ENGINE

LU
A

LU
SECTION
ENGINE LUBRICATION SYSTEM C

E
CONTENTS
QR25DE SERVICE DATA AND SPECIFICATIONS F
(SDS) ................................................................. 16
PRECAUTION ............................................... 3 Standard and Limit ..................................................16
PRECAUTIONS ................................................... 3 YD25DDTi G
Precaution for Supplemental Restraint System PRECAUTION .............................................. 17
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 3 PRECAUTIONS ................................................. 17 H
Precaution Necessary for Steering Wheel Rota- Precaution for Supplemental Restraint System
tion After Battery Disconnect ..................................... 3 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Precaution for Liquid Gasket ..................................... 4 SIONER" .................................................................17 I
Precaution Necessary for Steering Wheel Rota-
PREPARATION ............................................ 5 tion After Battery Disconnect ...................................17
PREPARATION ................................................... 5 Service .....................................................................18 J
Special Service Tool ................................................. 5 Precaution for Liquid Gasket ...................................18
Commercial Service Tool .......................................... 5 PREPARATION ........................................... 20
K
SYSTEM DESCRIPTION .............................. 7 PREPARATION ................................................. 20
LUBRICATION SYSTEM .................................... 7 Special Service Tool ................................................20
Commercial Service Tool ........................................20 L
Lubrication Circuit ..................................................... 7
System Chart ............................................................ 8 SYSTEM DESCRIPTION ............................. 22
PERIODIC MAINTENANCE .......................... 9 DESCRIPTION .................................................. 22 M
ENGINE OIL ........................................................ 9 Engine Lubrication System ....................................22
Inspection .................................................................. 9 Engine Lubrication System Schematic ....................23
Changing Engine Oil ............................................... 10 N
PERIODIC MAINTENANCE ........................ 24
OIL FILTER ........................................................12 ENGINE OIL ...................................................... 24
Removal and Installation ......................................... 12
Inspection ................................................................24 O
REMOVAL AND INSTALLATION ............... 14 Changing Engine Oil ................................................25

OIL COOLER ......................................................14 OIL FILTER ....................................................... 27

Removal and Installation .........................................27 P
Exploded View ........................................................ 14
Inspection ................................................................28
Removal and Installation ......................................... 14

SERVICE DATA AND SPECIFICATIONS REMOVAL AND INSTALLATION ............... 29

(SDS) ............................................................ 16 OIL COOLER .................................................... 29
Exploded View .........................................................29

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 Removal and Installation ........................................ 29 Commercial Service Tools ...................................... 40
Inspection ............................................................... 30
SYSTEM DESCRIPTION ........................... 42
OIL FILTER BRACKET ..................................... 32
Exploded View ........................................................ 32 DESCRIPTION ................................................... 42
Removal and Installation ........................................ 32 Engine Lubrication System ..................................... 42
Inspection ............................................................... 32 Engine Lubrication System Schematic ................... 42

OIL PUMP .......................................................... 34 PERIODIC MAINTENANCE ....................... 43

Exploded View ........................................................ 34
Removal and Installation ........................................ 34 ENGINE OIL ...................................................... 43
Disassembly and Assembly .................................... 34 Inspection ................................................................ 43
Inspection ............................................................... 36 Draining ................................................................... 44
Refilling ................................................................... 44
SERVICE DATA AND SPECIFICATIONS
OIL FILTER ........................................................ 46
(SDS) ........................................................... 37 Removal and Installation ......................................... 46
SERVICE DATA AND SPECIFICATIONS Inspection ................................................................ 47
(SDS) .................................................................. 37 REMOVAL AND INSTALLATION .............. 48
Periodical Maintenance Specification ..................... 37
Engine Oil Pressure ................................................ 37 OIL COOLER ..................................................... 48
YS23DDT/YS23DDTT (M9T) Exploded View ........................................................ 48
Removal and Installation ......................................... 48
PRECAUTION ............................................. 38 Inspection ................................................................ 49
PRECAUTIONS ................................................. 38 OIL PUMP .......................................................... 50
Precaution for Supplemental Restraint System Exploded View ........................................................ 50
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Removal and Installation ......................................... 50
SIONER" ................................................................. 38
Precaution Necessary for Steering Wheel Rota- SERVICE DATA AND SPECIFICATIONS
tion After Battery Disconnect .................................. 38 (SDS) .......................................................... 52
Precaution for Liquid Gasket .................................. 39
SERVICE DATA AND SPECIFICATIONS
PREPARATION ........................................... 40 (SDS) ................................................................. 52
Periodical Maintenance Specification ..................... 52
PREPARATION ................................................. 40 Engine Oil Pressure ................................................ 52
Special Service Tools ............................................. 40

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 PRECAUTIONS
< PRECAUTION > [QR25DE]

PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT LU
PRE-TENSIONER" INFOID:0000000014572082

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer. E
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
F
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the H
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the I
battery or batteries, and wait at least three minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000014267311
J

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
K
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If L
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. M
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE N
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged. O
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon- P
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.

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 PRECAUTIONS
< PRECAUTION > [QR25DE]
Precaution for Liquid Gasket INFOID:0000000014267312

REMOVAL OF LIQUID GASKET SEALING

CAUTION:
Do not damage the mating surfaces.
• After removing the bolts and nuts, separate the mating surface and
remove the liquid gasket using Tool (A).

Tool number (A) : KV10111100 (J-37228)

• In areas where the cutter is difficult to use, use a plastic hammer to
lightly tap (1) the cutter where the liquid gasket is applied. Use a
plastic hammer to slide (2) the cutter by tapping on the side.

AWBIA1249GB

LIQUID GASKET APPLICATION PROCEDURE

1. Using suitable tool (A), remove old liquid gasket adhering to the
liquid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.

JPBIA0053ZZ

3. Attach liquid gasket tube to the suitable tool.

Use Genuine Silicone RTV Sealant, or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants".
4. Apply liquid gasket without gaps to the specified location accord-
ing to the specified dimensions.
• If there is a groove for liquid gasket application, apply liquid
gasket to the groove.

EMA0622D

• As for bolt holes (B), normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Check to read the text of this manual.

(A) : Groove
: Inside

• Within five minutes of liquid gasket application, install the mat-

ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill JPBIA0010ZZ

engine oil and engine coolant. Refer to LU-10, "Changing Engine Oil" and CO-10, "Changing Engine
Coolant".
CAUTION:
If there are more specific instructions in the procedures contained in this manual concerning liquid
gasket application, observe them.

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 PREPARATION
< PREPARATION > [QR25DE]

PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000014267313
LU
The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.) C
Tool name
KV10111100 Removing oil pan and front cover, etc.
(J-37228) D
Seal cutter

S-NT046

F
Commercial Service Tool INFOID:0000000014267314

Tool name Description

G

Oil pressure kit Measuring oil pressure.

Comes with adapter and hose.
Designed to be used for both static and on H
road testing.

AWBIA1657ZZ

Oil filter wrench assortment Removing and installing oil filter J

AWBIA1656ZZ
L
Tube presser Pressing the tube of liquid gasket

N
NT052

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 PREPARATION
< PREPARATION > [QR25DE]
Tool name Description
Power tool Loosening nuts, screws and bolts

PIIB1407E

Deep socket Removing and installing oil pressure switch

a: 24 mm (0.94 in)

PBIC2072E

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 LUBRICATION SYSTEM
< SYSTEM DESCRIPTION > [QR25DE]

SYSTEM DESCRIPTION A
LUBRICATION SYSTEM
Lubrication Circuit INFOID:0000000014267315
LU

I
AWBIA2694ZZ

1. Exhaust camshaft 2. Intake camshaft 3. Crankshaft J

4. Oil jet 5. Oil pressure switch 6. Oil cooler
7. Oil filter 8. Balancer unit 9. Chain oil jet
10. Chain tensioner A.. Main gallery B. Oil pump K

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 LUBRICATION SYSTEM
< SYSTEM DESCRIPTION > [QR25DE]
System Chart INFOID:0000000014267316

AWBIA2698ZZ

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 ENGINE OIL
< PERIODIC MAINTENANCE > [QR25DE]

PERIODIC MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000014267317
LU

OIL LEVEL
• Before starting the engine make sure the vehicle is parked on a flat C
and level surface, then check the engine oil level. If the engine is
already running, turn it off and allow 10 minutes before checking.
• Pull out engine oil level gauge and wipe clean.
• Insert engine oil level gauge. D
• Check that the engine oil level is within the low (L) and high (H)
range as indicated on the dipstick.
• If the engine oil level is out of range, add engine oil as necessary. E
Refer to LU-16, "Standard and Limit".
CAUTION:
Do not overfill the engine with engine oil.
NOTE:
PBIC2823E
F
It is normal to add some engine oil between engine oil maintenance intervals or during the break-in period,
depending on the severity of the operating conditions.
OIL APPEARANCE G
• Check the engine oil for a white milky appearance or excessive contamination.
• If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair or replace
damaged parts. H
OIL LEAKAGE
Check for engine oil leakage around the following area.
• Engine oil pan I
• Engine oil pan drain plug
• Engine oil pressure switch
• Engine oil filter J
• Engine oil cooler
• Front cover
• Mating surface between cylinder block and lower cylinder block
K
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)
L
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yourself, as the engine and engine oil may be hot.
M
• Put the gear selector in the Neutral position, and apply parking brake securely.
1. Check engine oil level. Refer to ENGINE OIL LEVEL.
2. Remove engine under cover. Refer to EXT-31, "ENGINE UNDER COVER : Removal and Installation". N
3. Disconnect the harness connector from engine oil pressure switch.
4. Remove engine oil pressure switch using a suitable tool. Refer to EM-90, "Exploded View".
CAUTION: O
Do not drop or shock the engine oil pressure switch.

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 ENGINE OIL
< PERIODIC MAINTENANCE > [QR25DE]
5. Install suitable tools (A/B).

JPBIA0074ZZ

6. Start the engine and warm it up to normal operating temperature.

7. Check the engine oil pressure with engine running under no-load. Refer to LU-16, "Standard and Limit".
CAUTION:
• If the difference between the test results and the specification is extreme, check the oil passages
and oil pump for leaks and blockages.
• The oil pump and balancer must be replaced as a unit.
8. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to engine oil pressure switch and the engine.
b. Apply liquid gasket and tighten engine oil pressure switch to specification.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-22, "Recommended Chemical Prod-
ucts and Sealants".

Oil pressure switch torque : 14.7 N·m (1.5 kg-m, 11 ft-lb)

c. After warming up engine, make sure there are no engine oil leaks.
9. Install engine under cover. Refer to EXT-31, "ENGINE UNDER COVER : Removal and Installation".
Changing Engine Oil INFOID:0000000014267318

WARNING:
• Be careful not to burn yourself, as the engine and engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as
possible.
1. Warm up the engine and check for oil leaks
2. Stop the engine and wait for at least 10 minutes.
3. Remove the oil drain plug and oil filler cap to drain the old oil.
4. Install a new washer on the oil drain plug, then install the oil drain plug in the oil pan.
CAUTION:
• Clean the drain plug and install with new washer.
• Do not reuse copper sealing washers.

Oil drain plug : Refer to EM-47, "Exploded View".

5. Refill the engine with new specified engine oil.

Oil grade and viscosity : Refer to MA-25, "SAE Viscosity Number".

Oil capacity : Refer to LU-16, "Standard and Limit".
• The refill capacity depends on the oil temperature and drain time. Use these specifications for reference
only. Always use the dipstick to determine when the proper amount of engine oil is in the engine.
6. Warm up the engine and check the area around the drain plug and oil filter for oil leaks. Repair as neces-
sary.
7. Stop the engine and wait for more than 10 minutes.

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 ENGINE OIL
< PERIODIC MAINTENANCE > [QR25DE]
8. Check the oil level using the dipstick as shown. Add oil as nec-
essary and install the oil filler cap. Refer to LU-9, "Inspection". A
CAUTION:
Do not overfill the engine with oil.
9. Perform "Engine oil data reset". Refer to EC-898, "Description". LU

PBIC2823E

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 OIL FILTER
< PERIODIC MAINTENANCE > [QR25DE]
OIL FILTER
Removal and Installation INFOID:0000000014267319

REMOVAL
1. Remove the engine under cover. Refer to EXT-31, "ENGINE UNDER COVER : Removal and Installation".
2. Drain the engine oil. Refer to LU-10, "Changing Engine Oil".
3. Remove the oil filter using suitable tool (A).

: Front

WARNING:
Be careful not to burn yourself, as the engine and engine oil
may be hot.
CAUTION:
• Oil filter is equipped with a pressure relief valve.
• Use Genuine NISSAN Oil Filter or equivalent.
• When removing, position a shop cloth to absorb engine
oil leaks or spills. JPBIA0890ZZ

• Do not allow engine oil to adhere to drive belts.

• Completely wipe off any engine oil that adheres to the engine and the vehicle.
• The oil filter is provided with a relief valve. Use a Genuine
NISSAN oil filter or equivalent.

ALC094

INSTALLATION
1. Remove foreign materials adhering to the oil filter seal mating surface.
2. Apply clean engine oil to the oil filter seal circumference of the
new oil filter as shown.

SMA010

3. Screw on the oil filter manually until it touches the installation

surface, then tighten it by 2/3 turn as shown (A). Or tighten to
specification.

Oil filter : 17.7 N·m (1.8 kg-m, 13 ft-lb)

AWBIA2462ZZ

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 OIL FILTER
< PERIODIC MAINTENANCE > [QR25DE]
4. Refill the engine with new engine oil. Refer to LU-10, "Changing Engine Oil".
5. Inspect the engine for oil leaks. Refer to LU-9, "Inspection". A
6. Install the engine under cover. Refer to EXT-31, "ENGINE UNDER COVER : Removal and Installation".
INSPECTION AFTER INSTALLATION LU
1. Start the engine and check that there are no leaks of engine oil.
2. Stop the engine and wait for at least 10 minutes.
3. Check the engine oil level and adjust the level (if necessary). Refer to LU-9, "Inspection".
C

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 OIL COOLER
< REMOVAL AND INSTALLATION > [QR25DE]

REMOVAL AND INSTALLATION

OIL COOLER
Exploded View INFOID:0000000014267320

PBIC3007E

1. Cylinder block 2. Relief valve 3. O-ring

4. Oil cooler 5. Connector bolt 6. Oil filter
7. Bracket 8. Water hose 9. Water hose
10. Bracket 11. Water connector

Removal and Installation INFOID:0000000014267321

WARNING:
Be careful not to burn yourself, as the engine oil and engine coolant may be hot.
CAUTION:
• Do not spill engine coolant on the drive belts.
• Completely wipe off any engine oil that adheres to the engine and the vehicle.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Drain engine coolant from radiator drain plug at the bottom of radiator hose (lower) and from water drain
plug on cylinder block. Refer to CO-10, "Changing Engine Coolant".
NOTE:
Perform this step only when removing water hoses.
2. Disconnect water hoses from oil cooler.
CAUTION:
Perform this step when engine is cold.
3. Remove oil filter. Refer to LU-12, "Removal and Installation".
4. Remove water hoses, brackets and water connector (if necessary).
5. Remove connector bolt, oil cooler, and O-ring.
CAUTION:
Do not reuse O-ring.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing compressed air through engine coolant
inlet. If necessary, replace oil cooler assembly.

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 OIL COOLER
< REMOVAL AND INSTALLATION > [QR25DE]
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement necessary, remove A
the valve by prying it out using a suitable tool. Install new valve by tapping it in place.
INSTALLATION
Installation is in the reverse order of removal. LU
• If replacement of the relief valve is necessary, install the new relief valve in place by tapping it in using suit-
able tool.
CAUTION: C
Do not reuse relief valve.
• Confirm that no foreign objects are adhering to the sealing sur-
faces of the oil cooler and oil pan (upper).
• Tighten connector bolt after aligning cutout on oil cooler with pro- D
trusion on oil pan (upper) side.
CAUTION:
Do not reuse O-ring. E

PBIC3048E

INSPECTION AFTER INSTALLATION G

1. Check the engine oil level.Refer to LU-9, "Inspection".
2. Start the engine and check that there are no leaks of engine oil.
3. Stop the engine and wait for at least 10 minutes. H
4. Check the engine oil level and adjust the level (if necessary). Refer to LU-9, "Inspection"

Revision: November 2016 LU-15 2017 D23

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [QR25DE]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit INFOID:0000000014267322

OIL PRESSURE
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge oil pressure*

Idle speed More than 98 (0.98, 1.0, 14)
2,000 rpm More than 294 (2.94, 3.0, 43)
*: Engine oil temperature at 80° (176°F)

ENGINE OIL CAPACITY (APPROXIMATE)

Unit: (US qt, Imp qt)

With oil filter change 4.7 (5.0, 4-1/8)

Drain and refill
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.3 (5-5/8, 4-5/8)

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 PRECAUTIONS
< PRECAUTION > [YD25DDTi]

PRECAUTION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT LU
PRE-TENSIONER" INFOID:0000000014572087

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer. E
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
F
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the H
Ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the I
battery or batteries, and wait at least three minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000014267324
J

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
K
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If L
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned. M
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE N
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged. O
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon- P
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.

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 PRECAUTIONS
< PRECAUTION > [YD25DDTi]
Service INFOID:0000000014267325

• Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.
• Before servicing the SRS, turn ignition switch OFF, disconnect both battery cables and wait at least three
minutes.
For approximately three minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least three minutes
have passed.
• Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before installa-
tion and replace as required.
• The spiral cable must be aligned with the neutral position since its rotations are limited. Do not turn steering
wheel and column after removal of steering gear.
• Handle air bag module carefully. Always place driver and front passenger air bag modules with the pad side
facing upward and seat mounted front side air bag module standing with the stud bolt side facing down.
• Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
• After air bag inflates, the instrument panel assembly should be replaced if damaged.
• Always replace instrument panel pad following front passenger air bag deployment.
Precaution for Liquid Gasket INFOID:0000000014267326

REMOVAL OF LIQUID GASKET

CAUTION:
Do not damage the mating surfaces.
• After removing the bolts and nuts, separate the mating surface and
remove the liquid gasket using Tool (A).

Tool number (A) : KV10111100 (J-37228)

• In areas where the cutter is difficult to use, use a plastic hammer to
lightly tap (1) the cutter where the liquid gasket is applied. Use a
plastic hammer to slide (2) the cutter by tapping on the side.

AWBIA1249GB

LIQUID GASKET APPLICATION PROCEDURE

1. Remove the old liquid gasket adhering to the gasket application
surface and the mating surface using suitable tool.
• Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign material.

PBIC0003E

3. Attach the liquid gasket tube to the suitable tool.

Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants".

EMA0622D

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 PRECAUTIONS
< PRECAUTION > [YD25DDTi]
4. Apply the liquid gasket without breaks to the specified location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply the A
liquid gasket to the groove.
• Normally apply the liquid gasket on the inside edge of the bolt
holes. Also apply to the outside edge of the bolt holes when LU
specified in the procedure.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately. C
• Do not retighten bolts after the installation.
• Wait 30 minutes or more after installation before refilling the
engine with oil or coolant. D
SEM159F
CAUTION:
If there are more specific instructions in the procedures contained in this manual concerning liquid
gasket application, observe them. E

Revision: November 2016 LU-19 2017 D23

 PREPARATION
< PREPARATION > [YD25DDTi]

PREPARATION
PREPARATION
Special Service Tool INFOID:0000000014267327

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
KV10111100 Removing oil pan and front cover, etc.
(J-37228)
Seal cutter

S-NT046

Commercial Service Tool INFOID:0000000014267328

Tool name Description

Oil pressure kit Measuring oil pressure.
Comes with adapter and hose.
Designed to be used for both static and on
road testing.

AWBIA1657ZZ

Oil filter wrench assortment Removing and installing oil filter

AWBIA1656ZZ

Deep socket Removing and installing oil pressure switch

Deep socket 26 mm, 3/8 drive

NT818

Revision: November 2016 LU-20 2017 D23

 PREPARATION
< PREPARATION > [YD25DDTi]
Tool name Description
A
Power tool Loosening nuts, screws and bolts

LU

C
PIIB1407E

Tube presser Pressing the tube of liquid gasket

NT052

Revision: November 2016 LU-21 2017 D23

 DESCRIPTION
< SYSTEM DESCRIPTION > [YD25DDTi]

SYSTEM DESCRIPTION
DESCRIPTION
Engine Lubrication System INFOID:0000000014267329

JPBIA5928ZZ

1. Turbocharger 2. Camshaft (EXH) 3. Camshaft (INT)

4. Oil filter 5. Oil cooler 6. Vacuum pump
7. Oil pan 8. Oil strainer 9. Chain tensioner
10. Oil pump 11. Crankshaft 12. Primary timing chain
13. Relief valve 14. Secondary timing chain 15. Chain tensioner
16. Piston oil jet

NOTE:
The figure shows models without balancer unit.

Revision: November 2016 LU-22 2017 D23

 DESCRIPTION
< SYSTEM DESCRIPTION > [YD25DDTi]
Engine Lubrication System Schematic INFOID:0000000014267330

LU

PBIC3333E

NOTE: P
The figure shows models with balancer unit.

Revision: November 2016 LU-23 2017 D23

 ENGINE OIL
< PERIODIC MAINTENANCE > [YD25DDTi]

PERIODIC MAINTENANCE
ENGINE OIL
Inspection INFOID:0000000014267331

ENGINE OIL LEVEL

NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
2. Insert oil level gauge and check the engine oil level is within the
range (A) shown.
3. If it is out of range, adjust it.

JPBIA0070ZZ

ENGINE OIL APPEARANCE

• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following areas:
• Oil pan (lower and upper)
• Oil pan drain plug
• Oil pressure switch
• Oil filter and oil filter bracket
• Oil cooler
• Oil pump housing
• Cylinder head rear cover
• Front and rear chain cases
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Front and rear oil seals
• Vacuum pump
• Turbocharger
• Oil tube connecting parts from turbocharger
OIL PRESSURE CHECK
WARNING:
• Be careful not to get burn yourself, as engine oil may be hot.
• Oil pressure check should be done in “Neutral position” (M/T models) or “Parking position” (A/T
models).
1. Check the engine oil level.
2. Remove engine undercover front and engine undercover middle.

Revision: November 2016 LU-24 2017 D23

 ENGINE OIL
< PERIODIC MAINTENANCE > [YD25DDTi]
3. Disconnect the harness connector from oil pressure switch (1),
and remove oil pressure switch using suitable tool. A
CAUTION:
Never drop or shock oil pressure switch.
LU
(2) : Oil cooler
: Engine front

JPBIA6201ZZ

D
4. Install the suitable tools (A/B).

G
JPBIA0074ZZ

5. Start the engine and warm it up to normal operating temperature.

H
6. Check the engine oil pressure with engine running under no-load.
NOTE:
When the engine oil temperature is low, the engine oil pressure becomes high.
I
Engine oil pressure : Refer to LU-37, "Engine Oil Pressure".
If difference is extreme, check engine oil passage and oil pump for engine oil leakage.
J
7. After the inspections, install oil pressure switch as follows:
a. Remove old liquid gasket adhering to oil pressure switch and the mating surface.
b. Apply liquid gasket and tighten oil pressure switch to the specification. K
Use Genuine Liquid Gasket or equivalent.

Tightening torque : 14.8 Nm (1.51 kg-m, 131 in-lb) L

c. After warming up engine, check there is no leakage of engine oil with running engine.
Changing Engine Oil INFOID:0000000014267332
M
WARNING:
• Be careful not to burn yourself, as the engine and engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin N
contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as
possible.
1. Warm up the engine and check for oil leaks O
2. Stop the engine and wait for at least 10 minutes.
3. Remove the oil drain plug and oil filler cap to drain the old oil.
4. Install a new washer on the oil drain plug, then install the oil drain plug in the oil pan. P
CAUTION:
• Clean the drain plug and install with new washer.
• Do not reuse copper sealing washers.

Oil drain plug : Refer to EM-214, "Exploded View".

5. Refill the engine with new specified engine oil.

Revision: November 2016 LU-25 2017 D23

 ENGINE OIL
< PERIODIC MAINTENANCE > [YD25DDTi]

Oil grade and viscosity : Refer to MA-25, "SAE Viscosity Number".

Oil capacity : Refer to MA-23, "Fluids and Lubricants".
• The refill capacity depends on the oil temperature and drain time. Use these specifications for referece
only. Always use the dipstick to determine when teh proper amount of engine oil is in the engine.
6. Warm up the engine and check the area around the drain plug and oil filter for oil leaks. Repair as neces-
sary.
7. Stop the engine and wait for more than 10 minutes.
8. Check the oil level using the dipstick as shown. Add oil as nec-
essary and install the oil filler cap. Refer to LU-9, "Inspection".
CAUTION:
Do not overfill the engine with oil.
9. Perform "Engine Oil data reset". Refer to EC-565, "Description".

PBIC2823E

Revision: November 2016 LU-26 2017 D23

 OIL FILTER
< PERIODIC MAINTENANCE > [YD25DDTi]
OIL FILTER
A
Removal and Installation INFOID:0000000014267333

REMOVAL LU
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN oil filter or equivalent.
• Be careful not to get burned when engine and engine oil may be hot. C
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Never allow engine oil to adhere to drive belt.
• Completely wipe off any engine oil that adheres to engine and vehicle.
D
1. Remove engine undercover middle.
2. Place a pan to catch the engine oil under the lower part of drain hose outlet before removing oil filter.
3. Disconnect the harness connector (1) from fuel filter. E
: Front

JSBIA5494ZZ
H
4. Remove nuts (A) of fuel filter (1) and move it aside with its hoses
connected. Temporarily secure it with a rope to avoid putting
load on its hose. I

(2) : Priming pump

: Front J

Fuel filter nut : 13.5 N·m (1.4 kg-m, 10 ft-lb).

K
JSBIA4973ZZ

5. Using suitable tool (A) remove oil filter. L

: Front

CAUTION: M
• When removing oil filter, prepare waste and a tray (drip
pan) to prevent the vehicle from getting soiled by oil drip-
ping. N
• Thoroughly wipe out engine oil dripped on the engine or
vehicle.
JSBIA5447ZZ O
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface. P

Revision: November 2016 LU-27 2017 D23

 OIL FILTER
< PERIODIC MAINTENANCE > [YD25DDTi]
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.

SMA010

3. Screw oil filter manually until it touches the installation surface,

then tighten it by 2/3 turn (A). Or tighten to the specification.

Oil filter : 18 N·m (1.8 kg-m, 13 ft-lb)

JPBIA0077ZZ

4. Installation of remaining components is in the reverse order of removal.

Inspection INFOID:0000000014267334

INSPECTION AFTER INSTALLATION

1. Check the engine oil level. Refer to LU-24, "Inspection".
2. Start the engine, and check there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level, and adjust the level. Refer to LU-24, "Inspection".

Revision: November 2016 LU-28 2017 D23

 OIL COOLER
< REMOVAL AND INSTALLATION > [YD25DDTi]

REMOVAL AND INSTALLATION A

OIL COOLER
Exploded View INFOID:0000000014267335
LU

AWBIA2621ZZ J

1. Gasket 2. Water hose connector 3. Water hose 1

4. Water hose 2 5. Connector bolt 6. O-ring
K
7. Oil cooler 8. O-ring 9. Oil filter bracket
A. To cylinder block B. To heater return pipe Engine front
L
Removal and Installation INFOID:0000000014267336

REMOVAL
M
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
NOTE:
• When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from N
spilling.
• When remove oil cooler only, step 2 is unnecessary.
1. Remove engine undercover front and engine undercover middle. O
2. Drain engine coolant from radiator and cylinder block. Refer to CO-36, "Changing Engine Coolant".
NOTE:
Perform this step when removing water hoses and water hose connector. P

Revision: November 2016 LU-29 2017 D23

 OIL COOLER
< REMOVAL AND INSTALLATION > [YD25DDTi]
3. Remove nuts (A) of fuel filter (1) and move it aside with its hoses
connected. Temporarily secure it with a rope to avoid putting
load on its hose.

(2) : Priming pump

: Front

4. Disconnect water hoses from oil cooler.

• When removing oil cooler only, pinching water hoses near oil
cooler to prevent engine coolant from spilling out.
• Remaining engine coolant in piping will come out. Use a tray JSBIA4973ZZ
to collect it.
CAUTION:
Perform this step when the engine is cold.
5. Remove connector bolt, and remove oil cooler.
CAUTION:
Never spill engine oil to rubber parts such as drive belt and engine mounting insulator.
6. Remove water hoses and water hose connector (if necessary).
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-rings or washers.
• Check that no foreign objects are adhering to the installation surfaces of oil cooler and oil cooler bracket.
• Tighten the connecting bolt after aligning the stopper on the oil fil-
ter bracket side (A) with protrusion of oil cooler (1).

: Front

PBIC3339E

• Install fuel filter (1), and tighten nuts (A) to the specified torque.

(2) : Priming pump

: Front

Fuel filter nut : 13.5 N·m (1.4 kg-m, 10 ft-lb)

JSBIA4973ZZ

Inspection INFOID:0000000014267337

INSPECTION AFTER REMOVAL

Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler.
Relief Valve
Inspect relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
relief valve by prying it out with a suitable tool. Install a new relief valve in place by tapping it.
INSPECTION AFTER INSTALLATION
Revision: November 2016 LU-30 2017 D23
 OIL COOLER
< REMOVAL AND INSTALLATION > [YD25DDTi]
1. Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to
LU-24, "Inspection" and CO-35, "System Inspection". A
2. Start the engine, and check there is no leakage of engine oil or engine coolant.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-24, "Inspection" and CO-35, LU
"System Inspection".

Revision: November 2016 LU-31 2017 D23

 OIL FILTER BRACKET
< REMOVAL AND INSTALLATION > [YD25DDTi]
OIL FILTER BRACKET
Exploded View INFOID:0000000014267338

AWBIA2699ZZ

1. Oil filter 2. Oil filter bracket 3. Gasket

A. To oil cooler B. To vacuum pump : Front

Removal and Installation INFOID:0000000014267339

REMOVAL
1. Remove oil filter. Refer to LU-27, "Removal and Installation".
2. Remove oil cooler. Refer to LU-29, "Exploded View".
3. Remove starter motor. Refer to STR-34, "YD25DDTi : Removal and Installation".
4. Remove oil level gauge guide. Refer to EM-214, "Exploded View".
5. Remove harness clip.
6. Remove the eye-bolt (A) from oil filter bracket side.

JSBIA5596ZZ

7. Remove oil filter bracket.

INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse gasket.
Inspection INFOID:0000000014267340

INSPECTION AFTER INSTALLATION

1. Check the engine oil level and add engine oil. Refer to LU-24, "Inspection".

Revision: November 2016 LU-32 2017 D23

 OIL FILTER BRACKET
< REMOVAL AND INSTALLATION > [YD25DDTi]
2. After warming up engine, check there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes. A
4. Check the engine oil level and adjust engine oil level. Refer to LU-24, "Inspection".

LU

Revision: November 2016 LU-33 2017 D23

 OIL PUMP
< REMOVAL AND INSTALLATION > [YD25DDTi]
OIL PUMP
Exploded View INFOID:0000000014267341

JSBIA4975GB

1. Oil pump housing 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Regulator valve 6. Regulator valve spring
7. Regulator valve plug

Removal and Installation INFOID:0000000014267342

REMOVAL
Remove oil pump housing. Refer to LU-29, "Exploded View".
INSTALLATION
Installation is in the reverse order of removal.
• When installing, align crankshaft flat faces with oil pump inner rotor flat faces.
• If oil pump housing is replaced, install timing chain oil jet.
CAUTION:
• Oil pump housing and timing chain oil jet must be always replaced in combination.
• If timing chain oil jet is removed from oil pump housing, never reuse both of them.

Disassembly and Assembly INFOID:0000000014267343

DISASSEMBLY
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump housing.
3. After removing regulator valve plug, remove inner and outer regulator springs and regulator valve.
INSPECTION AFTER DISASSEMBLY
Oil Pump Clearance

Revision: November 2016 LU-34 2017 D23

 OIL PUMP
< REMOVAL AND INSTALLATION > [YD25DDTi]
• Measure the clearance with feeler gauge (A).
Clearance between oil pump outer rotor and oil pump housing A
(position B)

Standard : 0.12 - 0.195 mm (0.005 - 0.0077 in) LU

Tip clearance between oil pump inner rotor and oil pump outer
rotor (position C)
C
Standard : 0.060 - 0.160 mm (0.0024 - 0.0063 in)
JSBIA5416ZZ

D
• Measure the clearance with the feeler gauge (C) and the straight-
edge (A).
Side clearance between oil pump inner rotor and oil pump housing E
(position B)

Standard : 0.030 - 0.070 mm (0.0012 - 0.0028 in)

F
Side clearance between oil pump outer rotor and oil pump housing
(position D)
G
Standard : 0.0505 - 0.090 mm (0.002 - 0.0035 in)
JSBIA5417ZZ

• Calculate the clearance between oil pump inner rotor and oil pump housing as follows. H
OIL PUMP HOUSING INNER DIAMETER
- Measure the inner diameter of oil pump housing with the inside
micrometer (A). I

JSBIA5418ZZ
L
OIL PUMP INNER ROTOR OUTER DIAMETER
- Measure the outer diameter of protruded portion of oil pump inner
rotor with a micrometer (A). M

JSBIA5419ZZ

P
OIL PUMP INNER ROTOR TO OIL PUMP HOUSING CLEARANCE
- (Clearance) = (Oil pump housing inner diameter) – (Oil pump inner rotor outer diameter)

Standard : 0.045 - 0.091 mm (0.0018 - 0.0036 in)

• If measured/calculated values are out of the standard, replace oil pump assembly.
Regulator Valve Clearance

Revision: November 2016 LU-35 2017 D23

 OIL PUMP
< REMOVAL AND INSTALLATION > [YD25DDTi]
Measure the inner diameter of valve hole (oil pump cover) (1) and
the outer diameter of regulator valve (2).

(A) : Inside micrometer

(B) : Micrometer
(Clearance) = (Valve hole diameter) – (Regulator valve outer diame-
ter)

Standard : 0.025 - 0.070 mm (0.001 - 0.0028 in)

• If the calculated value is out of the standard, replace oil pump JSBIA5420ZZ
assembly.
CAUTION:
• Coat regulator valve with new engine oil.
• Check that it falls smoothly into valve hole by its own weight.
ASSEMBLY
Assemble is in the reverse order of disassembly.
• Install oil pump inner rotor and oil pump outer rotor with the
punched marks (A) on the oil pump cover side.

PBIC3346E

Inspection INFOID:0000000014267344

INSPECTION AFTER INSTALLATION

1. Check the engine oil level. Refer to LU-24, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and adjust the level. Refer to LU-24, "Inspection".

Revision: November 2016 LU-36 2017 D23

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [YD25DDTi]

SERVICE DATA AND SPECIFICATIONS (SDS) A

SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000014267345
LU

ENGINE OIL CAPACITY (APPROXIMATE)

Unit: (lmp qt) C
With oil filter change 6.7 (5-7/8)
Drain and refill
Without oil filter change 6.4 (5-5/8)
D
Dry engine (Overhaul) 7.5 (6-5/8)

Engine Oil Pressure INFOID:0000000014267346

E
Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*

Idle speed More than 78 (0.8, 0.8, 11) F
2,000 rpm More than 259 (2.6, 2.6, 38)
*: Engine oil temperature at 80° (176°F) G

Revision: November 2016 LU-37 2017 D23

 PRECAUTIONS
< PRECAUTION > [YS23DDT/YS23DDTT (M9T)]

PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000014267347

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, it is recommended that all mainte-
nance and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery or batteries, and wait at least three minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000014267348

NOTE:
• Before removing and installing any control units, first turn the push-button ignition switch to the LOCK posi-
tion, then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect both
battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing work. If
a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
This vehicle is equipped with a push-button ignition switch and a steering lock unit.
If the battery is disconnected or discharged, the steering wheel will lock and cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the procedure
below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Carry the Intelligent Key or insert it to the key slot and turn the push-button ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the push-button ignition switch from ACC position to ON position, then to LOCK position. (The steering
wheel will lock when the push-button ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.

Revision: November 2016 LU-38 2017 D23

 PRECAUTIONS
< PRECAUTION > [YS23DDT/YS23DDTT (M9T)]
Precaution for Liquid Gasket INFOID:0000000014267349

A
REMOVAL OF LIQUID GASKET SEALING
CAUTION:
Do not damage the mating surfaces. LU
• After removing the bolts and nuts, separate the mating surface and
remove the liquid gasket using Tool (A).
C
Tool number (A) : KV10111100 (J-37228)
• In areas where the cutter is difficult to use, use a plastic hammer to
lightly tap (1) the cutter where the liquid gasket is applied. Use a D
plastic hammer to slide (2) the cutter by tapping on the side.

E
AWBIA1249GB

LIQUID GASKET APPLICATION PROCEDURE

F
1. Using suitable tool (A), remove old liquid gasket adhering to the
liquid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes. G
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
H

I
JPBIA0053ZZ

3. Attach liquid gasket tube to the suitable tool.

Use Genuine Silicone RTV Sealant, or equivalent. Refer to J
GI-22, "Recommended Chemical Products and Sealants".
4. Apply liquid gasket without gaps to the specified location accord-
ing to the specified dimensions. K
• If there is a groove for liquid gasket application, apply liquid
gasket to the groove.
L

EMA0622D
M
• As for bolt holes (B), normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Check to read the text of this manual. N

(A) : Groove
: Inside O
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately. P
• Do not retighten bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill JPBIA0010ZZ

engine oil and engine coolant. Refer to LU-44, "Draining" and CO-63, "Changing Engine Coolant".
CAUTION:
If there are more specific instructions in the procedures contained in this manual concerning liquid
gasket application, observe them.

Revision: November 2016 LU-39 2017 D23

 PREPARATION
< PREPARATION > [YS23DDT/YS23DDTT (M9T)]

PREPARATION
PREPARATION
Special Service Tools INFOID:0000000014267350

The actual shape of the tools may differ from those illustrated here.
Tool number Description
(TechMate No.)
Tool name
KV10111100 Removing oil pan and front cover, etc.
(J-37228)
Seal cutter

S-NT046

Commercial Service Tools INFOID:0000000014267351

Tool name Description

Drain plug wrench Removing and installing drain plug
a: 8 mm (0.315 in)

JPBIA5904ZZ

Oil pressure kit Measuring oil pressure.

Comes with adapter and hose.
Designed to be used for both static and on
road testing.

AWBIA1657ZZ

Oil filter wrench assortment Removing and installing oil filter

AWBIA1656ZZ

Revision: November 2016 LU-40 2017 D23

 PREPARATION
< PREPARATION > [YS23DDT/YS23DDTT (M9T)]
Tool name Description
A
Power tool Loosening nuts, screws and bolts

LU

C
PIIB1407E

Tube presser Pressing the tube of liquid gasket

NT052

Revision: November 2016 LU-41 2017 D23

 DESCRIPTION
< SYSTEM DESCRIPTION > [YS23DDT/YS23DDTT (M9T)]

SYSTEM DESCRIPTION
DESCRIPTION
Engine Lubrication System INFOID:0000000014267352

E1BIA0616GB

Engine Lubrication System Schematic INFOID:0000000014267353

E1BIA0617GB

Revision: November 2016 LU-42 2017 D23

 ENGINE OIL
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT (M9T)]

PERIODIC MAINTENANCE A
ENGINE OIL
Inspection INFOID:0000000014267354
LU

ENGINE OIL LEVEL

NOTE: C
With the vehicle on a level surface and the engine Off, check the engine oil level. If the engine is already
started, stop the engine and wait 10 minutes.
1. Remove the oil level gauge, inspect the oil, then wipe the oil level gauge clean.
D
2. Insert oil level gauge and check that the engine oil level is within
the range (A) shown.
3. If the oil level is out of range, adjust the oil range as necessary. E
4. When replacing engine oil this procedure must be performed.
Refer to EC-565, "Work Procedure"
F

G
JPBIA0756ZZ

ENGINE OIL APPEARANCE

• Check the engine oil for clarity. H
• The engine oil should not be cloudy or heavy contaminated.
• If engine oil becomes cloudy, milky or white, it is highly probable that it is contaminated with engine coolant.
Repair or replace as necessary. I
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area:
• Oil pan J
• Oil pan drain plug
• Engine oil pressure sensor
• Oil level sensor
• Oil filter body K
• Oil cooler
• Fuel pump
• Vacuum pump L
• Turbocharger
• Crankshaft position sensor
• Camshaft position sensor
M
• Front cover
• Mating surface between cylinder head and cylinder head housing
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head housing and oil separator N
• Front oil seal
• Rear oil seal retainer
OIL PRESSURE CHECK O
WARNING:
The engine oil may be hot. Take precautions not to be burned.
1. Place the gear shift in the Neutral position and apply the parking brake. P
2. Check the engine oil level.
3. Disconnect the harness connector from oil pressure switch, then remove oil pressure switch.
CAUTION:
Handle the oil pressure switch carefully and avoid impacts.

Revision: November 2016 LU-43 2017 D23

 ENGINE OIL
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT (M9T)]
4. Install the suitable tools (A/B).

JPBIA0074ZZ

5. Start the engine and warm it up to normal operating temperature.

6. Check oil pressure with engine running under a no-load condition.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.

Engine oil pressure : Refer to LU-52, "Engine Oil Pressure".

If difference is extreme, check oil passage and oil pump for oil leakage.
7. After the inspections, install oil pressure switch.Carry out the following:
a. Tighten engine oil pressure sensor to specification.

Tightening torque : Refer to LU-48, "Exploded View".

b. Check the engine oil level.
c. After warming up the engine, check for oil leakage.
Draining INFOID:0000000014267355

WARNING:
• The engine oil may be hot, use precaution to not be burned.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Start and warm up the engine. Check for engine oil leaks. Refer to LU-43, "Inspection".
2. Stop the engine and wait for 10 minutes.
3. Remove engine under cover. Refer to EXT-31, "ENGINE UNDER COVER : Removal and Installation".
4. Loosen oil level gauge.
5. Using the suitable tool, remove the oil pan drain plug (1) and
drain the engine oil.

: Front

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Refilling INFOID:0000000014267356

1. Clean the drain plug and install a new drain plug washer.
2. Install oil pan drain plug. Refer to EM-329, "Exploded View".
3. Using new engine oil, refill the engine.

Revision: November 2016 LU-44 2017 D23

 ENGINE OIL
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT (M9T)]

Engine oil specifi- : Refer to MA-23, "Fluids and Lubricants". A

cation and viscosity
Engine oil capacity : Refer to LU-52, "Periodical Maintenance Specification".
CAUTION: LU
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in the engine. C
4. Warm up engine and check area around drain plug and oil filter body for leakage.
5. Stop engine and wait for 10 minutes.
6. Check the engine oil level. Refer to LU-43, "Inspection". D
7. Perform "Engine oil data reset". Refer to EC-565, "Description".

Revision: November 2016 LU-45 2017 D23

 OIL FILTER
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT (M9T)]
OIL FILTER
Removal and Installation INFOID:0000000014267357

REMOVAL
WARNING:
Engine oil may be hot, take precautions not to be burned.
NOTE:
• When removing the oil filter, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Completely wipe off any engine oil that adheres to the engine or vehicle chassis.
1. Remove the engine under cover. Refer to EXT-31, "ENGINE UNDER COVER : Removal and Installation".
2. Using suitable tool, loosen the oil filter body (1).
• Loosen oil filter body until orifice (A) of the oil filter body is
exposed, and then drain engine oil.
• Position an oil tray to catch any engine oil drip.
CAUTION:
Completely wipe clean any engine oil remaining on oil fil-
ter body or vehicle chassis.

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3. Remove oil filter body (3), and then remove oil filter (1) and O-
ring (2).

(A) : Oil cooler side

• Push the O-ring in one direction by hand, then pick pushed
out-part with fingers. Remove and discard the O-ring.
CAUTION:
Never use wires or screwdrivers for removal to prevent
the oil filter body from damage.

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INSTALLATION
1. Completely remove all foreign objects adhering to the inside of oil filter body or O-ring mounting area.

Revision: November 2016 LU-46 2017 D23

 OIL FILTER
< PERIODIC MAINTENANCE > [YS23DDT/YS23DDTT (M9T)]
2. Install a new oil filter (1) and new O-ring (2) to oil filter body (3).
A
(A) : Oil cooler side
NOTE:
• Securely press the new oil filter into the oil filter body. LU
• Apply engine oil all around the O-ring.
3. Install oil filter body (3) assembly to the oil cooler. Refer to LU-
48, "Exploded View". C

Oil filter body : 25 N·m (2.5 kg-m, 18 ft-lb)

D

G
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4. Installation of remaining components is in the reverse order of removal.

H
Inspection INFOID:0000000014267358

INSPECTION AFTER INSTALLATION I

1. Check that the engine oil level. Refer to LU-43, "Inspection".
2. Start the engine, and check that there is no leak of engine oil.
3. Stop the engine and wait for 10 minutes. J
4. Check that the engine oil level, and adjust the level. Refer to LU-43, "Inspection".

Revision: November 2016 LU-47 2017 D23

 OIL COOLER
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT (M9T)]

REMOVAL AND INSTALLATION

OIL COOLER
Exploded View INFOID:0000000014267359

JPBIA7124GB

1. Gasket 2. Oil cooler support 3. Gasket

4. Oil cooler 5. Clamp 6. Oil cooler hose
7. Oil cooler hose A. Refer to the installation

Removal and Installation INFOID:0000000014267360

REMOVAL
WARNING:
Engine oil and engine coolant may be hot, take precautions not to be burned.
1. Drain engine coolant from radiator. Refer to CO-63, "Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
2. Disconnect air inlet tube 2 (charge air cooler side). Refer to EM-303, "Exploded View".
3. Remove A/C compressor from bracket with piping connected, and temporarily secure it aside. Refer to
HA-131, "Exploded View".
4. Disconnect oil level sensor and oil pressure switch harness connectors.
5. Disconnect water hose from oil cooler. (To water inlet)
CAUTION:
Do not let engine coolant contact electronic equipment.
6. Remove oil pressure switch (if necessary).
CAUTION:
Handle oil pressure switch carefully and avoid impacts.
7. Remove oil cooler.
• Loosen mounting bolts in reverse order as shown in the figure.

Revision: November 2016 LU-48 2017 D23

 OIL COOLER
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT (M9T)]
8. Disconnect water hose from oil cooler.
A
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse gasket. LU
Oil Cooler
• If removed, temporarily tighten oil cooler support bolts.
• Tighten bolts to specified torque evenly. C

Oil cooler support bolts : 25 N·m (2.5 kg-m, 18 ft-lb)

D
• Temporarily tighten oil cooler bolts.
• Tighten bolts to specified torque evenly.

Oil cooler bolts : 10.0 N·m (1.0 kg-m, 89 in-lb) E

Inspection INFOID:0000000014267361

F
INSPECTION AFTER REMOVAL
Oil Cooler
Check that oil cooler for cracks. Check the oil cooler for clogging by blowing through engine coolant inlet. G
Install a new a cooler as necessary.
INSPECTION AFTER INSTALLATION
H
1. Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to
LU-43, "Inspection" and CO-62, "System Inspection".
2. Start the engine, and check that there is no leakage of engine oil or engine coolant.
I
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-43, "Inspection" and CO-62,
"System Inspection". J

Revision: November 2016 LU-49 2017 D23

 OIL PUMP
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT (M9T)]
OIL PUMP
Exploded View INFOID:0000000014267362

JPBIA7125GB

1 Clip 2. Oil pump 3. Gasket

4. Oil pump pipe 5. Gasket 6. O-ring
7. Oil strainer 8. Oil pan (lower) 9. Bracket

Removal and Installation INFOID:0000000014267363

REMOVAL
1. Remove oil pan (lower). Refer to EM-330, "Removal and Installation".
2. Remove oil strainer with the following procedure:
• Remove oil strainer bolt (A).
• Remove oil strainer
3. Remove oil pump with the following procedure:
• Remove oil pump bolts (B).
• Disengage oil pump with sprocket assembly from oil pump
drive chain.
• Remove oil pump.

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INSTALLATION
CAUTION:
Rotate the crankshaft by hand to be sure the oil pump chain is correctly install on the oil pump
sprocket.

Revision: November 2016 LU-50 2017 D23

 OIL PUMP
< REMOVAL AND INSTALLATION > [YS23DDT/YS23DDTT (M9T)]
1. Install oil pump with the following procedure:
a. Install oil pump. A
CAUTION:
Check that oil pump chain is correctly install on the oil
pump sprocket. LU
b. Tighten oil pump bolts (B) in two steps.

1st step : 5.0 N·m (0.51 kg-m, 44 in-lb) C

2nd step : 25.0 N·m (2.6 kg-m, 18 ft-lb)

D
c. Install a new oil strainer gasket and the oil strainer. E1BIA0659ZZ

CAUTION:
Do not reuse gasket.
d. Tighten oil stainer bolt (A). E
2. Install oil pan (lower). Refer to EM-330, "Removal and Installation"
a.

Revision: November 2016 LU-51 2017 D23

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [YS23DDT/YS23DDTT (M9T)]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification INFOID:0000000014267364

ENGINE OIL CAPACITY (APPROXIMATE)

Unit: (lmp qt)

With oil filter change 6.15 (5-3/8)

Drain and refill
Without oil filter change 6.0 (5-2/8)
Single turbo 7.5 (6-5/8)
Dry engine (Overhaul)
Twin turbo 7.2 (6-3/8)

Engine Oil Pressure INFOID:0000000014267365

Unit: kPa (bar, kg/cm2, psi)

Engine speed Approximate discharge pressure*

Idle speed More than 70 (0.7, 0.7, 10)
1,750 rpm More than 150 (1.5, 1.5 , 22)
4,000 rpm More than 360 (3.6, 3.7 , 52)
*: Engine oil temperature at 80°C (176°F)

Revision: November 2016 LU-52 2017 D23