
• Quick response to product changes
(Agility- Agile facilities)
Objectives of Facilities Planning

• Improve customer satisfaction: by being easy to do


business with and meeting the customer needs.
• Maximize speed for quick customer response.
• Reduce costs and increase the profitability.
• Effectively utilize people, equipment, space and
energy.
Continue:
• Be adaptable and promote easy of maintenance.
• Provide for employee safety and job satisfaction.
• Etc..
Facilities Planning Objectives

• Sustainability
• Economical
• Social
• Environmental
Facilities Planning Process
1. Define the problem:
Define the objective of the facility: specify the product or service to
be provided (including amounts).
Specify the primary (ex: manufacturing) and support (ex:
maintenance) activities to be performed in accomplishing the
objective. The operations, equipment, material flows and personnel
should be specified.
Continue:
2. Analyze the problem:
Determine the interrelationships among all activities, both quantitative and qualitative relationships
should be defined.
3. Determine the space requirements for all activities: consider all equipment, material and
personnel requirements.
Continue:
4. Generate alternative facilities plans. They should include both alternative locations and
alternative designs for the facility.
5. Evaluate the alternatives.
6. Select the prefered design.
7. Implement the design.
The Facilities Planning Process:
General and Manufacturing Process
The Facilities Planning Process: Hospital Facilities
Possible Changes at Different Phases
• Planning
• Designing
• Building/ Construction
• Installing Equipment
• Commissioning / Operating
The facilities planning process
of a manufacturing facility:
1. Define the products to be
manufactured
2. Specify the required manufacturing
processes and related activities.
3. Determine the interrelationship among
all activities.
4. Determine the space requirements for
all activities.
Continue:
5. Generate alternative facilities plans.
6. Evaluate the alternative facilities plans.
7. Select the preferred facilities plan.
8. Implement the facilities plan.
9. Maintain and adapt the facilities plan.
10.Update the products to be
manufactured.
Before generating alternative facility plans for
manufacturing we should answer:
1. What is to be produced?
2. How are the products to be produced?
3. When are the products to be produced?
4. How much of each product will be produced?
5. For how long will the products to be produced?
6. Where are the products will be produced?

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