PeeUEr BU REYISIET UNIS 1-00. Setting the Register Sensor Q\ CAUTION Be sure to read and fully understand the “Safety Precautions” before performing this procedure. IF there are safety remarks in the text, be sure to follow them. Auto Tuning Stability indicator (green LED) eset) iam (Groen LED) Setting button 2 Setting button + ‘Turned on when the sensor level Is | inthe saa area [A [ESS a ca Operation indicator (orange LED) “Turned on when the outputs on 4) Clean the sensor. 2) Set the press to 287 (frequency disc and smart cam) 3) Remove all paper on top of the feeder board (lays location). 4). Press Seiting bution 4 of the amplifier (the amplifier values are approximately 400, 500, 600). 8} The LEDs (green and orange) on the left side of the amplifier lash alternately 6) Insert the paper so that it makes contact with the lays. 7) Check that the amplifier value is in the optimum state (1023). * Set to 900 or higher. Procedure + Flip down the one-touch lock lever (white) + There is a mark on the 13 mm section at the side of the amplifier. Check thatthe fiber reaches this mark (Generally, the fiber should pass through and reach to the back.) + Ir the value remains small, cutoff the end of the fiber with a sensor cuter. 1) Flip down the one-touch lock lever. 2) Push inthe fiber unit unt it stops. FP @ Length that the fiber unit is pushed in: approx. 13 mm (One-touch lock lever 1) Press Setting button 1 of the amplifier if the value is at a suitable position (1023). * Set at 900 or higher. 2). The amplifier LEDs stop flashing. This completes the setting procedure, Check 1). Set the test snap switch on the feeder main panel to ON. 2) Remove the sheets from the lays, and check that the O and D lamps of the feeder main panst turn on and oft. + When a sheet is inserted in the lays, the register lamp of the feeder main panel turns off. + Check that the lamp of the feeder main panel turns on as the sheat is gradually removed from the lays. Check that the removed sheet is detected at about 1.5 mm from the lays.PeeOe! ANY REYISET UNIS so Manual Settings (Settings the threhold value) Stel ty indicator (green LED) setting button 2 Settna but ee Setting bution 2 Setting button + "Turned on when the sensor evel @ punan senna isin the stable area Operation indicator {orange LED) "Turned on when the output is on 1) Clean the sensor. 2) Set the press to 287° (smart car), 3) Make a note of the amplifier value when there are no sheets in the lays (600, for instance). 4) Make a note of the amplifier value when there are some sheets in the lays (1023, for instance). Settings the threshold value 4). Sot the amplifier button to SELECT. “SELE" appears ————_— —- ‘on the display. “SEE ) - _ SEK 2) Press Setting button 1 of the amplifier several times, Fak == {and then set the T1 location (small value) to St cm 3). Set the amplifier button to MODE. The value of the adjusting knob flashes. e396. 7 4), Press Setting button 2 of the amplifier to shift the digit that is hashing, '5)_ Press Setting button 1 and change the value (change the threshold value). 6) Return the amplifier button to RUN to complete the settings. What is the threshold value? In this example, an amplifier value of 761 was displayed after performing steps 5) 10 7) of the procedure above. Status with sheets impifier value) 1023, ‘When the threshold value of 761 is increased, the sensor sensitvily is increased, and sheet bending becomes easier to detect, (The sheets become more difficult to discharge, and they are more likely to be stopped by the register sensor) Threshold value (amy ier value) 781 When the threshold value of 761 is decreased, the sensor sensitivity is decreased, and sheet bending becomes harder to detect, (The sheets become easier to discharge, and they are less likely to be stopped by the register sensor.) Status with no sheets (amplifier value) 500_ KEMORI L408? Mic EN OM 0301 09rreeger ano Kegisier UNIS /-4u Auto Tuning * Accurate seting of the sensitivity eannot be made when See eee eee objects are blocking the sencor.Pertorm when nothing is" ][*s] beovsancea eet anes blocking the light * Sensitivity setting in Programming mode * Performing withthe workpiece stationary Auto programming + Performing withthe workpiece moving Full aulo programming ie available depending on the method. Auto programming (workpiece stationary) 41) Press down and then release button 1 when there is no workpiece. The display flashes and waits for the nex! programming input. 2) Place the workpiece at the designated location, and then press down and. release button 1. The display stops flashing. This completes the procedure. —— Notes + In the displacement display mode, the data that was frst loaded serves as the reference deta, ‘Therefore, be sure to fist program reference (0) as the condition. + When you enter the programming mode, the LCD sereen butions between the sensitivity and level display. When the programming is finshed, the sereen returns to the displacement display (+, -) mode, + Ifthe button is sat to SELECT or MODE while programming, “non” is displayed on the screen and operation wil stop. Programming can be restarted when the button is set to RUN again. Setting the Threshold Value Manual setting of the “S” operation level/sensitivity (function) * Check whether"+, —" or the numeral Gepending on which is displayed. 2, ..8" appear before the sensor level display. The selting procedure varies When the numerals “4, 2, ..8” are splayed (sensor level display) Cemes 4) Set the buiton fo SELECT. “SELE" i splayed onthe screen, naive = —SELETT 2) ross button 1 io solectS* and then set the butlon to MODE. 3). The number for the adjusting knob starts flashing In this example, the position of the adjusting knob is 8 and the sensor lovel is 348. In this step, the display shows the sensor level. 4) Press button 2 to shift the digit that is flashing. ‘The number when the flashing digit is in the sensor level display area shows the value when operation is on. (This figure shows a level value of 147 when operation is on.) KOMORI LosP wc EN OM 0301 00Feuer anu register Lins (41 Adjustment of the Late Arrival Sheet Detector QS CAUTION Be sure to read and fully understand the “Safety Precautions” before performing this procedure. If there are safety remarks in the toxt, be sure to follow them. ‘The late arrival sheet detector sensor on the feeder board is set to 10 mm outside of both sheet edges. Therefore, the feeder will be tripped if sheet deviation is 10 mm or more. ‘The late arrival sheet detector is a safely device that prevents abnormally deviated sheets from being fed to the regi i Loosen the adjusting knob and slide the sensor so that the light strikes a position 10 mm from both the left and right sheet edges. Make sure that the sensor light strikes the steel plate aja Knob ] guide. For sheet sizes where the light strikes the feed a | tape, shift the feed tape and steel plate guide positions. igs Stel plate guide) | vy Boe Note For details, refer o page 7-18 “Adjustment of Feod Tepes and Rollers To adjust the steel plate guide, loosen the bolt befow the feeder board, and adjust the steel plate guide fo the proper position. Ef] Tistien and lock the aqjusting knob, 7 AS CAUTION After the adjustment, make sure that the bolts and the adjusting knob are tightened. x bolt DBRT 4 mm Alton key (6 mm width) KKEMORI L40sP Mic EN OM 0301 09Senna Taner ene nee Manually adjust the position of the deviation detection sensor according to changes in the paper size. Deviation detection amplifier SUPER 40 ms Front lay Sheet 2710 mm ooooo es KOMORI L408? WC EN OM 0201 00reeger aho register Unns (45 First Sheet Feeding Error Monitor Function QS CAUTION Be sure to read and fully understand the “Safety Precautions” before perfor If there are safety remarks in the text, be sure to follow them. procedure. Sheet flow detection *) Function 41) This function detects errors in the timing for sheets coming out of the press. If the sheet has not passed through the cylinder engagement sensor during the ON/OFF timing that was set by the varicam (sheet delay detection on the program number O/switch number 7 board), this is determined to be an error and eylinder disengagement is performed. 2) Ifthe sensor is activated as described above, the Sheet Flow indicator on the feeder unit turns on, and Sheet Flow Detection is displayed on the PC touch panel, 4S CAUTION ‘This function dees not work unless the FEEDING DETECTION button on the feeder auxiliary panel is set to ON. 2). Setting procedure 41) Adjust the timing with the press, 2), Discharge sheets with the press running at slow speed, 3) Stop the press when around three sheets have come out. 4) Inch the press, and stop when the edge of the first sheet is about § mm from the cylinder engagement detection sensor. 5) Manually run the press in the normal direction, and then stop the press as soon as Cylinder Engagement indicators on the feeder unit tums on. (This operation must be performed by two people.) 6) Read the varicam timing at this time, and then enter the setting valuo. Use the formula below to make the selting for program number 0 and switch number 7, where cc is the press timing, ON a-5" OFF +20" QS CAUTION If the press is relocated, the timing between the feeder and press will not match. As a result, the first sheet feeding error monitor function may be activated, and paper will be unable to be fed. In this case, turn off the FEEDING DETECTION button on the auxiliary panel on the feeder unit, and then adjust the timing. Once adjustment is finished, be sure to set the FEEDING DETECTION button to ON. Sheet jam detection 1) Function 41) This function detects whether sheets are jammed on the feeder board. If the first sheet has not passed through the cylinder engagement sensor when the eighth sheet has been sent out from the sucker, this is determined to be an error and cylinder disengagement is performed, 2) Ifthe sensor is activated as described above, the Sheet Flow indicator on the feeder unit turns on, and Sheet Flow Detection is displayed on the POC touch panel. QQ CAUTION The sheets are counted by the varicam timing (program number Oiswitch number 4) signal when the Feeder button is set to ON, the Feeder Pump button is set to ON, and the Feeder Air Valve is set to ON. KOMORI Lise mic EN OM 0301 09Feecer ano regisier Uns 1-44 Sheet Flow Prevention Function QS CAUTION Bo sure fo read and fully understand the “Safety Precautions” before performing this procedure. I there are safety remarks in the text, be sure to follow them. 1) When an error is detected in the register sensor ‘This function activates the air cylinder located on the feeder board and the stops the flow of sheets. 2). Set so that contact is made with the boring section of the lower plate when the air cylinder is extended. KKEMORI LaosP uc EN OM 0201 00,Pesuer anu Register UTM 1-49 Prohibiting Use of Waste Paper QS CAUTION Be sure to read and fully understand the “Safety Precautions” before performing this procedure. If there are Safety remarks in the toxt, be sure to follow them, This press has been designed with a grip changing mechanism between the impression cylinders and with an extremely narrow gap between these cylinders. As a result, paper having a thickness of 0.2 mm or more cannot be used, In addition, the feeding of poor-quality sheets and paper can damage the impression cylinder and the impression cylinder jacket, The use of waste paper increases this risk The following actions are prohibited. + Use of waste paper + Passing paper through the press twice + Removing stip paper + Paper having creases at the corners at the leading edg IKEIMOAI Li0se Mic EN OM 0201 00