ASTERO uC BASED AUTOMATIC UF CONTROL PANEL (LCD DISPLAY V 5.0) ASTERO UF NG+ PANEL FILTRA CONSULTANTS AND ENGINEERS LTD. fo[Automation Philosophy: ‘The control pane! s designed to operate a UF system automatically. All the steps hrappen sequentially after the set timings. One can configure two counters after any step jwhich would initiate the Step sequence defined. All step timings are settable at jte(Password 345) For example, one has programmed 3 steps viz FORWARD FLUSH, BACKWASH CROSS FLOW & default step is SERVICE. Now we can program the controler in suc] way thal each service step is fllowed by a Forward flush. After x number(settable) of uch service-forward flush cycles*, the unit wll o to backwash step. Further after y humiber of backwash cycles unt goes to CROSS FLOW step. One can switch ON/OFF ny output in any step(in password 678) [Note: Incase the dif. Pressure input gets energized before the set number of Iservice-forward fish cycles; the unit wil immediately go into backwash ‘The panel basically can take 5 inputs namely raw water tank level, treated ]water tank level & three auxiliary inputs(which can be configured as DPS- differential bressure switch, TWLOL-treated water tank low low level, RL2,DOSLVL) and controls 11 utputs viz. Raw water pump Backwash pump and 8 valves(solenoidimotorized).The ;dvanced electronic also takes care of requited motor protection such as Overload, dry funning & single phasing ‘Operating logie : Upon switching ON power supply of the panel, level of permeate tank & raw ater tank is OX then unit starts with Default step and continuas with the defined steps. Operation of the panel Starting sequence ‘Once itis started with a particular step, controller will switch ON all the valve O/Ps & ster delay time it wil switch on the pump, Stopping sequence : Under following conditions processor will stop it's operation 4. Ifplants stopped manually 2. If treated water tank ' full (Open). 23. f raw water tank is empty (Shor. Trip sequence : Under folowing conditions processor wil trip, at that time press slart to acknowledge & resume operation 1. Pressure s high. 2. Dosing tank level low. 3. Dry run, Single phasing, Overload. Instructions for Setting the Panel: Use the folowing keys for setting the panel as, per given instructions. > START: This key is used to start the operation and move the curser forward, This key is used increase the value & stop/skip/holdireset tho stop. “+4 MENU: This key is used to go to next step (Enter). Maximum recommened HP ratings : Panel Configuration : 11 33 Raw water pump : 2hp iphase ‘Shp 3 phase. Backwash pump: 2hp phase Shp 3 phase Solenoid valve Client scope(Any coll voltage, NO or NC type} FILTRA CONSULTANTS AND ENGINEERS LTD. Onna Park, Sahakar Wadi, Near Synthofine Ind Est, Off Aarey Road, Goregaon (E) Mumbai - 400¢ Set eee tet a eh eee te otTERMINAL CONNECTIONS Astero 33 PETE EEE E ET ETD EE Tl sero TERMINAL | DESCRIPTION CONNECTION ewe. Backwash Pump RYBIP- Phase N- Neutral RWP. Raw Water Pump RYB/P Phase N- Neutral vitoVe | valve SolenoidiMotorized |“ P- Phase N - Neutral P- Phase FLOATYRWT | Raw WaterTank Floaty |. C- Common NO - Normally Open FLOATY TWT [Tréated Watar Tank Floaty| " C- Common NC - Normally Closed ‘AUX UP1.2.3,[ 2) Auxiliary Inputs (© Common NO - Normally Open "TO WIEW THE FACTORY SETTINGS KEY PRESSED DISPLAY. MENU STRT EYE? HO What EST If you wants to Initiate the cycle, make tt YES. MENU TwiEw? Display serols rough I the setUngs set by TECory TENT AW LEVEL SW OW, TW LEVEL SW: ON. AUX INPOT 1 TWEL ‘AUX INPUT 27DPS "AUXINPUT 3 :DOSLL PROGRAM STEPS:03. MENU SETTINGS ? "TO SET OVERLOAD CURRENT & TIMINGSSECT) [Why to set overload current? Wan the motor craw more current than the normal running current then tis aid tobe an overloae current which s an abnormal condition which leads to mater bur or falaes 3 iTS AND ENGINEERS LTD ee fT en Oma ead srt zo : aM ornate‘To take cate of it we set overload currents, the panel trips when the curent crawn by the motor is mare then the normal running curTent value Set by us (20% more than actual running current) How to know normal{actual) running motor current? ‘There are two methods (1)Witn the Clamp Meter Check the outout currents of Indiviual phases(R/¥73) (2) Using our control panel Refer section 1.7, menu | awe ove care HIENU LRwe ove caI?Oa0 MENU BKP OVE CRT?OAD USE STOP AND START KEV 10 SET DESIRED VALUE MENU ‘OPERATN HODET AUTO. MENU XC? MENU ScRou? Hake i OW f you want Geplay to feral through plant status, purnp currents fow rates. HENU PLANT STATUS, TOSET ORY RUN CURRENT S(SEG-1.2) Hf the pump is running without any water, is termed as motor dry running and ‘current drawn by the motor is lesser than the normal running current. ‘The controller avoids the dry running of motor by tripping the PUMP/PUMP2. Dry running can lead to pump fallures and therefore there is seed to trip, pump/motor In such a condition How to know dry running motor current? Run the motor without any toad and check the phase currents with Clamp meter ‘The set point must be kept between normal running current and actual dry running current. [START & STOR, T [SIMUTANEQUSTY TPASSWORDIOOS ENTER PASSWORD 193 WITH START E STOP KEY USE STOP KEY TO MAKE IT ON MENU PARSE UNBAL MENU. PARSE UNBAL 4 MENU DRY RUN OFAN: MENU DRY RUN OPRN:OFF, MENU RWP-DRY CRTPOLS Must rte MENU TSKP-DRY CATT, MENU [5KP-DRY CATPOLS: USE STOP AND START KEY TO SET DESIRED VALUE BELOW WHICH THE PUMP lust rete MENU AUTO RESTART fwhat is AUTO RESTART? JOnce the pump go dry running ang if Auto Restart is ON then the moto [Starts automatically after set time is elapsed else we nave to star rnemotors manually, FILTRA CONSULTANTS AND ENGINEERS LTD. See heen eee ence non a ee SSO ee ee Rar eer ar ene ene ee eta)USE STOP KEY 10 MAKE TT ON MENU TESS iw ex? i TO CONFIGURE INPUTS (SEG-1.3) Panel has 4 inputs (potential free switch) available tL: RW LEVEL, SW Input 2:- AL2 INPUT 3:TW LEVEL. SW Input 4 :- OPS 1/0 START & STOP SIMUTANEOUSIY [PASSWORD OOD PASSWORD 678 WITH START & STOP KEY MENU ‘CONDUCTIVE MENU ‘CONDUCTIVITY. HENU FLOW SENSORS: MENU NO OF SENSOR:2 MENU SENSRI FACTOR Previously set value menu SENSR2 FACTOR Previously set value MENU END? MENU INST SENSORS: MENU INST SENSORS: NO.OF INP. TENT INST SENSORS: CHL TYPE: Be WEN INST SENSORS? ‘hie = DISABLE TEND INST SENSORS: Cho TPE ORD TERT Ths SENSORS ‘TRiP DISABLE TENT RW LEVEL Sw MENU AW LEVEL SW: ON USE STOP KEY TO NAKETTOFF (Only Level SW newts to be bypassed) MENU ‘TW LEVEL SW HEN TWLEVEL SW OW USE STOP KEY TO WAKE TT OFF [only ifn level contol requredy MENU ‘AUX INPUT: MENU "AUX INPUT: TTL [USE STOP KEY TO WAKETT OFF (Only fro controt required) END (AUX INPUT MENU "AUX INPUT: DFS USE STOP KEY TO HAKE IT OFF TORII po contol reauied MENU ‘AUX INPUTS: MENU. "AUX INPUTS: DOSLL [USE STOP KEY TO WAKETT OFF (Only no control required) EW Lear FILTRA CONSULTANTS AND ENGINEERS LTD. ae EO ae me ee eer aU ce on Ma ee Sm Sere ston yy meses ret arb Er Ream eC ea ReHow to set step timings ? ‘START & STOP simultaneousi PASSWORD I ‘000 Put a password 345 with ACK & SCROLL keys MENU. ‘SET ‘STEP TIME MENU STEPI TIME: 0000 Sec Use START & STOP keys to set required time. MENU STEP2 MENU END, MENU ‘SET SERV TIME? MENU ‘SET SERV TIME? TIME : 00:30 Use START & STOP keys to set required time. MENU RESET1 COUNT MENU RESET COUNT Use START & STOP Keys to,set required count, MENU RESET2 COUNT MENU RESET? COUNT Use START & STOP keys to set required count, MENU Quir MENU Quit? CURRENT CHECKING[ SEC--1.4) What is CURRENT CHECKING feature? If you want check the normal running currents of motor then use this feature ‘START & STOP ‘SIMUTANEOUSLY PASSWO) ENTER PASSWORD 456 WITH START & STOP KEY. MENU RO, ‘START WP USE STOP KEY TO SELECT RWP/BKP FOR WHICH YOU ARE GOING TO CHECK THE (CURRENT. MENU R09) USE STOP KEY TO SELECT R/B PHASE MENU MANUAL STOP. nt FILTRA CONSULTANTS AND ENGINEERS LTD. ES eee mee Oats Ohman cea Se De ste Ly MesiDIety a Ree ac ReTROUBLESHOOTING : TED ‘Massage ON Blinking Display Cause & Action > Actually tank is emty Level iow | RW TANK EMPTY. [check whether fis C NO conaGEIP nt make 3 easly aT S Oheck whether WE CNC OMIT orn | wank ru [pace -rFloaty not connected Short Heaty terminal by an external wire link Mare current than the normal ratings Set Overload current accorcingly. WP OvERLOAD |_Refer section 1.2 > Motor is érewing more current then normal. Check Motor IF there is mismatch between the RB Rwe WP SINGLE phase currents drawn by the pump, WP SINGL Check the connections “Increase the phase unbalance value. Tf current drawn by tre pump is Jess than the set value. Iftank is empty. Set currents as given in instructions section. Refer:sectioni.2 “> More current than the normal ratings: ‘Set Overload current accorcingly Refer section 1.1 > Motor is drewing more current then normal. Check Motor FF there is mismatch between the RB ewe: Five sIncLe phase currents drawn by the pump PuasiNe Check the connections RWP DRY RUNNING! Increase the phase unbalance value. > TF current drawn by the pump is less than y the set value. If tank is empty. Set BWP ORY RUNNING | srrents as given in instructions section Refersectioni.2 FILTRA CONSULTANTS AND ENGINEERS LTD. EO ae me ee eer aU ce on Ma ee Sem SeDe StL Ty MOSM DIst a Ree ee ea Rs