Manuale ST Grafico-Ing
Manuale ST Grafico-Ing
COPY
POSITIONER FOR EG control St PAPER CUTTING MACHINE
CONTENTS
AUTOMATIC – AUT
BLADE REPLACEMENT
CUTTING
ENCODER CONFIGURATION
ENTERING OF FUNCTIONS
ENTERING OF QUOTAS
ENTERING OF SUB-FORMATS USING THE CALCULATOR
INLETS AND OUTLETS
INTRODUCTION OF AIR ONTO THE TABLE
KEYBOARD
LIST OF SPECIAL QUOTAS – To be drawn up upon installation –
MANUAL – MAN
MODIFICATION OF PROGRAMS
NOT ACCESSIBLE PARAMETERS
PAPER CUTTING MACHINE SWITCHING ON
POSITIONING OF THE SQUARE ON QUOTAS IN SEQUENCE
POSITIONING OF THE SQUARE USING THE CALCULATOR
PRE-ARRANGEMENTS
PROGRAM CORRECTION IN SEMIAUTOMATIC
PROGRAMMING – PRG
PROGRAMS CONTROL
PROGRAMS DELETION
PROTECTION OF THE PROGRAMS
SEARCH OF A PROGRAM
SEMIAUTOMATIC – SAUT
SPECIAL QUOTAS
SPECIAL QUOTAS CUTTING
SPECIAL QUOTAS SQUARE
SQUARE MOVEMENTS USING THE KEYS
TOTAL DELETION OF A SINGLE PROGRAM
ZERO SETTING
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KEYBOARD
PROGRAMMING -PRG
SEMIAUTOMATIC - SAUT
Green keys
Lamp If pressed together with the arrow keys, adjusts the brightness of
the display
Yellow keys
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Numerical keys and point (comma)
Enters the delay - programmed in special quotas - between the presser and the blade
In manual:
Pressed together with one of the other two square-keys enables the FAST
FORWARD or FAST BACKWARD motion
Red key
Stops the square forward movement – Enables the check of the true position
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White / green keys
In programming:
Stores the ejection of paper, according to the programmed size, in special quotas.
After the cutting, the square moves forward before going backwards
In manual or in programming:
Enables the execution or the storage of the cuts repeated in sequence with automatic
calculation of the trimming
Enables the execution or the storage of the cuts repeated in sequence starting from
an already defined position
Enables the use of the previous step of the program for the calculation
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- in the middle, the writing: Carry out zero setting?
The zero setting must be carried out upon every paper cutting machine switching on
because it re-checks the accuracy of the size of the true cut with the square position quota.
Confirm with .
The square moves backwards to the rear l.s. and, after a short pause, it moves forward.
In case of error in the zero setting (l.s. blocked, lack of impulse of zero setting) the anomaly is pointed out.
If differences between the square position and the true size of the cut persist, change the zero setting quota
in - Special quota 6.
In order to carry out this operation not upon the switching on, press the key then .
MANUAL – MAN
24 rectangles are displayed: the two upper lines for the inlets (keys, limit stops, photoelectric cells), the
two lower lines for the outlets (remote control switches, solenoid valves, frictions).
Upon paper cutting machine switching on, the rectangles must be empty. If any symbol is displayed, an
anomaly has occurred. If all the symbols are displayed, there’s no power supply voltage, 19 V ac or 24 V
cc.
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The functions permitted are:
- Cutting
- Blade replacement
If air is selected not in automatic OFF Press the blue key to let air in.
It is disabled during the cutting.
After each cutting the key must be pressed again.
CUTTING
- the double keys for cutting which must be pressed contemporaneously (within 0,5 sec)
- the anti-repetitive – single cut -
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- the safety photocells which are checked - turned off and switched on – at the beginning of each
cutting cycle if not already level 4 barriers.
If a key or a limit stop of the blade remain pressed after a cut, the equipment does not accept any
other command.
In the “inlets status” area appears the functioning of the keys, of the limit stops and photocells.
In the “outlets status” area appears the functioning of the enabled outlets.
If in special quotas cutting– BLADE DELAY ON, has been entered, it is automatically entered upon
every cutting.
BLADE REPLACEMENT
For the paper cutting machines which make use of this function.
Release the command given to the cutting motor and enter the external consent for Blade Replacement.
Appears: Starting Blade Replacement. Press . The set time starts and it decreases up to zero, with
the writing Remaining time …
When the time has expired, by pressing the cutting keys the blade outlets are enabled and the blade
replacement can be carried out.
By interrupting the photocells the blade outlets are disabled. To start again, press the cutting keys.
To complete the operation of blade replacement press or remove the external consent.
If the blade Replacement function is not used, to set the counter to zero: in special quotas cutting, position
no. 7 – no. of cuttings, press and the counter of the cuttings is automatically set to zero.
STOP KEY
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With the square in movement:
By pressing the red key the movement stops. The friction/ engine brake outlet is discarded and
the screw brake outlet is enabled. The STOP signal will appear.
By pressing the key the true square position quota will be displayed without the adjustment of
position tolerance and the brake outlet of the feeding screw is enabled .
The square will position on the desired measure. The position is reached when the writing disappears.
With the key the calculations are carried out starting from the position of the square.
Confirm the data with . If they need correction, go back to the datum with the arrow keys
or
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Displayed will be:
Once the quota has been reached, the writing Waiting for cut … will be displayed
Once the cut has been carried out, the square will position on the new measure till to the end of the desired
cuts.
With the key the calculations are carried out from the stated position.
Confirm the data with . If they need to be corrected, go back to the datum with the arrow keys
or
Once the position has been reached, the writing Waiting for cut … will be displayed.
Once the cut has been carried out, the square will position on the new measure, until the final number of
desired cuts.
CAUTION : since this is a calculating machine specific for cutting, in the x and : operations the
second element must be a whole number and the subtractions cannot carry out
algebraic calculations.
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In case of writing error press the yellow key to cancel the operation.
If a quota greater than the dimensions of the paper cutting machine is entered, the writing:
Operation not carried out will appear
Displayed will be : the axis quota and the kind of calculation you want to carry out.
From calculations:
- Press the key corresponding to the desired operation, e.g. for an addition the key
Displayed will be : the typed in quota and the symbol of the operation
EXAMPLES:
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48,2 27,1 The square will reach the quota 21,10
SEARCH OF A PROGRAM
If the program already exists: By pressing the blue key will be displayed:
DIR (Directory) with the list of the stored programs
in numerical and alphabetical order.
Only the programs with that initial or higher will be looked for, thus making the search more immediate.
Confirm the selection with the key if the program must be modified, or with the key or
The first free program starting from 001 will be displayed and the equipment will automatically
commute to PROGRAMMING - PRG
PROGRAMMING - PRG
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NAME TO THE PROGRAMS
- Enter the name, the alphanumeric code or the desired number. Confirm with
The programs are always entered in numerical and then in alphanumerical order. Thus, by giving
appropriate names to the programs, all the works pertaining to the same customer can be gathered
together.
To avoid any involuntary modification to a program, you can decide to protect it in order to make much
more difficult any involuntary modification.
If you have to carry out modifications, press the key again to discard the protection.
ENTERING OF QUOTAS
- By typing in the quota with the numerical yellow keys and confirming with the key
No quotas above the setting to zero quota and below the min. quota are accepted.
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- By pressing the green key to store the quota where the square has stopped.
The result of the calculation can be entered in a program by pressing the key.
ENTERING OF FUNCTIONS
- Air - Fixed ejection - Programmed ejection - Stop without cutting - Automatic cutting
Fixed ejection Controls the movement forward of the square after the cutting, before
going backwards to reach the following longest measure.
The space in advancement is set in Square Special Quotas.
Programmed ejection The square stops a moment on the quota marked with this symbol before
positioning on the next longest measure.
Stop without It can be used only if the cutting is governed by the equipment.
cutting Just on the step where it must be carried out,
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Automatic cutting It can be used only if the cutting is governed by the equipment, and
if the paper-cutting machine complies with the safety regulations.
It is carried out only if the key is pressed and the external consent
has been entered.
xxx.xx X …
xx
By confirming with the green key , the quotas and the functions are entered in the program.
xxx.xx X …
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xx =
xxx.xx
With and by confirming with the green key only the result and the function will be stored.
By confirming with the green key the quotas and the functions are entered in the program.
By pressing and confirming with only the result and the function are stored.
…..
Piece dim. 0.00
Trimming 0.00
Pieces no. 0
Type in the desired quotas and the number of cuttings ( pieces no. – 1 ) and confirm every time
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White/green KEY Labels
…
Starting quota 0.00
Final quota 0.00
Label quota 0.00
No. of pieces 0
Type in the desired quotas and the number of cuts (No. of pieces - 1) by confirming each time with
Confirm with the green key . The quotas relevant to the cutting and the function are entered in the
program.
White/yellow KEY
Allows you to consider as calculation quota, the quota of the previous step of the program instead of the
position quota.
- Press
Displayed will be : the quota of the previous step with the writing < idem> on the side
- Confirm by pressing .
If the cursor is positioned on the first step of the program, the axis quota is selected.
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To exit from : Multiplication, Division, Repeated Cuts, Labels, Previous step (Idem), press the yellow
If you want to modify a value already entered, move with the arrow keys or and write the
MODIFICATION OF PROGRAMS
- Totally deleted
- Partially deleted
- Modified
only in PROGRAMMING .
MODIFICATION OF A PROGRAM
To modify a quota, you only have to write it again and confirm by pressing .
To enter a step in an already set-up program, drag and drop the cursor on to the step
where the new quota must be entered and press the white/orange key .
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The program opens and enables typing in the quota and the eventual functions.
To partially delete or discard single steps of a program, drag and drop the cursor onto the steps
To add steps to a program, position the cursor on the step following to the last one of the program
and enter the quotas.
The deletion of all the non-protected programs or the total deletion of the memory is carried
out in SET.
PROGRAMS CONTROL
Once stored, before starting the work in series, it is advisable to check the entered program by verifying
the positions with the cutting.
Use the white keys to position with the cursor on the various steps.
By pressing the key it is possible to position the square on the measures of the program.
After every cutting move with the key on the following step and press again.
SEMIAUTOMATIC - SAUT
In Manual: press the blue key . The last carried out program will be entered.
In Programming: press the blue key . The stored program will be entered.
In List of Programs (Directory): press the blue key . The list of programs is displayed, first in
numerical and then in alphabetical order.
To search a program:
- with the keys to display more quickly the pages or with the keys for a
research step by step until the pointing device will be positioned on the desired program.
- through the alphanumerical search, by typing in the number or the alphabetical initial letter or the name
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of the program, with the keys for a step by step research, by confirming with then
The square will position on the first step of the program and, after the cutting, on the following one.
To start on a step differing from the first one, move with the keys or , then .
If on the first step a quota has been entered, which had already been used to trim the ream, function
without cutting, press again in order to position the square on the following step.
Correction of a program
If, for any reason whatsoever, it should be necessary to modify the cuttings in progress on the single ream,
usually because of differences of the initial trimming, the key must be used.
Drag and drop onto the first quota of the sequence. Press the key.
By pressing the key the motor brake is released and the square can be moved manually.
Correction
Axis: xxx,xx cm
Delta: +/- x,xx cm
Confirming with , C = +/- x,xx (delta) will be displayed in the upper side on the left and in the line
below
Positioning at xxx,xx (programmed quota +/- delta).
By carrying out the cut, the square will position on the next modified measure.
The correction is disabled when the square positions itself on a longer measure.
If the corrections are intended for more than one ream, you’d better modify the program in .
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AUTOMATIC – AUT
It can be carried out only if enabled by an external consent, programmed with the function and
entered with the key . The level 4 safety barriers are compulsory.
In Manual: by pressing the blue key the last carried out program will be entered.
In Programming: by pressing the blue key the stored program will be entered.
In List of Programs (Directory): by pressing the blue key the list of programs is displayed,
first in numerical and then in alphabetical order. The research is carried out as in semiautomatic mode.
The square will position on the first step of the program and, after the first manual cutting, on the following
one.
If programmed and in progress, the blade will descend automatically.
If the function of automatic mode has not been stored, the cut will be carried out only by pressing the cut-
keys.
If the positioning has been carried out by pressing the key, that cut will be manual.
Pre-arrangements
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- PC for the external programming of the equipment or to save the programs on the disk or
- connection to the terminal of the CTR , Real Time Control, to transmit the production data to
the net PC of the CTR.
The relevant software can be supplied upon request.
- as concerns the software, it has been pre-arranged in order to select the function
modes:
- with actuations:
- only as square positioner (by selecting the parameter 9 – HW of the sp. Quota 2)
- automatic cutting
- outlet no. 4 of K 13 – as control of the safety block or of the slow forward movement of the square
(inlet no. 19 of K 14a – 24 v).
Upon request we can add the function of fast cutting cycle for repeated cuts in automatic.
To enable the installation of the EG Control equipment on every kind of paper cutting machines, some
compensation parameters of the various mechanical inertiæ and of the response times of the electro-
mechanical system have been prearranged.
These parameters are set upon installation and some of them can be modified by the user in order
to compensate for any mechanical wear and, consequently, response times due to the use.
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By pressing the numerical key corresponding to the different functions, you have direct access to the
desired list. A password is required for the protected lists.
In case of error by typing in the password, appears the writing Wrong Password
To enter the desired value, drag and drop the arrow keys onto the quota, type in the value, confirm
To exit from special quotas, press the yellow key and then select where to start the work again.
Ejection quota Space covered forwards by the square before moving backwards.
It is carried out only if entered in the program.
Slow starting quota It is the space covered by the square at low speed after the cutting to
avoid a too sharp starting.
Approaching quota It’s the space that the square has to cover at low speed before each
positioning. It allows an optimisation of the slowing down time.
Min. quota limit stop It’s the measure beyond which the saddle moves forward
at slow speed.
It allows reducing the measure of the cutting on the front limit
stops.
Min. quota It’s the measure beyond which the program doesn’t accept
quotas. It allows reducing the risk of bumps on the front table.
Recovery quota Space covered by moving backwards beyond the quota, in order to
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recover any possible mechanical clearance.
Min. trimming quota In labels programming, it enables the smaller trimming values of the
braking quota.
Square starting It allows the delay of square starting if the presser limit stop is
delay time not present.
Brake time in Intervention time of the brake on the screw in the Reaching Quota
reaching quota functions.
Quota Check Time It’s the evaluation time of any possible positioning error.
For actuations:
Max. speed in manual Max. speed in manual. It may coincide with the previous one.
Automatic air ON/OFF Enables or disables the function of continuous air on the table.
If ON the air returns after each cutting without pressing
Blade delay ON/OFF Enables or disables the function which adjusts the delay
between the descent command of the presser and of he blade.
It is enabled when some soft material must be cut.
Blade delay time Adjusts the delay between the descent commands of the presser and
of the blade.
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Fixed time blade delay Adjusts the fixed time of delay between the descent command of the
presser and of the blade, and it depends on:
- the kind of paper cutting machine
- the presence of separated pressure and blade actuators.
No. of carried out It’s the calculation of the number of carried out cuttings between
cuttings each blade change. The computation does not takes place if the cuts
counter parameter is ON.
Cuts counter Once the programmed number has been reached, it is displayed on
the screen by the symbol in the inlets status zone.
It’s a useful indication to evaluate the right moment for blade
change.
4 ENCODER CONFIGURATION
Accessible with password 123456
No. impulses Indicates the number of the impulses / revolution of the encoder.
encoder
Zero setting quota It is the maximum measure of cutting and depends on the length of
the table. It allows making coincide the measure of the cut with the
position quota of the square.
It is automatically entered by executing the procedure of calculation
of zero setting quota.
L.S. zero setting Indicates the space that the square has to cover forwards on the max.
limit stop during zero setting. If no zero setting phase is detected in
this space or the limit stop is not released, an error signal is given.
Signal: Error zero setting – Encoder phase
6 ZERO SETTING
Calculation of zero setting quota - - at the end - then the selection keys
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Square Position Carry out a cutting and check the measure accurately.
Enter the actual position quota.
Confirm with .
The quota on the display is automatically corrected.
Calculation zero setting Displayed will be: Calculation zero setting quota?
quota
By pressing the square moves backwards until the rear
limit stop, then it moves some millimetres forward.
The zero setting quota is calculated and entered under the
headword zero setting quota in the special quota 4.
Appears : Zero setting OK
If there is no zero phase of the encoder or if the rear l.s. remains
locked more than it should, the writing appears:
Zero setting failed
Automatic zero setting The writing appears: Carry out zero setting?
7 PROGRAMS DELETION
3 - Safeties
9 - Check
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UPON INSTALLATION IT IS ABSOLUTELY NECESSARY
TO TYPE IN THE SET VALUES
2 EJECTION QUOTA cm _ _, _ _ cm 10
8 RECOVERY QUOTA cm _ _, _ _ cm 1
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2 SPECIAL QUOTAS CUTTING
3 …………………………. ……………..
4 TIME BLADE DELAY sec _, _ _ sec 0,1
4 ENCODER CONFIGURATION
INPUT OUTPUT
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7 L.S. RETURN BLADE 1 SAFETY LOCK/SQ. SLOW
ST grafico indicates only when the contact becomes active usually no indication
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