Sea Sand Replacement With Fine Aggregate
Sea Sand Replacement With Fine Aggregate
CHAPTER 1
INTRODUCTION
1.1 Introduction :-
India has taken a major initiative on developing the infrastructures such as express
highways etc., to meet the requirements of globalization, in the construction of buildings and
other structures concrete plays the rightful role and a large quantum of concrete is being utilized.
River sand, which is one of the constituents used in the production of conventional concrete, has
become highly expensive and also scarce. In the backdrop of such a bleak atmosphere, there is
large demand for alternative materials. Suggestions for various river sand alternatives, such as
marine sand, dune sand, quarry dust and washed soil have also been made.
Aggregates, i.e. sand and gravel, are among the most basic materials fulfilling human
needs. They are used for constructions of almost all types of housing. They are used for
infrastructures fundamental to human well-being, such as building roads, dams, bridges, dikes,
etc. It is one of the first domestic resources to be utilized in developing economies. Industrialized
economies continue to consume large quantities. Considering the very active infrastructure
projects blooming in the country and high-raising buildings being the mode of housing for
general citizens, this higher consumption of aggregates are understandable.
The undesirable factor is on the supply side of aggregates. Of the 160 million tons (100
million m3) of estimated annual need in South India, more than 90% are extracted from riverbeds
and banks. Unlicensed extraction or extraction in excess of authorized quantities have caused
severe erosion of river beds and consequently damages to bridges, dikes and power transmission
towers. Widespread threats to bridges and a case of collapse have been attributed to aggregate
extraction. Controlling extraction along rivers has caused the illegal activities to spread into
hillside and farmlands, creating public hazards such as landslide, deep ponds, and hanging cliffs.
Losses of lives have been reported due to these hazards. The current mode of aggregate
development is indeed unsustainable.
River, marine, as well land-based (hillside and farmland) aggregate sources coexist. Profile
of supply sources varies locally.
To prevent beach erosion, restrictions on distance and depth of the site for marine sand
extraction are usually imposed. This appears to be a sufficient shore protection measure. As an
example we can quote the case of Taiwan. The Provincial Government of Taiwan has imposed a
minimum distance of 3 nautical miles from shorelines and minimum depth of 25 meters. Both
criteria must be qualified. EIA (Energy Information Administration) is required for commercial
marine sand exploitation in China.
Avoidance is the key to prevent impacts on sensitive marine habitat. The distribution of
usable sand resources in the seabed is widespread. Even with the area important to marine life or
ishery excluded, the remaining reserve will still contain sand in quantity far greater than the
actual demand.
Turbidity is caused by overflow of the dredging vessel operating at sea. This may be
solved by injection of turbid water back to the sea bottom to allow the suspended mud to settle
quickly.
According to research carried out by the Civil Engineering Department of the University
of Moratuwa, Srilanka and the National Building Research Organisation of Srilanka, it has been
confirmed that marine sand is suitable for use in construction Industry. In Srilanka, sea sand has
been used for the construction of Tsunami houses also. Sea sand is being used in construction
industry in many other countries of the world including United Kingdom, The Netherlands,
seashells Islands, Singapore, Japan, China, Korea etc. Washed sea sand is ideal for concrete lime
mortar and plastering activities.
There are further un fore told engineering or environmental benefits of marine sand. Pre-
mix concrete has been found difficult to be pumped to higher elevation as demanded by more and
more high-raising buildings, which can be improved by the use of finer marine sand.
Cement concrete is one of the largest construction material used by mankind. In terms of
weight it stands second only to water. In terms of cost, generally it accounts for about 25 to
30 % of the national budget. Concrete is the main material used for the infrastructure
development of every country of the world. As far as India is concerned, our infrastructure
development is just started. In the years to come there will be a quantum jump in the
production and use of cement and concrete. .Concrete being such an important material for the
development of any country, it is necessary that engineers should have an in depth knowledge
of properties of this versatile and precious material. As said by Prof. Adam Neville, a
renowned international expert in the field of concrete technology quotes in one of his papers-
“a structure designed by a structural Engineer without an architect is horrifying, and a structure
designed by an architect without an Engineer is terrifying.” He then adds, “A design without
an intimate understanding of concrete is inexpert.” Cement being one of the most important
ingredient materials of concrete generally the Ordinary Portland Cement (OPC). The
responsibility of the construction industry is not only to provide quality construction but to
also provide a cleanenvironment.
Concrete is neither as strong nor as tough as that of steel, but it possesses excellent
resistance of water. Its wide usage is because of the ease at which structural concrete elements
can be formed into a variety of shapes and size. This is because freshly made concrete has a
plastic consistency, which permits the material to flow into prefabricated formwork. The
popularity of concrete with engineering is that it is usually the cheapest and
mostreadilyavailablematerialonthejob.Thereforeinthefuture,considerationsofenergy and
resource conservation are likely to make the choice of concrete as a structural material even
moreattractive.
The structure of concrete has generally two phases. The two phases can be
distinguishedare:
Phase I: The aggregate particles of varying size and shape and the binding medium.
Phase II: The composition of an incoherent mass of the hydrated cement paste (hcp).
At the microscopic level, the complexities of the structure begin to show. The above two
phases are neither homogeneously distributed with respect to each other nor they themselves
are homogeneous. Many aspects of concrete behavior under stress can be explained only when
the cement paste and aggregate interface is treated in the third phase which is a unique feature
of concrete structure also called the transitionzone.
This represents the interfacial region between particles of coarse aggregate and the hcp.
Thus the transition zone is generally weaker than either of the two components of concrete.
The word cement is derived from Latin ‘caementtum’ which was used by Romans to
denote the rough stone or chips of marbles from which mortar was made.
The raw materials for making Portland cement have the following principal component
Components Composition%
Calciumoxide(CaO) 60 to 65
Silicon oxide(SiO2) 20 to 25
Aluminum oxide (Al2O3) 4 to 8
Ferrousoxide(Fe2O 3) 2 to 4
Magnesiumoxide(MgO) 1 to 3
Ordinary Portland cements are of the grade 33, 43, 53 conforming to IS 269, IS 8112 and IS
12269 respectively.
CHAPTER 2
LITERATURE REVIEW
From the research papers of Chandrakeerthy et al (1994), it has been established that
approximately 15 to 30 percent marine sand can be substituted for Natural River sand in low
grade Cement Concretes. As per Chapter 3 of “National practices and regulations in the
extraction of marine sand and gravel-of Srilanka” Although offshore sand is report edly used
in many countries such as the UK, Continental Europe, India, Seychelles and Singapore, most
of the documentation regarding its use was found mainly regarding UK practice, and to a
lesser extent regarding European practice. Further it recommends that a distinction should be
made between onshore beach sand and offshore sand, since it would tend to have very high
chloride contents resulting from salt spray and evaporation over long periods oftime.
P G Fouke’s et al (1980), shows in his studies that in particular, the use of marine
sand deposits for concrete construction in the Middle East has led to very early onset of
corrosion. As per Chandrakeerthy et al (1994) a study done on Sri Lankan beach sands has
shown fairly high chloride levels in some samples. Studies conducted by Rasheeduzzafar et al
(1985) sates that the use of sea water for batching or for curing would also promote corrosion;
such practices should not be resorted to. Research works of M J Kat wan (2001) also stresses
the samepoint.
Lee-shing Fang Dr, Pro et al (1999) in this report on Sand Mining from Sea Bed gives
the following comments on the impact of sand mining from sea bed on marine ecology.
Increase turbidity will influence the water quality and habitats to where the water of
mining areaflows
Bottom soil will collapse to the mining holes so that the surrounding area of the mining
site will have a very unstablehabitat
Benthic fisheries such as mollusc, shrimp and crab catch will have directimpact
Many benthic breeding organisms who have eggs adhesive to bottom objects, such as
squids, will be greatlydisturbed.
The loss of benthos community will causes the biomass of higher food web level
organisms, such as fish, todecrease.
The suspension could influence the normal activity of zooplankton, fish egg and larva
fish.
The sediment in the mining site, if contains toxic material due to long time
accumulation, will cause a second timepollution
The water that used to wash the salt has to be treated carefully, especially when the
sand is washed inland, so that the inland aquatic ecology can also be taken cared.
CHAPTER 3
RESEARCH PLAN
This study may help us to understand the limits and uses of use of marine sand o in making
concrete for suitable development, harmony and to maintain ecology without compromising with
the performance characteristics of concrete including workability, strength and durability.
The following properties were determined using the respective BIS procedures:
The physical properties of Cement, Coarse aggregate and Fine aggregate (River sand and
sea sand) used for the study.
Hardened concrete properties such as compressive strength, split tensile strength, and
flexural strength.
The physical properties of ingredient materials i.e. cement, fine aggregate (River sand and sea sand)
and coarse aggregates were determined. On fresh concrete the tests related to workability measures
such as Slump, Compaction factor and on hardened concrete tests related to strength such as
Compression, Split Tensile and Flexural tests were conducted. All the above tests are conducted in
accordance with BIS specifications.
The following properties were determined using the respective BIS procedures:
The physical properties of Cement, Coarse aggregate and Fine aggregate (River sand and
sea sand) used for the study.
Hardened concrete properties such as compressive strength, split tensile strength, and
flexural strength.
MATERIALS TO BE USED :-
Materials Details
Physical properties of coastal soils are scarce in number. Usually, these properties are
studied together with the other soil characteristics.
The texture of coastal soils may vary in a wide range from loose sandy deposits to
heavy soils.
As a rule, sandy layers of coastal soils are structure less and loose, sometimes they are
somewhat compacted or rather even dense.
Sandy horizons are characterized by a high water and air permeability.
Therefore, the aeration of sandy soils is rather good;
They are not so strongly affected by water logging as clayey soils.
The bulk density of coastal soils generally decreases from sandy to clayey soils, from
mineral to organic soils.
Simultaneously, increase in the water holding capacity is observed.
The Physical and Chemical properties of sea sand are determined using granular
size, pH test, chloride
The latter is done on a larger scale with mechanized equipment and, hence, cost
can be lowered if chloride content is high,
it can be reduced to acceptable limits by washing with even sea water Grading of
sea sand is finer than that of river sand
since local crushed stone coarse aggregate is coarser, it does not show any
adverse effects when used in Concrete
CHAPTER 4
BASIC TESTS ON MATERIALS USED, PROCEGURE AND RESULTS
4.1 Materials& tests to be conducted
The standard tests are conducted on cement, fine aggregate, coarse aggregate and concrete.
The tests are conducted and then results are tabulated.
CEMENT
o Specific gravity of cement
o Standard consistency test
o Initial & final setting time test
FINE AGGREGATE
o Specific gravity test
o Sieve analysis
COARSE AGGREGATE
o Specific gravity test
o Sieve analysis
o Bulk density of coarse aggregate
Slump cone test
Chemical analysis of freash water and sea water
SIGNIFICANCE:-
Specific gravity is defined as the ratio between the weight of a given volume of cement and
weight of an equal volume of water.
SIGNIFICANCE:-
Specific gravity is defined as the ratio between the weight of a given volume of aggregate
and weight of an equal volume of water.
Specific gravity, G = (W2 -W1 ) / (W4 -W1) -(W3 -W2) = 0.441/(0.873-0.707) = 2.65
RESULT: - Specific gravity of fine aggregate is 2.6
APPARATUS:-
Pycnometer bottle, weighing balance, water, coarse aggregate
SIGNIFICANCE:-
Specific gravity is defined as the ratio between the weight of a given volume of aggregate
and weight of an equal volume of water.
Sl. Weight
Observation
No. in grams
1 4.75 0 0 0 100
1 4.75 mm 0 0 0 100
4 4.75mm 10 1 100 0
5 Pan 0 0 0 0
Total 2.54
OBSERVATION:-
4.3. WATER:
Water is an important constituent of concrete, it should receive due attention in preparation
and for quality control of concrete. Strength and other properties of concrete are developed as a
result of reaction of cement and water (hydration) and thus water plays a critical role. Quality of
mixing and curing water sometimes leads to distress and disintegration of concrete reducing the
useful life of the concrete structure.
Water used or concrete mixture should not contain substances which can have harmful effect
on strength (i.e., on hydration process of cement) or durability of the concrete in service. Certain
substances if present, in sufficient quantities in water may have an injurious effect upon concrete.
Water used for mixing and curing shall be clean and free from injurious amounts of oils, acid,
alkalis, salts, organic matter, sewage, and other substances which are deleterious to concrete or steel
reinforcement. Portable water is generally considered satisfactory for mixing and curing of concrete.
In our Project work, for preparation of Concrete and Curing purpose; we used Potable Water.
PH 7.0 7.8
Acidity _ _
Alkalinity _ 0.8mg/l
Hardness 246mg/l _
4.5.1 INTRODUCTION
Concrete mix design is a process of proportioning various ingredients such as cements,
aggregates, water and admixture, if used in the most optimal manner so as to produce a concrete at
minimum cost having specified properties of workability and homogeneity in the green state and
strength and durability in the hardened state.
The requirements which form the basis of selection and proportioning of mix ingredients
are:
NOMINAL MIXES
STANDARD MIXES
DESIGN MIXES
The common method of expressing the proportions of ingredients of concrete mix is in the
terms of parts or ratio of cement, fine and coarse aggregate for e.g. a concrete mix of proportions
1:2:4 means that one part of cement, two parts of fine aggregate and four parts of coarse aggregate.
The proportions are either by volume or by mass. The water cement ratio is usually in mass.
The mix design for all the mixes were done in accordance to the Indian standard
specification, as that of Normal Concrete. The below mix design was followed as such to obtain the
control mix, which was made with 100% River Sand (0% Sea Sand). Then four different mixes
were also done with the percentage of River sand being partially replaced by Sea Sand in the order
of 5%, 10%, 15%, and 20%.
MIX DESIGN:-
The mix design procedure adopted to obtain a M25 grade concrete is in accordance with IS
10262:2009.Grade designation – M25
Volume of concrete = 1 m3
Volume of cement = mass of cement/sp. gravity of cement ×1/1000
= 478.95/3.24 X (1/1000)
= 0.147 m3
Volume of water = mass of water / sp. gravity × 1/1000
= 191.58/1 X 1/1000
= 0.191 m3
Volume of all in aggregates = 1 – (0.147+ 0.191)
= 0.662 m3
Mass of coarse aggregate = volume of all in aggregate ×volume of
Coarse aggregate × specific gravity of
coarse aggregate ×1000
= 0.622 × 0.56 × 2.63 × 1000
= 967.57 kg/m3
Mass of fine aggregate = volume of all in aggregate × volume of
Fine aggregate ×specific gravity of fine
aggregate ×1000
= 0.662 X 0.44 X 2.65X 1000
= 771.892 kg/m3
4.7 MIXING
CASTING OF SPECIMENS AND TESTING PROCEDURE
Cement, sand and aggregate were taken in mix proportion 1: 1.61: 2.02 which corresponding
to M25 grade of concrete. 0%, 10%, 15%, 20% of river sand is replaced sea sand by and concrete
was produced by dry mixing all the ingredients homogeneously. To this dry mix, required quantity
of water was added (W/C = 0.40) and the entire mix was again homogenously mixed. This wet
concrete was poured into the moulds which was compacted by hand compaction in three layers or
vibration machine may also be used. The specimens were given smooth finishes. After 24 hours, the
specimens were demoulded and transferred to curing tanks wherethey were allowed to cure for 7 &
28days.
MIXING
COMPRESSION TEST
F=P/A
Where, F= compressive strength of the specimen (in MPa).
P= Maximum load applied to the specimen (in N).
A= Cross sectional area of the specimen (in mm2).
CHAPTER 5
TEST ON HARDENED CONCRETE
The specimens were cast in cube (rigid steel) and cured properly and tested at the end of 7
&28 days to study the properties of hardened concrete. Compression test was conducted on
these specimens. All concrete specimens were cast and tested as per Indian standard
specification. Three specimens were made for each age testing and for each mix made with
partial substitution of marine sand in the order (0%, 05%, 10%, 15%, and 20%). M25 grade of
concrete was used for the investigation.
Compression testing is a very common testing method that is used to establish the
compressive force or crush resistance of a material and the ability of the material to recover after
a specified compressive force is applied and even held over a defined period of time.
Compressive strength or compression strength is the capacity of a material or structure to
withstand loads tending to reduce size. In other words, compressive strength resists
compression (being pushed together), In the study of strength of materials, compressive strength
can be analyzedindependently.
Some materials fracture at their compressive strength limit others deform irreversibly, so a
given amount of deformation may be considered as the limit for compressive load. Compressive
strength is a key value for design of structures.
For designers, compressive strength is one of the most important engineering properties of
concrete. It is a standard industrial practice that the concrete is classified based on grades. This
grade is nothing but the Compressive Strength of concrete cube.
5.2 Curing
The specimens were removed from the mould after 24 hours form the time of adding the
water to the other ingredients. They were marked for later identification and were stored in clean
water for 7& 28 days. The specimens was taken out of water after 7& 28 days and kept for air
curing
Calculations: -
The compressive strength of concrete cube is calculated as: -
Compressive strength (MPa) = P/A
Where, p = Failure load.
28.48
26.04
M1 (Nominal 7 days 29.38
33.64
concrete)
37.58
38.37
28 days 38.53
39.64
28.97
34.88
M3(10% sea 34.06
7 days 34.63
sand +90% 34.96
37.63
river sand)
38.42
28 days 38.58
39.69
30.83
M4(15% sea 31.91
7 days 31.73
sand +85% 32.45
40
35
34.63
31.73
30 30.23
29.38 27.7
25
20
7 days
15
10
0
M1 M2 M3 M4 M5
40 38.53 38.58
35 34.6
30 32.29 30.31
25
20 COMPRESSIVE STRENGTH
RESULT FOR 28 DAYS
15
10
0
M1 M2 M3 M4 M5
CHAPTER-6
6.1 Conclusion
Based on the limited experimental study carried out on partial replacement of river sand
with sea sand in concrete, the following conclusions are drawn:
According to the results of the compressive strength results shows that partial
replacement of river sand with sea sand at 10% gives better results for M25 grade of
concrete.
Workability of Concrete:-
All the five mixes, i.e. concrete mixes made with marine sand as partial substitutes in
the order 05%, 10%, 15% & 20% were easily workable. However the workability
performance of control mix concrete is better than marine sand substitute concretes.
The optimum strength is obtained at the level of 10% of partial substitution of river
sand by sea sand
Compressive Strength:-
The property of cement pastes with marine sands should be studied for improving the
setting time.
Mix design specifications IS: 10262 – 1982 is more inclined towards conventional
cement concretes. In this regard more study is required to generate new curves for the
selection of water-cement ratio in order to design the mixes for cement concretes with
marine sand substitutes for fine aggregates.
The effect of the absorption coefficients, stiffness, and specific gravity of aggregates
on the performance of concrete. A concrete model has to be developed involving all
these factors on selecting the amount of coarse aggregates to be used in various
applications.
Strength properties should be studied beyond 180 days to at least for 2 years period.
The effect of corrosion properties on rebars must be studied; and the effect of chloride
variation in various shores in Karnataka can also be added in the study.
The feasibility to implement this method in very large scale needs to be checked with
respect to environmental, economical and various other constraints
CHAPTER -7
REFERENCES
3. Chandrakeerthy, S.R.De S., " Suitability of Sea Sand as a Fine Aggregate for
Concrete Production", p93-114, Transactions of the Institution of Engineers, Sri
Lanka, Vol.1, October1994.
5. Chapman GP, Roeder AR. The effect of sea shells in concrete aggregates. Concrete
1970;4(2):71–79
6. D. S. R. Murthy, A.V.V. Chowdary, S. Vijaya Kumar, D.L. Narasimha Rao,”
Contribution of concrete technology to the process of sustainable development”,
proc. On Eco- Friendly Blended Cements for Economical and Durable concrete in
the new Millennium, Mumbai, 18&19 February 2000, (pp161-164)
7. Fookes PG, Higginbottom IE. Some problems of construction aggregates in desert
areas, with particular reference to the Arabian Peninsula: part 1 – occurrence and
special characteristics. In: Proc. institution of civil engineers, Part 1, February
1980, p. 39–67
8. Forster Stephen., “Concrete Materials and Mix Design for Assuring Durable
Pavements”, Sixth International Conference on Concrete Pavement Design and
Materials for High Performance, Purdue University, Nov.18-21,1997.
12. IS: 10262-1982, “Recommended guidelines for concrete mix design”, BIS, New
Delhi.
13. IS: 456-2000, “Plain and reinforced concrete-Code of practice”, BIS, NewDelhi.
14. IS: 2386 (Part I to VI) – 1963, Methods of test for aggregate for concrete”, BIS,
New Delhi.
15. IS: 383-1970, “Specification for coarse and fine aggregate from natural source of
concrete”, BIS, NewDelhi.
16. IS: 516-1956, “Method for test of strength of concrete”, BIS, NewDelhi.
17. IS: 12269-1978, “Chemical and physical properties of cement”, BIS, NewDelhi.
20. Muthanna K.M ,”An experimental investigation on different type of blended and
OPC Concrete- A comparison on “, a M.tech dissertation work submitted to MU,
MIT, Manipal,2005
21. M.L.Gambhir, “A laboratory manual for quality control of concrete”, Dhanpat rai
& sons, third edition,1987
22. National practices and regulations in the extraction of marine sand and gravel, Ch.
3 in Sandpit Book.http://sandpit.wldelft.nl/reportpage/reportpage.htm
23. National sand study for Sri Lanka, vols. 1 and 2. Final Report, Phase 1, Delft
Hydraulics;1992.
24. Prof. M.S. Shetty,“ A brief survey of advancement made in concrete technology”,
Proceedings of international conference on advancement in concrete and
construction, ICACC- 2004, 16-18 December 2004, Hyderabad, (pp99-124).
2. Before the starting of the project, as students were interested on concrete so, students
selected the project on “An experimental study on partial replacement of river sand
with sea sand”.
3. For the project the students collected the available materials and sea sand. They
conducted tests on materials and later the mix design was prepared for the project.
4. And they conducted an experiment to study the strength of concrete while partial
replacement of river sand with sea sand.
5. The students referred some journals and text books and code books
6. The students are well planned and had schedule for the completion of project.
7. And the students have completed the project work obediently& punctually.
They have submitted all requirements in time. They worked almost ______ for the project
I congratulate all the students for the successful completion of the project work.
ANAND.SM SHRUTHI.BG
DEPARTMENT OF CIVIL ENGINEERING DEPARTMENT OF CIVIL ENGINEERING
JAIN POLYTECHNIC, DAVANAGERE JAIN POLYTECHNIC, DAVANAGERE
2. LITERATURE
REVIEW
3. RESEARCH PLAN
4. MATERIALS USED
AND
METHODOLOGY
5. MIX DESIGN
6. EXPERIMENTAL
DETAILS
7. RESULT AND
DISCUSSION
8. CONCLUSION