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Spect Torque Cat 320D

This document provides installation and maintenance specifications for various engine components of Caterpillar machines. It includes torque specifications for tightening main bearing cap bolts, connecting rods, cylinder heads, rocker shafts, camshafts, gears, seals, dampers, pumps, injectors and other parts. Clearances are also provided for bearings, pistons, valves and camshafts.

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888 views5 pages

Spect Torque Cat 320D

This document provides installation and maintenance specifications for various engine components of Caterpillar machines. It includes torque specifications for tightening main bearing cap bolts, connecting rods, cylinder heads, rocker shafts, camshafts, gears, seals, dampers, pumps, injectors and other parts. Clearances are also provided for bearings, pistons, valves and camshafts.

Uploaded by

lilik
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Specifications C7.

1 (Mech) Engines For Caterpillar Built Machines

1 Main bearing cap bolts


1.Apply clean engine oil to the threads of the main bearing cap bolts.
2.Torque for the main bearing cap bolts. ... 80 N·m (59 lb ft)
3.Tighten the bolts for the main bearing cap for an additional 90 degrees
Note: Ensure that the crankshaft can rotate freely.

The end play of a new crankshaft ... 0.1 to 0.41 mm (0.00394 to 0.01614 inch)

2 Clearance between the bearing shell and the main bearing journals ... 0.026 to 0.084 mm
3 Piston Cooling Jet
Torque for the bolt ... 9 N·m (7 lb ft)
4 Connecting Rod
1.Tighten setscrews for the connecting rod again to the following torque. 40 N·m
2.Tighten the setscrews for the connecting rod for an additional 120 degrees

Bearing Clearance
0.025 to 0.070 mm (0.0010 to 0.0028 inch)

5 Cylinder Head
1.Lubricate the threads and the shoulder of bolts (18) with clean engine oil.
2.Tighten the bolts to a torque of 50 N·m in the numerical sequence that is shown in Illustration 4
3.Tighten the bolts to a torque of 160 N·min the numerical sequence that is shown in Illustration 4
4.turn the bolts through an additional 130 degrees in the numerical sequence

6 Rocker Shaft
1.Tighten torx screws (1) to a torque of 35 N·m (26 lb ft).

Engine Valve Lash - Inspect/Adjust


1.Inlet Valves 0.35 mm (0.014 inch)
2.Exhaust Valves 0.45 mm (0.018 inch)
Firing Order 1-5-3-6-2-4
Torque for the locknut ... 27 N·m (20 lb ft)

7 Valve Mechanism Cover


Tighten the bolts for the valve mechanism cover 22 N·m (16 lb ft)
8
Camshaft
2. Tighten the bolt to the following torque. ... 95 N·m (70 lb ft)

End play of a camshaft ... 0.126 to 0.558 mm


Maximum permissible end play of a worn camshaft ... 0.62 mm

9 Gear Group (Front)


1) Fuel injection pump drive gear
Tighten the nut to the following torque. ... 24 N·m
Release the lock on the fuel injection pump shaft. Torque the nut to the following torque. ... 90 N·m

(2) Camshaft gear

Tighten the bolt for the camshaft gear to the following torque. ... 95 N·m

(3) Idler gear and hub


Tighten the bolts for the idler gear to the following torque. ... 44 N·m

10 Front Housing
Tighten the setscrew to the sequence that is shown in illustration 2 to the following torque. ... 28 N·m
1. Tighten the bolts front cover to the torque.22 N·m
2.Tighten the bolts that fasten the water pump 22 N·m

11 Crankshaft Seals
Tighten bolts 1, 2, 3, 4, 5, 6, 7, and 10 in the sequence to the following torque. ... 22 N·m
Tighten bolts 8 and 9 in the sequence that is shown in Illustration 2 to the following torque. ... 22 N·m

12 Vibration Damper and Pulley


(1) Tighten the damper setscrews to the following torque. ... 115 N·m (84 lb ft)
(3) Tighten the setscrews for the adapter to the following torque. ... 40 N·m

13 Engine Oil Pan


Tighten the fasteners in the sequence to the following torque. ... 22 N·m
14 Flywheel
Tighten the 12 flywheel bolts to the following torque. ... 140 N·m
15 Fan Drive
(1) Tighten the bolts to the following torque. ... 22 N·m
(2) that secure the fan drive housing (3) to the cylinder head to the following torque. ... 44 N·m

16 Turbocharger - Install
1.Tighten mounting nuts turbo to a torque of 44 N·m
2.Tighten bolts return turbo to a torque of 22 N·m
3.Tighten banjo bolt (7) to a torque of 20 N·m
17 Engine Oil Cooler
Tighten the setscrews in the sequence to the following torque. ... 22 N·m

18 Water Temperature Regulator and Housing


(1) Tighten the bolts that fasten the housing to the following torque. ... 44 N·m
Water temperature regulator
Opening temperature ... 82° to 87°C (180° to 189°F)
Full opening temperature ... 95 °C (203 °F)
Minimum stroke at full temperature ... 9 mm (0.3543 inch)
19 Fuel Injectors
1) Tighten the bolt in the clamp for the fuel injector to the following torque. ... 35 N·m
20 Engine Oil Pump
1.Install bolts (5). Tighten the bolts to a torque of 22 N·m
2.Install bolts (2). Tighten the bolts to a torque to 22 N·m

21

1.When 8.8 Graded bolts are installed


A.Tighten bolts (3) to a torque of 63 N·m (46 lb ft).
b.Tighten bolts (2) to a torque of 78 N·m (58 lb ft).

2.When 10.9 Graded bolts are installed follow Step 11.a through Step 11.b.
a.Tighten bolts (3) to a torque of 115 N·m (85 lb ft).
b.Tighten bolts (2) to a torque of 190 N·m (140 lb ft).
9.Remove Tooling (A). Install remaining bolts (3) .

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