Manufacturing Processes - Engineering Subject

Manufacturing Processes - ME3393 3rd semester Mechanical Dept | 2021

Regulation | Anna University Engineering Subject Paper

Unit I: Metal Casting Processes

1. Metal Casting Processes - Introduction | Manufacturing Processes
2. Sand Casting - Metal Casting Processes
3. Sand Mould - Statement, Important processes
4. Mould: Pattern and Pattern Making
5. Types of Patterns - Mould | Metal Casting Processes
6. Pattern Materials - Mould | Metal Casting Processes
7. Pattern Allowances - Mould | Metal Casting Processes
8. Moulding Sand - Constituents, Types, Properties, Preparation, Tools, Testing,
Solved Problems
9. Cores [Moulding Sand] - Essential Qualities, Core Binders, Boxes & Ovens, Core
Making Methods, Types, Methods of Testing
10. Moulding Processes: Types of Moulds - with Advantages, Limitations
11. Moulding Methods
12. Moulding Machines - Layout Diagram, Working Principle
13. Melting Furnaces - Construction, Layout Diagram, Working Principle,
Application, Advantages, Disadvantage
14. Principle of special casting processes - Construction, Layout Diagram, Working
Principle, Application, Advantages, Disadvantage
15. Difficulties Involved in Casting Steels Over Cast Irons - Metal Casting
Processes
16. Cleaning of Castings
17. Comparison of casting processes - with Advantages, Disadvantages
18. Defects in sand castings
19. Two mark Questions and Answers - Metal Casting Processes | Manufacturing
Processes
20. Solved Important Questions - Metal Casting Processes | Manufacturing
Processes
21. Low Pressure Die Casting - Types, Working Principle, Operations, Advantages,
Limitations, Applications
22. Low pressure die casting vs. high pressure die casting
23. Tilt Pouring - Working Principle, Operations, Advantages, Disadvantages,
Applications
24. Two mark Questions and Answers - Metal Casting Processes | Manufacturing
Processes
25. Solved Important Questions - Metal Casting Processes | Manufacturing
Processes

Unit II: Metal Joining Processes

1. Welded Joints - Advantages, Disadvantages
2. Classification of welding process based on method of welding
3. Classification of welding process based on filler metals
4. Gas Welding - Working Principle, Type, Equipment, Types of Flames, 2
Techniques, Filler Rods, Advantages, Limitations and Applications
5. Manual metal arc welding or shielded metal arc welding - Working Principle,
Type, Equipment, Electrodes, Advantages, Limitations and Applications
6. Gas Tungsten Arc Welding (GTAW) - Working Principle, Equipment,
Advantages, Limitations and Applications
7. Gas Metal Arc Welding (GMAW) - Working Principle, Equipment, Advantages,
Limitations and Applications
8. Submerged Arc Welding (SAW) - Working Principle, Equipment, Advantages,
Limitations and Applications
9. Electro Slag Welding (ESW) - Working Principle, Equipment, Advantages,
Limitations and Applications
10. Resistance Welding - Working Principle, Types, Equipment, Advantages,
Limitations and Applications
11. Plasma Arc Welding - Working Principle, Types, Equipment, Advantages,
Limitations and Applications
12. Thermit Welding - Working Principle, Classification, Operation, Equipment,
Advantages, Limitations and Applications
13. Electron Beam Welding (EBM) - Working Principle, Equipment, Advantages,
Limitations and Applications
14. Laser Beam Welding (LBM) - Working Principle, Types, Equipment,
Advantages, Limitations and Applications
15. Friction Welding - Working Principle, Equipment, Advantages, Limitations and
Applications
16. Friction Stir Welding - Working Principle, Equipment, Advantages, Limitations
and Applications
17. Ultrasonic Welding - Working Principle, Equipment, Advantages, Limitations
and Applications
18. Welding Positions
19. Brazing - Definition, Working Principle, Equipment, Advantages, Limitations and
Applications
20. Soldering - Definition, Characteristics, Applications, Types, Soldering Methods
21. Defects in Welding
22. Nondestructive testing of weldment - five basic methods with Advantages,
Limitations
23. Two mark Questions and Answers - Metal Joining Processes | Manufacturing
Processes
24. Solved Important Questions - Metal Joining Processes | Manufacturing
Processes
25. Metal Joining Processes: Diffusion Welding - Working Principle, Operations,
Advantages, Limitations, Applications
26. Adhesive Bonding - Types, Working Principle, Operations, Advantages,
Limitations, Applications
27. Two mark Questions and Answers - Metal Joining Processes | Manufacturing
Processes
28. Solved Important Questions - Metal Joining Processes | Manufacturing
Processes

Unit III: Bulk Deformation Processes

1. Metal Forming Processes - Introduction
2. Hot working and cold working of metals - Working Principle, Operations,
Advantages, Limitations and Applications, Comparison
3. Forging Processes - Steps, Classification, Characteristics, Tools
4. Forging Hammers - types
5. Power presses - types
6. Typical Forging Operations
7. Comparison of forged components with cast components
8. Forging Defects - types
9. Advantages and Disadvantages of forging process
10. Rolling of Metals - Types of Rolling with Advantages, Disadvantage
11. Types of Rolling Mills
12. Flat strip rolling
13. Shape rolling operations - Working Principle, Types
14. Defects in rolled parts - two types
15. Principle of Drawing - Deformation Processes
16. Classification of drawing - Mechanical Deformation Processes
17. Equipment used in drawing - Mechanical Deformation Processes
18. Principle of Extrusion
19. Types of Extrusion
20. Hydrostatic Extrusion - Working Principle, Advantages, Disadvantages
21. Two mark Questions and Answers - Bulk Deformation Processes |
Manufacturing Processes
22. Solved Important Questions - Bulk Deformation Processes | Manufacturing
Processes
23. Bulk Deformation Processes: Cold Forging - Working Principle, Operations,
Advantages, Limitations, Applications
24. Introduction to shaping operations - Bulk Deformation Processes
25. Two mark Questions and Answers - Bulk Deformation Processes |
Manufacturing Processes
26. Solved Important Questions - Bulk Deformation Processes | Manufacturing
Processes
27. Bulk Deformation Processes: Incremental Forming - Classification, Working
Principle, Operations, Advantages, Disadvantages, Limitations, Applications

Unit IV: Sheet Metal Processes

1. Sheet Metal Processes - Introduction, Basic hand tools, Classification
2. Characteristics or properties of sheet metals
3. Shearing Process - Sheet Metal
4. Sheet Metal Operations - two categories
5. Shearing Dies - type with Advantages, Disadvantages | Sheet Metal Processes
6. Clearance - Sheet Metal Processes
7. Bending Process - Sheet Metal Processes
8. Drawing Process - Sheet Metal Processes
9. Redrawing - Definition, three methods | Sheet Metal Processes
10. Difference between bending, forming and drawing
11. Stretch forming operations - Definition, Methods, Advantages, Disadvantages,
Applications
12. Formability of sheet metal
13. Formability test methods - Sheet Metal Processes
14. Special forming processes - Working Principle, Operations, Advantages,
Disadvantages, Applications
15. Characteristics of sheet metal forming processes
16. Presses for sheet metal working
17. Two mark Questions and Answers - Sheet Metal Processes | Manufacturing
Processes
18. Solved Important Questions - Sheet Metal Processes | Manufacturing Processes
19. 2 Marks Questions and Answers - Sheet Metal Processes | Manufacturing
Processes
20. Solved Questions - Sheet Metal Processes | Manufacturing Processes

Unit V: Manufacture of Plastic Components

1. Plastic - Types, Polymerization Process, Materials Used, Characteristics
2. Types of Plastics
3. Moulding of Thermoplastics and Applications - Working Principle, Operations,
Advantages, Disadvantages, Applications
4. Processing of Thermosetting Plastics - Working Principle, Operations,
Advantages, Disadvantages and Applications
5. Characteristics of various plastic manufacturing processes
6. Plastic Lamination Process - Types, Working Principle, Operations
7. Bonding of Thermoplastics - Types, Working Principle, Operations, Advantages,
Limitations, Applications
8. Two mark Questions and Answers - Manufacture of Plastic Components |
Manufacturing Processes
9. Solved Important Questions - Manufacture of Plastic Components |
Manufacturing Processes

Solved Anna University Question Papers

1. Solved Anna University Question Papers (Reg 2013 / Dec 2014) - Manufacturing
Processes
2. Solved Anna University Question Papers (Reg 2013 / Jun 2015) - Manufacturing
Processes
3. Solved Anna University Question Papers (Reg 2013 / Jun 2016) - Manufacturing
Processes
4. Solved Anna University Question Papers (Reg 2013 / Dec 2016) - Manufacturing
Processes
5. Solved Anna University Question Papers (Reg 2013 / May 2017) -
Manufacturing Processes
6. Solved Anna University Question Papers (Reg 2013 / Dec 2017) - Manufacturing
Processes
7. Solved Anna University Question Papers (Reg 2013 / Dec 2018) - Manufacturing
Processes
8. Solved Anna University Question Papers (Reg 2017 / Dec 2018) - Manufacturing
Processes
9. Solved Anna University Question Papers (Reg 2017 / May 2019) -
Manufacturing Processes
10. Solved Anna University Question Papers (Reg 2017 / Dec 2019) -
Manufacturing Processes