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LB3000 EX II MY Technical Sheet

This technical sheet provides specifications and drawings for the LB3000 EX II MY lathe. Key details include: 1. The lathe has 4 controlled axes and can machine workpieces up to 340mm in diameter and various lengths, depending on the between-center distance specification. 2. Spindle specifications include a maximum speed of 5,000 rpm, a diameter of 120mm or 140mm, and a JIS A2 taper. 3. Travel distances for the carriage (Z-axis) range from 510mm to 1,255mm, while the cross-slide (X-axis) provides 260mm of travel. 4. Feeds rates for positioning and rapid travel are also specified

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Ferenc Ungvári
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67% found this document useful (3 votes)
3K views66 pages

LB3000 EX II MY Technical Sheet

This technical sheet provides specifications and drawings for the LB3000 EX II MY lathe. Key details include: 1. The lathe has 4 controlled axes and can machine workpieces up to 340mm in diameter and various lengths, depending on the between-center distance specification. 2. Spindle specifications include a maximum speed of 5,000 rpm, a diameter of 120mm or 140mm, and a JIS A2 taper. 3. Travel distances for the carriage (Z-axis) range from 510mm to 1,255mm, while the cross-slide (X-axis) provides 260mm of travel. 4. Feeds rates for positioning and rapid travel are also specified

Uploaded by

Ferenc Ungvári
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 66

SPACE TURN

LB3000 EX II
MY
TECHNICAL SHEET
(4th Edition)
Pub No. 6155-E-R3 (LE13-061-R4) July 2015
6155-E P-(i)
INTRODUCTION

INTRODUCTION
This manual explains the proper handling of the machine to make the best use of its performance and the
maintenance inspection to maintain the machining accuracy for a long period of time. Carefully read this
manual and follow the instructions described there.
6155-E P-(i)
TABLE OF CONTENTS

TABLE OF CONTENTS
SECTION 1 OUTLINE ...............................................................................................1
1-1. Machine Specifications ...................................................................................................... 1
1-1-1. Specification Table .............................................................................................. 1
1-1-2. Dimensional Drawings......................................................................................... 4
1-2. Foundation Plan ................................................................................................................ 7

SECTION 2 TECHNICAL DATA ..............................................................................10


2-1. Tooling System ................................................................................................................ 10
2-2. Toolholder Dimensions .................................................................................................... 11
2-3. Tool Interference Diagram ............................................................................................... 17
2-4. Working Range Diagram ................................................................................................. 21
2-5. Dimension of Spindle Nose ............................................................................................. 30
2-6. Hydraulic Power Chuck and Cylinder .............................................................................. 32
2-7. Parts Catcher Bucket Position Drawing........................................................................... 35
2-8. Hydraulic Circuit Diagram ................................................................................................ 37
2-9. Manual Hydraulic Tailstock (1SC) ................................................................................... 39
2-10. Piping Diagram ................................................................................................................ 41
2-10-1. Head Stock Hydraulic Piping............................................................................. 41
2-10-2. C-axis Spindle Break Hydraulic Piping.............................................................. 42
2-10-3. Turret Cross-slide Hydraulic Piping................................................................... 43
2-10-4. Spindle Coolant Piping ...................................................................................... 44
2-10-5. Coolant Piping (Side Discharge Coolant).......................................................... 45
2-10-6. Coolant Piping (Rear Discharge Coolant) ......................................................... 46

SECTION 3 CAUTION PLATE ................................................................................47


3-1. Caution Plate Positions ................................................................................................... 47
3-2. Caution Plate List ............................................................................................................ 50
3-3. Caution Plates and Okuma Part Numbers ...................................................................... 52

SECTION 4 NOISE LEVEL .....................................................................................59


4-1. Measuring Position (Top View)........................................................................................ 59
4-2. Noise ............................................................................................................................... 59
4-3. Measuring Conditions ...................................................................................................... 59

SECTION 5 SPARE PARTS LIST ...........................................................................60


5-1. Hydraulics ........................................................................................................................ 60
5-2. Electricals (on Machine) .................................................................................................. 61
5-3. Consumable Items........................................................................................................... 62
6155-E P-1
SECTION 1 OUTLINE

SECTION 1 OUTLINE

1-1. Machine Specifications

1-1-1. Specification Table

Specifications
T-spec. C-spec. C-spec. C-spec.
Item Unit (between- (between- (between- (between-
center center center center
distance: distance: distance: distance:
450) 450) 950) 1200)
CAPACITY:
No. of controlled axes 4
Swing over bed mm (in.) Φ580 (22.83)
Swing over carriage mm (in.) Φ470 (18.50)
Distance between centers mm (in.) - 470 (18.50) 970 (38.19) 1,220 (48.03)
Φ340 x 450 Φ340 x 950 Φ340 x 1,200
Max. turning diameter x mm x mm Φ340 x 250
(13.39 x (13.39 x (13.39 x
length (in. x in.) (13.39 x 9.84)
17.72) 37.40) 47.24)
Max. WORKPIECE WEIGHT
T-type C-type
(including chuck weight)
One-side support kg (lb) 180 (396) (320 (704))
Support between centers kg (lb) - 250 (550)
SPINDLE:
Spindle diameter mm (in.) Φ120 (4.72) (Φ140 (5.51)) 
Spindle nose type JIS A2-6 (JIS A2-8) 
Taper hole mm (in.) Φ82 (3.23) x 2° (Φ93 (3.66) x 2°) 
Through-spindle hole mm (in.) Φ80 (3.14) (Φ91 (3.58)) 
variable speed x automatic 2-speed
No. of spindle speed ranges
(changeover by coiling motor)
Spindle speed min-1 45 - 5,000 (42 - 4,200) 
CARRIAGE (Z-AXIS):
Axis travel mm (in.) 510 (20.08) 1,010 (39.76) 1,255 (49.41)
Feedrate mm/rev (ipr) 0.001 - 1,000.000 (0.00004 - 39.37008)
Rapid feedrate mm/min (ipm) 30,000 (1,181.10)
CROSS-SLIDE (X-AXIS):
Axis travel mm (in.) 260 (10.24) (90 + 170 (3.54 + 6.69))
Feedrate mm/rev (ipr) 0.001 - 1,000.000 (0.00004 - 39.37008)
Rapid feedrate mm/min (ipm) 25,000 (984.25)
Y-axis:
Axis travel mm (in.) 120 (+70/-50) (4.72 (+2.76/-1.97))
Feedrate mm/rev (ipr) 0.001 to 1,000.000 (0.00004 to 39.37008)
Rapid feedrate mm/min (ipm) 12,500 (492.13)
6155-E P-2
SECTION 1 OUTLINE

Specifications
T-spec. C-spec. C-spec. C-spec.
Item Unit (between- (between- (between- (between-
center center center center
distance: distance: distance: distance:
450) 450) 950) 1200)
TURRET:
Type V12
No. of tools 12 (L or M tools)
TOOL SIZE:
OD turning tools mm (in.) 25x25 (0.98 × 0.98)
ID turning tools mm (in.) Φ40 (1.57)
Rotary tool spindle
Spindle speed min-1 45 - 6,000
No. of speed ranges Infinitely variable
C-axis
Control angle Degree 360° (increment: 0.001°)
Rapid traverse min -1 200
TAILSTOCK:
Tailstock spindle taper hole - MT No. 5
Tailstock travel mm (in.) - 515 (20.28) 1,015 (39.96) 1,330 (52.36)
MOTOR:
Spindle drive motor kW (hp) 22/15 (30/20) (15 min/cont.)
[30/22 (40/30) (15 min/cont.)]
(30/22 (40/30) (30 min/cont.))
Carriage feed (Z-axis) kW (hp) 4.6 (6.13)
Cross-slide feed (X-axis) kW (hp) 3.5 (4.67)
Y-axis motor kW (hp) 3.5 (4.67)
Tailstock motor kW (hp) - 2.9 (3.87)
Hydraulic power unit pump kW (hp) 2.2 (3)
Guideway lubrication pump kW (hp) 0.018 (0.024)
Coolant pump kW (hp) 0.25 (0.333) for side disposal type,
0.8 (1.067) for rear disposal type
POWER SOURCE
General power kVA 27.4 [36.4] (36.4)
Voltage V 200
Primary voltage tap of the
transformer supplied from 220/240/380/415/440/480 V
Okuma
Frequency Hz 50/60
Protect level for control IEC IP54
cabinet
6155-E P-3
SECTION 1 OUTLINE

Specifications
T-spec. C-spec. C-spec. C-spec.
Item Unit (between- (between- (between- (between-
center center center center
distance: distance: distance: distance:
450) 450) 950) 1200)
MACHINE HEIGHT mm (in.) 2,250 (88.58) 2,455 (96.65)
FLOOR SPACE REQUIRED 2,250 x 1,734 3,380 x 2,040 3,900 x 2,040
mm x mm
(88.58 x 68.27) (133.07 x (153.54 x
(in. x in.)
80.31) 80.31)
NET MASS kg (lb) 4,850 (10,670) 5,000 (11,000) 6,600 (14,520) 6,900 (15,180)
Table 1-1
 Optional: [ ] for standard high-power, ( ) for big diameter spindle
2250(88.58)
913 (35.94) 1337 (52.64) Rear coolant pump

Hydraulic unit

NC unit

540 (21.26) 704 (27.72)


Spindle
Between centers: 450

fan cooler
Side disposal
tank

1194
(47.01)
1-1-2. Dimensional Drawings

drawing space

642 (25.28)

500
735

(19.69)
(28.94) 48 (1.89) (Door opening width)

[585 (23.03)]
V12 turret Operation panel
Tailstock

Fig. 1-1
Lubrication tank Chip conveyor side Chip conveyor rear
Headstock disposal type disposal type

1200 (47.24)
(Optional) (Optional)
Chip bucket Chip bucket
(Optional) (Optional)

2250 (88.58)
Hydraulic chuck
pressure
600 (23.62) 600 (23.62)
adjusting valve
[800 (31.50)]
1050 (41.34)

[800 (31.50)]

891(35.08)
865(34.06)

700 (27.56)
[1435(56.50)]
[1363(53.66)]

[1000 (39.37)]
700 (27.56)
[1000 (39.37)]

Side 250 615 (24.21) 1700 (66.93)


53(2.09) 414 (9.84) [1015 (39.96)]
coolant pump 38(1.50) 168(6.61) Rear disposal type
922(36.30)[1176(46.30)] [274(10.79)] (16.30) 1320 (51.97) 697(27.44)[929(36.57)] [336(13.23)]
20 chip conveyor
(0.79) 2290(90.16) 870(34.25)[1360(53.54)] 1734 (68.27) 865 (34.06)[1265 (49.80)] drawing space
2200(86.61) 960(37.80)[1450(57.09)] 2599 (102.32) [2999 (118.07)]
500
(19.69) 3160 (124.41) [3650 (143.70)]
Maintenance space
Dimensions in [ ] are for the chip conveyor type H.
Unit: mm (in.)

LE13061R0400300020001
SECTION 1 OUTLINE
6155-E P-4
Rear coolant pump
3380(133.07)
375 910 (35.83) 1790 (70.47) 305
(14.76) (12.01) Hydraulic unit

434 704 (27.72)


(17.09)
NC unit
Spindle
fan cooler

1300
(51.18)
Between centers: 950

307
(12.09)

[862(33.94)]
[555(21.85)]
1152 (45.35) 1187 (46.73)(Door opening width) 1041 (40.98)

155 (6.10)
Headstock 1095 (43.11) 57(2.24) 647 (25.47) V12 turret Operation panel Tailstock
(Door opening width)

Hydraulic chuck

703
pressure Chip conveyor side Chip conveyor rear

(27.68)

Fig. 1-2
adjusting valve Lubrication tank disposal type disposal type
(Optional) (Optional)

1239 (48.78)
514
(20.24)

Chip bucket Chip bucket


Side 2444 (96.22)
(optional)
coolant pump (Optional)

600 (23.62) 600 (23.62)


[800 (31.50)]
1050 (41.34)
1227 (48.31)

[800 (31.50)] 700 (27.56)


865(34.06)

891(35.08)
700 (27.56)

[1000 (39.37)]
[1363(53.66)]

[1000 (39.37)]

[1435(56.50)]

53(2.09) 250 615 (24.21) 1700 (66.93)


916(36.06)[1170(46.06)] 44(1.73) 414 1320 (51.97) (9.84) [1015 (39.96)] Rear disposal type
chip conveyor drawing space
3420(134.65) 870(34.25)[1360(53.54)] [280(11.02)] 307 (16.30) 1734 (68.27) 697(27.44) [929(36.57)] 168(6.61)
500 3330 (131.10) 960 (37.80)[1450 (57.09)] (12.09) 2041(80.35) 865 (34.06) [1265 (49.80)] [336(13.23)]
(19.69) 4290 (168.90) [4780 (188.19)] Side disposal 500 2599 (102.32) [2999 (118.07)]
Maintenance space tank (19.69)
drawing space

Dimensions in [ ] are for the chip conveyor type H. Unit: mm (in.)

LE13061R0400300030001
SECTION 1 OUTLINE
6155-E P-5
3900 (153.54)
375 910 (35.83) 2105 (82.87) 510
(14.76) (20.08)

Hydraulic unit

704 (27.72)
Side coolant pump

434
NC unit

(17.09)
Spindle fan cooler

1300 (51.18)
Between centers: 1200

428

500
(16.85)

(19.69)

[983 (38.70)]
Side disposal
tank
drawing space

[555 (21.85)]
(Door opening width)
1158 (45.59) 1496 (58.90) 1246 (49.06)
1095 (43.11) 641 (25.24)

Fig. 1-3
Operation panel Tailstock
(Door opening width)
155 (6.10)

63 (2.48) V12 turret


Headstock
548
(21.57)

Lubrication tank
Hydraulic chuck
pressure Chip conveyor side
adjusting valve disposal type
514
1250 (49.21)

(Optional)
(20.24)

Chip bucket
(Optional)
2455 (96.65)

600 (23.62)
1238 (48.74)

[800 (31.50)]
1050 (41.34)

891 (35.08)

700 (27.56)
[1435 (56.50)]

[1000 (39.37)]

3 (0.12)
898 (35.35) [1148 (45.20)] 206 (8.11) [260 (10.24)] 414 1320 (51.97)
4344 (171.02) 610 (24.02) [914 (35.98)] 428 (16.30) 1734 (68.27)
3850 (151.57) 1104 (43.46) [1408 (55.43)] (16.85)
500
(19.69) 4954 (195.04) [5258 (207.01)] Unit: mm (in.)
Maintenance space

Note (1) Dimensions in [ ] are for the chip conveyor type H.


Note (2) Tank type L is standard for between centers: 1300.

LE13061R0400300050001
SECTION 1 OUTLINE
6155-E P-6
Mortar injection
port

Outline of full-enclosure
shielding 350 360 760 (29.92) 565 (22.24) 465 (18.31)
Foundation bolt M16

170 (6.69)
(13.78) (14.17)

19 (0.75)
Nut M16

100 (3.94)
Washer
□150 (5.91)
Control (Leveling plate)

320
box

320
Tightening nut Stop collar

(12.60)
(12.60)
500 (19.69)
□190 (7.48)
(Floor)
Jack bolt

330 (12.99)
Leveling plate
Foundation washer
Between centers: 450

1320 (51.97)
1220 (48.03)
800 (31.50)
800 (31.50)
500 (19.69)

100 (3.94)
1700 (66.93)
1-2. Foundation Plan

Standard spindle nose end

514 (20.24)
580 (22.83)
580 (22.83)

414 (16.30)
480 (18.90)
100
Operation panel Spindle (3.94)
60 30 (1.18)

66 (2.60)
center
(2.36)
100 (3.94) 190 (7.48)
350
(13.78) 360 760 (29.92) 565 (22.24) 465 (18.31) Details of
(14.17) foundation bolt assembly Details of installation
Concrete range 90 2200 (86.61) 210
(3.54) 2500 (98.43) (8.27)

Estimate values of weight

Fig. 1-4
L M MY
and surface pressure
Note 1. This drawing is a typical plan. Determine the concrete thickness
Machine weight 4,400 kg 4,500 kg 5,000 kg according to the sub-soil condition of the installation site.
(9,680 lb) (9,900 lb) (11,000 lb) 2. Prepare the following parts before installation of the machine.
500 kg 500 kg 500 kg (Parts indicated in the box in the above figure)
Max. workpiece weight (1,100 lb) (1,100 lb) (1,100 lb) 1. Foundation bolts M16 8 pc
2. Nuts and washers for the above M16 8 pc each
6,120 kg 6,120 kg 6,120 kg 3. Leveling plates (150 x 150 x 19 mm) (5.91 x 5.91 x 0.75 in.) 8 pc
Fundamental concrete weight

40 (1.57)
(13,464 lb) (13,464 lb) (13,464 lb) 4. Stop collar 8 pc
Average surface pressure of 0.028 MPa 0.028 MPa 0.029 MPa These parts are available as options.
fundamental concrete bottom (4.063 psi) (4.063 psi) (4.208 psi)

Required safety soil bearing stress 0.042 MPa 0.043 MPa 0.045 MPa
Concrete (6.094 psi) (6.239 psi) (6.530 psi)

600 (23.62)
Rubbles Estimate values of weight

200
W MW MYW

(7.87)
and surface pressure
100 (3.94) 4,650 kg 4,750 kg 5,250 kg
Machine weight
Concrete (10,230 lb) (10,450 lb) (11,550 lb)
Φ150 (5.91)
Reinforce the concrete by arranging the steel bars.

2000 (78.74)
700 kg 700 kg 700 kg
* Determine the thickness, the number of the steel Max. workpiece weight (1,540 lb) (1,540 lb) (1,540 lb)
bars and the arrangement method by having the
meeting with the contractor. 6,120 kg 6,120 kg 6,120 kg
Fundamental concrete weight (13,464 lb) (13,464 lb) (13,464 lb)
Concrete pillar
Average surface pressure of 0.029 MPa 0.029 MPa 0.03 MPa
* Determine the size and the number of the piles fundamental concrete bottom (4.208 psi) (4.208 psi) (4.35 psi)
according to the soil bearing capacity.
Required safety soil bearing stress 0.044 MPa 0.044 MPa 0.046 MPa
(6.384 psi) (6.384 psi) (6.675 psi)

* This drawing represents the machine fundamental dimensions; this is not a shop drawing. Prepare the shop drawing by
the customer.

Unit: mm (in.)

LE13061R0400300040001
SECTION 1 OUTLINE
6155-E P-7
Mortar injection
port

Outline of full-enclosure
shielding 350 360 910 (35.83) 457.5 457.5 465 (18.31)

170 (6.69)
(13.78) (14.17) (18.012) (18.012) Foundation bolt M16

19 (0.75)
Nut M16

100 (3.94)
Washer
□150 (5.91)
Control (Leveling plate)

320
box

320
Tightening nut Stop collar

(12.60)

(12.60)
□190 (7.48)

500 (19.69)
(Floor)
Jack bolt

330 (12.99)
Between centers: 950

Leveling plate
Foundation washer

1320 (51.97)
1220 (48.03)
800 (31.50)

800 (31.50)
500 (19.69)

100 (3.94)
1700 (66.93)
Standard spindle nose end

580 (22.83)
514 (20.24)

414 (16.30)
580 (22.83)

480 (18.90)
Operation panel 100
Spindle 60 (3.94) 30 (1.18)

66 (2.60)
100 (3.94) center (2.36)
190 (7.48)
Concrete range
Details of
foundation bolt assembly Details of installation
350
(13.78) 360 910 (35.83) 457.5 457.5 465 (18.31)
(14.17) (18.012) (18.012)
285 3000 (118.11) 45 (1.77)

Fig. 1-5
Estimate values of weight L M MY
(11.22) 3330 (131.10) and surface pressure
Note 1. This drawing is a typical plan. Determine the concrete thickness
Machine weight 6,000 kg 6,100 kg 6,600 kg according to the sub-soil condition of the installation site.
(13,200 lb) (13,420 lb) (14,520 lb) 2. Prepare the following parts before installation of the machine.

Max. workpiece weight 500 kg 500 kg 500 kg (Parts indicated in the box in the above figure)
(1,100 lb) (1,100 lb) (1,100 lb) 1. Foundation bolts M16 10 pc
2. Nuts and washers for the above M16 10 pc each
7,350 kg 7,350 kg 7,350 kg 3. Leveling plates (150 x 150 x 19 mm) (5.91 x 5.91 x 0.75 in.) 10 pc

40 (1.57)
Fundamental concrete weight (16,170 lb) (16,170 lb) (16,170 lb) 4. Stop collar 10 pc
Average surface pressure of 0.028 MPa 0.029 MPa 0.03 MPa These parts are available as options.
fundamental concrete bottom (4.063 psi) (4.208 psi) (4.35 psi)

Required safety soil bearing stress 0.043 MPa 0.043 MPa 0.045 MPa
Concrete

600 (23.62)
(6.239 psi) (6.239 psi) (6.530 psi)

Rubbles
200
(7.87) Estimate values of weight W MW MYW
and surface pressure
100 (3.94) Concrete
Reinforce the concrete by arranging the steel bars. Machine weight 6,250 kg 6,350 kg 6,850 kg
Φ150 (5.91) (13,750 lb) (13,970 lb) (15,070 lb)
* Determine the thickness, the number of the steel

2000 (78.74)
bars and the arrangement method by having the 700 kg 700 kg 700 kg
meeting with the contractor. Max. workpiece weight
(1,540 lb) (1,540 lb) (1,540 lb)

Concrete pillar 7,350 kg 7,350 kg 7,350 kg


Fundamental concrete weight (16,170 lb) (16,170 lb) (16,170 lb)
* Determine the size and the number of the piles
according to the soil bearing capacity. Average surface pressure of 0.029 MPa 0.029 MPa 0.03 MPa
fundamental concrete bottom (4.208 psi) (4.208 psi) (4.35 psi)

Required safety soil bearing stress 0.044 MPa 0.045 MPa 0.046 MPa
(6.384 psi) (6.530 psi) (6.675 psi)

* This drawing represents the machine fundamental dimensions; this is not a shop drawing. Prepare the shop drawing by Unit: mm (in.)
the customer.

LE13061R0400300040002
SECTION 1 OUTLINE
6155-E P-8
Mortar injection port
Outline of full-enclosure
shielding

350 518 727 (28.62) 727 (28.62) 633 (24.92) 465


(13.78) (20.39) (18.31) Foundation bolt M16

170 (6.69)
19 (0.75)

100 (3.94)
Nut M16
Washer
Control
□150 (5.91)

320

320
box

(12.60)

(12.60)
(Leveling plate)
Tightening nut

500 (19.69)
Stop collar
Between centers: 1200

□190 (7.48) Jack bolt

330 (12.99)
(Floor)
Leveling plate
Foundation washer

1220 (48.03)
1320 (51.97)
800 (31.50)

800 (31.50)
500 (19.69)

1700 (66.93)
Standard spindle nose end

514 (20.24)
580 (22.83)
580 (22.83)

414 (16.30)
100 (3.94)

480 (18.90)
Operation panel 100

66 (2.60)
Spindle center 60 (3.94) 30 (1.18)
(2.36) 190 (7.48)

Concrete range 58 (2.28)

Fig. 1-6
Details of foundation bolt assembly Details of installation
350 518 (20.39) 727 (28.62) 727 (28.62) 633 (24.92) 465 (18.31)
285 (13.78) 3420 (134.65) 145 (5.71)
(11.22) 3850 (151.57)
Note 1. This drawing is a typical plan. Determine the concrete thickness
according to the sub-soil condition of the installation site.
2. Prepare the following parts before installation of the machine.
Estimate values of weight L M MY (Parts indicated in the box in the above figure)
and surface pressure 1. Foundation bolts M16 10 pc
6,700 kg 6,800 kg 7,400 kg 2. Nuts and washers for the above M16 10 pc each
Machine weight 3. Leveling plates (150 x 150 x 19 mm) (5.91 x 5.91 x 0.75 in.) 10 pc

40 (1.57)
(14,740 lb) (14,960 lb) (16,280 lb)
4. Stop collar 10 pc
Max. workpiece weight 500 kg 500 kg 500 kg
(1,100 lb) (1,100 lb) (1,100 lb) These parts are available as options.

8,400 kg 8,400 kg 8,400 kg


Concrete Fundamental concrete weight
600 (23.62) (18,480 lb) (18,480 lb) (18,480 lb)
Average surface pressure of 0.028 MPa 0.028 MPa 0.030 MPa
200

Rubbles fundamental concrete bottom (4.063 psi) (4.063 psi) (4.353 psi)
(7.87)

100 (3.94) 0.043 MPa 0.043 MPa 0.045 MPa


Concrete Required safety soil bearing stress
(6.239 psi) (6.239 psi) (6.530 psi)
Φ150 (5.91) Reinforce the concrete by arranging the steel bars.

2000 (78.74)
* Determine the thickness, the number of the steel
bars and the arrangement method by having the
meeting with the contractor. * This drawing represents the machine fundamental dimensions; this is not a shop drawing. Prepare the shop drawing by Unit: mm (in.)
the customer.
Concrete pillar
* Determine the size and the number of the piles
according to the soil bearing capacity.

LE13061R0400300040003
SECTION 1 OUTLINE
6155-E P-9
Tooling System LB3000 EX (M, MY)
ID boring OD turning
SECTION 2

Drill sleeve
2-1. Tooling System

Boring bar
sleeve ID toolholder base OD toolholder type I

Boring bar

U drill sleeve

Fig. 2-1
TECHNICAL DATA

V12 turret
U drill

OD toolholder type II
Live tool
U drill holder base

Dummy holder

Collet (tool AR32 made by Alps)

Side drill/end mill Facedrill/end mill


holder base holder base

LE13061R0400400010001
SECTION 2 TECHNICAL DATA
6155-E P-10
6155-E P-11
SECTION 2 TECHNICAL DATA

2-2. Toolholder Dimensions


Outside holder I

25 (0.98)

25 (0.98) 25 (0.98)
95 (3.74)

12 (0.47)
30 (1.18) 40 (1.57) 56 (2.20)

29 (1.14)
75 (2.95)

80 (3.15)

34 (1.34)
5 (0.20)

26 (1.02) 100 (3.94)


+0.05 +0.0020
15 +0.01 ( 0.59 +0.0004 )
126 (4.96)
Unit: mm (in.)

LE13061R0400400020001

Fig. 2-2
6155-E P-12
SECTION 2 TECHNICAL DATA

Outside holder II

95 (3.74)

25 (0.98) 25 (0.98)
72 (2.83) 54 (2.13)
25 (0.98)

36 (1.42)
70 (2.76)

75 (2.95)

34 (1.34)
5 (0.20)

26 (1.02) 100 (3.94)


+0.05 +0.0020
15 +0.01 ( 0.59 +0.0004 )
126 (4.96)

Unit: mm (in.)

LE13061R0400400020002

Fig. 2-3
6155-E P-13
SECTION 2 TECHNICAL DATA

Inside toolholder

12.5 (0.492) 70 (2.76) 12.5 (0.492) 83 (3.27) 33.5 (1.319)


40H7

124 (4.88)
90 (3.54)

+0.05 +0.0020
5 (0.20)

15 +0.01 ( 0.59 +0.0004 ) 16.5 (0.650)

95 (3.74) 116.5 (4.587) Unit: mm (in.)

LE13061R0400400020003

Fig. 2-4

Drill Sleeve

F
MT D E
(1.57 -0.00063 )
φ48 (1.89)

φ40h6 -0.016
φA

0
0

38.5 B 82 (3.23)
(1.516) C

φA B C D E F
MT NO. 1-H40 12.065 (0.475) 5 (0.20) 87 (3.43) 52 (2.05) 19 (0.75) 5.4 (0.213)
MT NO. 2-H40 17.780 (0.7) 10 (0.39) 92 (3.62) 63 (2.48) 22 (0.87) 6.6 (0.260)
MT NO. 3-H40 23.825 (0.93799) 30 (1.18) 112 (4.41) 78 (3.07) 27 (1.06) 8.2 (0.323)
MT NO. 4-H40 31.267 (3.19949) 55 (2.17) 137 (5.39) 98 (3.86) 32 (1.26) 12.2 (0.480) Unit: mm (in.)

LE13061R0400400020004

Fig. 2-5
6155-E P-14
SECTION 2 TECHNICAL DATA

Boring Bar Sleeve

7.5
40° B (0.295) 43

)
(1.69)

-0.00063
15

φ40h6 -0.016
9)
(0.5

φ48 (1.89)
(1.516)

φA H7

(1.57 0
38.5

(1. 5.5
)
40
3
15 80 (3.15)
φA H7 B (0.59) 95 (3.74)
φ10-H40 10 (0.39) M8x2
φ12-H40 12 (0.47) M10 x 2
φ16-H40 16 (0.63) M10 x 2
φ20-H40 20 (0.79) M10, M8 5 56.5 2-φ16
(0.20) (2.224) (0.63)
B
11.5

)
-0.00063
-0.016
(0.45)

φ48 (1.89)
φA H7

(1.57 0
φ40h6
10 80 (3.15)
φA H7 B (0.39) 90 (3.54)
φ25-H40 25 (0.98) M6
φ32-H40 32 (1.26) M6 Unit: mm (in.)

LE13061R0400400020005

Fig. 2-6

Dummy holder

91 (3.58)
)
(4.96
126

100 (3.94)
10 (0.39)

15 (0.59)
5 (0.20)

φ60 (2.36)
O ring Unit: mm (in.)

LE13061R0400400020006

Fig. 2-7
6155-E P-15
SECTION 2 TECHNICAL DATA

Front drill end mill holder base

Collet φ2 (0.08) to φ20 (0.79) [AR-32 (Alps tool)]

100 (3.94) 158 (6.22)

50 (1.97) 50 (1.97) 106 (4.17) 52 (2.05)

37 (1.46)

φ66 (2.60)

φ51 (2.01)
107 (4.21)
70 (2.76)
49 (1.93)
10 (0.39)

26.5 ± 0.01
62 (2.44)

φ60 (2.36)
φ60
(1.043 ± 0.0004)
22.5
33.5 (1.319) (0.886)

56 (2.20) 50 (1.97)
(0.51)

Unit: mm (in.)
13

LE13061R0400400020007

Fig. 2-8
6155-E P-16
SECTION 2 TECHNICAL DATA

Side drill end mill holder base

48.5 (1.909)

97 (3.82)
79 (3.11)
Collet φ2 (0.08) to φ20 (0.79) [AR-32 (Alps tool)]

48.5 (1.909)
φ66 (2.60)

φ51 (2.01)

33.5 (1.319) 33.5 (1.319)

67 (2.64)
10 (0.39)
φ60 (2.36)

49 (1.93)

62 (2.44)
(0.51)
13
13 (0.51) 50 (1.97) 50 (1.97)
Unit: mm (in.)

LE13061R0400400020008

Fig. 2-9
Clea

Φ
Φ190
3.2 (0 rance

195
.126)
Φ2 Front end-mill holder

(7.6
(7.48)
25 Clea

8)
(8. 3.7 (0 rance
Φ2 86) .146)
40
(9.
45) nce Tools back ID toolholder base
ara 8) to back
Cle (0.13
3.5

6)
Φ20 OD toolholder, type I
)

(2.7
Tools facing (0.79

70
each other

4)

3.6
(3.5
90

ranc
e

7)
Clea (0.142)

Φ4

38)

38)
(1.5 0
450 (17.72)

(0.1 e

(0.1 e
C le

Cle
3.5 aranc

3.5 aranc
170 (6.69) 110 (4.33) 260 (10.24) X-axis travel
280 (11.02) 90 (3.54)
Between centers: 450/950

Front tools
facing in the 75 (2.95) 35

)
same direction )

09
.83 (1.38)

(7.
22 6)
0(

80
8 (8.8
.48) Φ5 25

Φ1
Φ2
15 90 (7 Φ2
(8.
46) Φ1

Clearance
Ma 2.5 (0.098) Max
x to wor
ol s king
2-3. Tool Interference Diagram

win Φ23
gd 5 (9 diam
ia Φ .25) eter
604 Φ34
(23 0 (1
3.39

Fig. 2-10
.78
) Spindle center )
98)

4.3 (0.169
Clearance)
(0.0 e
C le
2.5 aranc

77
98)

(3.0
3)
(0.0 e

e
Cle

ranc Φ2
2.5 aranc

Clea 0.283) 75
(10
nce
Φ22

7.2 ( e .83
ranc ara )
0 (8

Clea (0.661) Cle .20)


16.8 5 (0
.66)

C
2.5 learan 63)
(0.0 ce
98) Φ270 (10.
Cl
4.5 earan
(0.1 ce nce
ara )
77) .0 4) Cle .20 OD toolholder, type II
(10 5 ( 0

6)
5
Φ25

(8.6
20
Φ2
Clearance 58 (2.28)
Clearance 48.5 (1.909)

Telescoping cover Slide-catch cover

Unit: mm (in.)

LE13061R0400400030001
SECTION 2 TECHNICAL DATA
6155-E P-17
OD toolholder, type II
Front end-mill holder

C C
C l e 5.3 leara 3.5 l e a r a

Φ235
Φ2
Clearance a n (0. n c e
00 C l e 2.8 (0 r a n c (0.20 ce 13
Clearance 2.7 (0.106) 9) 8)
(7. )

(9.25
)
5 (0.20) 3.3 aran .110 e
Φ254 87
) 30 Φ2 )
(10.0 0 (6. 15 (0. c e
130
0) 6 (8. )
Φ1 Clearance 46
)
2.5 (0.098)

6)
C

(2.7
3.3 leara

70
(0. nce

9)
130

0.7
) 28)

0(
)
(7.

Φ2
85
85

(6.
Φ1 7)

14)
74
5 (8.0

Φ1
Φ20

(0.1 e
C le
2.9 aranc
Φ235 (9.25)

10)
(0.1
Cle
2.8 arance
4.6 (0.1
nce
Ma

Cleara 81)
xt 170 (6.69) 90 (3.54) 260 (10.24) X-axis travel
oo

Φ22
ls
win 280 (11.02) 70 (2.76)

0 (8.6
gd )

6)
ia .83 190 (7.48)
Φ6 22
Φ18 04 8 0(
5 (7.2
8)
(23
.78 Φ5
)
.57)
Φ40 (1
Φ22
0 (8
Max

.66) Spindle
center
work

Fig. 2-11
ing d
ia mete

4.2 (0

nce
Cleara.165)
340
(13.3
9)

9)

67
(0.7

(2.6
4)
Φ20

65
rance (2.5
6)
Clea (0.661)
16.8
rance
75
Clea 0.283) (2.9 ID toolholder base
7.2 (
5)

110
(4.3
3)
(1.3
8
35 )

OD toolholder, type I
Clearance 48.5 (1.909)
Clearance 58 (2.28)

Side end-mill holder Telescoping cover Slide-catch cover Unit: mm (in.)

LE13061R0400400030002
SECTION 2 TECHNICAL DATA
6155-E P-18
)
Cleara

Φ190
nce

86
ara 8) 3.2 (0 nce

(8.
Cle (0.13 .126)

(7.
25
Front end-mill holder

(7.48)
3.5

Φ2 68)
Cleara

195
Φ
3.7 (0 nce
.146)
Φ24
0 (9
.45)

ID toolholder base

6)
(2.7
Φ20 (0

70
.79)
OD toolholder, type I

46)
4)

3.6

(0.1 ce
(3.5

Cl
90

3.7 earan
ranc
e

38)
a
Between centers: 1200

Clea (0.142)
Φ40 (1.5

(0.1 nce
7)

5
Cl
.
3 ear
450 (17.72)
170 (6.69) 110 (4.33) 260 (10.24) st.
280 (11.02) 90 (3.54)
75 (2.95) 35
) )
Φ2 Max to .44 (1.38) (8 .86
15 ol sw (22 25
ing dia 70 Φ2
(8.
46 .48 ) Φ604 Φ5 Φ235
) Φ 190 (7 (23.7
8) (9.25)
)

Clearance
2.5 (0.098)
.39
13
4 0(

Fig. 2-12
Φ3
ter
me
ia

Spindle
gd

center
in
ork

4.3 (0.169
Clearance )
xw
Ma

98)
(0.0 e
le

e
C

ranc
2.5 aranc

Clea (0.657)
16.7
77

Φ2
(3.0

75
3)

(10
.83
Φ220 (8

nce )
ara
.66)

Cle 0.20)
5 (
Cle ) nce )
0.63 ara
2.5 aranc 0 (1 4) Cle (0.098
(0.0 e Φ27 Φ255 (10.0 2 . 5 OD toolholder, type II
98)
nce
ara
Cle Cle (0.20)
4.5 aranc 5
(0.1 e
6)
77)
(8.6
20
Φ2
Clearance 19 (0.75)
Clearance 58 (2.28)

Telescoping cover Slide-catch cover


Unit: mm (in.)

LE13061R0400400030003
SECTION 2 TECHNICAL DATA
6155-E P-19
OD toolholder, type II
Front end-mill holder

Clearance
2.7 (0.106)

Φ235
Φ2 Clearance Cle C
00 5 (0.20) 5.3 leara

(9.25)
Φ254 (7. Φ2 2.8 aran (0. nce
87 15 20
)

Φ160 (6.30)
(10.0 Clearance (8. (0. ce 9)
0) 46 110 Cle
) )
2.5 (0.098) Cle 3.3 aran
a

6)
(0. ce
3.3 ran 130
)

(2.7
(0. ce
13

70
0)
Φ20 )
28

85)
(7.

(6.
(0.79)
1 85

74
Cle Φ .07)

10)
5 (8

Φ1

.12)
3 (0 arance Φ20

(0.1
Cle
.12 5)

3 (0 arance
)

Cle
Φ235 (9.2
Between centers: 1200

2.8 arance
4.6 (0
nce
Cleara.181)
450 (17.72)
170 (6.69) 90 (3.54) 260 (10.24) st.
) 280 (11.02) 70 (2.76)
.44 190 (7.48)
Φ18 ( 22
5 (7.2 70 29 (1.14)
8) Φ5

)
)

Max to
6) ol sw .57 Φ22
.39

0 (8.6 ing dia 0 (1 0 (8.6


13

Φ22 Φ4 6)
0(

Φ604
4

(23.7

Fig. 2-13
8)
Φ3
r
ete

Spindle
diam

center
ing
ork
xw
Ma

Clearance
4.2 (0.165)

e 67
ranc (2.6
)

Clea (0.657) 4)
.79

16.7 65
0 (0

(2.5
Φ2

6)

75
ID toolholder base

(2
.95
)

110
(4.3
3) OD toolholder, type I
(1.3
8
35 )

Clearance 19 (0.75)
Clearance 58 (2.28)

Side end-mill holder Telescoping cover Slide-catch cover


Unit: mm (in.)

LE13061R0400400030004
SECTION 2 TECHNICAL DATA
6155-E P-20
Turret rotation center

Standardized headstock φ120 (4.72)

280 (11.02)
54 (2.13)

170 (6.69)
600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)

57 (2.24) <127 (5.00)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> Z-axis travel 7 (0.28) 126 (4.96)

120 (4.72) (B-210A601C) 43 (1.69) 26 44 (1.73) 56 (2.20)


OD Toolholder, Type I

6 1.6 103 (4.06) (B-208A601C) 39 (1.02)

29 34
(0.24) (0.063) 46 (1.54)

(1.14)(1.34)
(1.81) X-axis travel
[MIN 190 (7.48)]
MAX 450 (17.72)

150 (5.91) (Tool bit length)


35 (1.38) 75 (2.95)
Touch setter
2-4. Working Range Diagram

15 (0.59)

170 (6.69)

Fig. 2-14
8 (0.31)

15 (0.59)
74 (2.91)
60 (2.36)

40 (1.57)

260 (10.24)
90 (3.54)
φ79 (3.11)
φ79
φφ90

31 (1.22)
55 (2.17)

254 (10.00) (B-210A601C)


90 (3.54)

φ210 (8.27) (B-208A601C)


φ210
16 (0.63)

80.5 (3.169)

φφ254
7 (0.28)
B-208A601C 5 (0.20)
515 (20.28) [1015 (39.96)]
<1330 (52.36)> 3 11 21 125.7 (4.949) 20 (0.79)
B-210A601C (0.12) (0.43) (0.83)
172.7 (6.799) Tailstock travel 147.3 (5.799)
51 32 25.8 37 Tailstock retract end
312.2 (12.291) [812.2 (31.976)] <1057.2 (41.622)> (2.01) (1.26) (1.016) (1.46) 268 (10.55)
835 (32.87)
835 [1335 [1335 (52.56)]
(32.87)(52.56)] <1650 (64.96)> 7 (0.28) 4 (0.16) 6 (0.24) 60 (2.36)
323.6 (12.740)
Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions < > are for the between-center distance 1200 mm (47.24 in.) Unit: mm (in.)

LE13061R0400400040001
SECTION 2 TECHNICAL DATA
6155-E P-21
Turret rotation center

Standardized headstock φ120 (4.72)

54 (2.13)

247 (9.72)
170 (6.69)
600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)
29 (1.14)
<99 (3.90)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> Z-axis travel 35 26
120 (4.72) (B-210A601C) 43 (1.69) (1.38) (1.02)
103 (4.06) (B-208A601C) 39
OD Toolholder, Type II

6 1.6 74 (2.91) (1.54)


X-axis travel

36 34
(0.24) (0.063)

77 (3.03)
7 (0.28)
(1.42) (1.34)
[MIN 190 (7.48)]
MAX 450 (17.72)

150 (5.91) (Tool bit length)


72 (2.83) 54 (2.13)

Touch setter
15 (0.59)

203 (7.99)

Fig. 2-15
4 (0.16)

260 (10.24)
15 (0.59)
74 (2.91)
60 (2.36)

58 (2.28)
47 (1.85)
43 (1.69)

40 (1.57)
38 (1.50)
φ79 (3.11)
φ79
φ90 (3.54)
φ90

33 (1.30)

57 (2.24)
16 (0.63)

47.5 (1.870)

254 (10.00) (B-210A601C)


φ210 (8.27) (B-208A601C)
φ210
φφ254
9 (0.35)
B-208A601C 515 (20.28) [1015 (39.96)] 5 (0.20)
<1330 (52.36)> 153.7 (6.051) 20 (0.79)
B-210A601C 172.7 (6.799) Tailstock travel 147.3 (5.799)
51 34 52 19 33 Tailstock retract end
284 (11.18) [784 (30.87)] <1029 (40.51)> (2.01) (1.34) (2.05) (0.75) (1.30) 296 (11.65)
3 (0.12) 12 (0.47) 7 (0.28) 8 (0.31) 7 (0.28) 835 (32.87) [1335 (52.56)] <1650 (64.96)> 60 (2.36)
323.6 (12.740)
Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions < > are for the between-center distance 1200 mm (47.24 in.)
Unit: mm (in.)

LE13061R0400400040002
SECTION 2 TECHNICAL DATA
6155-E P-22
Turret rotation center

Standardized headstock φ120 (4.72)

260 (10.24)
54 (2.13) 600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)

170 (6.69)
73.5 (2.894) 116.5 (4.587)
<143.5 (5.650)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> Z-axis travel 16.5 (0.650)
ID Toolholder Base

120 (4.72) (B-210A601C) 43 (1.69)


6 1.6 103 (4.06) (B-208A601C) 39 X-axis travel 120 (4.72)
(0.24) (0.063) 29.5 (1.54)

90 (3.54)
90 (3.54)
(1.161)
[MIN 190 (7.48)]
MAX 450 (17.72)

29

φ40 (1.57)
(1.14)

Touch setter
15 (0.59)

190 (7.48)

Fig. 2-16
15 (0.59)
74 (2.91)

260 (10.24)
60 (2.36)

44 (1.73)

40 (1.57)
51.5 (2.028)

70 (2.76)
60.5 (2.382)
60.5 (2.382)
65.5 (2.579)

φ210 (8.27) (B-208A601C)


φ210
φ254 (10.00) (B-210A601C)
For tailstock without live center
or center removing nut

B-208A601C 51 13
438 (17.24)
438 [938
(17.24)
(36.93)] <1183 (46.57)>
[938 (36.93)] (2.01) (0.51) 20 (0.79)
B-210A601C For tailstock with live center
172.7 (6.799) 515 (20.28)515
[1015
(20.28)
(39.96)]
[1015<1330 (52.36)>
(39.96)] Tailstock
Tailstock
travel travel 3 (0.12) 5 (0.20) 147.3 (5.799) Tailstock retract end
484 (19.06)
484 [984
(19.06)
(38.74)] <1229 (48.39)>
[984 (38.74)] 18 (0.71) 251.5 (9.902)
835 (32.87) [1335 (52.56)] <1650 (64.96)> 8 (0.31) 60 (2.36)
323.6 (12.740) Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions < > are for the between-center distance 1200 mm (47.24 in.) Unit: mm (in.)

LE13061R0400400040003
SECTION 2 TECHNICAL DATA
6155-E P-23
Turret rotation center

Standardized headstock φ120 (4.72)

170 (6.69)
240 (9.45)
54 (2.13) 600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)
34 (1.34) <104 (4.09)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> Z-axis travel 158 (6.22)
120 (4.72) (B-210A601C) 43 (1.69)
Endface M-tool Y=0

103 (4.06) (B-208A601C) 39


69 (2.72) (1.54)
6 1.6 X-axis travel

70 (2.76)
(0.24) (0.063)
[MIN 190 (7.48)]
MAX 450 (17.72)

Touch setter
15 (0.59)

210 (8.27)

Fig. 2-17
260 (10.24)
15 (0.59)
74 (2.91)

60 (2.36)

31.5 (1.240)
40.5 (1.594)
45.5 (1.791)

43 (1.69)

40 (1.57)
φ79 (3.11)
φ90 (3.54)

40.5 32
(1.594) (1.26)

50 (1.97)

φ210 (8.27) (B-208A601C)


φ210
φ254 (10.00) (B-210A601C)
φ254
For tailstock without live center
or center removing nut
For tailstock with live center
B-208A601C 49.5
438 (17.24) [938 (36.93)] <1183 (46.57)> (1.949) 19.5 (0.768) 20 (0.79)
B-210A601C
172.7 (6.799) 515 (20.28) [1015 (39.96)] <1330 (52.36)> Tailstock travel 3 (0.12) 147.3 (5.799)
Tailstock retract end
484 (19.06) [984 (38.74)] <1229 (48.39)> 18 (0.71) 291 (11.46)
835 (32.87) [1335 (52.56)] <1650 (64.96)> 8 (0.31) 60 (2.36)
323.6 (12.740)
Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions < > are for the between-center distance 1200 mm (47.24 in.)
Unit: mm (in.)

LE13061R0400400040004
SECTION 2 TECHNICAL DATA
6155-E P-24
Turret rotation center

Standardized headstock φ120 (4.72)

240 (9.45)
170 (6.69)
54 (2.13) 600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)
34 (1.34)
<104 (4.09)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> 158 (6.22)
120 (4.72) (B-210A601C) 43 (1.69) Z-axis travel
103 (4.06) (B-208A601C) 39
Endface M-tool Y=+70

69 (2.72) (1.54)
6 1.6 X-axis travel

70 (2.76)
(0.24) (0.063)
MAX 450 (17.72)
[MIN 311.2 (12.252)]

[260 (10.24)]
331.2 (13.039)
210 (8.27)

Fig. 2-18
74 (2.91)

60 (2.36)

71.2 (2.803) 138.8 (5.465)


φ79 (3.11)
φ90 (3.54)

φ210 (8.27) (B-208A601C)


φ254 (10.00) (B-210A601C)
B-208A601C
20 (0.79)
B-210A601C 172.7 (6.799) 515 (20.28) [1015 (39.96)] <1330 (52.36)> Tailstock travel 147.3 (5.799)
Tailstock retract end
291 (11.46)
835 (32.87) [1335 (52.56)] <1650 (64.96)> 60 (2.36)

Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions < > are for the between-center distance 1200 mm (47.24 in.)
Unit: mm (in.)

LE13061R0400400040005
SECTION 2 TECHNICAL DATA
6155-E P-25
Standardized headstock φ120 (4.72)
Turret rotation center

54 (2.13) 600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)


34 (1.34) <104 (4.09)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> Z-axis travel
120 (4.72) (B-210A601C) 43 (1.69)
103 (4.06) (B-208A601C) 39
69 (2.72) (1.54)

170 (6.69)
6 1.6 158 (6.22)
(0.24) (0.063)

240 (9.45)
Endface M-tool Y=-50

X-axis travel
[MIN 190 (7.48)]

70 (2.76)
MAX 363.4 (14.307)

123.4 (4.858)
74 (2.91)

60 (2.36)

40.5 (1.594)
45.5 (1.791)

173.4 (6.827)
31.5 (1.26)

Fig. 2-19
φ90 (3.54)
φ79 (3.11)

(1.240)

40.5 43 (1.69)
(1.594) 32

[260 (10.24)]
50 (1.97)

φ210 (8.27) (B-208A601C)


φ210
φ254 (10.00) (B-210A601C)
φ254
For tailstock without live center
or center removing nut

86.6 (3.409)
For tailstock with live center
B-208A601C 49.5
438 (17.24) [938 (36.93)] <1183 (46.57)> (1.949) 19.5 (0.768) 20 (0.79)
B-210A601C
172.7 (6.799) 515 (20.28) [1015 (39.96)] <1330 (52.36)> Tailstock travel 3 (0.12) 147.3 (5.799)
Tailstock retract end
484 (19.06) [984 (38.74)] <1229 (48.39)> 18 (0.71) 291 (11.46)
835 (32.87) [1335 (52.56)] <1650 (64.96)> 8 (0.31) 60 (2.36)

Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions in < > are for the between-center distance 1200 mm (47.24 in.)
Unit: mm (in.)

LE13061R0400400040006
SECTION 2 TECHNICAL DATA
6155-E P-26
Turret rotation center

Standardized headstock φ120 (4.72)

237 (9.33)
170 (6.69)
54 (2.13) 600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)
OD M-tool Y=0

140 (5.51) <210 (8.27)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> Z-axis travel
120 (4.72) (B-210A601C) 43 (1.69) 50 (1.97)
103 (4.06) (B-208A601C) 39 (1.54)
37
6 1.6 (1.46) X-axis travel

67 (2.64)
(0.24) (0.063)
[MIN 190 (7.48)]
MAX 450 (17.72)

Touch setter
15 (0.59)

213 (8.39)
49 (1.93)

Fig. 2-20
260 (10.24)
15 (0.59)
74 (2.91)

2 (0.08)
60 (2.36)

45 (1.77)

40 (1.57)
79 (3.11)
φ90 (3.54)
φ90
φφ79

37.5
(1.476)

47 (1.85)
23 (0.91)

18 (0.71)

φ210 (8.27) (B-208A601C)


φ254 (10.00) (B-210A601C)
B-208A601C 125.7 (4.949)
515 (20.28) [1015 (39.96)] <1330 (52.36)> 88 (3.46) 20 (0.79)
B-210A601C 172.7 (6.799) Tailstock travel 147.3 (5.799)
36 39.5 36 Tailstock retract end
312.5 (12.303)
312.5[812.5
(12.303)
(31.988)] <1057.5 (41.634)>
[812.5 (31.988)] (1.42) (1.555) (1.42) 69 (2.72) 185 (7.28)
835 (32.87) [1335 (52.56)] <1650 (64.96)> 3 (0.12) 7 (0.28) 7 (0.28) 60 (2.36)
323.6 (12.740)
Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions in < > are for the between-center distance 1200 mm (47.24 in.) Unit: mm (in.)

LE13061R0400400040007
SECTION 2 TECHNICAL DATA
6155-E P-27
Turret rotation center

Standardized headstock φ120 (4.72)

170 (6.69)
237 (9.33)
54 (2.13) 600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)

140 (5.51) <210 (8.27)> 510 (20.08) [1010 (39.76)] <1255 (49.41)>
120 (4.72) (B-210A601C) 43 (1.69) 50 (1.97)
OD M-tool Y=+70

Z-axis travel
103 (4.06) (B-208A601C) 39 (1.54)
37
6 1.6 (1.46) X-axis travel

67 (2.64)
(0.24) (0.063)
MAX 450 (17.72)

[260 (10.24)]
[MIN 311.2 (12.252)]

334.2 (13.157)
138.8 (5.465)
213 (8.39)

Fig. 2-21
74 (2.91)
60 (2.36)

74.2 (2.921)
φ79 (3.11)
φ79
φ90
φ90 (3.54)

φ210 (8.27) (B-208A601C)


φ254 (10.00) (B-210A601C)
B-208A601C 125.7 (4.949)
88 (3.46) 20 (0.79)
B-210A601C 172.7 (6.799) 515 (20.28) [1015 (39.96)] <1330 (52.36)> Tailstock travel 147.3 (5.799)
Tailstock retract end
185 (7.28)
835 (32.87) [1335 (52.56)] <1650 (64.96)> 60 (2.36)

Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions in < > are for the between-center distance 1200 mm (47.24 in.)
Unit: mm (in.)

LE13061R0400400040008
SECTION 2 TECHNICAL DATA
6155-E P-28
Standardized headstock φ120 (4.72)
Turret rotation center
54 (2.13) 600 (23.62) [1100 (43.31)] <1415 (55.71)> 100 (3.94)
140 (5.51) <210 (8.27)> 510 (20.08) [1010 (39.76)] <1255 (49.41)> Z-axis travel
120 (4.72) (B-210A601C) 43 (1.69)
103 (4.06) (B-208A601C) 39 (1.54)
37

170 (6.69)
6 1.6 (1.46)
OD M-tool Y=-50

(0.24) (0.063)

237 (9.33)
50 (1.97)

X-axis travel
[MIN 190 (7.48)]

67 (2.64)
MAX 363.4 (14.307)

126.4 (4.976)
74 (2.91)
60 (2.36)

23 (0.91)

173.4 (6.827)
φ79 (3.11)
φ79
φ90
φ90 (3.54)

Fig. 2-22
37.5
(1.476) 49 (1.93)

[260 (10.24)]
2 (0.08)

18 (0.71) 45 (1.77)

φ210 (8.27) (B-208A601C)


φ254 (10.00) (B-210A601C)
86.6 (3.409) 47 (1.85)
125.7 (4.949)
B-208A601C
515 (20.28) [1015 (39.96)] <1330 (52.36)> 88 (3.46) 20 (0.79)
B-210A601C 172.7 (6.799) Tailstock travel 147.3 (5.799)
36 39.5 36 Tailstock retract end
312.5 (12.303) [812.5 (31.988)] <1057.5 (41.634)> (1.42) (1.555) (1.42) 69 (2.72) 185 (7.28)
835 (32.87) [1335 (52.56)] <1650 (64.96)> 3 (0.12) 7 (0.28) 7 (0.28) 60 (2.36)

Dimensions outside [ ] are for the between-center distance 450 mm (17.72 in.)
Dimensions in [ ] are for the between-center distance 950 mm (37.40 in.)
Dimensions in < > are for the between-center distance 1200 mm (47.24 in.)

Unit: mm (in.)

LE13061R0400400040009
SECTION 2 TECHNICAL DATA
6155-E P-29
Fig. 2-23
LE13061R0400400050001
Unit: mm (in.)
+0.020 )
φ80 +0.5
0 (φ3.15 0
8 (0.31)

19

36 (1.42)
(0.75)
4.6
(0.181)

-0.02 -0.0008
7° 7' 30''

) φ19 -0.04 (φ0.75 -0.0016 )


φ106.375 + 00.01 (φ4.18799 +0.0004
0
0
φ105.969 - 00.051 (φ4.17201-00.00201 )
14.288 (0.56252)
φ133.4 (5.252)
φ165 (6.50)
11XM12
φ186 (7.32)
30°
30°

(pitch: 1.75 mm (0.0689 in.)


30
°

30
°
30°

30°
30°
30°

30
°
30
°
30°
30°
JIS-A2-6
2-5. Dimension of Spindle Nose
SECTION 2 TECHNICAL DATA
6155-E P-30
Fig. 2-24
LE13061R0400400050002
Unit: mm (in.)
+0.020 )
φ91 +0.5
0 (φ3.58 0
9
(0.35)

40 (1.57)
20
(0.79)
15

55.875 (2.19980)
(0.59)
7
(0.28)

φ23.813 (0.93752)
7° 7' 30''

φ139.719 + 00.012 (φ5.50075 +0.00047


0 )
15.875 (0.62500)
0 0 )
φ139.319 -0.102 (φ5.48500 -0.00402
R85.725 (3.37500) R85.725 (3.37500)
11XM16 φ210 (8.27)
φ231 (9.09)
30°

(pitch: 2 mm (0.08 in.)


30°
30
°

30
°
30°

30°
30°
30°

30
°
30
°
30°
30°
Big-bore spindle nose (JIS-A2-8)
SECTION 2 TECHNICAL DATA
6155-E P-31
1.6 78.4 54 39
(0.063) (3.087) 130 (5.12) 126 (4.96) 350 (13.78) (2.13) 103 (4.06) (1.54)

20 (0.79)

6xM8 SA5A5-3000-01-01 M60P2

M60P2

φ165
(6.50)
φ210 (8.27)
Standard spindle with hollow chuck

φ80 (3.15)
φ52 (2.05)

φ60.5 (2.38)

Fig. 2-25
MAX 50 (1.97)
(MIN 34 (1.34))
M8 605 (23.82) 2 (0.08)
2-6. Hydraulic Power Chuck and Cylinder

Unit: mm (in.)

Cylinder Specifications
Chuck Specifications Chuck & Cylinder Specifications
Cylinder type Kitagawa SS1452C01
-1
Max speed 6500 min B-208A601C+SS1452C01
Chuck type Kitagawa B-208A601C
-1
Max speed 5000 min -1 Piston thrust Push 55.9 kN (12,578 lbf) Max speed 5000 min
Allowable thrust 34 kN (7,650 lbf) (Hydraulic force:4.5 Plunger travel 16 mm (0.63 in.)
MPa (652.7 psi)) Pull 52.6 kN (11,835 lbf)
Plunger travel 16 mm (0.63 in.) Jaw travel (in diameter) 7.4 mm (0.291 in.)
Piston travel 22 mm (0.87 in.) Clamping force 84 kN (18,900 lbf)
Jaw travel (in diameter) 7.4 mm (0.291 in.)
Max hydraulic pressure 4.5 MPa (653.0 psi) Working hydraulic pressure 2.9 MPa (420.8 psi)
Jaw clamping force 84 kN (18,900 lbf)
Weight 15.5 kg (34.1 lb) Thrust 34 kN (7,650 lbf)

LE13061R0400400060001
SECTION 2 TECHNICAL DATA
6155-E P-32
1.6 78.4 54 42
(0.063) (3.087) 130 (5.12) 126 (4.96) 350 (13.78) (2.13) 97 (3.82) (1.65)

20 (0.79)

562-3000-62

6xM8 SA05A5-3000-02-01

M60P2 M20

φ165
(6.50)
φ45 (1.77)

φ80(3.15)
φ60 (2.36)
φ210 (8.27)
Standard spindle with solid chuck

Fig. 2-26
M8
33 MIN 89 (3.50)
428.5 (16.870) (1.30) (MAX 110 (4.33))

Unit: mm (in.)

3.5 (0.138)
Cylinder Specifications
Chuck & Cylinder Specifications
Chuck Specifications Cylinder type Kitagawa SS1452C01
Max speed 6500 min -1 N-08A801A+SS1452C01
Chuck type Kitagawa N-08A601A
-1 Piston thrust
Max speed 4760 min Push 55.9 kN (12,578 lbf) Max speed 4780 min-1
(Hydraulic force:
Allowable thrust 25 kN (5,625 lbf) Plunger travel 21 mm (0.83 in.)
3.1MPa (449.8 psi)) Pull 52.6 kN (11,835 lbf)
Plunger travel 21 mm (0.83 in.) Jaw travel (in dimenter) 8.8 mm (0.346 in.)
Piston travel 22 mm (0.87 in.) Clamping force 75 kN (16,875 lbf)
Jaw travel (in diameter) 8.8 mm (0.346 in.)
Max hydraulic pressure 4.5 MPa (653.0 psi) Working hydraulic pressure 2.1 MPa (304.7 psi)
Jaw clamping force 75 kN (16,875 lbf)
(Thrust: 25kN (5621 lbf)) Weight 15.5 kg (34.1 lb) Thrust 25 kN (5,625 lbf)

LE13061R0400400060002
SECTION 2 TECHNICAL DATA
6155-E P-33
58 43
405 (15.94) 465 (18.31) (2.28) 113 (4.45) (1.69)
Left end cover

1.6
(0.063) 9.9 (0.390) 231 (9.09) 162.5 (6.398)

6XM10
SA5A6-3000-01-01
M78X2.0
M78X2.0
M10

φ91 (3.58)
φ70 (2.76)

φ195
φ78.5 (3.091)

(7.68)
φ254 (10)

φ78 (3.07)
Big diameter spindle with hollow chuck

Fig. 2-27
MAX 50.5 (1.988)
(MIN 31.5 (1.240))
1 (0.039) 763 (30.04) 1 (0.039)

Unit: mm (in.)
Cylinder Specifications
Chuck & Cylinder Specifications
Chuck Specifications Cylinder type Kitagawa SS1770C01B
Max speed 5500 min -1 B-210A801D+SS1770C01B
Chuck type Kitagawa B-210A801D
Max speed 4200 min -1 Piston thrust Push 47.0 kN (10575 lbf) Max speed 4200 min-1
(Hydraulic force:
Allowable thrust 43 kN (9675 lbf) Plunger travel 19 mm (0.75 in.)
3.1MPa (449.8 psi)) Pull 43.0 kN (9675 lbf)
Plunger travel 19 mm (0.75 in.) Jaw travel (in dimenter) 8.8 mm (0.346 in.)
Piston travel 25 mm (0.98 in.) Clamping force 111 kN (24975 lbf)
Jaw travel (in diameter) 8.8 mm (0.346 in.)
Max hydraulic pressure 4.5 MPa (653.0 psi) Working hydraulic pressure 3.1 MPa (449.8 psi)
Jaw clamping force 37 kN (8325 lbf)
(Thrust: 43kN (9675 lbf)) Weight 21.0 kg (46.2 lb) Thrust 43 kN (9675 lbf)

LE13061R0400400060003
SECTION 2 TECHNICAL DATA
6155-E P-34
6155-E P-35
SECTION 2 TECHNICAL DATA

2-7. Parts Catcher Bucket Position Drawing


LB3000EX Standard spindle

235 (9.25)
81 (3.19)
120 (4.72) 43 (1.69)
78 (3.07)
54 (2.13) 103 (4.06) 39 (1.54)

A soft jaws B soft jaws


A soft jaws B soft jaws

8.7 (0.343) Clearance 150 (5.91) 8.7 (0.343) Clearance

φ80 (3.15)

5.8 kg (12.8 lb)

186 (7.32)
55 (2.17) (Adjusting range) 180 (7.09)
4 (0.16) 167.4 (6.591) 4 (0.16)

Unit: mm (in.)

LE13061R0400400070001

Fig. 2-28
6155-E P-36
SECTION 2 TECHNICAL DATA

LB3000EX Big-bore spindle

91 (3.58)
137 (5.39) 51 (2.01)

58 (2.28) 113 (4.45) 81 (3.19)


43 (1.69)

A soft jaws B soft jaws

A soft jaws B soft jaws

8.7 (0.343) 150 (5.91) 8.7 (0.343) Clearance


Clearance

5.8 kg (12.8 lb) φ80 (3.15)

182 (7.17)
55 (2.17) (Adjusting range) 180 (7.09)
4 (0.16) 167.4 (6.591) 4 (0.16)

Unit: mm (in.)

LE13061R0400400070002

Fig. 2-29
6155-E P-37
SECTION 2 TECHNICAL DATA

2-8. Hydraulic Circuit Diagram

V12 radial M-turret


Headstock

14 13

B1 B
17 A
16

15 C-axis brake
C-axis brake 9
pressure releasing Chucking pressure
11
18 10

12 19 7
8
Optional

Hydraulic source pressure


P
4.5MPa
T
Turret
Ys-axis cross slide

P T
5

DR Rc3/4
DR Rc3/4
DR Rc3/4 6

4 3 Hydraulic unit tank capacity: 2 1


20 liter (5.3 gal)

LE13061R0400400080001

Fig. 2-30
6155-E P-38
SECTION 2 TECHNICAL DATA

No. Name Used Maker/type Okuma part No.


1 Oil tank Hydraulic unit Showa t3.2 20L
2 Radiator Hydraulic unit NACHI 3A92-001-1050 H0039-0007-26
3 Suction filter Hydraulic unit Daiei SS-60615-15 150-mesh H0032-0005-74
4 Hydraulic pump Hydraulic unit NACHI UVN-1A-1A3-22-4-11 H0130-0022-42
5 Line filter Hydraulic unit Yamashin DT-04-30-15-Rc1/2 H0032-0010-83
LSN-105L-B-11
6 Level switch Hydraulic unit ASK E3041-215-001
(DIN connector)
Yodogawa
7 Pressure gauge Hydraulic unit PAGT-60x10M Rc1/4 T019-400-008-41
Keiki
Nagano
8 Pressure switch Hydraulic unit CP20-223 1.4 to 7MPa E3040-539-072
Keiki
9 D solenoid valve Spindle chuck NACHI SA-G01-E3X-K-D2-5377A F0000-431-000-45
10 Reducing valve Spindle chuck NACHI OG-G01-PC-K-21 F0011-630-000-11
Nagano Japan Market Specs
T019-400-006-50
Keiki GV55-673 6MPa
11 Pressure gauge Spindle chuck
Nagano Overseas Market Specs
T019-400-006-51
Keiki GV55-673 6MPa 900Psi
12 D solenoid valve Turret NACHI SA-G01-E3X-K-D2-5377A F0000-431-000-45
13 Throttle valve Turret Okuma
14 Check valve Turret Okuma
Changing C-axis brake
15 D solenoid valve NACHI SA-G01-C6-K-D2-5377A F0000-445-000-94
pressure
16 Reducing valve Low-pressure brake NACHI OG-G01-B1-21 F0011-740-000-31
Nagano Japan Market Specs
T019-400-006-50
Keiki GV55-123 6MPa
17 Pressure gauge Brake pressure
Nagano Overseas Market Specs
T019-400-006-51
Keiki GV55-673 6MPa 900Psi
C-axis brake pressure
18 S solenoid valve NACHI SA-G01-A3X-K-D2-5377A F0001-431-000-98
releasing
19 S solenoid valve Y-axis clump NACHI SA-G01-A3X-K-D2-5377J F0001-431-000-98
Table 2-1
6155-E P-39
SECTION 2 TECHNICAL DATA

2-9. Manual Hydraulic Tailstock (1SC)

Center removing nut


M.T No.5 live center
127.3 52.7
193 (7.60) (5.012) 322.3 (12.689) (2.075)

343 (13.50)
65
(2.56) 310 (12.20)

Unit: mm (in.)

LE13061R0400400090001

Fig. 2-31

Item Dimensions Remarks


Live center M.T No.5
Tailstock stroke 515 mm (20.28 in.)
Sleeve dia. Φ90 mm (3.54 in.)
Thrust MAX 5000 N (1125 lbf) Adjust by the NC operation

Table 2-2
6155-E P-40
SECTION 2 TECHNICAL DATA

Manual hydraulic tailstock (optional) Built-in type

Center removing nut


Center M.T No.4
52.7
193 (7.60) 449.8 (17.709) (2.075)
127.5
(5.020) 322.3 (12.689)

343 (13.50)
65
(2.56) 310 (12.20)

Unit: mm (in.)

LE13061R0400400090002

Fig. 2-32

Item Dimensions Remarks


Taper of center M.T No.4
Tailstock stroke 515 mm (20.28 in.)
Sleeve dia. Φ90 mm (3.54 in.)
Thrust MAX 5000 N (1125 lbf) Adjust by the NC operation

Table 2-3
6155-E P-41
SECTION 2 TECHNICAL DATA

2-10. Piping Diagram

2-10-1.Head Stock Hydraulic Piping

45
37
7
5
26
24

25

38

46
23

8
6

LE13061R0400400100001

Fig. 2-33
6155-E P-42
SECTION 2 TECHNICAL DATA

2-10-2.C-axis Spindle Break Hydraulic Piping

40
42
44

39
41

43

LE13061R0400400110001

Fig. 2-34
6155-E P-43
SECTION 2 TECHNICAL DATA

2-10-3.Turret Cross-slide Hydraulic Piping

55

1
3
56

LE13061R0400400120001

Fig. 2-35
6155-E P-44
SECTION 2 TECHNICAL DATA

2-10-4.Spindle Coolant Piping

12

10

11

LE13061R0400400130001

Fig. 2-36
6155-E P-45
SECTION 2 TECHNICAL DATA

2-10-5.Coolant Piping (Side Discharge Coolant)

34
32
31

33
30

29

LE13061R0400400140001

Fig. 2-37
6155-E P-46
SECTION 2 TECHNICAL DATA

2-10-6.Coolant Piping (Rear Discharge Coolant)

29

30

33
27

31

To chip discharge chute


28
34
32

LE13061R0400400150001

Fig. 2-38
6155-E P-47
SECTION 3 CAUTION PLATE

SECTION 3 CAUTION PLATE

3-1. Caution Plate Positions


Between centers: 450

Chip pan for rear disposal specification

LE13061R0400500010001

Fig. 3-1
6155-E P-48
SECTION 3 CAUTION PLATE

Between centers: 950

LE13061R0400500010002

Fig. 3-2
6155-E P-49
SECTION 3 CAUTION PLATE

Between centers: 1200

LE13061R0400500010003

Fig. 3-3
6155-E P-50
SECTION 3 CAUTION PLATE

3-2. Caution Plate List

No. Item Japanese English German


(1) Safety warning caution plate H1090-1196-81 H1090-1191-19 H1090-1191-20
(2) Centralized oil supply (between centers 450/ H1090-1191-30 H1090-1191-31 H1090-1191-32
950)
Centralized oil supply (between centers H1090-1252-19 H1090-1250-21
1200)
(3) Instruction plate for chuck H1042-1195-75-3 H1044-1118-76-2 H1044-1118-77-1
(4) Warning plate for door H1090-1196-45 H1090-1196-46 H1090-1196-47
(5) Caution Instruction plate for workpiece H1090-1018-81 H1090-1018-83 H1090-1018-85-1
ejection
(6) Warning Instruction plate for X-axis turret H1090-1018-52 H1090-1018-53 H1090-1018-54-1
falling (rear side)
(7) Warning Instruction plate for X-axis turret H1090-1196-57 H1090-1196-58 H1090-1196-59
falling (door side)
(8) Caution Instruction plate for cover removal H1090-1020-35 H1090-1018-33 H1090-1020-36-1
(9) Safety caution for automatic door H1090-1191-42 H1090-1191-43 H1090-1191-44
(10) Safety measurement plate for powerful H1090-1196-69 H1090-1196-70 H1090-1196-71
magnetism

No. Item Italian French Dutch


(1) Safety warning caution plate H1090-1191-21 H1090-1191-22 H1090-1191-23
(2) Centralized oil supply (between centers 450/ H1090-1191-33 H1090-1191-34 H1090-1191-35
950)
(3) Instruction plate for chuck H1044-1118-78-1 H1044-1118-79-1 H1044-1118-80-1
(4) Warning plate for door H1090-1196-48 H1090-1196-49 H1090-1196-50
(5) Caution Instruction plate for workpiece H1090-1018-96 H1090-1018-95 H1090-1018-89
ejection
(6) Warning Instruction plate for X-axis turret H1090-1018-60-1 H1090-1018-59-1 H1090-1018-56
falling (rear side)
(7) Warning Instruction plate for X-axis turret H1090-1196-60 H1090-1196-61 H1090-1196-62
falling (door side)
(8) Caution Instruction plate for cover removal H1090-1020-41 H1090-1018-34-1 H1090-1020-38-2
(9) Safety caution for automatic door H1090-1191-45 H1090-1191-46 H1090-1191-47
(10) Safety measurement plate for powerful H1090-1196-72 H1090-1196-73 H1090-1196-74
magnetism
6155-E P-51
SECTION 3 CAUTION PLATE

No. Item Danish Spanish Swedish


(1) Safety warning caution plate H1090-1191-24 H1090-1191-25 H1090-1191-26
(2) Centralized oil supply (between centers 450/ H1090-1191-36 H1090-1191-37 H1090-1191-38
950)
(3) Instruction plate for chuck H1044-1118-81-1 H1044-1118-82-1 H1044-1118-83-1
(4) Warning plate for door H1090-1196-51 H1090-1196-52 H1090-1196-53
(5) Caution Instruction plate for workpiece H1090-1018-92-1 H1090-1024-11-1 H1090-1018-87-1
ejection
(6) Warning Instruction plate for X-axis turret H1090-1018-58 H1090-1026-12 H1090-1018-55
falling (rear side)
(7) Warning Instruction plate for X-axis turret H1090-1196-63 H1090-1196-64 H1090-1196-65
falling (door side)
(8) Caution Instruction plate for cover removal H1090-1020-40-2 H1090-1024-12-1 H1090-1020-37-2
(9) Safety caution for automatic door H1090-1191-48 H1090-1191-49 H1090-1191-50
(10) Safety measurement plate for powerful H1090-1196-75 H1090-1196-76 H1090-1196-77
magnetism

No. Item Finnish Chinese Korean


(1) Safety warning caution plate H1090-1191-27 H1090-1191-28
(2) Centralized oil supply (between centers 450/ H1090-1191-39 H1090-1191-40
950)
Centralized oil supply (between centers H1090-1252-20 H1090-1252-21
1200)
(3) Instruction plate for chuck H1044-1118-84-1 H1044-1118-85-2
(4) Warning plate for door H1090-1196-54 H1090-1196-55
(5) Caution Instruction plate for workpiece H1090-1018-90 H1090-1055-96-2
ejection
(6) Warning Instruction plate for X-axis turret H1090-1018-57
falling (rear side)
(7) Warning Instruction plate for X-axis turret H1090-1196-66 H1090-1196-67
falling (door side)
(8) Caution Instruction plate for cover removal H1090-1020-39-1 H1090-1055-94-2
(9) Safety caution for automatic door H1090-1191-51 H1090-1191-52
(10) Safety measurement plate for powerful H1090-1196-78 H1090-1196-79
magnetism
Table 3-1
6155-E P-52
SECTION 3 CAUTION PLATE

3-3. Caution Plates and Okuma Part Numbers


 (1) Safety warning caution plate
Okuma Part No. H1090-1191-19

LE13061R0400500030001

Fig. 3-4
6155-E P-53
SECTION 3 CAUTION PLATE

 (2) Centralized oil supply (between centers 450/950)


Okuma Part No. H1090-1191-31

LE13061R0400500030011

Fig. 3-5
6155-E P-54
SECTION 3 CAUTION PLATE

 (2) Centralized oil supply (between centers 1200)


Okuma Part No. H1090-1250-21

LE13061R0400500030002

Fig. 3-6
6155-E P-55
SECTION 3 CAUTION PLATE

 (3) Instruction plate for chuck


Okuma Part No. H1044-1118-76-2

LE13061R0400500030003

Fig. 3-7

 (4) Worning plate for door


Okuma Part No. H1090-1196-46

LE13061R0400500030004

Fig. 3-8
6155-E P-56
SECTION 3 CAUTION PLATE

 (5) Caution Instruction plate for workpiece ejection


Okuma Part No. H1090-1018-83

LE13061R0400500030005

Fig. 3-9

 (6) Warning Instruction plate for X-axis turret falling (rear side)
Okuma Part No. H1090-1018-53

LE13061R0400500030006

Fig. 3-10
6155-E P-57
SECTION 3 CAUTION PLATE

 (7) Warning Instruction plate for X-axis turret falling (door side)
Okuma Part No. H1090-1196-58

LE13061R0400500030007

Fig. 3-11

 (8) Caution Instruction plate for cover removal


Okuma Part No. H1090-1018-33

LE13061R0400500030008

Fig. 3-12
6155-E P-58
SECTION 3 CAUTION PLATE

 (9) Safety caution for automatic door


Okuma Part No. H1090-1191-43

LE13061R0400500030009

Fig. 3-13

 (10) Safety measurement plate for powerful magnetism


Okuma Part No. H1090-1196-70

LE13061R0400500030010

Fig. 3-14
6155-E P-59
SECTION 4 NOISE LEVEL

SECTION 4 NOISE LEVEL

4-1. Measuring Position (Top View)

B C

A
LE13061R0400600010001

Fig. 4-1

4-2. Noise
The equivalent continuos A-weighted sound pressure are shown in the following table:

Measuring Position A B C D
Sound Pressure db 71 75 70 71
(A)

Table 4-1

4-3. Measuring Conditions


(1) Place : A, B, C, D 4 places

(2) Position :1 m (3 ft.) away from the machine


1.5 m (4.9 ft.) high from the floor level

(3) Machine operating conditions

 The spindle is rotated (max. speed).

 The spindle has no chuck.

 The X- and Z-axis are fed at rapid traverse.

 The front shield is closed.


6155-E P-60
SECTION 5 SPARE PARTS LIST

SECTION 5 SPARE PARTS LIST

5-1. Hydraulics

No. Part Name Maker Type Q'ty Use Okuma Part No.
1 Strainer Daiei YMD60615 1 Hydraulic unit H0032-0005-74
2 Line filter Yamashin DT-04-10 1 Hydraulic unit H0032-0010-83
3 Line filter element Yamashin PX040A 1 Hydraulic unit (line filter) H0032-0009-96
Yodogawa PAGT-60×10M Rc1/4 Mpa unit
4 Pressure gauge 1 Hydraulic unit T019-400-008-41
Keiki only 45 to 100K red
5 Solenoid valve Nachi SA-G01-E3X-K-D2-5377A 1 Hydraulic unit (for turret) F0000-431-000-45
6 Solenoid valve Nachi SA-G01-E3X-K-D2-5377A 1 Chuck F0000-431-000-45
7 P port reducing valve Nachi OG-G01-PC-K-21 1 Chuck F0011-630-000-11
T019-400-006-50
GV55-673 6MPa
Nagano (Japan Market Spaces)
8 Pressure gauge 1 Chuck
Keiki T019-400-006-51
GV55-673 6MPa/psi
(Overseas Market Specs)
9 Oil level gauge KOMPASS LG-3 Φ6X80 1 Headstock cooling unit H0039-0008-81
M02-5 0.05 1 H0015-0011-14
10 Constant flow valve Lube M02-10 0.1 4 Cross-slide H0015-0011-15
M02-20 0.2 2 H0015-0011-16
11 Constant flow valve Lube M02-20 0.2 2 Turret H0015-0011-16
M02-5 0.05 9 H0015-0011-14
12 Constant flow valve Lube Saddle
M02-20 0.2 1 H0015-0011-16
M02-10 0.1 1 H0015-0011-15
13 Constant flow valve Lube Tailstock
M02-3 0.03 4 H0015-0011-13
14 Constant flow valve Lube M02-3 0.03×6 6 Headstock H0015-0011-13
M02-5 0.05 1 H0015-0011-14
15 Constant flow valve Lube M02-10 0.1 4 YS cross-slide H0015-0011-15
M02-20 0.2 2 H0015-0011-16
16 B-port reducing valve Nachi 0G-G01-B1-20 1 C-axis unit F0011-740-000-31
17 Solenoid valve Nachi SA-G01-C6-K-D2-5377A 1 C-axis unit F0000-445-000-94
18 Solenoid valve Nachi SA-G01-A3X-K-D2-5377A 1 C-axis unit F0001-431-000-98
T019-400-006-50
GV55-673 6MPa
Nagano (Japan Market Spaces)
19 Pressure gauge 1 C-axis unit
Keiki T019-400-006-51
GV55-673 6MPa/psi
(Overseas Market Specs)
20 Solenoid valve Nachi SA-G01-A3X-K-D2 1 Y-axis clamp F0001-431-000-98

Table 5-1
6155-E P-61
SECTION 5 SPARE PARTS LIST

5-2. Electricals (on Machine)

No. Part Name Maker Type Q'ty Use Okuma Part No.
22/15kW built-in motor, rotor, 1 pc. E1056-090-007
1 AC motor Sanyo Main motor
stator each E1056-090-008
2 Coolant pump Fuji VKP085J 250W 1 Coolant F0130-03-000-60-1
3 Lubrication pump unit Lube AMZ-3-100S-30LP 1 Slideway lubrication H0120-0006-24-1
Door interlock
4 Limit switch Yamatake 1LS1-J 1 E3012-891-001
(Automatic door open/close)
5 Door lock switch Izumi HSIE-140KMSR 1 Door interlock E3049-031-009
Nagano
6 Pressure switch CP20-223 1 Hydraulic unit E3040-539-072
Keiki
UVN-1A1A3-22-4-11(6128A)
7 Vane pump NACHI 1 Hydraulic unit H0130-0022-42
With IEC terminal box
Nihon
8 Oil pump TOP-M2-208 EVS-007 1 Headstock cooling unit H0110-0007-55
Oil Pump
9 Fan motor Fuji VAS305 BS-42 200V50/80W 1 Headstock cooling unit H0110-0005-96
10 Brushless servomotor Okuma BL-ME200J-30SB/JF 3.5kW 1 X-axis U4511-0005-002-00
11 Brushless servomotor Okuma BL-ME300J-20SN/JF 4.6kW 1 Z-axis U4410-0005-902
PX-MBF230J-16TN-A/JF 7.1/
12 PREX motor Okuma 1 Turret U3316-0005-002-00
2.8kW
E2860-02X-001
SFS-337 SINGLE
(Single, Japanese standard)
Daido E2860-02X-003
13 Foot switch SFS-337 TWIN 1 Chuck pedal
Okuma (Twing, CE standard)
SFS-337 SINGLE totally- E2860-02X-004
enclosed (Single, tollay-enclosed, US standard)
E2860-02X-002
SFS-337 TWIN
Daido (Twin, Japanese; CE standard)
14 Foot switch 1 Tailstock pedal
Okuma E2860-02X-005
SFS-337 TWIN totally-enclosed
(Twin, tollay-enclosed, US standard)
15 Proximity switch Yamatake FL-7M-1P5A6-CN03 2 Turret E3020-891-075
16 Fluorescent lamp Toshiba FPL-1BEKN U-tube 100V,23.5W 1 Work lamp E3583-490-009
3-level signal tower
17 Lamp Patlite STFP 110V15W T20/E12 3 E3580-284-002
(optional)
18 Brushless servomotor Okuma BL-ME200J-12TN-A/JF 2.5kW 1 Turret U4882-0005-002-00
19 Brushless servomotor Okuma BL-ME200J-30SB/JF 3.5kW 1 Ys-axis U4511-0005-002-00
20 Brushless servomotor Okuma BL-ME100J-30SB/JF 2.9kW 1 Tailstock U4506-0005-902
21 Touch sensor Metrol CSP087B-02H 1 Tailstock E3045-857-043
E3040-539-068
CQ20-331-7MPA
Nagano (Japan Market Spaces)
22 Pressure switch 2 Chuck (optional)
Keiki E3040-539-067
CQ20-331-7MPA/PSI
(Overseas Market Specs)

Table 5-2
6155-E P-62
SECTION 5 SPARE PARTS LIST

5-3. Consumable Items

No. Part Name Maker Type Q'ty Use Okuma Part No.
1 Wiper Bando Wiper edge 1 Cross-slide (front) H1023-0016-14-1
2 Wiper Bando Wiper edge 1 Cross-slide (left rear) H1023-0036-62-1
3 Wiper Bando Wiper edge 1 Cross-slide (right rear) H1023-0036-63-1
4 Wiper Bando Wiper edge 1 Saddle (left front) H1023-0036-56-1
5 Wiper Bando Wiper edge 1 Saddle (right front) H1023-0036-58-1
6 Wiper Bando Wiper edge 1 Saddle (left rear) H1023-0040-26-1
7 Wiper Bando Wiper edge 1 Saddle (right rear) H1023-0040-27-1
8 Wiper Bando Wiper edge 1 Front YS cross-slide H1023-0044-36
9 Wiper Bando Wiper edge 1 Left rear YS cross-slide H1023-0044-38
10 Wiper Bando Wiper edge 1 Right rear YS cross-slide H1023-0044-37
11 Wiper Nitta 1 Turret rear cover H1023-1066-91
12 Wiper Nitta 1 YS black oxide-coat cover H1023-0045-08
Nitta H1023-0066-92-1
13 Wiper 1 Saddle cover (left)
Okuma H1082-1024-74-1
14 Wiper Nitta 1 Saddle cover (right) H1023-1067-02
15 Wiper Nitta 1 Saddle cover (right) H1023-1067-03
16 Wiper Bando 1 Tailstock cover (right) H1023-0043-32
17 Wiper Bando 1 Tailstock cover (right) H1023-0043-33
18 Wiper Bando 1 Tailstock cover (right) H1023-0043-34
Nitta H1023-1062-02
19 Wiper 1 Tailstock cover (left)
Okuma H1082-1022-56
20 Wiper Nitta 1 Front door H1023-1067-04
21 Piston seal NOK SPGR 287×295×3.8 2 Turret H0031-0018-87
22 Timing belt Tubaki 1056UP8M20-HC 1 Turret M119-0020-81
23 Brake pad Okuma Attached with Turcite B 3 C-axis SA0555-0110-10-01

Table 5-3
Parts change interval: 8,000 hours or every three years
LIST OF PUBLICATIONS

Publication No. Date Edition

6155-E November 2012 1st

6155-E-R1 April 2013 2nd

6155-E-R2 May 2015 3rd

6155-E-R3 July 2015 4th

Original Instruction Manual

This manual may be at variance with the actual product due to specification or
design changes.
Please also note that specifications are subject to change without notice.
If you require clarification or further explanation of any point in this manual,
please contact your OKUMA representative.

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