Pre-installation Manual

Cleaning Unit
CP 85 / CP 120
Pre-Installation Manual
C85 / C120 Cleaning Unit

Edition AA, May 2007

Part No 51391
 Introduction
0-4
Cleaning Unit Models

Part 0: Introduction
Cleaning Unit Models
This guide covers the following cleaning unit types:
Cleaning Unit for Chemistry-free Plates.

Warnings, Cautions and Notes!

Throughout the manual warnings, cautions, and notes are written in bold on a grey
background like the example below:

$
CAUTION! Always replace a fuse with one of the same size and rating as the
old one.

Explanation:

Symbol Meaning Explanation

The operator should observe and/or act according to the

" Note information in order to obtain the best possible function

of the equipment.

The operator must observe and/or act according to the

$ Caution information in order to avoid any mechanical or electrical

damage to the equipment.

The operator must observe and/or act according to the

# Warning information in order to avoid any personnel injury.

Pre-Installation Instructions
The instructions in this Pre-Installation Guide allow the customer and the Service
Technician to prepare the installation of the cleaning unit.

$
CAUTION! Only qualified Service Technicians are allowed to unpack and
install the cleaning unit.

This manual is published by: GLUNZ & JENSEN A/S

Haslevvej 13,
DK-4100 Ringsted
Denmark
Phone:+45 57 68 81 81
E-mail: gjhq@glunz-jensen.com
Internet: www.glunz-jensen.com

Pre-Installation Guide, C85/C120 Cleaning Unit 0638

 Introduction
0-3
Pre-Installation Instructions

Table of Contents

Part 0: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2

Cleaning Unit Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Warnings, Cautions and Notes! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Explanation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
Pre-Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2

Part 1: Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

When the Cleaning Unit Arrives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Storing the Cleaning Unit before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
The Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Checking for Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Handling the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Transporting the Cleaning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Lifting the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
Available Width for Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

Part 2: Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Cleaning Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Free Space around the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Cleaning Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Supply and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Main Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Drains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Main Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5

Part 3: Pre-Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

0638 Pre-Installation Guide, C85/C120 Cleaning Unit

 Transportation
1-1
When the Cleaning Unit Arrives

Part 1: Transportation

When the Cleaning Unit Arrives

Storing the Cleaning Unit before Installation

The crated cleaning unit will usually be delivered some time before the arrival of the
Service Technician. In such a case you should prepare an appropriate place indoors to
store the crated cleaning unit.

The Crate
Below are the dimensions and weight of the crated cleaning unit:

W
L W
L

H H

Checking for Damage

Processor Type Basis C85 Kit C85 Basis C120 Kit C120
Length (L) 1500 mm 1500 1850 mm 1850
(59.05") (59.05") (72.83") (72.83")
Width (W) 800 mm 800 800 mm 800
(31.5") (31.5") (31.5") (31.5")
Height (H) 718 mm 418 718 mm 418
(28.2") (16.5") (28.2") (16.5")
Weight, incl. processor 232 kg 274
w. kit (511 lbs) (604 lbs)

Check if the crate is damaged at the time of delivery.

Report any damage to the crate to the transport company.
Take note of the damage before you allow the Service Technician to unpack the
cleaning unit. Provide a detailed description or take a photograph of the damage.

0638 Pre-Installation Guide, C85/C120 Cleaning Unit

 Transportation
1-2
When the Cleaning Unit Arrives

Handling the Crate

The icons on the crate indicate how to handle the crate during transport and storage:

Ensure that the

side indicated by
the arrows is
always up.

Handle the crate

with care.

Never expose the

crate to water, or
place it in a
high-humidity
area.

Pre-Installation Guide, C85/C120 Cleaning Unit 0638

 Transportation
1-3
Transporting the Cleaning Unit

Transporting the Cleaning Unit

Lifting the Crate

To lift the crate, at least a fork-lift truck or two persons and a hand powered pallet
mover are required.

"
NOTE! It is only possible to insert the forks of the fork-lift truck or pallet
mover from the side as illustrated below.

Available Width for Transport

Depending of the width of the door(s) through which the cleaning unit has to be
transported to the installation site, the Service Technician may have to perform the
actions described in the table below:

If width of the door is... C85/C120 Then...

> 800 mm No action is required

(31.4") as the crated cleaning
unit can be
transported
immediately to the
installation site.

< 800 mm The Service

(31.4") Technician has to
unpack the cleaning
unit.

< 700 mm The Service

(27.6") Technician has to
unpack and strip
down the cleaning
unit.

0638 Pre-Installation Guide, C85/C120 Cleaning Unit

 Transportation
1-4
Transporting the Cleaning Unit

Pre-Installation Guide, C85/C120 Cleaning Unit 0638

 Installation Requirements
2-1
General Requirements

Part 2: Installation Requirements

General Requirements

Environmental Requirements
Provide a heating and ventilating system capable of maintaining room temperature
between 15 and 25°C (59 and 77°F) and relative humidity on max. 80%.
Heat emission from the cleaning unit is max. 10600 BTU.

Cleaning Facilities
It is essential to have easy access to a sink and a water tap with hot water where
rollers, guides, and brushes can be washed.
The minimum recommended size of the sink is:
85 cm processors: 100 x 40 cm (39.4 x 16")
120 cm processors: 140 x 40 cm (55.1 x 16")

0638 Pre-Installation Guide, C85/C120 Cleaning Unit

 Installation Requirements
2-2
Space Requirements

Space Requirements

Free Space around the Machine

Decide where the cleaning unit shall be placed and make sure that the free space
around the machine makes servicing possible.
The recommended minimum free space around the machine is specified in the
illustration below:

"
NOTE! For CTP On-line operation the space requirements at the front of the
cleaning unit has to be decided separately.

> 320 cm ( 126.0”)

> 60 cm (23.6")

> 100 cm (39.4")

120 : > 321 cm (126.4 )
85 : > 286 cm (112.6")

Feed table
(optional)
Exit table
(optional)

Cleaning Unit

> 150 cm (59.1")

> 60 cm (23.6")

Pre-Installation Guide, C85/C120 Cleaning Unit 0638

 Installation Requirements
2-3
Space Requirements

Cleaning Unit Dimensions

SIDE VIEW
220.6 cm
(86.9”)

110.7 cm 69.9 cm 40.0 cm

(43.6”) (27.5”) (15.7”)

93.3 cm 90.0 - 94
- 36.7”) (35.4 - 3

85: 138.5 cm
54.5”
120: 173.5 cm
68.31”

FRONT VIEW

109.3 - 113.3 cm
(43.0 - 44.6”)

74.8 - 78.8 cm
(29.4 - 31.0”)

0638 Pre-Installation Guide, C85/C120 Cleaning Unit

 Installation Requirements
2-4
Supply and Drains

Supply and Drains

#
WARNING! Electrical installation must conform to local regulations and
guidelines.

Main Power Connection

The main power connection must be made in the cleaning unit's plug located at the
back of the right fender (see illustration below).

Supplies
The cable for the main power connection is not delivered with the cleaning unit.

Drains
• The gum is drained into a container and recirculated.

Control
panel

Cleaning Unit

Control Main switch Main power

Electronic panel connection
cabinet

Pre-Installation Guide, C85/C120 Cleaning Unit 0638

 Installation Requirements
2-5
Supply and Drains

Main Power Outlet

Provide a main power outlet close to the installation site. The table below indicates the
applicable power supply types and to which cleaning unit models they apply. The
table also shows recommended power supply cables:

Voltage tolerance : +/- 10%

Max. power cons. : 1900 Watts
Heat dissipation : 6500 BTU/hour

#
WARNING! The Cleaning Unit is Class 1 equipment. Therefore, the Cleaning
Unit must be connected to earth to avoid electrical shocks.

Supply/Fuse Recom. cable type C85 C120

Single Phase Min. 3 x 1.5 mm2, type • •

EUR 230V / 1x10 Amps, 50-60 Hz H07 RNF

Single Phase, 2W + PE Min. 3 x 10 AWG, type • •

US
230V / 2x10 Amps, 50-60 Hz SJO

Single Phase, 2W + PE Min. 3 x 10 AWG, type • •

JAP
200V / 2x10 Amps, 50-60 Hz SJO

Cables

$
CAUTION When deciding what type of cable to use take into account the
chemical resistance (chemicals may leak onto cable) and the mechanical
resistance (operator may step onto cable).
The conductors in the power supply cable should be of copper.
Provide for additional cable protection, e.g. cable covers, if cable is exposed to
heavier transport such as fork-lift trucks etc.

Fuses

$
CAUTION! The fuses must have a breaking capacity of min. 100kA.
If using automatic circuit breakers make sure that they are Type D.

0638 Pre-Installation Guide, C85/C120 Cleaning Unit

 Installation Requirements
2-6
Supply and Drains

Pre-Installation Guide, C85/C120 Cleaning Unit 0638

 Pre-Installation Checklist
3-1

Part 3: Pre-Installation Checklist

Please ask the customer to answer the following questions in order to ensure a trouble-free
installation of the cleaning unit:

1. Delivery of the crate and transport to the installation site YES NO

A. Is there a place indoors where the packing box can be stored temporarily? 11
B. Is there a hand-powered pallet mover, a fork-lift truck or any other lifting
device available?
11
C. Can the crate be transported directly to the installation site?
See minimum width specifications on page 7.
11
D. Is it sufficient to unpack the cleaning unit before it is transported to the
installation site?
11
See minimum width specifications on page 7.

E. Are there other factors (stairs, elevators, corners, obstacles, etc.) which should
be taken into account when transporting the crate or cleaning unit?
11
If so, explain: ..........................................................................................................
.................................................................................................................................
.................................................................................................................................
.................................................................................................................................

2. Power supply
A. Make a note of the present supply specifications:
No. of Phases .......... Voltage .......... V Fused by .......... Amps
Neutral Wire? .......... Earth Wire? .......... Frequency .......... Hz YES NO

B. Has a connection box been provided to connect the cleaning unit to the mains? 11
C. Is the customer aware that he/she should provide (or order) all supplies (cables, 1 1
fuses, etc.) necessary to connect the cleaning unit to the mains?

D. Is there a house electrician available? 11

E. Are there any known problems in the building where the cleaning unit will be
installed?
11
If so, explain: ..........................................................................................................
.................................................................................................................................
.................................................................................................................................
.................................................................................................................................

0638 Pre-Installation Guide, C85/C120 Cleaning Unit

 Pre-Installation Checklist
3-2

3. Water supply and drain YES NO

A. Capacity of air condition/ventilation adequate with regard to BTU max. 10600? 11

B. Is there a large sink (with hot water) for cleaning the equipment? 11
C. Will the cleaning unit be connected to a local waste treatment system? 11
D. Availability of warm water for cleaning of cleaning unit? 11

4. Disposition of the various supplies and equipment on the installation site:

Pre-Installation Guide, C85/C120 Cleaning Unit 0638