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DC-788 Service Manual

This document provides a service manual for the DC-788 scale model. It includes 3 pages describing the scale's features, specifications, operating conditions, display indicators, key functions, and operational modes. The scale is a low-cost counting scale that can weigh in multiple units and has a rechargeable battery option. It connects to external printers and has memory to store 100 product codes with associated information.

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JOHANA BEDOYA
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© © All Rights Reserved
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100% found this document useful (1 vote)
1K views29 pages

DC-788 Service Manual

This document provides a service manual for the DC-788 scale model. It includes 3 pages describing the scale's features, specifications, operating conditions, display indicators, key functions, and operational modes. The scale is a low-cost counting scale that can weigh in multiple units and has a rechargeable battery option. It connects to external printers and has memory to store 100 product codes with associated information.

Uploaded by

JOHANA BEDOYA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 29

Service Manual

Model: DC-788
Edition Date Remark
1st 2004.12
Shanghai Teraoka Electronic Co., Ltd
Jin Shan Ting Lin Industrial Estate, Shanghai, China Postcode:201505
TEL:+86-21-5723-4888 FAX:+86-21-5723-9330 E-mail: steservice@digi-scale.com

2
Contents
1. General Layout..........................................................................................................3
2. Purpose......................................................................................................................4
3. Features......................................................................................................................4
4. Operating Conditions.................................................................................................4
5. Charging Conditions (for Rechargeable battery only)..............................................4
7. Display and Indicators...............................................................................................5
7.1. Display Specifications............................................................................................................5
7.2. Indicators................................................................................................................................5
8. Dimensions................................................................................................................5
9. External Connectors..................................................................................................6
10. Main Components...................................................................................................6
11. Existing parts to be used..........................................................................................6
12. Capacity/Minimum Graduation/Tare range............................................................6
12. Keysheet Layout......................................................................................................7
13. Key Functions..........................................................................................................7
14. Notable differences from current Teraoka scales:...................................................8
15. Block Diagram of Electrical Connection................................................................9
16. Physical layout of Electrical Connection..............................................................10
17. Hardware Description............................................................................................11
17.1. Microcomputer...................................................................................................................11
17.2. Pin Assignment...................................................................................................11
18. Maintenance Mode................................................................................................13
18.1. SPAN Adjustment..............................................................................................................13
18.2. Escape from Maintenance mode........................................................................................13
18.3. Specification Setting...........................................................................................................14
18.4. Internal Count & A/D Count Display.................................................................................14
18.5. Operational Specification List............................................................................................15
19. Operations In Weighing Mode..............................................................................19
19.1. ON/OFF..............................................................................................................................19
19.2. Tare Subtraction.................................................................................................................19
19.3. Unit Weight Entry Operation.............................................................................................19
19.4. Insufficient Sampling Weight Operation...........................................................................20
19.5. Parts Counting Operation...................................................................................................21
19.6. Net/Gross Operation...........................................................................................................22
19.7. kg/lb Operation...................................................................................................................22
19.8. Select 1st Scale or 2nd Scale Operation................................................................................22
20. Operations In Program Mode................................................................................24
20.1. Program Item Code............................................................................................................24
20.2. Delete Item Code in Memory.............................................................................................25
20.3. Review Item Code..............................................................................................................27
20.4. Program Setpoint to Operate all Items...............................................................................27
20.5. Date and Time....................................................................................................................27

3
1. General Layout

4
2. Purpose
To develop a low cost LCD display counting scale which caters to OIML, UL, EU Standard and meets requirement
of major customers.

3. Features
* Low cost counting scale.
* Quick response to weight changes.
* Capacity : 500g; 1kg; 2.5kg; 5kg; 10kg; 25kg; 50kg
* Resolution : Display Resolution 1/10,000.
Internal Resolution 1/1000,000.
* Rechargeable Battery backup for 24 hours of continuous usage (optional).
* Intelligent power control
A. When AC power is available, scale will use AC power only whatever rechargeable battery is installed or not.
When AC power is shut off, scale will use battery automatically.
B. When scale works on rechargeable battery, if the battery is weak, the battery indictor will light up.
When the power from battery becomes low such that the scale cannot compute accurately, all Displays will
shut off except the Battery indicator. The power is then shut off completely after 1 minute.
C. Scale detects rechargeable battery voltage and control battery charge process automatically.
The battery charge indicator lights up when rechargeable battery is being charged.
* Calibration by software.
* Waterproof keyboard and splash proof housing.
* 24 switch keys
- ON/OFF key.
- 10 Numeric keys.
- 13 Operational keys.
* Large platter : 340 x 243 mm.
* Plastic housing.
* 25 digits with 19 segments Back-light LCD Operator displays.
* RS-232C interface for data communication and printer connection.
- Gross Weight, Tare Weight, Net Weight, Unit Weight, Count, PLU code, Product Description, Product Lot
No.,
Accumulated count.
* Two scale channels, one for built-in platform, and another for remote platform.
* External printer connectible (RS-232C)
- Label printer : DIGI GP-460R
- Bar code printer : ZEBRA LP-2844
- Receipt printer :EPSON TM-U200
- Slip Printer :EPSON TM-U295
* 100 PLU, each PLU consists of Unit Weight, Tare Weight, Product Description (32 characters), Product Lot No.
(32 characters), Set point(Hi/OK/Low).

4. Operating Conditions
* Power Source : AC 240/230/220V, 117/100V.
: DC 6V 5Ah rechargeable battery (optional).
* Operating Temperature : -10℃ ~ +40℃ (OIML).
* Operating Humidity : 15 ~ 85% RH.
* Power Consumption : 18W when using AC power.
: 1W when using rechargeable battery.

5. Charging Conditions (for Rechargeable battery only)


* Power Source : AC 240/230/220V, 117/100V.
* Charge Current : 800 mA.
* Charge Time : 8 - 10 hours.

5
6. Analog Specification
* Input sensitivity : 1mV/V.
* Zero adjust range : 0 ± 5mV.
* Zero balance range : 0 ± 0.5mV.
* L/C applied voltage : DC 5V.
* Speed of A/D conversion : 30 times/sec.
* Internal Resolution : 1000,000.

7. Display and Indicators

Type A (Standard type with NET/GROSS shift function)

Type B (Special type with kg/lb shift function)


Type B (Special type with WT/100 or APW function)

7.1. Display Specifications


* Tare Weight Display : 5 digits.
* Weight Display : 5 digits.
* Unit Weight Display : 5 digits.
* Quantity Display : 7 digits.

7.2. Indicators
* ZERO : On when zero point is adjusted and weight is stable.
* NET : On when tare subtraction is performed.
* kg : On when the item is weighed in kg unit with [kg/lb] key pressed.(type B version only)
* lb : On when the item is weighed in lb unit with [kg/lb] key pressed. (type B version only)
* INSUFF : On when the net weight is below a specific percentage of capacity weight.
* GROSS : On when [Gross/Net] key is pressed. (type A version only)
*SCALE1 : On when the scale 1 is in use.
*SCALE2 : On when the scale 2 is in use.
* RECOMP : On when unit weight recomput is enable.
* PROG : On when in the programming mode.
* WT/1000 : On when the display unit weight is 1000PCS base. (type B version only)
* APW : On when the display unit weight is one PCS base. (type B version only)
*Σ : On when quantity is accumulating.
*OUT : On when remove a quantity of parts to item inventory.
*IN : On when add a quantity of parts to item inventory.
* BATT : On when Battery is weak and needs to charge (only for rechargeable battery type).
* CHARGE : On when Battery is charging (only for rechargeable battery type)..

8. Dimensions
* Platter size : 340 x 243 mm.
* Overall size: 354 x 349 x 115 mm.

6
9. External Connectors
* AC receptacle.
* RS-232C interface.
* 14 pin female amphenol for external loadcell

10. Main Components


* Microcomputer : Hitachi HD64F73687(56K Flash) / HD64F3684(32K Flash) /
HD6433687(56K ROM) / HD6433686(48K ROM) ./ HD6433685(40K ROM) /
HD6433684(32K ROM) / HD6433683(23K ROM)
* Crystal Oscillator : 10 MHz.
* Display device : Back-light LCD.
* Loadcell : Sensitivity 1~3mV/V

11. Existing parts to be used


* P type Loadcell (DS-788).
* Back-ligntLCD(SM-100).
* Housing and Mechanical Blocks (DS-788).

12. Capacity/Minimum Graduation/Tare range


Capacity Minimum Graduation Tare Rang
500g 0.1g (1e = 200IR) 0 - 249.9g
1kg 0.2g (1e = 200IR) 0 - 0.4998kg
2.5kg 0.5g (1e = 200IR) 0 - 0.9995kg
5kg 1g (1e = 200IR) 0 - 2.499kg
10kg 2g (1e = 200IR) 0 - 4.998kg
25kg 5g (1e = 200IR) 0 - 9.995kg
1lb 0.0002 lb (1e = 200IR) 0 - 0.4998 lb
2.5 lb 0.0005 lb (1e = 200IR) 0 - 0.9995 lb
5 lb 0.001 lb (1e = 200IR) 0 - 2.499 lb
10 lb 0.002 lb (1e = 200IR) 0 - 4.998 lb
25 lb 0.005 lb (1e = 200IR) 0 - 9.995 lb
50 lb 0.01 lb (1e = 200IR) 0 - 24.99 lb

7
12. Keysheet Layout

Type A

Type B

13. Key Functions

: ON/OFF key. Turn the power ON or OFF.

to : Numeric keys. Input numerical value.

: Decimal Point key. Set decimal point.

: CLEAR key. Clear numerical values.

: Sampling key. Used for computing unit weight by sampling.

: TARE key. Set or clear tare value, Stores SPEC changes

: RE-ZERO key. Resets weight display to zero.

8
TYPE A

: PLU CODE key. Used to call out PLU data. Change In/OUT status.

: MINUS key. Correct operation on products.

: PLUS key. Used for accumulation.

: Data Setting key. Set up SPEC data or clear TOTAL data. Print.

: Select 1st Scale or 2nd Scale

: MODE SET key. Used to enter programming mode from weighing mode.

: NET/GROSS change key. Used to change display between Gross and Net.

: UNIT WEIGHT key. Used to set unit weight and display All digits of Unit Weight.
TYPE B

: PLU CODE key. Used to call out PLU data. Change In/OUT status.

: MINUS key. Correct operation on products.

: PLUS key. Used for accumulation.

: Data Setting key. Set up SPEC data or clear TOTAL data. Print.

: Select 1st Scale or 2nd Scale

: MODE SET key. Used to enter programming mode from weighing mode.

: kg/lb conversion key. Used to convert the weighing unit between kg and lb.

: UNIT WEIGHT key. Used to set unit weight and display All digits of Unit Weight.

14. Notable differences from current Teraoka scales:


* Low cost LCD display counting scale.

9
15. Block Diagram of Electrical Connection

10
16. Physical layout of Electrical Connection

11
17. Hardware Description
17.1. Microcomputer
The H8/3687 Series Microcomputer was chosen for the following reasons:
* Cheaper.
* High-speed CPU with sixteen 16-bit registers.
* 33 interrupt sources and efficient interrupt processing.
* Four versatile timers.
* Two on-chip serial communication interface channels.
* 8-channel 10-bit resolution A/D converter.
*I2C bus interface.
* Less chip count.
* Pin compatibility of similar package with difference ROM sizes.
* Instruction set is compatible with the H8/300 CPU.
* Good support.

17.2. Pin Assignment

Pin I/O Assignment Device Remark


P10/TMOW I -
P11/PWM I -
P12 I ACIN AC Power Detects AC Power
P14/IRQ0 I -
P15/IRQ1/TMIB1 I -
P16/IRQ2 I -
P17/IRQ3/TRGV I K0 Keyboard Key Return Line
P20/SCK3 O RTS MAX232 RS-232C
P21/RXD I RXD MAX232 RS-232C
P22/TXD O TXD MAX232 RS-232C
P23 I CTS MAX232 RS-232C
P24 O CVD R12 Device Power Control
P30 O T1 KEYBOARD Key Scanning Line
P31 O T2 KEYBOARD Key Scanning Line
P32 O T3 KEYBOARD Key Scanning Line
P33 O T4 KEYBOARD Key Scanning Line
P34 O T5 KEYBOARD Key Scanning Line
P35 O T6 KEYBOARD Key Scanning Line
P36 I -
P37 I -
P50/WKP0 I -
P51/ WKP 1 I -
P52/ WKP 2 O TBT R8 Controls BATT Detector
P53/ WKP 3 O CVAD R6 Controls BATT Power To A/D
P54 WKP 4 O BTPW R4 Controls BATT Power To M/B
P55/ WKP 5/ADTRG O BTCHG R2 Controls BATT Charger
P56/SDA I/O SDA AT24C128,HMS093AL EEPROM,LCM
P57/SCL O SCL AT24C128,HMS093AL EEPROM,LCM
P60/FTIOA0 O RTCCS 3511A Real Time Clock
P61/FTIOB0 O RTCSCK 3511A Real Time Clock
P62/FTOC0 I/O RTCSIO 3511A Real Time Clock
P63/FTIOD0 O CBUZZ R40 Buzzer Sounder
P64/FTIOA1 O ADCHAN A/D Board Controls A/D Channel
P65/FTIOB1 O ADSCLK A/D Board Controls A/D Conversion
P66/FTIOC1 O ADSDI A/D Board Controls A/D Conversion
P67/FTIOD1 I ADSDO A/D Board Controls A/D Conversion
P70/SCK3_2 I -
P71/RXD_2 I -
P71/TXD_2 I -
P74/TMRIV O EEPWP AT24C128 EEPROM
P75/TMCIV I -
P76/TMOV I -

12
Pin I/O Assignment Device Remark
P85 I/O JUMPER&E7 JUMPER&E7 MODE SELECT
P86 I/O E7 E7 MODE SELECT
P87 I/O E7 E7 MODE SELECT
PB0/AN0 I -
PB1/AN1 I K1 Keyboard Key Return Line
PB2/AN2 I K2 Keyboard Key Return Line
PB3/AN3 I K3 Keyboard Key Return Line
PB4/AN4 I K4 Keyboard Key Return Line
PB5/AN5 I -
PB6/AN6 I BTV Battery Detects Battery Voltage
PB7/AN7 I -
NMI I - JUMPER MODE SELECT
OSC1 I - Oscillator 10 MHz Crystal
OSC2 O - Oscillator 10 MHz Crystal
X1 I - Oscillator 32.768 kHz Crystal
X2 O - Oscillator 32.768 kHz Crystal
AVCC - - - Analog power supply
VCL - - - Connected to VSS PIN
VCC - - - Power supply
VSS - - - Ground
TEST I - - Connected to VSS PIN
RES I - Reset device System Reset

13
18. Maintenance Mode
18.1. SPAN Adjustment
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 – SCALE2 6 - MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
0.0 0 0 0.0 0 0 0 0
SPAN Switch ON DC788 V x. x x S-On
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [8] [7] [1] [5] [RE-ZERO] + CAL00 SCALE 1
Enter 8 7 1 5 while pressing. [RE-ZERO] [8] [7] [1] [5]
Select 1 Scale or 2 Scale by pressing [Scale Key]
st nd
CAL00 SCALE 2
[Scale Key]
Ensure no weight on platter, [*] [*] ----- ----- ----- -----
Calibrating zero point.
:
: CALSP 5 . 0 0 0 kg
Put weight on platter (e.g. 5kg) [5] [.] [0] [0] CALSP 5 . 0 0 kg
Enter the value of weight placed on the
platter using the numeric keys.* Note1
[*] [*] ----- ----- ----- -----
Calibrating full scale point
:
:
After calibration 0.0 0 0 5.0 0 0 0 0
Note1: Change Weight Unit kg or lb by pressing [kg/lb Key]. (Type B available only)
Note2: If didn’t enter weight using the numeric keys before press [*], the default calibration weight is FS.
(Corresponding to the SPEC settings Minimum display, Selection of resolution, Weight Decimal Point Position)
Note3: If use key enter weight to calibration, the reference weight must exceed 10% FS.

18.2. Escape from Maintenance mode


1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 – SCALE2 6 - MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
0.0 0 0 0.0 0 0 0 0
SPAN Switch ON DC788 V x. x x S-On
Escape to Weighing mode. [T] 0.0 0 0 0.0 0 0 0 0

SPAN Switch ON DC788 V x. x x S-On


[RE-ZERO] 88888 88888 88888 888888
[RE-ZERO] + [8] [7] [1] [5] RE-ZERO] + CAL00 SCALE 1
Enter 8 7 1 5 while pressing. [RE-ZERO] [8] [7] [1] [5]
Escape to Weighing mode. [T] 0.0 0 0 0.0 0 0 0 0

SPAN Switch ON D C 7 8 8 V r x. x x S-On


[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [8] [7] [1] [5] [RE-ZERO] + CAL00 SCALE 1
Enter 8 7 1 5 while pressing. [RE-ZERO] [8] [7] [1] [5]
Ensure no weight on platter, [*] [*] ----- ----- ----- -----
Calibrating zero point.
:
: CALSP 5 . 0 0 0 kg
Escape to Weighing mode. [T] 0.0 0 0 0.0 0 0 0 0

14
18.3. Specification Setting
18.3.1. Specification Enter (141)
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 - MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
[RE-ZERO] [RE-ZERO] 88888 88888 88888 888888
[RE-ZERO] + [1] [4] [1] [RE-ZERO] + SPC00 0000 0000
Enter 1 4 1 while pressing. [RE-ZERO] [1] [4] [1]
'+' key only increase Specification. [+] SPC01 0000 0000
'-' key only decrease Specification. [-] SPC00 0000 0000
Only '1' & '0' are enable. [0] [1] [0] [0] SPC00 0000 0100
Cancel input [C] SPC00 0000 0000
[0] [1] [0] [1] SPC00 0000 0101
'*' to store Specification. [*] SPC01 0000 0000
[-] [-] SPC00 0101 0000
[+] [+] SPC01 0000 0000
Store SPECS to EEPROM & [T] 0.0 0 0 0.0 0 0 0 0
Escape to Weighing mode.

18.3.2. Specification Enter (142)


NOTE: It can only work when SPAN SWITCH is on (Enable)
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 - MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
SPAN Switch ON DC788 V x. x x S-On
[RE-ZERO] 88888 88888 88888 888888
[RE-ZERO] + [1] [4] [2] [RE-ZERO] + SPC20 0000 0000
Enter 1 4 2 while pressing. [RE-ZERO] [1] [4] [2]
'+' key only increase Specification. [+] SPC21 0000 0000
'-' key only decrease Specification. [-] SPC20 0000 0000
Only '1' & '0' are enable. [0] [1] [0] [0] SPC20 0000 0100
Cancel input [C] SPC20 0000 0000
[0] [1] [0] [1] SPC20 0000 0101
'*' to store Specification. [*] SPC21 0000 0000
[-] [-] SPC20 0101 0000
[-] [+] SPC01 0000 0000
Store SPECS to EEPROM & [T] 0.0 0 0 0.0 0 0 0 0
Escape to Weighing mode.

18.4. Internal Count & A/D Count Display


1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 - MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
[RE-ZERO] 88888 88888 88888 888888
[RE-ZERO] + [0] [0] [9] [RE-ZERO] + 48 00900 0
Enter 009 while pressing. [RE-ZERO] [0] [0] [9]
WEIGHT & UINT WEIGHT window
display A/D Count, UNIT WEIGHT and
QUANTITY window display Internal
Count.
Escape to Weighing mode. [T] 0.0 0 0 0.0 0 0 0 0

15
18.5. Operational Specification List

For The Customer - (1 4 1)


SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0
0 Auto Power-off function (for no key operation & weigh operation)

0000 - Auto power-off disable when scale is not in use


0001 - 3 minute
0010 - 10 minutes
0011 - 30 minutes
0100 - 1 hour
0101 - 3 hours
0110 ~ 1111 - Not used
(SP1_OFFT)
1
0 : Not used

2 Buzzer Error alarm Set point alarm

0 - On 0 - On 0 - On 0 : Not used
1 – Off 1 – Off 1 – Off
(SP1_BUZZ) (SP1_ALARM) (SP1_PALARM)
3 Unit weight base per Sampling time for unit Negative counting Re-zero function
1000PCS or 1PCS Weight calculation
display
0 - 1000PCS 0 - 10 times 0 - Allow 0 - Allow
1 –1PCS 1 - 5 times 1 – Inhibit 1 – Inhibit
(SP1_UW1D) (SP1_STFUWC) (SP1_NCOUNT) (SP_RZF)
4 Order of month, date and year Set point type

00 - MM/DD/YY 00 - % quantity
01 - DD/MM/YY 01 - % Weight
10 - YY/MM/DD 10 - Quantity
11 - Not used 11 – Weight
(SP1_DATEO) (SP1_SPT)
5 Function of RS-232C interface Extent of insufficient samples

00 - PC 0 0 - 0.1 %
01 - Printer 0 1 - 0.2 %
10 - Not used 1 0 - 0.0 %
11 - Not used 1 1 : Not used
(SP1_RS232IF) (SP1_INSUFFRG)
6 RTS/CTS handshaking Baud rate of RS-232C
of RS-232C
000 - 1200 bps 100 - 19200 bps
0 - On 001 - 2400 bps 101 - Not used
1 – Off 010 - 4800 bps 110 - Not used
011 - 9600 bps 111 - Not used
(SP1_RTS) (SP1_BAUD)
7 Stop bit of RS-232C Data length of RS- Parity of RS-232C
232C
00 - None
0 - 1 bit 0 - 7 bit 01 - Odd
1 - 2 bit 1 - 8 bit 10 - Even
11 - Not used
(SP1_STOP) (SP1_DLEN) (SP1_PAR)

16
SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0
8 RS-232C PC protocol

0000 - Inhibit data transfer 0100 ~ 1111 - Not used.


0001 - Standard stream type (Continuous output)
0010 - Standard manual type
0011 - Standard command type
(SP1MODE)
9 External printer type

0000 – No 0110 ~ 1111 - Not used


0001 - DIGI GP460R (Label printer)
0010 - ZEBRA LP2844(Barcode printer)
0011 - Epson TMU200 or Star SP2320 (Tape printer)
0100 - Epson TM295 or Star SP298 (Ticket printer)
0101 – TVP1000(Barcode printer)
(SP1PRINTER)
10 Interval of time out error of RS-232C Transmission Additional parity code
condition of RS-232C in text of RS-232C
00 - 1 second
01 - 3 second 0 - Weight stable 0 - No
10 - 5 second 1 – Unconditional 1 – Yes
11 - 10 second
(SP1TIME) (SP1_COND) (SP1_APAR)
11 Tare weight in text of Unit weight in text of Gross weight in text of Quantity in text of RS-
RS-232C RS-232C RS-232C 232C

0 - No 0 - No 0 - No 0 - No
1 – Yes 1 – Yes 1 – Yes 1 – Yes
(SP1_TW) (SP1_UW) (SP1_GW) (SP1_TP)
12 DATE&TIME in text Header Code in text of Weight range of data
of RS-232C RS-232C output

0 - No 0 : Not used 0 - No 0 – Always


1 – Yes 1 – Yes 1 – Over 20e
(SP1_DTIME) (SP1_HEAD) (SP1_MINWTL)
13 External printer print format

000 - Default Format


0 : Not used 001 - Customer Format 1
010 - Customer Format 2
~
111 - Customer Format 7
(SP1PRINTER)
14 ~ 19

17
For Weight & Measure - (1 4 2)
NOTE: It can only work when the SPAN Switch is on (Enable)

SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0


20 Version display when Selection of segment- Start range
power on check style
00 - ±10% F.S.
0 - Allow 0 - Fast 01 - ±5% F.S.
1 – Inhibit 1 – Standard 10 - ±3% F.S.
11 - ±2% F.S.
(SP_VER) (SP_SEGCK) (SPSRANGE)
21 Minimum display (Scale 1) Minimum display (Scale 2)

00 - 1 00 - 1
01 - 2 01 - 2
10 - 5 10 - 5
11 – 10 11 – 10
(SPMINID) (SPMINID1)
22 Selection of resolution (Scale 1)

000 - 1/2500
001 - 1/5000
010 - 1/10000
011 - 1/15000
100 - 1/20000
101 - 1/25000
110 - 1/30000
(SPRES)
23 Weight Decimal point position (Scale 1)

000 - No decimal point


001 - 1st digit (0000.0)
0 : Not used 010 - 2nd digit (000.00)
011 - 3rd digit (00.000)
100 - 4th digit (0.0000)
(SPWPT)
24 Selection of resolution of 2nd Scale (Scale 2)

000 - 1/2500
001 - 1/5000
010 - 1/10000
011 - 1/15000
100 - 1/20000
101 - 1/25000
110 - 1/30000
(SPRES1)
25 Weight Decimal point position of 2nd Scale (Scale 2)

000 - No decimal point


001 - 1st digit (0000.0)
0 : Not used 010 - 2nd digit (000.00)
011 - 3rd digit (00.000)
100 - 4th digit (0.0000)
(SPWPT1)
26 Weight stability condition 2nd Scale IR mode protected by
SPAN SW
00 - Loose 0 - Inhibit
01 - Normal 1 - Enable 0 - NO
10 - Tight 1 – YES
11 – Stringent
(SPWTATABC) (SP_SCALET) (SP_SPSW)

18
SPEC NO. BIT 3 BIT 2 BIT 1 BIT 0
27 Weight unit base Type of Decimal point Negative weight Gross Mode
display mask

0 - kg 0 - .(Standard) 0 - Minus gross > 9e 0 - Allow


1 - lb 1 - ,(Europe) 1 - Minus gross 1 – Inhibit
Weight
(SP_BASE) (SP_DPF) (SP_NMASK) (SP_GROSSM)
28 Manual tare Tare subtraction Tare accumulation Auto tare clear when
cancellation rezero

0 - Allow 0 - Allow 0 - Allow 0 - Allow


1 – Inhibit 1 – Inhibit 1 – Inhibit 1 – Inhibit
(SP_MTC) (SP_TS) (SP_TA) (SP_AUTOT)
29 Digital tare Accumulation when Zero tracking when Weight reset when tare
tare tare

0 - Allow 0 - Allow 0 - Allow 0 - Allow


1 – Inhibit 1 – Inhibit 1 – Inhibit 1 – Inhibit
(SP_DT) (SP_ACCT) (SP_ZTT) (SP_WR)
30 Tare auto clear Unit Weight auto clear Auto clear condition

0 - Allow 0 - Allow 0 - >= Gross 21e


1 – Inhibit 1 – Inhibit & >= Net 5e 0 : Not used
1 - >=Net 1e &
Quantity not 0
(SP_TAUTO) (SP_UAUTO) (SP_AUTOCC)
31 Accumulation Accumulation number WT data Accumulation display
display synchronization (+ key style
only)
0 - Allow 0 - Allow 0 - Allow 0 – “total”
1 – Inhibit 1 – Inhibit 1 – Inhibit 1 – “Add”
(SP_ACC) (SP_ANO) (SP_WDS) (SP_ADS)
32 Exit from Exit from Quantity accumulation Quantity accumulation
accumulation mode accumulation mode without removing without change weight
after 15 sec time out when weight change weight (for >= ±10e)

0 - Allow 0 - Allow 0 - Allow 0 - Allow


1 – Inhibit 1 – Inhibit 1 – Inhibit 1 – Inhibit
(SP_EA15) (SP_EAWC) (SP_QARW) (SP_QACW)
33 Loadcell sensitivities selection mV/V (1st Scale)
0000: 0.95 ~ 1.09 0100: 1.69 ~ 1.95 1000: 0.40 ~ 0.46 1100: 0.71 ~ 0.82
0001: 1.09 ~ 1.27 0101: 1.95 ~ 2.25 1001: 0.46 ~ 0.53 1101: 0.82 ~ 0.95
0010: 1.27 ~ 1.46 0110: 2.25 ~ 2.59 1010: 0.53 ~ 0.61
0011: 1.46 ~ 1.69 0111: 2.59 ~ 3.00 1011: 0.61 ~ 0.71
(SPSST)
34 Loadcell sensitivities selection mV/V (2nd Scale)
0000: 0.95 ~ 1.09 0100: 1.69 ~ 1.95 1000: 0.40 ~ 0.46 1100: 0.71 ~ 0.82
0001: 1.09 ~ 1.27 0101: 1.95 ~ 2.25 1001: 0.46 ~ 0.53 1101: 0.82 ~ 0.95
0010: 1.27 ~ 1.46 0110: 2.25 ~ 2.59 1010: 0.53 ~ 0.61
0011: 1.46 ~ 1.69 0111: 2.59 ~ 3.00 1011: 0.61 ~ 0.71
(SPSST1)
35 1st Scale Weight Unit 2nd Scale Weight Unit

0 - kg 0 - kg
1-g 1-g

(SP_GBASE1) (SP_GBASE2)

19
19. Operations In Weighing Mode
19.1. ON/OFF
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 - MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Display for 1.5 seconds. *Note1 [ON/OFF] 8888888888 88888 888888
Blank for 1.5 seconds.
Display for 1.5 seconds. 88888 88888 88888 888888
Blank for 1.5 seconds.
Weighing mode. 0.0 0 0 0.0 0 0 0 0
OFF [ON/OFF]
Note: 1) Power On Segment Check Style can be selected by setting SPEC08.0. In this example assume SPEC08.0 = 0.

19.2. Tare Subtraction


19.2.1. One Touch Tare Subtraction
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 - MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Put tare (e.g. 30 g) on platter 0.0 0 0 0.0 3 0 0 0
Subtract the tare weight. [T] 0.0 3 0 0.0 0 0 0 0
Remove the tare weight 0.0 3 0 - 0.0 3 0 0 0
Clear the tare weight. [T] 0.0 0 0 0.0 0 0 0 0

19.2.2. Digital Tare Subtraction


1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Key in the tare weight. (e.g. 50g). [0] [.] [0] [3] 0.0 3
Subtract the tare weight. [T] 0.0 3 0 -0.0 3 0 0 0
Clear the tare weight. [T] 0.0 0 0 0.0 0 0 0 0
Key in the tare weight. (e.g. 2kg). [2] 2
Subtract the tare weight. [T] 2.0 0 0 -2.0 0 0 0 0
Clear the tare weight. [T] 0.0 0 0 0.0 0 0 0 0

19.3. Unit Weight Entry Operation


19.3.1. By Sampling
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put 10 pieces of samples on platter 0.0 0 0 0.0 9 6 0 0
Compute unit weight. [Pcs] ----- ----- ----- ------
0.0 0 0 0.0 9 6 9.6 3 6 6 10
Clear unit weight. [C] 0.0 0 0 0.0 9 6 0 0
Put 15 pieces of samples on platter 0.0 0 0 0.1 4 4 0 0
Input sampling quantity. [1] [5] 15
Compute unit weight. [Pcs] ----- ----- ----- ------
0.0 0 0 0.0 9 6 9.6 3 2 6 15
Put some more pieces of samples on platter 0.0 0 0 0.1 9 2 9.6 3 2 6 20
(e.g. 5pcs)
Re-compute function enabled while
RECOMP lamp is on.
Re-compute unit weight. [Pcs] ----- ----- ----- ------
The accuracy of unit weight can be 0.0 0 0 0.1 9 2 9.6 2 9 8 20
improved after re-computing.

20
19.3.2. Digital Unit Weight Operation
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put weight on platter 0.0 0 0 0.5 2 8 0 0
Key in unit weight. [5] [.] [2] [5] 5.2 5 7 8
[7] [8]
Set unit weight. [UNIT 0.0 0 0 0.5 2 8 5.2 5 7 8 100
WEIGHT]
Clear unit weight. [C] 0.0 0 0 0.5 2 8 0 0

19.4. Insufficient Sampling Weight Operation


19.4.1. Add Samples
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put 10 pieces of samples on platter 0.0 0 0 0.0 1 6 0 0
Add samples till the INSUFF lamp is "OFF" 0.0 0 0 0.0 2 0 0 0
(e.g. 2)
Input sampling quantity before [1] [2] 12
Compute unit weight. [Pcs] ----- ----- ----- ------
0.0 0 0 0.0 2 0 1.7 0 0 0 12

19.4.2. Adopt Suggestion


1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put 10 pieces of samples on platter 0.0 0 0 0.0 1 6 0 0
The INSUFF lamp is "ON" when sampling
weight is under a certain level.
[Pcs] ----- ----- ----- ------
Giving a suggestion. Add 10
Add exactly 10 more pieces of samples Add 0
Compute unit weight. [Pcs] ----- ----- ----- ------
0.0 0 0 0.0 3 2 1.6 0 0 0 20

19.4.3. Ignore Suggestion


1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put 10 pieces of samples on platter 0.0 0 0 0.0 1 6 0 0
The INSUFF lamp is "ON" when sampling
weight is under a certain level.
[Pcs] ----- ----- ----- ------
Giving a suggestion. Add 10
Ignore the suggestion. [Pcs] ----- ----- ----- ------
0.0 0 0 0.0 1 6 1.5 9 0 2 10

21
19.5. Parts Counting Operation
19.5.1. Single Counting Operation
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Enter Unit weight by any means of 19.3 0.0 0 0 0.0 0 0 0.5 0 0 2 0
Unit Weight Entry Operation
Put bulk quantity on platter 0.0 0 0 0.4 0 0 0.5 0 0 2 800
[*] 0.0 0 0 0.4 0 0 0.5 0 0 2 800
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.

19.5.2. Accumulation & Subtraction Operation


1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Enter Unit weight by any means of 19.3 0.0 0 0 0.0 0 0 0.5 0 0 2 0
Unit Weight Entry Operation
Put product on platter 0.0 0 0 0.4 0 0 0.5 0 0 2 800
Accumulate the data. [+] tOtAL 1 800
Return to Weighing mode. [C] 0.0 0 0 0.4 0 0 0.5 0 0 2 800
Remove product from platter 0.0 0 0 0.0 0 0 0.5 0 0 2 0
Put product on platter 0.0 0 0 0.2 5 0 0.5 0 0 2 500
Subtract the data. [-] Corr 0 300
Return to Weighing mode. [C] 0.0 0 0 0.2 5 0 0.5 0 0 2 500
Remove product from platter 0.0 0 0 0.0 0 0 0.5 0 0 2 0
Clear unit weight. [C] 0.0 0 0 0.0 0 0 0 0
Display total when unit weight is 0. [+] tOtAL 0 300
Return to Weighing mode. [C] 0.0 0 0 0.0 0 0 0 0
[1] [0] [0] 100
Accumulate the data. [+] tOtAL 1 400
Return to Weighing mode. [C] 0.0 0 0 0.0 0 0 0 0
[3] [7] 37
Subtract the data. [-] Corr 1 363
Return to Weighing mode. [C] 0.0 0 0 0.0 0 0 0 0
[*] 0.0 0 0 0.0 0 0 0 0
Note: 1) MEMORY lamp bright means there is accumulation data in memory,
(V1.02) While this time if change or clear PLU, DC-788 will remind with ”MEM EXIST”,
One can repress the key to continue operation or press [TARE] to cancel operation.
Note: 2) If DC-788 is connected to printer/PC, the data is printed/output by pressing [+], [-] and [*] key.

19.5.3. Negative Counting Function


Method A
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put container with parts on platter 0.0 0 0 1.2 5 5 0 0
Subtract the tare weight. [T] 1.2 5 5 0.0 0 0 0.0 0 0 0
Take 10 pcs of parts from container 1.2 5 5 - 0.0 2 5 0 0
Compute unit weight. [Pcs] ----- ----- ----- ------
:
1.2 5 5 - 0.0 2 5 2.4 7 8 10
Take bulk number from container 1.2 5 5 - 0.0 9 9 2.4 7 8 40
[*] 1.2 5 5 - 0.0 9 9 2.4 7 8 40
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.

22
Method B
Must know the tare weight of container to use this method,
1 - ZERO 2 - NET 3 - INSUFF 4 – SCALE1 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put container with parts on platter 0.0 0 0 1.2 5 5 0 0
Subtract the tare weight. [T] 1.2 5 5 0.0 0 0 0.0 0 0 0
Take 10 pcs of parts from container 1.2 5 5 - 0.0 2 5 0 0
Compute unit weight. [Pcs] ----- ----- ----- ------
:
1.2 5 5 - 0.0 2 5 2.4 7 8 10
Key in actual tare weight of container. [1] [.] [0] [0] 1.0
Subtract the tare weight. [TARE]
1.0 0 0 0.2 5 5 2.4 7 8 103
[*] 1.0 0 0 0.2 5 5 2.4 7 8 103
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.

19.6. Net/Gross Operation


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – MEMORY
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put product on platter 0.0 0 0 0.4 0 0 0 0
Read out Gross weight [Gross] 0.4 0 0
Return to Weighing mode. [Gross] 0.0 0 0 0.4 0 0 0 0
Subtract the tare weight. [T] 0.4 0 0 0.0 0 0 0.0 0 0 0
Read out Gross weight [Gross] 0.4 0 0
Put more product on platter 0.6 5 0
Return to Weighing mode. [Gross] 0.4 0 0 0.2 5 0 0 0
Note: 1) Only type A have Net/Gross function to shift display between Net weight and Gross weight.

19.7. kg/lb Operation


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - kg 6 – lb
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Put product on platter 0.0 0 0 0.4 0 0 0 0
Shift to lb mode [kg/lb] 0.0 0 0 0.8 8 0 0 0
Return to kg mode [kg/lb] 0.0 0 0 0.4 0 0 0 0
[kg/lb] 0.0 0 0 0.8 8 0 0.0 0 0 0
Compute unit weight. [Pcs] ----- ----- ----- ------
0.0 0 0 0.8 8 0 8 7.9 9 2 10
Note: 1) Only type B have kg/lb fuction to shift weight unit between kg and lb.

19.8. Select 1st Scale or 2nd Scale Operation


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 – Scale1 6 – Scale2
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Select 1 Scale or 2 Scale key
st nd
[Scale] 0.0 0 0 0.0 0 0 0 0
0.0 0 0 0.0 0 0 0 0
Select 1st Scale or 2nd Scale key [Scale] 0.0 0 0 0.0 0 0 0 0
0.0 0 0 0.0 0 0 0 0
Note: 1) This function available only when SPEC26 2 Scale is enable.
nd

23
19.9. Item Code Call Up
19.9.1. Recall Numeric Item Code
1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - IN 6 – OUT
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter item code. [1] [0] [0] 100
Call up item code. [CODE] 0.0 0 0 0.0 0 0 1.6 9 8 0 0
Select “In-Out” status. [IN/OUT] 0.0 0 0 0.0 0 0 1.6 9 8 0 0
Put bulk parts on platter. 0.0 0 0 0.1 4 5 1.6 9 8 0 84
[*] 0.0 0 0 0.1 4 5 1.6 9 8 0 84
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.
And inventory value will update according to the IN/OUT status and Accumulation when quantity is
accumulating.
Subtract from inventory when OUT status. Accumulate inventory when IN status.

19.9.2. Recall Alphanumeric Item Code


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - IN 6 – OUT
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
ASCII enter mode. [.] ASC01 000- CODE
Call up PLU. [8] [0] ASC01 080-P CODE
“+” key to move cursor ahead. [+] ASC02 000- CODE
“-” key to move cursor back. [-] ASC01 080-P CODE
“C” key to delete character. [C] ASC02 000- CODE
[6] [5] ASC01 065-A CODE
[+] [6] [6] ASC02 066-b CODE
Call up item code “ABC10”. [CODE] 0.0 0 0 0.0 0 0 1.6 9 8 0 0
Select “In-Out” status. [IN/OUT] 0.0 0 0 0.0 0 0 1.6 9 8 0 0
Put bulk parts on platter. 0.0 0 0 0.1 4 5 1.6 9 8 0 84
[*] 0.0 0 0 0.1 4 5 1.6 9 8 0 84
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.
And inventory value will update according to the IN/OUT status and Accumulation when quantity is
accumulating. Subtract from inventory when OUT status. Accumulate inventory when IN status.

19.9.3. Review Current PLU Contents


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - IN 6 – OUT
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter item code. [1] [0] [0] 100
Call up item code. [CODE] 0.0 0 0 0.0 0 0 1.6 9 8 0 0
Select “In-Out” status. [IN/OUT] 0.0 0 0 0.0 0 0 1.6 9 8 0 0
Put bulk parts on platter. 0.0 0 0 0.1 4 5 1.6 9 8 0 84
Review PLU contents[Scale] [Scale] ICODE 100
[Scale] Pno 123A
[Scale] Pname SCREW
[Scale] Lnum 2
[Scale] INVENT 4012
[Scale] 0.0 0 0 0.1 4 5 1.6 9 8 0 84
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.
2) Escape from review mode by pressing [TARE] key.

24
Memory Field of Item Code

 Memory Field Parameters Max. length


Item Code 10 digits numeric data or Alphanumeric data
Parts No. 16 digits Alphanumeric data
Parts Name 32 Alphanumeric data
Lot Number 32 Alphanumeric data
Tare Weight 5 digits + Decimal figure
Unit Weight 5 digits + Decimal figure
Inventory 8 digits
Setpoint Value 2 points

20. Operations In Program Mode


20.1. Program Item Code
1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. The total number [MODE] ProG C 0
of item codes in memory appears in QTY
column.
To program Item Code. *Note1 [1] [0] [0] 100
[CODE] 0.0 0 0 0.0 0 0 0 0
To program Tare Weight. 0.1 2 0 - 0.1 2 0 0 0
Enter tare WT by any means of 19.2.
To program Unit Weight. 0.1 2 0 0.1 4 5 1.6 9 8 0 84
Enter unit WT by any means of 19.3.
Store the data to program Inventory. [INVENT] 0 INVENT
[6] [0] [0] 600 INVENT
Store the data to program Parts Number. [*] ASC01 000- P- No
e.g. Parts No is TA12. [8] [4] ASC01 084-T P- No
[6] [5] ASC02 065-A P- No
[4] [9] ASC03 049-1 P- No
[5] [0] ASC04 050-2 P- No
Store the data to program Parts Name. [*] ASC01 000- P-NAME
e.g. Parts Name is SCREW. [8] [3] ASC01 083-S P-NAME
[6] [7] ASC02 067-C P-NAME
[8] [2] ASC03 082-R P-NAME
[6] [9] ASC04 069-E P-NAME
[8] [7] ASC05 087-W P-NAME
Store the data to program Lot Number. [*] ASC01 000- LOt NO
e.g. Lot Number is LT68. [7] [6] [7] [6] ASC01 076-L LOt NO
[8] [4] ASC02 084-T LOt NO
[5] [4] ASC03 054-6 LOt NO
[5] [6] ASC04 056-8 LOt NO
Store the data to program Setpoint 1. [*] SET 1 0
e.g. Setpoint 1 value is 100pcs. [1] [0] [0] SET 1 100
Store the data to program Setpoint 2. [+] SET 2 0
e.g. Set point2 value is 50%. [5] [0] SET 2 50
Store the data. [*] ProG C 1
Quit to Weighing mode. [MODE] 0.0 0 0 0 0

*Note1: To enter alphanumeric character to item code, press [] key to change the screen to the display of alphanumeric
entry.

25
20.2. Delete Item Code in Memory
20.2.1. Delete a Certain Item Code
1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
To program Item Code. [1] [0] [0] 100
100 CLEAr
Delete item code. [C] ProG C 19
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

20.2.2. Delete all Item Code


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [0] [RE-ZERO] + ALL CLEAr
Enter . . 0 while pressing. [RE-ZERO] [.] [.] [0]
Delete all item code. [C] ProG C 0
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

20.2.3. Delete all Inventory Value from Memory


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [1] [RE-ZERO] + INVENT CLEAr
Enter . . 1 while pressing. [RE-ZERO] [.] [.] [1]
Delete all invent value. [C] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

20.2.4. Delete all Unit Weight Value from Memory


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 - PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [2] [RE-ZERO] + UNITW CLEAr
Enter . . 2 while pressing. [RE-ZERO] [.] [.] [2]
Delete all Unit Weight value. [C] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

26
20.2.5. Delete all Tare Weight Value from Memory
1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [3] [RE-ZERO] + TAREW CLEAr
Enter . . 3 while pressing. [RE-ZERO] [.] [.] [3]
Delete all Tare Weight value. [C] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

20.2.6. Delete all Parts Numbers from Memory


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [4] [RE-ZERO] + PARTSNo CLEAr
Enter . . 4 while pressing. [RE-ZERO] [.] [.] [4]
Delete all Parts Number. [C] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

20.2.7. Delete all Setpoint Data from Memory


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [5] [RE-ZERO] + SetPOINT CLEAr
Enter . . 5 while pressing. [RE-ZERO] [.] [.] [5]
Delete all Setpoint Data. [C] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

20.2.8. Delete all Parts Name from Memory


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [6] [RE-ZERO] + PName CLEAr
Enter . . 6 while pressing. [RE-ZERO] [.] [.] [6]
Delete all Parts Name. [C] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

27
20.2.9. Reset Sequence Number to 0
1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
[RE-ZERO] [RE-ZERO] 88888 88888 88888 8888888
[RE-ZERO] + [.] [.] [7] [RE-ZERO] + SN CLEAr
Enter . . 7 while pressing. [RE-ZERO] [.] [.] [7]
Reset Sequence Number [C] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.

20.3. Review Item Code


1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
[MODE] [MODE] ProG C 20
[CODE] CH1 100
[+] [+] CH2 123
[-] [-] CH1 100
Quit to Program mode. [MODE] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0

20.4. Program Setpoint to Operate all Items


General setpoint value can be programmed to operate on all items. This value is enabled when no code number is
selected or the item code recalled in operation mode has no setpoint data.
1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
Setpoint Program mode. [+] SET 1 0 0
[1] [0] [0] SET 1 0 100
Store Setpoint 1 value. [+] SET 2 0 0
[5] [0] SET 2 0 50
Store Setpoint 1 value. [+] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0

20.5. Date and Time


Date and Time will reset if DC788 without any power supply
Battery supply can support Date and Time without AC supply for 20 days in OFF status. After 20 days it will reset.
1 - ZERO 2 - NET 3 - GROSS 4 - INSUFF 5 - RECOMP 6 – PROG
OPERATION Key-in TARE WEIGHT U.Weight QTY. 1 2 3 4 5 6
Weighing mode. 0.0 0 0 0.0 0 0 0 0
Enter into Program mode. [MODE] ProG C 20
Display current date & time. [-] 26-08 0 3 TUE 15-28
[-] EntEr D-M-Y 260803
[2] [8] [0] [8] EntEr D-M-Y 2 8 0 8 0 3 260803
[0] [3]
Store date setting. [*] EntEr TIME 15-28
[1] [5] [2] [5] EntEr TIME 1525 15-28
Store time setting. [*] ProG C 20
Quit to Weighing mode. [MODE] 0.0 0 0 0.0 0 0 0 0

28
21. Error Massage List

The following error message will appear when an incorrect operation is performed.

Message Remarks Appropriate Operation


OF When displayed weight exceeded capacity+9d, or something Remove the item on the platter.
is on the platter when power on.
UF When displayed minus weight >= 9d. REZERO or ON/OFF again.
Error0 When communication between Main Board and A/D Board is Power off and check the connection.
not complete.
Error1 When calibration operation is not correct. Repeat calibration operation.
88888 When scale is not steady when power on. Place scale on firm, flat base.
If 2nd scale is enabling, it must be steady also. You can press [C] to neglect 2nd scale is not
But if 2nd scale hasn’t calibration, this will be neglect. steady.
Total FULL When current Total overflow. Clear current Total.
APW When unit weight is insufficient to display. Set DC788 to WT/1000 mode in SPEC141
or press any key to continue.

29

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