West Projects New
West Projects New
MACHINE
BY
(F/HD/20/3440091)
AND
(F/HD/20/3440101)
SUBMITED TO
SCHOOL OF ENGINEERING.
January 2023
I
DECLARATION
This is to faithfully declare here that this project work has been written by ADEKOYA
FAVOUR, F/HD/20/3440101 and it is a record of our research work. It has not been
presented in any previous application for the award of the Higher National Diploma
(HND) of this college or any other institution of higher. All citations and sources of
II
DEDICATION
This project work is dedicated to God Almighty our creator, who by his immeasurable
leniency has made the realization of this project a remarkable success. He has been the
source of strength throughout this program and only on his wing have we soared. We also
want to dedicate this to our parents, siblings, colleagues, and friends for all their financial
support and advice, this would have been impossible without you all.
III
ACKNOWLEDGEMENT
Our most profound gratitude goes to the almighty God for the gift of life, strength,
finance and good health in the actualization of this work, to whom all glory is due to for
We wish to express our profound gratitude to our parent for the love, words and parental
We deeply acknowledge my Supervisor Engr. A.O Ilegbusi for his frank criticism expert
advice and above all his luminous intellectual disposition which is worthy of emulation
We are also grateful to all the staff of Mechanical Engineering. We also acknowledge the
various authors and scholars whose works have been extensively cited in this project
work.
My appreciation goes to those who played a significant role in the development of this
project and our academic years, we say thank you to you all.
IV
ABSTRACT
This project work is on design and fabrication of a cassava grating machine for effective
grating of cassava tubers used for garri, fufu, and starch production. The grating
machine was design and constructed from locally available materials specifically for
grinding cassava tuber into small size ranging from 87um to 2mm enough to pass
through the hole of the cylindrical sieve position beneath the hammer assembly. In this
project, the cassava grating machine was designed to be operated with an electric motor.
The grating hopper were modified using stainless sheet, the machines runs to single
phase 3.0hp (horse power) electric motor at a speed of deck. The capacity of the grater
fabricated was 150kg of cassava/hr. Based on the power rating and output shaft speed of
the electric motor of the grinding machines, the machine efficiency, safety factors, and
V
TABLE OF CONTENTS
TITLE PAGE i
DECLARATION ii
DEDICATION iii
ACKNOWLEDGEMENT iv
ABSTRACT v
CHAPTER ONE 1
1.0 INTRODUCTION
1.3.1 OBJECTIVES 7
CHAPTER TWO 10
VI
2.3.4.4 MOTOR GRATER 13
CHAPTER THREE 14
3.1 METHODOLOGY 14
3.10 MAINTENANCE 27
CHAPTER FOUR 39
4.1 RECCOMENDATION 39
CHAPTER FIVE 41
5.0 SUMMARY 41
5.1 CONCLUSION 42
REFERENCE 43
VII
CHAPTER ONE
1.0 INTRODUCTION
The world population is increasing at the rate of 75 million a year. Adejumo, (2020). The
ever-increasing population of the world calls for food and economic stability which
require much more effective ways to simplify and improve food production. The
extraordinary population growth of Nigeria has already been stated. Much of Nigeria’s
population remains trapped in poverty (44% of the people are under 15 years old).
Adejumo, (2020) By 2050, its population level is expected to reach 400 million
inhabitants (including 212 million in urban areas), and perhaps more than 864 million
Cassava is one of the most important staple food crops grown in tropical Africa. It plays
a major role in efforts to alleviate the African food crisis because it can be converted to
different table foods like garri, fufu, starch, It is a perishable root crop and easily
deteriorates all year round availability, tolerance to extreme stress conditions, and
suitability for the present farming and food systems in Africa. In Nigeria, cassava is
mostly grown on small farms, usually intercropped with vegetables, plantation crops,
yams, sweet potatoes, melon, maize, etc. Cassava is propagated by 20-30cm long cutting
of the wood stem, spacing between plants is usually 11.5meters. Intercropping with bean,
maize and other crops is practiced in young cassava plantations. Adetunji, (2013).
There are two common varieties of cassava, namely the bitter and sweet varieties. The
cyanide content differs as well as suitability for different growing and consumption
conditions. Adetunji, (2013). Usually, higher cyanide is correlated to high yield. Nigeria
is the world largest producer of cassava tuber in the world, producing about 34 million
multipurpose crop for man and livestock. Cassava starch is an ingredient in the
manufacture of dyes, drugs, chemicals, carpets and in the coagulation of rubber latex.
Adetunji, (2013).
carbohydrates and is considered as one of the major crops in the Nigeria. It is a tuber
plant that can be processed into food for human consumption, the uses of cassava are
numerous, and it can be processed into garri, fat and even starch. Adetunji, (2013). The
tuberous roots, rich in starch, arranged in bundles, generally reach at the time of harvest
and 3 kg. In some circumstances they can reach 1meter-long and weigh 20 to 25
kilograms, Adetunji, (2013). The tubers of cassava cannot be stored for long after harvest
before decaying Thus, the processing of cassava after harvest is necessary to extend the
shelf life of root tubers. Cassava processing leading to size reduction includes peeling,
grating, dehydrating, milling and sieving Jiang, (2021). All these operations involve the
use of the machinery of varying sophistication through which corrosion problems are
cassava tubers are broken into pulps and thereafter left to ferment naturally by yeasts and
other microorganisms in which the sugars in the mash are hydrolysed. The critical issue is
the presence of the two cyanogenic glucosides released during cassava processing. Jiang,
(2021)
According to Davies, (2008) Cassava has several advantages compared with other
carbohydrate sources especially other root crops. It has a high productivity under
marginal climatic conditions which results in a low cost raw material. However, cassava
2
roots are bulk and have easy perish ability, their low protein content, and the presence of
According to Davies, (2008). Through simple processing the disadvantage of bulk and
perishability can be overcome. A staple product is reached when moisture content falls
below 14%. Natural drying is widely used to achieve this objectives drying also reduces
moisture, volume and cyanide content of the roots. The dried cassava product thus has
only one disadvantage with respect to other carbohydrate feed sources: low protein
content which may be supplemented from other sources, particularly legumes. Davies,
(2008)
a high swelling capacity and can absorb up to 4times its volume in water. It has 10 to
Cassava cleaning machine, Cassava washing machine, Cassava peeling machine, Cassava
grating machine, Garri dewatering machine, Garri frying machine, Garri sieving machine,
Garri packaging machine, Cassava chipping machine. Nwaigwe,., & Ugwuoke, (2012).
Manual processing (peeling, grating, pressing, etc.) of cassava is laborious and intensive
where there is retard process for producing such product. The need to mechanised cassava
attributes and this has drawn the attention of national agricultural research to devote
drudgery, enhance commercial quality of the products and labour intensities that
In rural areas, manual operation in cassava processing is practiced because there are no
locally available machineries. As the world is emerging with various type of technology
for better quality of life and efficient production of food, automation and mechanization
3
technology for agricultural machines are used for faster, lesser labor agricultural
cereal grain ground. The industrial screen - the main components responsible for sieving -
is made of wire cloth with aperture sizes ranging from 870 µm to 2 mm. The machine
cannot be operated manually. The electrical operation is effected by the use of one
horsepower electric motor with speed of 1,400 rev/mm. The machine can handle 5 kg of
cereal grains in a single operation lasting 15 min. The entire construction is brought about
by locally sourced material thereby making the cost not prohibitive. The machine
elements are easily accessible and detachable to facilitate assembling and maintenance
process. Although the machine is sufficiently rugged to function properly for a reasonable
(2012).
In view of the above-mentioned problems and the overall importance of the cassava
products the following objectives are required to address the shortcoming of the grater.
Cassava processing by grating is of main concern in this paper. Different types of graters
have been used over the years with one short coming or the other. Adejumo, (2020)
reports)that the traditional method of grating was first used, and this involves placing of
the local grater, which is made of perforated metal sheet on the table when it is
convenient for effective use and brushes sheet metal the cassava turns into pulp and drop
into container that is being used to collect the grated pulp cassava. Many modifications
have been introduced, Davies, (2008). designed a wooden grater in which the cassava
forced into a hopper is rubbed against the grater which is being electrically powered.
Enhanced quality of cassava can be grated using this method. However, the durability of
the grater is low because of its wooden nature Ndaliman, (2006). Ndaliman (2008) in
4
Oriaku, Angulanna, Odenigbo and Adizue (2015) fabricated a pedal operated cassava
grater which is powered by human efforts applied to pedal. The grinder pulverizes the
cassava tubers into paste which can pass through a wire sieve. The effective performance
of the design was at 60% Ndaliman (2006) also designed a double action grater; the
Apart from faster grating rate, it required less time. The grating drum is made of metallic
pipe that carries perforated plate which served as the grater. The main objective of this
work is to design, fabricate and utilize a mobile cassava grating machine using locally
Fig. 1.2 Peeled cassavas after mechanical and manual peeling has been done
5
Fig. 1.3 Peels removed by peeling machine
This study deals with generating a new idea to produce a cassava grating machine with
new design. Traditional cassava processing does not require sophisticated equipment.
Processing cassava into garri requires equipment such as grater, presser, and fryer. The
traditional cassava grater is made of a flattened tin or iron sheet made of a flattened tin or
iron sheet perforated with nails and fastened onto a wooden board with handles. Grating
is done by rubbing the peeled roots against the rough perforated surface of the iron sheet
which tears off the peeled cassava root fresh into mesh. In recent years, various attempts
Small farms remain the center of agriculture and rural development. Small scale farming
processing;
6
2. Cassava root tubers contain cyanide acid that reacts with materials prone to
cassava quality
3. The existing machines in the Caraga Region are not automated and open framed
design further gives unsafety for operations; 4. the cassava peeler, grater and is
enclosed in one system) and more work force is needed during operations.
The problem of cassava product is when it is usually locally consumed and exportation is
limited because the products do not always meet the international standard for health
foods. Thus, the need to encourage the small scale (home production) of cassava product
to ensure quality of products and good hygienic values. However, this project is to design
PURPOSE OF THE PROJECT: The purpose of the project is to design and fabricate a
cassava grating machine from comparatively cheap and durable materials that are capable
AIM:
The aim for this project is to design and construct a cassava grating machine.
OBJECTIVES:
7
2. To fabricate (or construct) the grating machine
The study is focused only on the design, fabrication and evaluation of the machine in
FINANCIAL CONSTRAINT
We encountered huge financial challenge in the course of carrying out the fabrication of
the project.
TIME CONSTRAINT
Due to the short time given for the submission of the project and other academic
The scope of the study is to design and construct a cassava grating machine that can:
To modify the design of the existing cassava grater (dimensions) to the home use
To change the crude wooden hopper and chutes used in cassava grating machines
The scope of this study was to develop, design and combine the cassava peeler,
grater and presser in one system of operation. The machine was applicable to
8
To select appropriate materials for machine design analysis and construction that
The important of this study “Design and construct a cassava grating machine” are stated
below:
It will help the researcher to solve the problem of traditional way to grate the
cassava
In addition, the result obtained from this study will also help to promote health
Finally, the findings of this study will provide the basis and guide to other
researcher(s) who might choose to conduct further research into the study.
Due to the increasing demand for low cost carbohydrates, cassava is now
considered as one of the source for food and feed for livestock. The machine can
be utilized in rural areas of Caraga region where small scale farming of cassava is
operations. The machine includes peeling, grating and pressing of cassava tubers
done on a single operation and is easy to operate which gives less labor for the
user.
9
CHAPTER TWO
for its starchy roots and it is one of the most important food staples in the tropics.
Somtochukwu, (2018). Although cassava is a staple food, it is poisonous in its raw state
processes of the commodity. Cassava is known to perform well even under unfavorable
conditions such as drought and poor soils. Somtochukwu, (2018). Cassava can be
classified as sweet or bitter based on linamarin content of the tubers but their differences
are obscure where each cassava stem usually bears multiple 11 tubers shown in Figure 1.
Nigeria, Thailand, Vietnam, and India. It, however, contributes 2 percent of the gross
showing tubers It is utilize as food, dried chips for feeds and starch in the country,
Tochukwu, (2021). It is the staple food of Muslim population like Sulu, Cotabato making
the Mindanao the top producer of Cassava in the country and ARMM (Autonomous
Region in Muslim Mindanao) with 57 percent share of the total products, Tochukwu,
(2021). In some regions, farmers are utilizing cassava as their food business by producing
product like cassava chips which are sold locally in the Municipality of Salcedo with the
help of the Government Agency- Bureau of Agricultural Research under the banner
10
The Government is now taking action by funding research related to cassava and its
potential industry for the future and supporting credited associations of farmers.
Tochukwu,. (2021)
Processing machines are made to replace the manual method and to increase product
output in order to meet the required demand for food, fiber and materials. Appropriate
mechanization and automation is extremely necessary in order to achieve the desired end
product. For cassava commodity, some manual methods like grating, pressing or
Peeling is the first process from harvest to processing which is a very important
operation. In the cassava peeling operation, both the periderm and the cortex are removed
as waste; and the central portion of the tuber left as the desired output, Tochukwu, (2021].
Mechanization of this process has the potential of driving increased cultivation of cassava
and generating products with high hygienic standard, product quality, processing
efficiency, minimum loss of tubers and increased processing rate Cassava peeling can be
Before mechanizations, manual tools are used for peeling such as knife, wood tools. The
tool in Figure 4 was invented by IITA. Figure 4: Cassava peeling tool Manual operation
11
tuber. The output of the skilled person for manual peeling is about 25kg/hr with a loss of
This method is often adopted by industries and some food processing centers. It is most
widely used for sweet potatoes. This makes use of a hot solution of sodium hydroxide
(Lye) 16 to loosen and soften the skin of the potatoes. This method is not suitable for
cassava since it has tougher peels compared to potatoes and it requires a higher
This method is a mechanized means of peeling the tubers and uses devised mechanisms
for this purpose. Many designs have been published like the paper presented by Oluwole
Oluwole (2018). It has a principle of abrasive peeling using a stationary outer abrasive
drum and a rotating inner abrasive drum based on a batch capacity of 8.5 kg and cut tuber
was 70.45 percent while the average flesh loss was 5.09 percent and percentage of broken
cassava was estimated to be 2%. Another paper both written by O.J Olukunle and B.O.
Machine” has the design as shown in Figure 6. Figure 6: Cassava Peeling and Washing
Machine by O.J Olukunle (2016). This machine consists of a roller with 200 mm diameter
and 900mm long. The shaft is 25 mm diameter and runs through the roller. This machine
Technology, Akure, Nigeria. The results show the capacity of the machine as 1050 kg/h.
12
This gave this machine an estimated processing time of 0.33 seconds/kg, Oluwole,
(2018).
cyanide content as well as to lessen the moisture content of the grates by 40%-45% wet
basis. Traditionally, the grated mash is packed inside baskets, jute bags or perforated
plastic sacks.
On the basis of their sizes and functions cassava grater are of different types.
PEDAL GRATER
Pedal cassava grater is made from galvanized iron tubing, spare bicycle parts, hacksaw
blades and sheet metal. Cassava is fed into the hopper and grated by a vertical disc with
MANUAL GRATER
The manual grater is normally made up of galvanized metal sheet with raised jagged
flange on the underside. Here the cassava pieces are pressed against the jagged side of
the metal and rubbed vigorously with strong downward movements. The jagged side of
DISC GRATER
Manual disc grater consist of circular punched metal plate which is mounted vertically
Cassava tuber is pressed against the grating surface by rotating handle which is mounted
on it. To ensure a fine uniform product the clearance between the plate and the side of
Motor grater which is the main feature of this project uses electric, diesel or petrol
engines. The motor grater normally is made from hard weaving materials including
galvanized sheet metal, stainless steel, precision bearings, and modern petrol /diesel
engines. The roller is made of hard wood wrapped with the grating plate, which is a
perforated flat metal sheet. Roots are feed through the hopper. Cassava after being
pressed by the rollers are conveyed to the collection box through an inclined chute.
attracted the attention of many machine buyers. These improved or automated machines
were in the direction of cutting costs by doing the job better, quicker, and automatically.
The work of the operator was further eased and simplified by the development of
infallible control panels to the point that running a machine consists only of pressing
universities researchers that create questions about efficiency. Many new concepts are
being developed to allow agricultural automation to grow and deliver its full potential. To
take full advantage of these technologies, it should not just consider the implication of
developing a new single technology but should look at the wider issues of a complete
small automated machine (small smart machine) is a current trend where the machine is a
little better than the existing one. Automation, much like mechanization, depends on
machines to execute functions many of which were first performed manually. Automated
really applicable. Automating the process will reduce the amount of manual labor,
14
improve throughput and produce consistent results[20]. Thus, every device in automated
machines requires control system either it is Open loop system or a Close loop system. 22
Open loop system is a system that operates with no automatic correction of the variation
in its output. This type of control requires human judgment and/or depends on human
intervention to the machine being operated. Close loop system is a system where the
output has an effect upon the input quantity in such a manner as to maintain the desired
output value. In designing automated machines, electronic components are one of the
important parts to perform the tasks accordingly with less or no human intervention.
CHAPTER THREE
METHODOLOGY
This study was conducted at the Engineering workshop of Yaba College of Technology,
Yaba, Lagos in 2022. All materials are locally sourced at Alaba and Mushin market,
Lagos. Design is the transformation of concepts and ideas into useful machinery,
Adetunji, (2013). The procedures in the design and construction of the modified cassava
milling machine are explained. Based on the provided information, here is a breakdown
15
of the parts, materials, and methods used for constructing a Cassava Grating Machine and
E. Pulley: connects the shaft to the electric motor for power transmission.
SACRIFICIAL ANODE:
The study is interested in using a sacrificial anode to protect the metallic members of the
cassava grating machine that come in contact with the cassava and cassava pulp. The
specific parts that are in contact with the cassava and cassava pulp would be considered
MULTIMETER:
measuring instrument that combines multiple measurement functions in one unit. It can
16
measure voltage, current, and resistance. It will be used to calculate the current flow
Bolts and nuts will be used to fasten the PVC wire cable to the signboard (Test Post).
CAD weld mould is a tool used, along with gun powder and CAD weld powder, for
sealing the exposed region on the structure where the PVC wire cable was directly
connected to the mild steel pipe. It facilitates exothermic welding, where the CAD weld
CAD weld disc is a conically shaped metal disc that melts alongside CAD weld powder
in an effervescence manner. The disc acts as a timing device to allow the welding powder
to heat to a suitable temperature for metal fusing. This process is technically called
exothermic welding.
These are the various parts, materials, and methods involved in the construction of a
Cassava Grating Machine and the use of a sacrificial anode for protecting metallic
COMPONENTS
S/N QUANTITY
1. Hopper
1
2. Shaft
1
3. Drum
1
17
4. Discharge
1
5. Pulley
1
6. Electric Motor
1
7. Bolts
1
8. Belts
1
9. mild steel frames
1
10. Rivet Pins
1
11. Bearings
1
12. perforated Mesh
1
13. Cover and Handle
1
14. Box
1
3.1.1 THE MAIN FRAME: The main frame is constructed with angle iron. The angle
iron are welded together to form the frame work. The welding provides rigid joints. This
is in line with the modern trend of providing rigid frames. This provides the strength and
rigidity for the overall machine. 13/4 by 1 3/4 angle bars was used.
3.1.2 THE HOPPER: The hopper is the receptacle through which cassava is admitted
into the machine for grating. It has a rectangular plan that made of stainless steel which
18
V = L.B.H (m3)
Where;
V = Volume
L = Hopper’s length
H = Hoppers height
3.1.3 THE GRATING UNIT: This consist of the shaft, perforated mesh, and roller
made of wood. The drum is formed by the shaft passing through the roller which is then
wrapped with the perforated mesh. The grating drum is cylindrical in shape. The volume
V = .r2.h
H = Height of drum
drum at reduced speed and increased torque. This enables the drum to exhibit rotary
3.1.5 THE CHUTE: This is a discharge unit connected to the frame through which
the cassava pulp is being discharged to the collecting bin or receptacle. In view of the
material used in the construction stainless steel has a high resistance, to corrosion.
strength. durability and toughness that would enable it withstand some shocks, fatigues
19
and reactions from other working components. The materials are:- Metal Sheet:-1mm
mild steel meta sheet was chosen for the construction of hopper, grater cylinder and
collection boy because of its ability to be welded by an arc or gas welding Angle Iron:-
1mm mild steel angle iron was chosen for its durability, toughness and it can withstand
METAL PIPE: -A hollow metal pipe was chosen for its hardness and durability to
withstand shock. The handle, is used for turning the grater in a clockwise
direction.
PLYWOOD: -A 3mm thick plywood was chosen for the clearance between the
hopper and the grater. It was chosen for its resistance to corrosion and rust.
PULLEY: A V-grooved pulley of 60mm diameter was used to run the frater by an
The order in which the design was done include the following:
i. The Hopper: The hopper is constructed with 1mm thin mild steel sheet of 40mm
by 150mm and the height of 800mm. it is measured with steel rule and cut with
machine. The hopper serves as reservoir in which the fresh peeled cassava tuber
are fed which flows by gravity. The four triangular metal sheets that were cut and
ii. The Cylinder grater: The diameter of the grater is 40mm Grater = (22/7) D (22/7)
Width = 125.7mm The grater is made up of 1mm thick mild metal sheet which is
20
measured 110mm by 125.7mm by a steel band and cut by a hack-saw. It is
electric arc welding machine. The diameter of the wood is 125.7mm and the
length is 110mm. the wood is drilled to a 12mm diameter where shaft of 160mm
and a diameter of 25mm is passed through the cylinder wood, it is folded into a
cylindrical wood, which is used to grate the incoming cassava from the hopper.
iii. The shift: A mild steel shaft of a length 160mm and a diameter of 14mm was
used. It is standard steel band was used to measure the length and a hacksaw was
used for the cutting. Both the pulley and handle are bolted to the shaft, which is
iv. The Collecting Box: A mild steel metal sheet of 1mm was measured and cut into
120mm length and width of30mm at angles of 800 and 300 . It was measured with
a steel band and joined together by an electric arc welding machine. It is used to
v. Electric Motor: A 200W electric motor is suitable to operate the cassava grater.
The capacity is enough to turn the grater by an electric power generated from the
electric motor to the belt to turn the grater during grating. This power is sufficient
vi. The Stand: 1mm mild steel angle iron was chosen for its durable toughness and it
can withstand shock. The angle iron is measured and cut into 8 section, 4 is used
for the stand while 4 are used for the support. It has a length of 180mm and
90mm. it is measured with a steel band joined by an electric arc welding machine
to form the stand. The hopper is bolted to the frame/stand. This is a rigid structure
21
vii. Clearance Plate: A plywood of 3mm thick is used and a length of 900mm and
30mm. it is chosen for its resistance to corrosion and rust. It is bolted to the
viii. The Handler: A hallow mild steel of 85mm was used, it is folded and bolted to the
shaft. The handle is used in turning the grater when it is manually operated.
ix. The Pulley: Pulley is used when it is electrically operated. A V-grooved pulley of
60mm diameter is used to turn the grater by an electric power from an electric
The components of the machine could be assembled to form a right body by the following
procedures: The frame (Stand) was constructed by welding the angle iron bars and two
rollers bearing was bolted in its housing to the frame. The shaft is passed through the two
bearing at each side to give easy and smooth turning during grating. The hopper which is
designed through the materials is fed into the machine, which is bolted to the frame
houses the grater. While the collecting box under the hopper is bolted to the frame which
is used to collect grated cassava during grating. The two bearing are also bolted to the
22
frame in their housing to protect the bearings from dust, sand and rust. The pipe was first
cleaned with a wire brush and emery paper (Coarse and fine) to a silver mirror finish and
then was washed with detergent with water and allowed to dry thoroughly. This is to
ensure that the pipe surface is free from dirt, oil, chemical, rust or any other foreign body
i. The gravitational dropping of the peeled cassava tubers from the loading platform
ii. The continuous abrasive force (frictional force) delivered to the tubers by the
rough surfaces of the rotating barrel which is achieved by the rotating barrel
which is achieved by the rotating actions of the pulley, bearings, belt and shaft
The machine is design in such a way as to make its operation simple. When mechanically
operated, the machine is coupled to an electric motor by a V- belt pulley on the shaft.
And when manually operated, the grating drum is set in revolution through the turning of
the steering. Cassava is fed through the hopper and an additional plank is used to press
the cassava on grater. The pulps are collected through the chute to the basin or directly on
a cemented floor. Performance test Series of tests were conducted using the machine.
Cassava tubers were obtained from a farm and peeled manually, thoroughly washed and
weighed using weighing balance scale. The machine was operated for some minutes to
allow speed to stabilize. Peeled cassava was introduced into it through the hopper. A
piece of wood was used to press the cassava against the drum to prevent scattering of the
cassava caused by machine vibration. The pulp was collected into a sac and taking to a
press for dewatering. The dewatered pulp was weighed and recorded using the weighing
23
balance scale. The pulp was then sieved. The weight of sieved and unsieved materials
was recorded
The machine connected to a prime mover by a v – belt is set into action and allowed to
run for some time to ensure smooth operation. Peeled cassava tubers are then introduced
into the machine through the hopper these tubers come in contact with the grating drum,
they are macerated into cassava pulp, this is achieved due to the perforations on the
surface of the rotating grating drum. The pulps are collected through the discharge into a
3.6 METHODOLOGY
To satisfy operational requirements and design purpose, standard values were used in
1. Drilling Machine: This can be hard drilling or pillar drilling machines. This
machinery was used for most drilling jobs. The work is stationary while the
spindle carrying the drill chuks and bit moves, the work, must be held with a
2. Lathe:This was used for an extensive array for precision works also such as
rotating a work piece against a fixed tool having a single edge. The lines of cut
24
3. Hand Grinding / Cutting Disc Machine: This is hand held and it comes in
two sizes. The dis comes in the sizes 9, 7, or 4 diameters. The 7 disc was
joining two or more metals together. It was used with stainless electrode when
welding the stainless steel. Welding can either be tacking (which can be easily
broken). During setting stitching, (which can be used to hold thing metals,
(1mm metal sheet together firmly) or running which is used for thick metal
plates, 3mm). The stainless electrode of guage twelve (2.5mm diameter) was
different desired angles. It was used for bending the grater sheets.
6. Table Shear:It is big and heavy. It was used for cutting plates less than 3mm
and 4mm sheet, and it gives straight cut edge unlike then hand cutting disc
7. Pedestal Grinding Machine:It was used for sharpening the tools, work piece
drill bits.
SEQUENCE OF OPERATION
Table 1
operation Hr/min
25
1 3/4' x 1 3/4 used scriber
cutting
gauge 12
edge
frame of guage 12
folding and
bending machine
was accused
of precision in line
26
to form a
cylindrical surface
stainless electrode
of guage) 12
dimension from
27
stainless steel straight cut edge
of guage 12
7. Washing and filing Washing of the whole Rough and smooth 1:45mins
and neatness
of material in contact
atmospheric
temperature
assembled together
28
3.7 CHOICE OF ASSEMBLY AND PROCEDURES
This is the process of assembling or coupling of the machine parts together. However, for
a good finish, arc welding and fixing have been chosen for assembling of the project.
WELDING
This is a metal joining process which is an act of joining two metal parts permanently in
such a way that the joints, are equivalent in composition and characteristics to the type of
material used.
There are different types of welding which include the following; oxyacetylene welding,
brass, welding, arc welding, argon welding etc. However, for the purpose of this project,
only arc welding were used in joints of the machine with stainless electrode in case of
FIXING
This is a coupling process that can be used in joining component parts that can be
removed or changed in case of wear or damage. This was achieved using m10/m8
DESIGN CONSIDERATION
not to use material that cannot degrade / corrode easily due to the acidic nature or
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3.9 DESIGN CONSIDERATION AND FACTOR
In designing the cassava grater, certain considerations were put in place: i. The machine
should be portable and mobile so that it can be used for both household and industrial
purposes. ii. Another consideration is that cassava produces a large number of cyanogenic
glycosides so in selecting materials for construction adequate care was taken not to use
materials that can corrode easily due to the acidic content in cassava. In developing the
These include:
vii. Cost
MAINTENANCE
Maintenance is the combination of all technical activities and all associated with
can perform its required function with safe operation. The maintenance of the said
machine should be the responsibility of its owner. As, it would be too costly to hire
skilled labour for this purpose. The operation requires mechanical skill and little
owner should consider the use of petrol/diesel engine to avoid costly short downs of
machine - The building layout for equipment must be properly ventilated and the
environment should be well cleaned always. - The floor on which the equipment base
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stands on should be preferably cemented to reduce the contamination of the smashed
cassava by sand and other dirt and also to facilitate the cleaning of the floor. - Washing of
the equipment/machine mostly at the perforated aluminum sheets after everyday use is
recommended. This is so as to enable the inactivity of the starchy content of the tuber.
any kind of machine to ensure that its planned life-span is obtained and breakdown is
reduced. The following are maintenance guideline for this machine “cassava grater`` have
a long planned life-span.It is important that the bearing is cased (Journal) so as to protect
it from corrosive agent (like the starchy content of cassava) or volatile solvents (such as
petrol in case of petrol engines). As these are factors that affect wear rate of a bearing.
Also this bearing should be lubricated constantly. A period checks on bolts and nuts to
ensure that they are not slackened. The vibration of machine could be damped with
rubber cushion so as to reduce slacken of the bolts and nuts or weakening of welds.
The health hazards that could be encountered in the operation of this equipment are due to
some factors like: sharpness of the grater etc. in case of use of electric motor, electric
hazards could also be encountered. Electricity should be treated with due unconditioned
respect, it cannot be seen or heard but can kill instantly. Even if it is not fatal, serious
disability through shocks and burns result. Also a great deal of damages to properties and
goods cans be caused usually through fire outbreak as a result of faulty wiring and engine.
In-order to minimize shock and fire, the following should be observed: 1. Water should
be kept away from electric motor. 2. Electric motor should be connected with appropriate
insulated cables. 3. Check all electrical connection plugs and switches to be sure they are
in good working conditions before use. 4. Torn length of cable should only be held with
(1)
2004
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Where: V = volume of hopper B1 = Base of complete pyramid b1 = base of extended
M =ρV(kg) (3)
The grating drum is cylindrical in shape. The volume of the grating drum is given as:
VrL2d=π (4)
cylindrical drum. The force acting on the cylindrical drum is given as:
F = mg (5)
Where M =ρ.V
To prevent a belt drive due to loading from complete slipping, the motor pulley (Driving
Determination of centre distance (Cs) The centre distance for a v – belt is obtained as: C
DETERMINATION OF BELT
Length For a v – belt the length between driving pulley and driven shaft pulley is given
as:
Where: LB = length of belt R = radius of driving pulley r = radius of driven pulley Design
for angle of wrap for driving pulley and driven pulley The angle of wrap for driving
Where: α1 = angle of wrap for driving pulley α2 = angle of wrap for driven pulley The
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SHAFT DESIGN
The shaft used for this is a solid shaft subjected to combined torsional and bending
stresses. The (ASME) code equation for a solid shaft having little or no axial loading has
Since the shaft rotating horizontally both bending as well as torsional moment are the
main factors influencing the shaft design, the torsional moment acting on a rotating shaft
Equation (17) will be used to calculate the torsional moment Shaft Loading The solid
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Fig. 3: Shaft loading of cassava grating machine. Source: Researchers’ representation
Fig 4: Reactions on the shaft due to vertical loading with uniformly distributed load
grating drum For ease of calculations, the uniformly distributed load is converted to a
Fig 5: Reactions on the shaft due to vertical loading with uniformly distributed load
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From the evaluation of the forces and determination of the bearing reactions, the
maximum bending moment Mb(max) for the shaft was determined. The shaft diameter d
Tests were carried out using different weights of cassava for ten different batches. The
time taken for each batch was accurately recorded. The results of the test are shown in
table 1.
Therefore, Time taken (hrs) Mass of cassava (kg ) Output capacity = (Ajao, Ayilara and
Usman, 2013) Substituting values we have, 1768 27 .4 3600 Output capacity × = (21) =
55.79kg/hr
METHODOLOGY
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CHAPTER FOUR
After the design and construction procedures, final product was built which is the cassava
Shaping workshop
Welding workshop - Fitting workshop At the end of construction, the machine was test-
run and was found to have 75.3% efficiency. OBSERVATION The metal joining process
employed in the construction of the machinery equipment is welding (for metal to metal)
and this process was so chosen because of the composition and properties of the metal
parts to be joined. There were some problem encountered during the welding operation,
these various techniques were utilized for efficient weld. They include: (a) Decreasing the
welding speed (b) Clamping the work to ensure correct alignment (c) Use of step back or
skip method of welding (d) Use of wedges or clamps to hold the work piece
4.1 RECOMMENDATION
This project is not the first of its kind to be embarked upon by the department. We
design. This type of design needs considerable scientific training and design ability in
order to modify the existing designs (i.e. the locally made ones) into a new idea by
adopting new materials or different method of manufacture. In this case, we the designers
started from the existing design, but the final product differs quite markedly from the
original product in the market. However after our observation and constraints encountered
allowed to pick project topics after which the H.O.D. approves any one that is
38
appropriate. 2. Working machinery and tools should be available for student to work in
the school workshop. 3. Appeal should be made to the state and federal government to
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CHAPTER FIVE
5.0 SUMMARY
The study describes the design and construction of a modified cassava milling machine,
College of Technology in 2022. The materials used in the study were locally sourced
from markets in Lagos. The study also explores the use of a sacrificial anode to protect
metallic components of the machine that come in contact with the cassava and cassava
pulp.The Cassava Grating Machine consists of various parts including a hopper for
loading cassava, a shaft for driving the grating process, a drum with a perforated mesh for
grating the cassava, a discharge outlet, a pulley connected to an electric motor for power
transmission, bolts for fastening components, belts for connecting the pulley and motor,
mild steel frames for structural support, rivet pins for securing parts, bearings for smooth
shaft rotation, and a cover and handle for operation and mobility.
The sacrificial anode is used to protect the metallic parts of the machine that interact with
the cassava and cassava pulp. A multimeter is employed to measure current flow between
the metal and anode. Bolts and nuts are used to fasten a PVC wire cable to a test post, and
CAD weld mould, disc, and powder are used for exothermic welding.
The study provides a detailed description of each machine part, including the main frame,
hopper, grating unit, diesel engine/pulley system, chute, and the materials used for their
construction. The assembly process involves welding the frame, mounting bearings,
attaching the hopper and collecting box, and connecting the machine to an electric
into the grating point and the continuous abrasive force delivered by the rotating barrel.
The operating principle involves coupling the machine to an electric motor or manually
peeled cassava into the machine, collecting and weighing the resulting pulp, and sieving
the pulp. The mode of operation involves running the machine connected to a prime
mover, introducing cassava through the hopper, and collecting the pulp through the
discharge.
Machineries used in the fabrication process include drilling machines, lathes, and hand
Overall, the study provides a comprehensive overview of the design, construction, and
operation of the Cassava Grating Machine and highlights the materials, parts, and
5.1 CONCLUSION
This project is the innovation of a dream to utilize our locally made material to solve our
local technological needs. A mobile cassava grating machine was designed, fabricated
and tested. The constructed grating machine has been found to be effective and efficient
simple to operate. It can be powered both electrically and manually. Therefore, it can be
used both for household and industrial purposes. It was found to be effective and efficient
during operation and cold grate about 55.79kg/hr. The mean grating and pressing
efficiency is 83.779% and the grating and pressing capacity of 21.216kg/hr. So, efforts
should be made to adopt and popularize this design, especially for the benefits of rural
people who make up a greater percentage of the nation’s population. It is also hoped that
when mass-produced. The machine is readily affordable due to the fact that it was
produced from locally sourced materials. The machine costs forty-two thousand naira
only (N42,000) to produce. The need to extend the use of cassava to gari processing in
rural areas where there are sources of light is taken care of by this research. The machine
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if properly managed could generate revenue because many cassava growers will tend to
bring their cassava for grating. If the labour is saved and production is increased and
revenue increases the standard of living of the farmers will be increased. It is therefore
important to describe the overall framework for technological choice in cassava grating
with a view to facilitate the evaluation of the technologies described in this project write-
42
REFERENCE
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5. Jiang, S., et al. (2021). Spatiotemporal characteristics of urban land expansion and
6. Krokeyi, W.S., & Niyekpemi, B.O. (2021). Human capital and economic growth
7. Nwaigwe, K.N., Nzediegwu, C., & Ugwuoke, P.E. (2012). Design, construction
43
10. Tochukwu, O.R., et al. (2021). Is Agriculture still a Strong Force in Employment
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