Nc-In - Service Manual
Nc-In - Service Manual
MODEL : NC-I(N)
--------------------------
1
Table of Contents
TECHNICAL SPECIFICATION ···························· 3
2
TECHNICAL SPECIFICATION
3
1. BLOCK DIAGRAM
D IS P L A Y -
MCU
D R IV E R 3 2 .7 6 8 k h z
(A D U C 8 4 5 )
(U P D 7 2 2 5 G )
POW ER
MANAGEMENT
D IS P L A Y
A M P /F IL T E R
(L C D )
(O P A 2 1 7 7 )
BATTERY
(7 .2 V ,2 0 0 0 m A )
LO AD C ELL
4
2. CONNECTOR DIAGRAM
CN2 CN1
(REMOCON&POWER) (LCD DATA)
6110-PNC-0909-0
DISPLAY PCB
6171-PC5-6170-0
CHARGER PCB
CN3
(POWER&CHARGE)
CN2
(BATTERY)
CN1
CAL ADAPTOR
(BATTERY) CN4 CN6
CN1
6151-PNC-0420-A (REMOCON&POWER) (LCD DATA)
(ADAPTOR)
(CAL PCB) J1(CAL)
SW5 6100-PNC-0909-0
BATTERY
(DOWNLOAD S/W) MAIN PCB
CN3(POWER&CHARGE)
CN7(DOWNLOAD) CN5(LOADCELL)
5
3. TEST MODE
kg lb
with display the message tESt 1
HOLD
Press the key or key to execute
Available keys
KEY Description
ON
OFF
key Exit Test mode and then enter the Normal mode
ZERO
key Use the backlight(only TEST 1)
HOLD
key or
kg lb
key Move the next menu and then execute TEST Mode
6
TEST 1
FUNCTION : LCD TEST
KEY LCD SCREEN DESCRIPTION
ZERO
key : Backlight
Display TEST 1 state
HOLD
key or
kg lb
key Display all digits on the screen
: execute test 1
TEST 2
FUNCTION : Load Cell and A/D Conversion TEST
KEY LCD SCREEN DESCRIPTION
Display TEST 2 state
HOLD
key or
kg lb
key 24995 Display the digital value
Corresponding to current
: execute test 2
weight
TEST 3
FUNCTION : The IC (CPU) Temperature TEST
KEY LCD SCREEN DESCRIPTION
TEST 4
FUNCTION : Battery TEST
KEY LCD SCREEN DESCRIPTION
Display TEST 4 state
HOLD kg lb
key or key 8.02 Display the current value of
: execute test 4 battery
7
TEST 5
FUNCTION : Key Test
KEY LCD SCREEN DESCRIPTION
HOLD kg lb
PuSh Display TEST 5 state
key or key Pressing the key to test shows
: execute test 5 Zero (Power, Zero, Tare, HoLd)
4. Calibration Mode
How to enter calibration mode
1. Remove the sealing bolt on the rear panel and put the switch to CAL ON.
2. Turn on the power.
3. You can see ‘CZ ST’ message.
4. Put the switch to CAL OFF and perform the sealing.
Calibration menu
CZ ST : Calibration & Set mode select
UNIT : Weight Unit Set
ZERO : Zero Calibration
MIN : Minimum Division Set
MAX : Maximum Capacity Set
BAL : Setting the Weight in Span Calibration
CAL0 ~ 3 : Span Calibration
CZ ST
Function : Calibration mode & Set mode select
KEY LCD SCREEN DESCRIPTION
ZERO :
Operate the Calibration mode
CZ ST
TARE :
Operate the Set mode
8
UNIT
Function : Weight Unit Set (kg, lb, lb<->kg)
KEY LCD SCREEN DESCRIPTION
unit 0 0 : kg
ZERO : unit 1
Increase the value 1 : lb
unit 2
ON/OFF : 2 : lb <-> kg (basic unit -> lb)
Save and go to next menu
unit 3
3 : lb <->kg(basic unit -> lb)
(only 1250lb, 1000lb<->400kg)
ZERO
Function : Zero Calibration
KEY LCD SCREEN DESCRIPTION
ZERO :
ZERO
Start Zero Calibration Ready Zero Calibration
out
ON/OFF long : Go to initial mode
55555
Go to initial mode (“CZ ST”)
9
MIN
Function : Minimum Division Set
KEY LCD SCREEN DESCRIPTION
ZERO : Set value change
(1.0→ 2.0→ 5.0→ 1.0)
Min
ON/OFF : 0.01
0.01 lb
Go to next menu
LoAd
Operate the Span Calibration.
HOLD : Operate the Span
Calibration
MAX
Function : Maximum Capacity Set
KEY LCD SCREEN DESCRIPTION
ZERO :
Increase the value(1~9) MAX
TARE : 500
500lb
Move the place(value*10)
LoAd
ON/OFF :
Go to next menu
10
BAL
Function : Setting the Weight in Span Calibration
KEY LCD SCREEN DESCRIPTION
bAL
ZERO :
Increase the value(1~9)
TARE :
500
Move the place(value*10)
500 kg
ON/OFF :
Go to ‘MIN’ menu
HOLD :
Go to below step
HOLD :
Start the Span Calibration LoAd Load the weight which was set in ‘BAL’
ANY KEY :
Not operate
Note. The weight for span calibration should be within 10~100% of the
maximum capacity in ‘BAL’.
If you operate the Span calibration before checking the value of ‘MIN’/
‘MAX’/‘BAL’, the weight will be not exact in normal mode.
(Do check the vale of ‘MIN’/’MAX’/’BAL’ with ON/OFF key)
11
CAL 0 ~ 1
Function : Span Calibration
KEY LCD SCREEN DESCRIPTION
Span Calibration is starting.
SPAN
Auto detect Span A/D value(5EA)
55555
CZ ST
5. SET MODE
HOLD kg lb
Return to the normal mode if you press the key or key long.
F2 Setting the stable range of weight F6 Setting the time of Auto Display Off
12
Available keys
KEY Description
ON
Menu Cycle ( F0 ~F6→F0)
OFF
key
HOLD kg lb After storing all setting value and then exit SET Mode
key or key
F0
FUNCTION : Setting the value of Digital-Filter
KEY LCD SCREEN Setting value DESCRIPTION
F1
FUNCTION : Setting the stable time of weight (step : 0.1 sec.)
KEY LCD SCREEN Setting value DESCRIPTION
ON
TARE 00 00 : Setting the time within 0.5 second
OFF
key, key
~
F1-04
HOLD kg lb 09 09 : Setting the time within 1.4 second
key or key
13
F2
FUNCTION : Setting the stable range of weight (step : 0.5 division)
KEY LCD SCREEN Setting value DESCRIPTION
ON
TARE 00 00 : Setting the range within 0.5 division
OFF
key, key
~
F2-04
HOLD kg lb 09 09 : Setting the range within 4.0 division
key or key
F3
FUNCTION : Setting the Backlight
KEY LCD SCREEN Setting value DESCRIPTION
ON 00 Always Off
TARE
OFF
key, key 01 Always ON
HOLD kg lb
F3-02 02 Back Light ON whenever weight is loaded
key or key 03 Back Light ON Whenever the weight is stable
F4
FUNCTIN : Weight Backup
KEY LCD SCREEN Setting value DESCRIPTION
ON
TARE
00 Not use
OFF
key, key
F4-00
HOLD kg lb 01 Use (Zero, Tare, Status)
key or key
F5
FUNCTION : Hold Type
KEY LCD SCREEN Setting value DESCRIPTION
HOLD kg lb F5-00 01
Peak Calculate the peak of
key or key Hold moving weight
14
Description of HOLD Function
1. When the F5 is set to 00
Case 1 ( When the hold key is pressed in unloaded state) : Auto-Average Hold Function
AH on
If you press the Hold key in unloaded state, after displaying the and the Hold
function Is started.
hold
Just When the weight is changed(above the 1divison) , being displayed and the
When the Hold function is released, being displayed the message AHoFF
Case 2 (When the hold key is pressed in loaded state) : Manual Hold Function
When you want to hold the current weight, just press Hold key.
hd on
After displaying the and the Hold function Is started.
In Hold state
- if the weight is not changed, the current weight is not changed
- if the weight is changed(above the 10% of Max capa), the current weight is changed and
the Hold function is released
- Whenever unloaded states, the Hold function is released automatically
- Also you want to release the Hold function, have to press Hold key in unloaded state
certainly
hdoFF
- If Hold function is released, you can see the massage .
The maximum value of weight is showed when the Hold key is pressed
If the Hold key is pressed once, the peak Hold function is started
Ph on
If Hold function is released, you can see the massage
15
If Hold function is released, you can see the massage PhoFF .
F6
FUNCTION : Setting the time of Display off automatically
KEY LCD SCREEN Setting value DESCRIPTION
ON 00 Not use
TARE
OFF
key, key 01 Display all off in 3 minutes
kg lb
F6-00 02 Display all off in 6 minutes
HOLD
key or key 03 Display all off in 9 minutes
Ref. 1. Operates the function of F6 which anything is set when the weight is in zero state.
2. The Display is ON when the weight is not in zero state or when the any key
In the remote controller and front cover is pressed
16
(It’s need Download PCB & Download cable)
1. Turn off the power.
2. Separate the front cover.
3. You can see SW5 on the main PCB(FIG 2.)
4. Turn on SW5.
5. It’s ready for ‘Program Down loading’.
6. Do operate download software .It’s called‘WSD’
7.
9.
17
Click ‘Reset’button. Then you can see message like this dialog
box.
10.
11.
18
Select hex file
12.
Download is done.
13. If download is done, you must turn off SW5.(FIG 2)
19
7. SCHEMATIC DIAGRAM
1) Main schematic
REMOCON_INPUT
VCC
ON*/OFF
<POWER PART>
U6 LM2575-5 VCC D1 R12 C22
CN3 Q2
POWER 4.7K 0.1uF
1 V_BAT 1 4 2N2222
VIN FB
4
2 3 L4 100uH KDS184
3 VCC L3 R13 5
ON*/OFF 2
4 LED_P 20K *ON/OFF OUT R14
LINE FILTER
GND
5 LED_R C23 C24 4.7K
6 LED_G 220uF/25V 0.1uF D2
7 GND_BAT 1N5819 C25 C26
8 0.1uF 220uF/25V
1
3
CON8 SW1 SW_ON* J1
SW_ON* R15 1K
CN4 CAL_SW 1
1 VCC 2
2 LED_R SW2 ZERO
3 LED_G R16
4 LED_P 1K CON2
5 REMOCON_INPUT VCC VCC VCC
6 SW3 TARE VCC
7 PIC16F676
8 U7
1
C27 C28 C29 SW4 HOLD 13 VCC
CON8 0.1uF 0.1uF 0.1uF PWR_ON* 12 RA0 R68
11 RA1 2
RA2 O1(RA5) 1K
SET 10 3
<A/D PART> R31 1M VCC ZERO 9 RC0 O2(RA4) C30
TARE 8 RC1 4 0.1uF
VCC U8A
<MPU PART> U9A SUM 7 RC2MCLR*(RA3)
20
34
48
RC3
8
AR1 M9,223 HOLD 6 14
CN5 L5 10uH 3 + 43 POWER 2 1 DISPLAY_ON* 5 RC4 GND
1 1 1 P0.0 44 3 RC5
DVDD
DVDD
DVDD
AI+ AI+ ZERO
2 2 - AI- 2 P1.0/AIN1 P0.1 45 TARE 4 C31 VCC
3 C32 L6 10uH C33 C34 R18 3 P1.1/AIN2 P0.2 46 DISPLAY_ON* 5 0.1uF
4 0.1uF 0.1uF 100uF/25V 28K,1% 4 P1.2/AIN3/REFIN2+ P0.3 49 HOLD 6
5 OPA2277 9 P1.3/AIN4/REFIN2? P0.4 50 SUM 7
4
L7 47uH 10 P1.4/AIN5 P0.5 51 SET 8
R19 100 11 P1.5/AIN6 P0.6 52 CAL_SW 9 CN6
CON5 12 P1.6/AIN7/IEXC1 P0.7 8
L8 47uH R20 R21 P1.7/AIN8/IEXC2 28 LCD_SCK* LCD_SCK* 7
L9 C35 R22 100 1K,1% 470K,1% ADUC845BS62-5 P2.0/SCLOCK(SPI) 29 LCD_SI LCD_SI 6
1000pF C36 P2.1/MOSI 30 LCD_CS LCD_CS 5
47uH 0.1uF 13 P2.2/MISO 31 LCD_CD LCD_CD 4 C37
AINCOM/DAC P2.3/SS*/T2 36 LCD_RST* LCD_RST* 3 0.1uF
C38 C39 C40 C41 C42 C43 P2.4/T2EX 37 B_LIGHT* B_LIGHT* 2
U8B R23 8 P2.5/PWM0 39 1
REFIN+ P2.7/PWMCLK
8
P3.5/T1 24 3 C44
P3.6/WR* 25 4 0.1uF
C46 40 P3.7/RD*
0.1uF R25 2 C48 R26 2 EA 26 C47
VCC SCLK(I2C) 27 CON4 0.1uF
15 SDATA 38
RESET P2.6/PWM1 14
0.1uF DAC 42 R27 4.7K Q3
ALE BUZZER*
VCC C49 + C50
10uF/16V 0.1uF SW5 C51 2SA1015 BZ1
R28 10K,1% Y1 32 0.01uF
REFIN+ XTAL1 41
33 PSEN* 1
R29 XTAL2
DGND
GND
C52 C53 C54 32.768KHz 2
DG
10uF/16V 0.1uF 10K,1% 0.1uF SW DIP-2
C55 C56 BUZZER
30pF 30pF
21
35
47
SW_ON*
VCC
VCC
R30
100K
U10
2
C57
1 0.1uF
RST
VCC
C58
0.1uF
GND
TC1274 C59
0.1uF
3
21
2) Display schematic
VCC
LCD_RST*
R1 1K C3
C1
0.1uF
R2 1K 0.01uF
R3 1K
33
U2
7
U1
R4 1K 8 19 6
+V1
+V2
9 SCK* S0 20 7 P6
10 SI S1 21 9 P7
12 CS UPD7225G S2 22 10 P9
13 C/D* S3 23 12 P10
11 RESET* S4 24 13 P12
2 BUSY* S5 25 15 P13
C4 C5 C6 C7 SYNC* S6 26 16 P15
1000pF 1000pF 1000pF 1000pF 15 S7 27 18 P16 1
16 COM0 S8 28 19 P18 COM0 2
VCC 17 COM1 S9 29 5 P19 COM1 3
R5 18 COM2 S10 30 21 P5 COM2 4
180K COM3 S11 31 8 P21 COM3
C8 52 S12 32 11 P8
VCC 0.1uF 1 CL1 S13 34 14 P11
CL2 S14 35 17 P14
3 S15 36 20 P17
R6 4 VCL1 S16 P20
1K 5 VCL2
C9 VCL3 NC_LCD
S17
S18
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
S29
S30
S31
0.1uF R7
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
1K
C10
0.1uF R8
1K
C11
0.1uF R9
2
VCC
VCC
1 2 3 DUAL LED
2 4.7K
C18 C19 1 LD2 C20
CON8 0.1uF L1 0.1uF 0.1uF
3
220uH CON8
LED
U5
1
OUT
2
GND
3
VCC
REMOCON MODULE VCC
C21
0.1uF
BYPASS CONDENSER
VCC
C2
0.1uF
22
3) Charger schematic
+5V
D3 CN3
V_BAT 8
V_BAT 7
LED_COM 6
1N5819 POWER_LED 5
LED_R 4
LED_G 3
GND 2
GND 1
D2
CON8 CN4 SW1
1N5819 2
1
U2 R3 D1 CN2
+12V LM317T 3.3/2W B240 V_BAT 1
3 2 temp 2 CON5273(02)_power_sw
VIN VOUT GND 3
Q1
ADJ
FDS6679 CON3
1
R5 VCC
8K F
R1 R7
47K 2K F
R6 R8
4K F 1.8K F
C2
0.1uF
VCC U1
R2 PIC16F676 R9
1K 1.2K F
1 14 R10
VDD VSS 33K
2 13 battery_checking
C1 RA5/OSC1 AN0/RA0
0.1uF 3 12
RA4/OSC2 AN1/RA1
4 11 Power_LED
RA3/MCLR AN2/RA2
led_green 5 10 Temp_check
RC5 AN4/RC0 +12V VCC
led_red 6 9 U3
RC4 AN5/RC1 CN1 LM7805
charge_control 7 8 1 1 3
RC3/AN7 AN6/RC2 2 VIN VOUT
R4 3
GND
1K 4
+ +
CON4
C3 C4 C5
2
Q2 470/16V 470/16V 0.1uF
2N7002
23
4) Cal schematic
24
8. PCB BOARD DIAGRAM
25
2) Display PCB board
26
2) Charger PCB board
27
9. DEVICE OF SPECIFICATION
1. MPU – ADUC845
28
29
30
31
2. OPAMP – OP2177/OP2277
32
33
3. REGULATOR – LM2575
34
35
36
37
38
39
40
4. RESET – TC1274
41
42
43
10. ERROR MESSAGE
Err 01
■ Cause
The Indicator can’t be initialized due to platform shaking
■ Management
Check the A/D value (at ‘TEST 3’) .I
If the load cell is damaged, replace the load cell
Put the platform on a flat place without shaking and power on.
Err 02
■ Cause
Initial A/D value of zero is too high or low, when the power is ON
Or in the case of NC-I is lying on the flat
■ Management
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
Check that the load cell is well connected with main unit
Or calibration is done wrongly
Err 09 (Zero Key)
■ Cause
The current weight exceeds zero range (2 % of Maximum Capacity)
■ Management
Unload the scale
Err 10 (at Zero calibration)
■ Cause
Initial A/D value of zero is too high or low.
■ Management
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
Check that the load cell is well connected with main unit
Replace the loadcell.
Err 11 (at Span calibration)
■ Cause
The weight for span calibration is greater than 100% of the maximum capacity.
■ Management
The weight for span calibration should be within 10~100% of the maximum
44
capacity in ‘BAL’.
Err 12 (at Span calibration)
■ Cause
The weight for span calibration is lower than 10% of the maximum capacity.
■ Management
The weight for span calibration should be within 10~100% of the maximum
capacity in ‘BAL’.
Err 13 (Zero Range when the Power is ON)
■ Cause
The initial zero range exceeds above 10% of maximum capacity
■ Management
Unload the scale
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
Err 14 (at Span calibration)
■ Cause
The weight for span calibration is 0kg.
■ Management
The weight for span calibration should be within 10~100% of the maximum
capacity in ‘BAL’.
BAT or LobAt
■ Cause
Need to recharge of battery
(After display ‘LobAt’, the power is off automatically in 2 second)
■ Management
Connect the adaptor with outlet of charge battery of rear part
(Charging time is about 4~5 hours)
oUEr
■ Cause
Too heavy object is put on platform so that it may exceed the maximum capacity
■ Management
Never put the weight exceeding the maximum capacity.
Check the A/D value (at ‘TEST 3’).
If the load cell is damaged, replace the load cell
45
11. PARTLIST
NC-30N
PART CORD NAME SPECIFICATION Q'TY REMARK
46
7805-CCN-6708-0 CONNECTOR(WAFER) 08-5267 1 CN3
47
6550-M09-0223-0 RESISTOR-NETWORK M9-223 1 AR1
48
6280-I00-1015-0 TRANSISTOR 2SA1015(1266) 1
49
1502-A00-0408-0 SCREW-MACHINE(PH) M4*8 11
50
1507-A00-0307-0 BOLT-CONNECTOR M3*7(H)*6(D) 8 SUPPORT DISPLAY PCB
51
NC-50N
PART CORD NAME SPECIFICATION Q'TY REMARK
52
PART NAME : DISPLAY PCB ASS'Y
53
6527-ID3-0200-0 RESISTOR-CHIP 1/10W RR1220P-203D(20K) 1 R13
54
6294-ISW-4148-0 DIODE-SWITCHING 1N4148P 3
55
1503-MPN-0304-0 SCREW-MACHINE(WPH) M3*4-NI 24
56
1550-A00-0408-0 WASHER(FLAT) ø4*ø8*0.8 8 HOLD THE BRACKET JACK
57
NC-100N
PART CORD NAME SPECIFICATION Q'TY REMARK
58
PART NAME : DISPLAY PCB ASS'Y
59
6527-ID3-0200-0 RESISTOR-CHIP 1/10W RR1220P-203D(20K) 1 R13
60
6294-ISW-4148-0 DIODE-SWITCHING 1N4148P 3
61
1503-MPN-0304-0 SCREW-MACHINE(WPH) M3*4-NI 24
62
1550-A00-0408-0 WASHER(FLAT) ø4*ø8*0.8 8 HOLD THE BRACKET JACK
63
NC-200N
PART CORD NAME SPECIFICATION Q'TY REMARK
64
PART NAME : DISPLAY PCB ASS'Y
65
6527-ID3-0200-0 RESISTOR-CHIP 1/10W RR1220P-203D(20K) 1 R13
66
6294-ISW-4148-0 DIODE-SWITCHING 1N4148P 3
67
1503-MPN-0304-0 SCREW-MACHINE(WPH) M3*4-NI 24
68
1550-A00-0408-0 WASHER(FLAT) ø4*ø8*0.8 8 HOLD THE BRACKET JACK
69
NC-500N
PART CORD NAME SPECIFICATION Q'TY REMARK
70
PART NAME : DISPLAY PCB ASS'Y
71
6527-ID3-0200-0 RESISTOR-CHIP 1/10W RR1220P-203D(20K) 1 R13
72
6294-ISW-4148-0 DIODE-SWITCHING 1N4148P 3
73
1503-MPN-0304-0 SCREW-MACHINE(WPH) M3*4-NI 24
74
1507-A00-0307-0 BOLT-CONNECTOR M3*7(H)*6(D) 8 SUPPORT DISPLAY PCB
75
12. EXPLODE VIEW
76