La Marche Manufacturing Company

www.lamarchemfg.com

A12B
“Constavolt”
Battery Charger / Power Supply

*Standard A12B Battery Charger in #6 Enclosure Shown *A12B Battery Charger with Option 52E in #6 Enclosure Shown

Installation and Operation Manual

This manual is subject to change without notice. You may obtain the newest version of the manual at www.lamarchemfg.com

106 Bradrock Dr. Des Plaines, IL 60018-1967 CPN 40594 Instruction Drawing Number: P25-LA12B-2
Tel: 847-299-1188 Fax: 847-299-3061 i Revision A12 Rev. Date: 04/22 ECN: 23167
Important Safety Instructions
Before using this equipment, read all manuals and other documents related to this charger and other equipment
connected to this charger. Always have a copy of a charger’s manual on file nearby, in a safe place; if a
replacement copy of a manual is needed, it can be found at www.lamarchemfg.com.

Electrical Safety
WARNING: Hazardous Voltages are present at the input of power systems. The output from chargers
and from batteries may be low in voltage, but can have a very high current capacity that may cause
severe or even fatal injury.

When working with any live battery or power system, follow these precautions:
• Never work alone on any live power system; someone should always be close enough to come to your aid.
• Remove personal metal items such as rings, bracelets, necklaces, and watches.
• Wear complete eye protection (with side shields) and clothing protection.
• Always wear gloves and use insulated hand tools.

WARNING: Lethal voltages are present within the power system. Parts inside the charger may still be
energized, even when the charger has been disconnected from the AC input power. Check with a meter
before proceeding. Do not touch any uninsulated parts.

• A licensed electrician should be used in the installation of any charger.

• Always disconnect the charger from the supply, batteries, and loads before performing maintenance, replacing
parts, or cleaning.
• Always assume that an electrical connection is live and check the connection relative to ground.
• Be sure that neither liquids nor any wet material come in contact with any internal components.
• Do not operate this charger outside the input and output ratings listed on the charger nameplate.
• Do not use this charger for any purpose not described in the operation manual.

Mechanical Safety
• This charger or parts of the charger may get very hot during normal operation, use care when working
nearby and do not place any items on top of the charger.
• Do not expose equipment to rain or snow. Always install in a clean, dry location.
• Do not operate equipment if it has received a sharp blow, been dropped, or otherwise damaged in any way.
• Do not disassemble this charger. Incorrect re-assembly may result in a risk of electric shock or fire.
• If modifications to the enclosure are necessary, such as drilling for conduit fitting, ensure the interior is
protected from metal shavings and debris. Additional precautions should be taken to remove any remaining
debris from interior of charger prior to energizing.

Battery Safety
WARNING: Follow all of the battery manufacturer’s safety recommendations when working with or
around battery systems. DO NOT smoke or introduce a spark or open flame in the vicinity of a battery.
Some batteries generate explosive gases during normal battery operation.

• To reduce risk of arc, connect and disconnect the battery using procedure specified in Section 2.3.
• If it is necessary to remove battery connections, always remove the grounded terminal from the battery first.
• Remove personal metal items such as rings, bracelets, necklaces, and watches.
• Always wear rubber gloves, safety glasses, and a rubber lined vest/apron when working near a battery.
• Have plenty of fresh water and soap nearby in case the battery electrolyte contacts skin, clothing, or eyes.
• If the battery electrolyte contacts skin or clothing, wash immediately with soap and water.
• If the electrolyte enters the eye, immediately flood the eye with running cold water for at least ten (10) minutes
and seek medical attention immediately.
• Do not drop or place any materials on a battery. A spark or short-circuit could cause an explosion.

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Charger Location
• Allow at least 6 inches of free air on all vented surfaces for proper cooling.
• Allow sufficient clearance to open the front panel for servicing.
• Do not operate this charger in a closed-in area or restrict ventilation in any way.
• Do not place charger below battery.
• Never allow battery electrolyte to drip on this charger when reading the specific gravity or filling the battery.
• Never place this charger directly above a standard flooded battery. Gases from the battery will corrode and
damage equipment.
• A sealed maintenance free or valve regulated lead acid (VRLA) battery may be placed below this equipment.

Check for Damages

Prior to unpacking the product, note any damage to the shipping container and take pictures. Unpack the product
and inspect the exterior and interior of product for damage. If any damage is observed, take pictures and contact
the carrier immediately to file a damage claim. Contact La Marche for a Return Material Authorization number to
have the charger sent back for evaluation and repair.

CAUTION: Failure to properly file a claim for shipping damages, or provide a copy of the claim to La
Marche, may void warranty service for any physical damages reported for repair.

Returns for Service

Save the original shipping container. If the product needs to be returned for service, it should be packaged in its
original shipping container. If the original container is damaged/unavailable, make sure the product is packed
with at least three inches of shock-absorbing material to prevent shipping damage. La Marche is not responsible
for damage caused by improper packaging of returned products.

Inspection Checklist
• Enclosure exterior and interior is not marred or dented.
• There are no visibly damaged components.
• All internal components are secure.
• Printed circuit boards and their connections are firmly seated.
• All hardware and connections are tight.
• All wire terminations are secure.
• All items on packing list have been included.

Handling
Equipment can be very heavy with uneven distribution of weight. Use adequate manpower or equipment for
handling. Until the equipment is securely mounted, care must be used to prevent equipment from being accidently
tipped over or dropped.

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Table of Contents
Important Safety Instructions ............................................................................................................. i
Electrical Safety ......................................................................................................................................... i
Mechanical Safety ...................................................................................................................................... i
Battery Safety ........................................................................................................................................... i
Charger Location ....................................................................................................................................... ii
Check for Damages ................................................................................................................................... ii
Returns for Service .................................................................................................................................... ii
Inspection Checklist ................................................................................................................................... ii
Handling ................................................................................................................................................... ii
Table of Contents ............................................................................................................................... iii
Model Scope/General Description ...................................................................................................... 1
Understanding the Model Number ............................................................................................................. 1
Optional Accessories Included in the Charger ............................................................................................. 1
1 Equipment Handling ..................................................................................................................... 2
1.1 Storing the A12B ........................................................................................................................... 2
1.2 Moving the A12B ........................................................................................................................... 2
2 Installing the A12B....................................................................................................................... 3
2.1 Mounting the A12B ........................................................................................................................ 3
2.1.1 Wall-Mounting the A12B (#3, 6, and 7 Enclosures Only) .............................................................. 4
2.1.2 Floor-Mounting the A12B (All Enclosures) .................................................................................... 5
2.2 AC Input Connections .................................................................................................................... 6
2.3 DC Output Connections ................................................................................................................. 7
2.3.1 Paralleling Connections .............................................................................................................. 8
2.4 Alarm Connections ........................................................................................................................ 9
2.4.1 Standard Alarms ........................................................................................................................ 9
2.4.2 Alarm Connection Procedure ...................................................................................................... 9
2.5 External Temperature Compensation (Option 11W/11Y) .................................................................10
2.6 Additional Option Connections ......................................................................................................10
3 Operation .................................................................................................................................... 11
3.1 Starting the A12B .........................................................................................................................11
3.1.1 Checking the Installation ...........................................................................................................11
3.1.2 Power Up/Power Down Sequence ..............................................................................................11
3.2 Front Panel ..................................................................................................................................12
3.3 Charging Modes ...........................................................................................................................12
3.4 Adjusting Parameters ...................................................................................................................13
4 Frequently Asked Questions ....................................................................................................... 14
5 Service ........................................................................................................................................ 15
5.1 Performing Routine Maintenance ...................................................................................................15
5.2 Troubleshooting Procedure ...........................................................................................................16
Ordering Replacement Parts .....................................................................................................................16

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 5.3 Troubleshooting Chart ..................................................................................................................17
5.3.1 Ground and Short Circuit Test ...................................................................................................19
5.3.2 Checking Capacitors .................................................................................................................19
5.3.3 Troubleshooting and Replacing Power Silicon Diodes/Modules .....................................................20
Appendix A: A12B Specifications ...................................................................................................... 21
Appendix B: A12B Current Draw (12VDC / 24VDC Systems) ........................................................... 22
Appendix C: A12B Current Draw (48VDC / 130VDC Systems) ......................................................... 23
Appendix D: A12B Heat Losses (Single Phase) ................................................................................ 24
Appendix E: A12B Heat Losses (Three Phase) .................................................................................. 26
Appendix F: Manufacturer’s Standard Warranty .............................................................................. 28
Appendix G: Manufacturer’s Extended Parts Warranty .................................................................... 29
Appendix H: Document Control and Revision History ...................................................................... 30
Appendix I: Additional Support Documentation............................................................................... 30
- Option Instructions ..........................................................................................................................30
- Schematic Diagram ..........................................................................................................................30
- Dimensional Drawing .......................................................................................................................30
- Bill of Material Listing .......................................................................................................................30
- Recommended Spare Parts List.........................................................................................................30
- Product Datasheet ...........................................................................................................................30

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Model Scope/General Description
The La Marche model A12B Series Filtered Battery Chargers / Power Supplies are engineered for the demanding
requirements of Switchgear applications, Process Controls, and Communications. The magnetic amplifier circuitry
is designed to carry continuous and intermittent loads up to the maximum rated output. Its robust design,
customizable features, and unmatched reliability have made this workhorse the standard in the industry.

In normal operation, the A12B Battery Charger maintains a constant battery voltage from no load up to 115% its
rated load capacity as indicated by the nameplate. If the external loads exceed nameplate capacity, the charger
will attempt to carry the excess load up to its current limiting capacity. Beyond this point, the battery will carry
the excessive loads. If the battery is discharged, the charger will recharge the battery on a taper curve from its
current limiting capacity to full charge.

The battery charger has a specially designed transformer/reactor combination, which inherently compensates for
variations in the incoming AC power. The impedance balance of the transformer/reactor combination compensates
for a line voltage variation of +/- 10% of the nominal AC voltage specified on the nameplate.

Understanding the Model Number

The A12B model number is coded to describe the features that are included. Find the model number on the
nomenclature nameplate of the charger. Follow the chart below to determine the configuration of the battery
charger.

Optional Accessories Included in the Charger

This charger may have been outfitted with a number of optional accessories or option packages. To determine
the options included (if any), refer to the cover page of the manual package. If the manual package that is
included with the charger is no longer available, contact La Marche and provide the model or serial number of the
charger to receive a list of the included accessories.

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 1 Equipment Handling
1.1 Storing the A12B
If the A12B is to be stored for more than a few days after delivery, it should be stored within its shipping container.
The location chosen for storage should be within an ambient temperature of -40 to 185°F (-40 to 85°C) with a
non-condensing relative humidity of 0 to 95%. Storage should not exceed 2 years due to the limited shelf life of
the DC filter capacitors when they are not in service.

1.2 Moving the A12B

After careful inspection and upon verification that the A12B is undamaged, identify the enclosure style and weight
of the A12B charger. Case sizes are shown for standard 60Hz units and may differ with optional accessories
included or 50Hz input. Consult factory when dimensions are critical. Refer to the tables below:

Ampere Rating
Output
Voltage
3 ADC 6 ADC 10 ADC 15 ADC 20 ADC 25 ADC 30 ADC 35 ADC 40 ADC 50 ADC

7 Case 7 Case 7 Case 3 Case 3 Case 3 Case 6 Case 6 Case

12 VDC 60 lbs 70 lbs 80 lbs 90 lbs 95 lbs 105 lbs 155 lbs 170 lbs
27.2 kg 31.8 kg 36.3 kg 40.8 kg 43.1 kg 47.6 kg 70.3 kg 77.1 kg
7 Case 3 Case 3 Case 3 Case 3 Case 3 Case 3 Case 6 Case 6 Case 6 Case
24 VDC 70 lbs 85 lbs 95 lbs 100 lbs 120 lbs 135 lbs 145 lbs 190 lbs 205 lbs 240 lbs
31.8 kg 38.6 kg 43.1 kg 45.4 kg 54.4 kg 61.2 kg 65.9 kg 86.2 kg 93.0 kg 109.0 kg
7 Case 3 Case 3 Case 3 Case 6 Case 6 Case 6 Case 6 Case 8A Case
48 VDC 85 lbs 90 lbs 140 lbs. 180 lbs 205 lbs 240 lbs 265 lbs 275 lbs 355 lbs
38.6 kg 40.8 kg 63.5 kg 81.7 kg 93 kg 108.9 kg 120.2 kg 124.7 kg 161 kg
3 Case 3 Case 6 Case 6 Case *6 Case 8A Case 8A Case 72 Case 72 Case 72 Case
130 VDC 140 lbs 140 lbs 225 lbs 250 lbs 270 lbs 390 lbs 430 lbs 580 lbs 625 lbs 645 lbs
63.5 kg 63.5 kg 102.1 kg 113.4 kg 122.5 kg 177.0 kg 196.0 kg 264.0 kg 283.5 kg 292.6 kg
*8A case is used for three phase input

Table 1 – Case Type and Weight Table (3-50 ADC)

Ampere Rating
Output
Voltage
60 ADC 75 ADC 100 ADC 125 ADC 150 ADC 175 ADC 200 ADC 250ADC 300ADC 400 ADC

6 Case 6 Case 8A Case 70 Case

12 VDC 180 lbs 225 lbs 325 lbs 500 lbs

81.7 kg 102.1 kg 147.4 kg 227.0 kg

6 Case 70 Case 70 Case 70 Case 70 Case 27 Case 27 Case 27 Case 47 Case

24 VDC 265 lbs 400 lbs 450 lbs 525 lbs 630 lbs 825 lbs 880 lbs 940 lbs 1350 lbs
121.0 kg 181.4 kg 204.1 kg 238.1 kg 285.8 kg 374.2 kg 399.2 kg 426.4 kg 612.4 kg
8A Case 72 Case 72 Case 72 Case 27 Case 27 Case 27 Case 47 Case 47 Case 47 Case
48 VDC 400 lbs 525 lbs 625 lbs 700 lbs 850 lbs 1000 lbs 1150 lbs 1400 lbs 1700 lbs 1800 lbs
181.4 kg 238.1 kg 283.5 kg 317.5 kg 385.6 kg 453.6 kg 521.6 kg 635 kg 771.1 kg 816.5 kg
27 Case 27 Case 27 Case 47 Case 47 Case 47 Case 47 Case 47 Case 47B Case 57 Case
130 VDC 865 lbs 930 lbs 1040 lbs 1500 lbs 1800 lbs 1950 lbs 2100 lbs 2300 lbs 2400 lbs 2550 lbs
392.4 kg 421.9 kg 471.7 kg 680.4 kg 816.5 kg 884.5 kg 952.6 kg 1043.3 kg 1088.6 kg 1156.7 kg

Table 2 – Case Type and Weight Table (60-400 ADC)

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2 Installing the A12B
2.1 Mounting the A12B
When mounting the A12B in any configuration, consider the size and weight of the charger. The wall and/or floor
must be able to support the weight of the charger, as well as an additional safety factor. Refer to data sheet to
verify the weight of the charger and the method of mounting using the table below. The following considerations
should be taken:

• The location chosen for the charger should be within an ambient temperature range of 32˚F to 122˚F
(0˚C to 50˚C) with a non-condensing relative humidity no higher than 95%.
• The charger should be mounted in an area free of explosive materials and away from any liquids.
• The A12B utilizes convection cooling, so a clearance of at least 6 in (152 mm) of free air must be
maintained on the top, bottom, left and right side for cooling air.
• Maintain 36 in (914 mm) or more of clearance at the front of the charger to allow for operation and
maintenance.
• The bolts or screws used to secure the charger should be sufficient length to assure a vibration-free
mounting.
• The preferred fastener is a machine bolt backed with a flat washer, lock washer, and nut. All hardware
should be corrosion resistant.
NOTE: Please refer to the specific enclosure drawing provided with unit manual for greater detail.

Enclosure Cable Entry Standard

Number AC Input DC Output Mounting

3 Right Left Wall/Floor

6 Right/Top/Bottom Left/Top/Bottom Wall/Floor
7 Right Left Wall/Floor
8A Right/Top/Bottom/Side Left/Top/Bottom/Side Floor
27 Top Top Floor
47 Top/Bottom Top/Bottom Floor
47B Top/Bottom Top/Bottom Floor
57 Bottom Bottom Floor
72 Right/Bottom Bottom Floor

Table 3 – Mounting Methods

NOTE: Enclosure sizes may differ depending on optional accessories and / or 50Hz input. Please consult factory
when dimensions are critical. Dimensions shown above are overall footprint. Detailed dimensions drawings are
available for mounting purposes.

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 2.1.1 Wall-Mounting the A12B (#3, 6, and 7 Enclosures Only)
Wall-Mounting Procedure

To wall-mount the A12B, install bolts on the wall rated to support the charger's weight plus a safety factor of at
least four times. Refer to Tables 1 and 2 for charger weight specifications. Secure the charger on bolts, add
appropriate mounting hardware, and tighten securely. Refer to the figures below for mounting dimensions.

NOTE: All dimensions are in inches. For further A12B enclosure information, see the outline drawings online at
http://www.lamarchemfg.com/info/enclosure-drawings.html

Figure 1 – Enclosure No. 3 Bolt Pattern Figure 2 – Enclosure No. 6 Bolt Pattern

Figure 3 – Enclosure No. 7 Bolt Pattern

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 2.1.2 Floor-Mounting the A12B (All Enclosures)
Floor-Mounting Procedure

To floor-mount the A12B, install four to six anchor bolts into the floor. Place the charger on the anchor bolts, add
appropriate mounting hardware onto the floor-mounting anchor bolts, and tighten securely. Refer to Figure below
for hardware specifications and floor-mounting dimensions. All dimensions are given in inches.

Bolt
Enclosure Size A B C
Diameter
3 13.875 8.000
6 23.500 8.875
N/A .312
7 12.750 7.750
72 25.750 17.500
27 29.250 20.000 10.000 .406
8A 25.350 10.875 .406
47 37.500 31.500 N/A
47B 37.500 37.500 .562
57 57.500 20.000 10.000

Figure 4 – A12B Enclosure Footprint

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2.2 AC Input Connections
Before beginning any work inside the charger, ensure the following:

• Verify all incoming AC supply is de-energized.

• Verify that no voltage is present inside the case by using a voltmeter at all input and output terminals.
• Check that the source voltage and frequency match the charger front nameplate specifications.
• Confirm if charger is multi or single input by referring to charger nameplate.
• If charger is confirmed to be a multi-input charger, refer to corresponding charger schematic or AC input
wiring chart inside charger for transformer tap settings.
Select wire size using the table below. This is based on an overload current of 110-115% of the input current
listed on the charger nameplate.

NOTE: Feeder breaker should be sized to match the size of the AC protection used in charger. If multi-tap charger
is set for 120VAC input configuration, feeder breaker should be double the size of the AC protection. 120VAC
configured multi-tap chargers use both breaker poles in parallel.

Breaker Size/ AWG Minimum Wire Size Requirement AWG Minimum Wire Size
Fuse Size - Amps for Customer Connection for Equipment Grounding
3 #14 #14
5 #14 #14
10 #14 #14
15 #14 #14
20 #12 #12
25 #10 #12
30 #10 #10
40 #8 #10
50 #8 #10
60 #6 #10
70 #6 #8
80 #4 #8
90 #4 #8
100 #4 #8
125 #2 #6
150 #1 #6
175 #1/0 #6
200 #2/0 #6
250 #4/0 #4
300 250 MCM #4
400 400 MCM #2
500 600 MCM #2

Table 4 – AC/DC & Ground Wire Size Minimum Requirements

(All wires specified in the table are rated at 90 °C or 194 °F)

NOTE: These are recommended sizes per La Marche Standards. The National Electrical Code (NEC) and Local
Wiring Codes must be followed.

AC Connection Procedure
First, connect an adequate earth ground lead (use table above for sizing) to the terminal marked ground. Install
input AC cables to the AC input terminals of the charger. Refer to the schematic diagram for AC input connections.

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2.3 DC Output Connections
Before making any of the DC output connections, make sure you read and fully understand the DC Connection
Procedure below, including Section 3.1. Select proper size for the DC wires using Table 4. If the distance between
the charger’s DC output and the battery/load exceeds 10 feet, use the instructions below to minimize the voltage
drop across the wire distance.

NOTE: It is recommended to use a battery disconnect breaker between charger and battery bank; helpful during
battery or charger maintenance.

Use the following formulas and table to determine proper wire size for minimal voltage drop. At distances
exceeding 10 feet, the DC wire size should be chosen to keep the voltage difference between the charger’s DC
output terminals and the battery at less than 1/2 volt when the charger is fully loaded.

Table of Conventions:
Size Area Size Area
CMA = Cross section of wire in circular MIL area (AWG) CIR.MILS (MCM) CIR.MILS
A = Ultimate drain in amperes 18 1620 250 250000
16 2580 300 300000
14 4110 350 350000
LF = Conductor loop feet
12 6530 400 400000
MaxAmp=Maximum allowable amperes for given voltage drop 10 10380 500 500000
AVD = Allowable voltage drop 8 16510 600 600000
K = 11.1 for commercial (TW) copper wire 6 26240 700 700000
= 17.4 for aluminum 4 41740 750 750000
3 52620 800 800000
2 66360 900 900000
1 83690 1000 1000000
Calculating Wire Size Requirements:
0 105600 1250 1250000
00 133100 1500 1500000
A  LF  K
CMA = 000 167800 1750 1750000
AVD 0000 211600 2000 2000000
Table 5 – Wire Size/Area Table

Calculating Current Carrying Capacity of Wire:

CMA  AVD
MaxAmp =
LF  K

EXAMPLE: If the charger being used has a max ampere output of 33 Amps and 30 loop feet of copper wire cable
is required with an allowable voltage drop of 0.5 Volts, the wire size calculation will be:

A  LF  K
CMA =
AVD
A = 33
LF = 30
K = 11.1
AVD = 0.5
33  30  11.1
CMA = = 21978 or #6AWG wire
0.5

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DC Connection Procedure (for chargers with DC fuse not using battery disconnect)
To prevent the DC fuse from blowing when connecting the battery, connections should be done in the following
order:

1. Make sure that the incoming power to the charger is turned off.
2. Connect the negative battery cable to the charger’s DC output terminals. OBSERVE PROPER POLARITY.
3. Energize the charger by supplying AC voltage. This will charge the capacitors inside the charger and eliminate
heavy arcing when the battery is connected.
4. After 30 seconds, turn off the AC power and immediately connect the remaining positive battery cable.
5. Connect the DC loads. OBSERVE PROPER POLARITY.
6. Turn on the charger again by supplying AC voltage; it will commence charging the batteries and powering
the load.

DC Connection Procedure (for chargers with DC fuse and battery disconnect)

To prevent the DC battery disconnect breaker from tripping when connecting the battery, connections should be
done in the following order:

1. Make sure that the incoming voltage to the charger is turned off.
2. Make sure the battery disconnect breaker is open.
3. Connect the battery cables to the charger’s DC output terminals. OBSERVE PROPER POLARITY.
4. Energize the charger by supplying AC voltage and turning on/closing the charger’s AC breaker. This will charge
the capacitors inside the charger.
5. After 30 seconds, turn on/close the DC battery disconnect breaker.

DC Connection Procedure (for chargers with DC circuit breaker)

To prevent the DC circuit breaker from tripping when connecting the battery, connections should be done in the
following order:

1. Make sure that the incoming voltage to the charger is turned off.
2. Turn off/open the charger’s AC and DC circuit breakers.
3. Connect the battery cables to the charger’s DC output terminals. OBSERVE PROPER POLARITY.
4. Energize the charger by supplying AC voltage and turning on/closing the charger’s AC breaker. This will charge
the capacitors inside the charger and eliminate heavy arcing when the battery is connected.
5. After 30 seconds, turn on/close the DC breaker.

2.3.1 Paralleling Connections

A12B battery chargers have the capability to be installed in parallel for redundant applications. Take into
consideration, the chargers being setup for paralleling MUST be of the same DC output rating and should all be
A12B model chargers. Please confirm each charger model on the nameplate on front prior to making connections.
Please follow the steps below:

NOTE: Ground Detection should only be enabled on one charger when paralleling. Verify options included on
charger to confirm ground detection is available. To disable Ground Detection, please refer to corresponding
option manual.

1. Power up the chargers prior to making any connections to the DC output.

2. Adjust the Float and Equalize output voltages of each individual charger to same desired level.
3. Turn off all chargers.
4. Connect the DC output of all chargers in parallel to the same DC load/battery, refer to figure 5.
5. Turn on all chargers.
6. After a short period of time, one charger may assume more of the load. Readjust the lower output charger
so the current is half the load.

NOTE: Since there is no interconnecting circuitry, and the chargers are completely isolated, both units regulate
by sensing buss voltage. At the no load trickle charge rate, one charger may assume all the trickle current rate,
with the other charger at zero current. When heavier loads are applied, the lower output unit will share the load.

8
 Figure 5 – Example Paralleling Diagram

NOTE: Paralleling is not to be confused with load sharing. If load sharing is desired, confirm if charger has load
sharing option included and refer to the corresponding option manual.

2.4 Alarm Connections

2.4.1 Standard Alarms
An AC power failure relay is provided to disconnect the automatic control from the battery and, therefore, limit
the drain on the battery. One (1) set of normally-open (NO) and normally-closed (NC) contacts from this relay is
connected to terminals for connection to a remote power failure alarm; refer to Figure below. The charger will
automatically resume charging upon return of AC power.

Alarm Relay Relay Logic Contact Ratings

16A @ 250VAC
AC Power Failure De-Energize on Fail
10A @ 28VDC

Table 5 – Alarm Relay Information Figure 6 – AC Power Failure Contacts

NOTE: The A12B battery charger may have an alarm combination package equipped which relocates the AC
power failure alarm and includes additional alarms. Confirm if charger is equipped with an alarm package option.
Refer to the respective option manual for details.

2.4.2 Alarm Connection Procedure

Before making any connections to the A12B, ensure that the AC power is off at the main breaker box and that
both charger’s fuses/breakers are disconnected/off. Verify that no voltage is present by using a voltmeter at all
input and output terminals.

If it is desired that the annunciator be active until the AC Power Failure alarm triggers, connect the
annunciator/power leads to the NO and C contacts of the Power Failure alarm contacts. If it is desired that the
annunciator be inactivate until the AC Power Failure alarm triggers, connect the annunciator/power leads to the
NC and C contacts of the Power Failure alarm contacts.

EXAMPLE: A customer wants a green lamp to be illuminated when the charger has AC power and wants a red
lamp to illuminate when the charger loses AC power. The customer would make the connections to the NO and
C contacts between the green lamp and power supply and would connect the NC and C contacts between the
red lamp and power supply. Refer to Figure 7.

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 Figure 7 – Power Failure Example Connections
(Customer Provided Equipment)

2.5 External Temperature Compensation (Option 11W/11Y)

The natural voltage of a battery changes as a function of temperature change. As the battery temperature rises,
the effective voltage of the battery decreases. Without Temperature Compensation, the battery charger will
always produce a set constant output voltage. As the battery temperature increases, this constant voltage will
then induce a higher output current from the charger. This higher current can result in overcharging the battery,
which in turn can result in damage to the batteries.

Temperature Compensation combats this overcharging by adjusting the charger’s output voltage based on the
temperature read by the temperature probe. To increase the accuracy of the temperature compensation, the
external probe can be used to measure the temperature of the battery.

Option 11W includes the compensation circuit and a 24-foot-long temperature probe. Option 11Y includes the
compensation circuit and a 100-foot-long temperature probe.

NOTE: If option 11W or 11Y is included, please refer to appropriate option manual for instructions.

2.6 Additional Option Connections

The A12B charger may have been outfitted with several optional accessories or option packages. To determine
the options included (if any) and the suggested connections, refer to the cover page of the manual package and
the option instructions included with the A12B charger instruction manual.

10
3 Operation
3.1 Starting the A12B
All equipment is shipped from the factory fully inspected and adjusted to manufacturer defined default values
based on the model number. Do not make any adjustments unless the equipment has been energized and the
settings have been determined to be incorrect. Check with battery manufacturer for recommended settings.

Factory Settings
The adjustable factory settings of the A12B are based on the model number, unless otherwise specified. All
chargers are set at the factory with the following settings:

Float Voltage: 2.17 V/C for LA

2.25 V/C for VRLA
1.40 V/C for NC
Equalize Voltage: 2.33 V/C for LA
2.27 V/C for VRLA
1.55 V/C for NC
Current Limit: 115% of rated DC output current

NOTE: V/C – Volts per Cell, LA – Lead Acid, VRLA – Valve Regulated Lead Acid, NC – Nickel Cadmium

3.1.1 Checking the Installation

Before attempting to start the A12B, check and verify the following:

• Verify all connections are correct.

• Check all terminations are tightened securely.
• Check for any loose connection or unsecured components in the charger.
• Check that the transformer input taps are set correctly for desired input voltage.
• Verify the AC input and battery/load voltages match the voltages on the nameplate of the charger.
• Verify AC feeder breaker matches charger input protection rating.

If the A12B battery charger is being powered up for the first time and battery connections have not been made,
please follow the appropriate DC Connection Procedure on Section 2.3 which corresponds to the charger. Once
proper connections are established, follow the Start-Up Sequence which corresponds to the charger.

3.1.2 Power Up/Power Down Sequence

NOTE: Assure all AC and DC breakers tied to the A12B battery charger are opened/off before proceeding. Also,
verify the installation checks have been performed. Refer to Section 3.1.1 for details.

For A12B chargers with AC and DC fuses:

To power up the A12B charger, simply close the AC feeder breaker. To power down the A12B charger, simply
open the AC feeder breaker.

For A12B chargers with AC and DC breaker:

To power up the A12B charger, close the AC feeder breaker, then close the charger AC breaker. After about 30
seconds, close the DC breaker. To power down the A12B charger, first open the charger AC breaker, then open
the charger DC breaker(s).

11
3.2 Front Panel
The standard A12B comes with an analog voltmeter and ammeter, as well as a float/equalize rocker switch, and
a set of float/equalize potentiometers for output adjustment.

Figure 8 – Standard A12B Front Panel (#3 Enclosure Shown)

After the A12B has completed the startup sequence, LED indicators on the front panel will be lit according to the
system’s status as pictured in the figure above. The analog voltmeter and ammeter will show both the charger’s
DC output voltage and DC output current.

NOTE: The A12B may be equipped with options, such as a digital display and/or additional LED indicators,
buttons, or switches. Refer to the option manuals included for reference on operation instructions and further
details.

3.3 Charging Modes

The A12B charger has two modes for DC output voltage; Float mode and Equalize mode. Float charging mode is
used for all normal battery charging needs or to directly power DC loads. Equalize mode is used when it is
necessary to equalize (or balance) the level of charge across all cells present in the battery. Refer to battery
manufacturer for recommended equalize schedule.
On a standard A12B charger, a Float/Equalize toggle switch is provided on the front panel to alternate between
charging modes. Two LEDs are also included, which indicate the present mode of the charger. The green LED
indicates Float mode and the amber LED indicates Equalize mode. The charger will maintain the specified mode
while the switch is in the corresponding position until it is manually changed. The operator is responsible for
manually changing modes, depending on battery manufacturer recommendations.

If any options are included, refer to appropriate option manual for description of selecting charging modes and
equalize timer settings.

12
3.4 Adjusting Parameters
The output voltage of the A12B charger is set to a default value, refer to Section 3.1, but should be adjusted to
meet the battery manufacturer recommendations. There are two adjustment potentiometers located on the front
of the charger (as shown on Figure 8).

NOTE: The A12B may be equipped with options, such as a digital display and/or additional LED indicators,
buttons, or switches. Refer to the option manuals included for reference on operation instructions and further
details.

The Float Adjustment potentiometer (shown as FLOAT) allows the user to fine tune the Float Mode output
voltage. This adjustment should be done without the batteries connected to the charger DC output terminals, if
possible.

The Equalize Adjustment potentiometer (shown as EQUALIZE) allows the user to fine tune the Equalize Mode
output voltage. This adjustment should be done without the batteries connected to the charger DC output
terminals, if possible.

NOTES:

1. When making output voltage adjustments with batteries connected, the immediate change will be reflected
on the output current and NOT the voltage due to the voltage difference between the output and the
batteries.
2. In parallel systems, each charger MUST be isolated to properly perform output voltage adjustments.

Raising Output Voltage with Batteries Connected

Note the DC load prior to making output adjustments. Adjust the respective potentiometer a quarter turn
clockwise. The output current will rise and gradually drop to its steady load current. Meanwhile, the output voltage
will slowly rise to its setpoint. Once steady, repeat the previous step until the desired setpoint is reached.

NOTE: Immediate change in voltage might not be seen due to the back-feed of the battery voltage.

Lowering Output Voltage with Batteries Connected

Note the DC load prior to making output adjustments. Adjust the respective potentiometer a quarter turn
counterclockwise. The output current will drop and gradually rise to its steady load current. Meanwhile, the output
voltage will slowly lower to its setpoint. Once steady, repeat the previous step until the desired setpoint is reached.

NOTE: Immediate change in voltage might not be seen due to the back-feed of the battery voltage.

The approximate adjustable ranges are as follows:

Float Adjustment Range: 2.12 – 2.35 V/C (LA) (VRLA)

1.35 – 1.45 V/C (NC)

Equalize Adjustment Range: 2.20 – 2.45 V/C (LA) (VRLA)

1.5 – 1.6 V/C (NC)

13
4 Frequently Asked Questions
Q: How can I tell what options are included on my A12B charger?
A: Every charger will have a dedicated manual cover sheet included with the charger manual, which lists all the
options included. If the manual that is shipped with the charger is no longer available, call La Marche and provide
the five-digit accessory code at the end of the model number.

Q: Can two A12B chargers be connected in parallel?

A: Yes, two or more A12B chargers can be connected in parallel as long as they are of the same output voltage
rating. Chargers in parallel are not designed to load share, unless the load sharing option (10G) is included. Refer
to specific option manual for more information. Paralleling is to not be confused with load sharing.

Q: What is the use of the potentiometers on the electronic control panel?

A: The control panel has two potentiometers, labeled P1 CURRENT and P2 HI-VOLT. The P1 potentiometer is
used to adjust the electronic current limit and the P2 potentiometer is used to adjust the high voltage clamp. It
is not recommended to adjust the potentiometers; the potentiometers are factory tested and preset so that no
field adjustments are necessary.

Q: Can the A12B charger settings be changed to accommodate charging Nickel Cadmium batteries
instead of the intended Lead Acid battery, or vice versa?
A: The necessary adjustments can be made, but are dependent on model and number of cells that will be used.
The change that will be necessary for every model type is the output voltage adjustment; call La Marche to verify
that the charger in question will have the necessary output range. If alarm accessories are installed, alarm
thresholds will also need to be changed to the desired battery type defaults, refer to appropriate option manual
for procedure and default values.

Q: Can the alarm contact reference on the charger schematic be used for determining connections?
(if applicable)
A: Not completely. The charger schematic, for a charger with the option included, will show an alarm relay board
with contact indication. However, all the contacts are shown in resting state, which is not true when the charger
is energized. The charger schematic should also include an alarm contact table that specifies which relays are
energized during normal operation, and which are not. Refer to the appropriate option manuals for more
information.

Q: Why is there a Low Current alarm and can it be disabled? (if applicable)

A: A Low Current alarm can be triggered by various conditions, but not all are considered to be severe. A common
condition encountered is the batteries reaching nominal voltage and being fully charged with no constant load
present. At this point, the charger is providing trickle charge to the batteries with minimal current draw and
indicating a known low current condition. If this is the case, refer to the option manual for disabling instructions.
More severe conditions include charger failure, loss of AC power, maladjustment of output voltage, and possible
disconnection of DC loads. If this is the case, other alarms will also be present.

14
5 Service
All work inside the A12B charger should be performed by qualified personnel. La Marche is not responsible for
any damages caused by an unqualified technician.

Before working inside the A12B, ensure the AC power is off at the main breaker box and the battery has
been removed from the charger’s DC output terminals, either by removing the battery cables or exercising
the battery disconnect. Verify that no voltage is present by using a voltmeter at all input and output
terminals.

5.1 Performing Routine Maintenance

Although very little maintenance is required on the A12B charger, routine checks and adjustments are
recommended to ensure optimum system performance.

NOTE: When ordering replacement parts, provide model number and serial number.

Yearly

1. Confirm air vents are open. Remove dust and debris from interior of charger.
2. Verify all connections are tight.
3. Perform a visual inspection on all internal components.
4. Check front panel meters for accuracy and LED operation.
5. Measure the output ripple:
• Without interrupting a live system, measure ripple at the output terminals of the charger with a True-
RMS multimeter in the AC-Voltage setting. If the ripple reading is higher than the specified value in the
table below, the capacitors are recommended to be replaced.

Charger Nominal Output AC Ripple Limit

12VDC – 48VDC 30mV RMS

130VDC 100mV RMS

260VDC 200mV RMS

Every 7 Years

1. If the charger is consistently operated in higher temperature environments, all capacitors are recommended
to be replaced.

Every 10 Years

1. Check magnetics, components and wiring for signs of excessive heat.

2. Replace capacitors if not done at the 7-year interval.

15
5.2 Troubleshooting Procedure
Troubleshooting should be performed only by trained service personnel or experienced electricians. Before setting
up any complicated testing or making any conclusions, inspect the charger using the guide below.

Check the following:

1. Check DC output cables, connections, battery type, and number of cells against the charger’s rating.
2. Verify charger specifications against customer order.
3. Check input connections, input voltage, and feeder breaker size.
4. Inspect for shipping damage, loose connections, broken wires, etc.
5. Certain failures can be caused by defective batteries and customer loads; make sure batteries and loads are
free from defects.

If the problem is not found with the preliminary checks above, use the troubleshooting chart on section 5.3 as a
guideline.

NOTE: If the problem is found to be located in the printed circuit boards, the board should be replaced. No
attempt should be made to repair circuit boards in the field.

La Marche Service Technicians are available to help with troubleshooting or with scheduling charger service.
When calling for a service inquiry or for troubleshooting assistance, be sure to have all of the following information
on hand:
1. Equipment model number and serial number.
2. The measured AC input voltage.
3. The measured DC output voltage with and without the battery.
4. The measured DC output current, measured with battery and load connected to charger.

NOTE: When ordering replacement parts, drawings, or schematics, provide model number, serial number, and
description of problem, if available.

La Marche Phone Number: (847) 299-1188

24-hour emergency number: (847) 296-8939

Ordering Replacement Parts

Contact La Marche to place an order for spare or replacement parts. To order replacement parts; please provide
the model and serial number of the battery charger, the part needed and the quantity required.

16
5.3 Troubleshooting Chart
Isolate from all power sources prior to performing any interior verifications or part replacements.

Symptom Possible Cause Action

1 Measure AC voltage and verify against
Incorrect AC Input Voltage
charger nameplate.
Verify tap settings using charger
AC Input Taps on Power Transformer are
schematic or input table found on
AC Protection Opens Incorrectly Set
charger.
Immediately
(High Input Current) Incorrect, Damaged, or Loose Cable/Harness Visually inspect and verify all internal
Connections wiring using charger schematic.

High DC Output Voltage Refer to Symptom 6

Shorted Power Diodes/Diode Modules Refer to Section 5.3.3

AC-DC Short/AC-Ground Short/DC-Ground Short Refer to Section 5.3.1

2 Measure battery voltage and verify

Incorrect Battery Connected
against charger nameplate.
Confirm polarity of DC cables with
Reverse Polarity
voltmeter.
DC Protection Opens
Immediately Incorrect, Damaged, or Loose Cable/Harness Visually inspect and verify all internal
(High Output Current) Connections wiring using charger schematic.

Shorted Output Cables Inspect DC cables for shorts

Remove all loads and batteries from

Shorted Battery Cells or Customer Equipment
charger and confirm charger functionality.

Shorted Power Diodes/Diode Modules Refer to Section 5.3.3

3
No AC Voltage Applied to Charger Measure and confirm input voltage.

No Display and No LEDs Charger AC protection is open Refer to Symptom 1

(If Applicable)
Incorrect, Damaged or Loose Cable/Harness Visually inspect and verify all internal
Connections wiring using charger schematic.
Contact La Marche Service Department
Defective LEDs/Display Card
for further troubleshooting instructions.
4 Incorrect, Damaged or Loose Cable/Harness Visually inspect and verify all internal
Connections wiring using charger schematic.
Measure DC voltage across the voltmeter
Defective Analog Voltmeter (if applicable) and verify meter is displaying correct
voltage.
Measure current output with clamp
Defective Analog Ammeter (if applicable) ammeter. Verify meter is displaying
Meter Reading Incorrect correct current.
Voltage or Current Measure output voltage and current;
Incorrect Display Calibration on Display Card compare to display readings. Refer to
(if applicable) “Display Calibration” section of the
corresponding option manual.
Incorrect Software Settings on Display Card
(if applicable)
Contact La Marche Service Department
Defective Shunt (if applicable) for further troubleshooting instructions.
Defective Control Card

Defective Filtering Capacitors Refer to Section 5.3.2

17
5
No AC Input Voltage Applied to Charger Measure and confirm input voltage.

Measure battery voltage and verify

Incorrect Battery Connected
against charger nameplate.
Incorrect, Damaged or Loose Cable/Harness Visually inspect and verify all internal
Connections wiring using charger schematic.
Refer to Section 3.4 for output
Incorrect Float/Equalize Voltage Settings
adjustment instructions.
Measure output current and verify against
Low Output Voltage Condition: charger nameplate. If found to be in
Charger is in Current Limit current limit, wait for batteries to charge
or remove loads.
Low Output Current Condition: Confirm by changing to Equalize mode;
Batteries are Fully Charged current should increase.

Meter Reading Incorrect Voltage or Current Refer to Symptom 4

Chargers with Power Stage, power down

charger. Disconnect the 12 pin connector
Defective Control Panel WITH Power Stage: from the Electronic Control Panel.
Low Output Voltage Refer to schematic or parts list to confirm if Remove J1 connector from S2A-
or Current power stage is used. 225A/S2A-225C display board. Start the
charger. If charger goes into high rate,
the electronic panel may be defective.
Chargers without Power Stage, power
down charger. Disconnect the 12 pin
connector from the Electronic Control
Defective Control Panel WITHOUT Power Stage: Panel and jump pin 3 to 8 of the
Refer to schematic or parts list to confirm if connector. Remove J1 connector from
power stage is used. S2A-225A/S2A-225C display board. Start
the charger. If charger goes into high
rate, the electronic panel may be
defective.
Measure voltage from Pin 5 on Electronic
Control Panel to negative DC output
Defective Control Relay
terminal. If voltage is zero, the power
failure relay may be defective.
Measure resistance of component. If
Open RC Resistors
open, the resistor may be defective.

Shorted Power Diodes/Diode Modules Refer to Section 5.3.2

Defective Batteries Check battery cells.

6 Incorrect, Damaged or Loose Cable/Harness Visually inspect and verify all internal
Connections wiring using charger schematic.
Measure battery voltage and verify
Incorrect Battery Connected
against charger nameplate.
Refer to Section 3.4 for output
Incorrect Float/Equalize Voltage Settings
adjustment instructions.
High Output Voltage Contact La Marche Service Department
Open Potentiometers on S2A-199 Assembly
or Current for further troubleshooting instructions.
Power down charger. Place jumper across
center coil on saturable reactor. Remove
J1 connector from S2A-225A/S2A-225C
Defective Control Panel
display board. Start the charger. If charger
runs low, the problem may be the
Electronic Control Panel.

Defective Batteries Check battery cells.

18
 7 Isolate charger from DC system by
removing all wires from charger output
terminal. If ground fault on charger
Ground Detection Fault clears, problem may be on external DC
Ground Fault Present on Charger or DC System
loads, battery, or wires. If ground fault is
still present on charger, contact La
Marche Service Department for further
troubleshooting.

5.3.1 Ground and Short Circuit Test

A simple ohmmeter check can be performed to check the charger for a short to ground, primary to secondary
breakdown, AC-DC short, or DC ground. Before installation of a new charger, the above checks should be made
before installing. If a short of this type is suspected on a charger in service, check as follows:
1. Disconnect AC input power to the charger. Disconnect the DC battery and loads from the charger.
2. Set ohmmeter scale on ohms scale RX100. Measure from one terminal of the input to one terminal of the
output. Meter should not indicate. If the meter reads full scale deflection, this indicates an AC-DC short.
During shipping, an AC wire may rub against the DC lugs, terminals, etc. and cause a short. These
problems may be eliminated by being very careful in inspecting the wiring to assure the AC wires are not
touching the DC wiring.
3. Check the input terminals to ground and check the output terminals ground. If the meter indicates full
scale deflection, a wire is touching a metal part of the charger Look for wires that are near any metal part
and inspect for possible breakdown caused by shipping. The heatsink of the diodes and the control
charger are insulated from ground through the mounting legs.

5.3.2 Checking Capacitors

1. When checking capacitors, assure all AC power is turned off and battery is isolated from charger. Check
capacitors with DC voltmeter to see that DC voltage is at near 0VDC.
2. Momentarily short circuit the capacitor leads to assure complete discharge.
3. Connect the meter test leads to the capacitor leads or terminals and observe indicated resistance.
4. A good capacitor will indicate an initial low resistance and gradually increase as the capacitor charges.
The final resistance of a good capacitor is usually several hundred thousand ohms approaching a
megaohm.
5. Initial high resistance approaching infinity indicates an open capacitor. Initial and continued low resistance
readings indicate a shorted capacitor.

19
 5.3.3 Troubleshooting and Replacing Power Silicon Diodes/Modules
The silicon diode may be a source of trouble. The function of the diode is to allow the flow of current through it
in one direction only. If the polarity of the conducting current is reversed, the diode will block the current flow.
Thus, the diode has a low resistance to current flow in one direction and a high resistance to current flow in the
other direction. Therefore, a simple ohmmeter may be used to test the diode. The procedure for checking the
silicon diode is as follows:

1. Isolate one end of the diode by disconnecting the wires attached to the nipple (or pigtail) end of the
diode (only one end of the diode must be disconnected).
2. Clip one lead of the ohmmeter to the nipple (or pigtail) lead of the diode. Clip the other ohmmeter lead
to the aluminum heat sink.
3. Note the ohmmeter reading. Then, reverse the leads between the diode and heat sink assembly. Again,
note the ohmmeter reading. If the diode is good, the ohmmeter will indicate a high resistance in one
direction and a low resistance with the leads reversed. If the diode is shorted, the ohmmeter will read
near (0) resistance with the leads in either direction. If the diode is open, the ohmmeter will show infinite
resistance, indicating an open circuit with the ohmmeter leads in either direction.
4. All diodes must be checked if more than one diode is defective.
5. If the diode is defective, contact La Marche for complete heat sink replacement.

Figure 9 – Diode (Schematic Symbol and Package Variations)

20
Appendix A: A12B Specifications

ELECTRICAL
Single Phase 60Hz: 120, 208, 220, 240, 480 or 600
Single Phase 50Hz: 220/240, 380 or 415
Three Phase 60Hz: 208, 240, 480 or 600
AC Input Voltages
Three Phase 50Hz: 220/240, 380 or 415
Voltage Range: ± 10% from nominal
Frequency Range: ± 5%
DC Output DC Amps: 3 - 400 Amperes
Amps and Voltages DC Volts: 12, 24, 48, 130VDC (Others available such as 32, 36, & 260VDC)
Standard - 30mV RMS for single phase models
DC Output Filtering Standard - 100mV RMS for three phase models
Option 11F - 30mV RMS for three phase models
DC Voltage ± 0.5% from no load to full load over the specified input voltage, frequency and
Regulation ambient temperature range.
Standard – Analog DC Ammeter & DC Voltmeter ± 2% Accuracy
Meters
16, 46, and 52 Series – Digital DC Ammeter & DC Voltmeter ± 1% Accuracy
PROTECTION
The output current will gradually increase after the charger is turned on, eliminating
Current Walk-In
surges and overshoot
Current Limit DC Current limiting circuitry
Standard - AC and DC Fuse
Input/ Output
Optional - AC and DC Breaker
Emergency The battery charger may be connected to a battery which is heavily discharged and
Restoration recharge it without clearing any protective devices.
ENVIRONMENTAL
Audible Noise Less than 65dBA at any point 5 feet from any vertical surface
Operating
32 to 122˚F (0 to 50˚C)
Temperature
Storage
-40 to 185° F (-40 to 85° C)
Temperature
Relative Humidity 0 to 95% (non-condensing)
Cooling Convection Cooled
The battery charger in its shipping container withstands shock developed when one
edge of the container is dropped six inches while the opposite edge is resting on the
Shock
ground, or it is dropped two inches without any physical damage or degradation of
the electrical performance.
The battery charger in its shipping contained, withstands vibration encountered in
Vibration
shipping without physical damage or degradation of the electrical performance.
This battery charger is capable of operation at altitudes up to 10,000 feet at an
Altitude
ambient temperature of up to +40° C.
The charger should be mounted so that ventilating openings are not blocked and air
Ventilation
entering the cabinet does not exceed 50° C (122° F).

21
 Appendix B: A12B Current Draw (12VDC / 24VDC Systems)
NOTE: Maximum current draw is 120% of ratings shown. External feeder breaker should be sized to match the
charger’s AC protection. Consult factory to confirm AC protection used on particular charger. Subject to change.

DC AC Input Current Draw @ 100% Load

Phase
Model DC Fuse 60 Hz Units 50 Hz Units
Number Amps Size 120 208 220 240 480 575 240/220 380 415
(Amps) (A) (D) (L) (B) (C) (E) (BL) (G) (J)
A12B-3-12V 3 10 1 0.8 0.4 0.4 0.4 --- --- 0.4 / 0.4 --- ---
A12B-6-12V 6 15 1 1.5 0.9 0.8 0.8 --- --- 0.8 / 0.8 --- ---
A12B-10-12V 10 20 1 2.5 1.4 1.4 1.4 --- --- 1.3 / 1.4 --- ---
(6L, 9NC, or 10NC)
12 Volt Systems

A12B-15-12V 15 25 1 3.8 2.2 2.1 2.1 --- --- 1.9 / 2.1 --- ---
A12B-20-12V 20 30 1 5 2.9 2.7 2.7 --- --- 2.5 / 2.7 --- ---
A12B-30-12V 30 40 1 7.5 4.3 4.1 4.1 1.9* 1.6* 3.8 / 4.1 2.4* 2.4*
A12B-40-12V 40 60 1 10 5.8 5.5 5.5 2.5* 2.1* 5 / 5.5 3.2* 3.2*
A12B-50-12V 50 80 1 13 7.2 6.8 6.8 3.1* 2.6* 6.3 / 6.8 4.0* 4.0*
A12B-60-12V 60 80 1 15 8.7 8.2 8.2 3.8* 3.1* 7.5 / 8.2 4.7* 4.7*
A12B-75-12V 75 100 1 19 11 11 11 4.7* 3.9* 9.4 / 11 5.9* 5.9*
A12B-100-12V 100 150 3 --- 7.5 7.1 7.1 3.3* 2.7* 6.5 / 7.1 4.1* 4.1*
A12B-3-24V 3 10 1 1.5 0.9 0.8 0.8 --- --- 0.8 / 0.8 --- ---
A12B-6-24V 6 15 1 3 1.7 1.6 1.6 --- --- 1.5 / 1.6 --- ---
A12B-10-24V 10 20 1 5 2.9 2.7 2.7 --- --- 2.5 / 2.7 --- ---
A12B-15-24V 15 25 1 7.5 4.3 4.1 4.1 1.9* 1.6* 3.8 / 4.1 2.4* 2.4*
A12B-20-24V 20 30 1 10 5.8 5.5 5.5 2.5* 2.1* 5 / 5.5 3.2* 3.2*
(12L, 18NC, 19NC, or 20NC)

A12B-25-24V 25 35 1 13 7.2 6.8 6.8 3.1* 2.6* 6.3 / 6.8 4.0* 4.0*
A12B-30-24V 30 40 1 15 8.7 8.2 8.2 3.8* 3.1* 7.5 / 8.2 4.7* 4.7*
24 Volt Systems

A12B-35-24V 35 50 1 18 11 9.6 9.6 4.4* 3.7* 8.8 / 9.6 5.5* 5.5*

A12B-40-24V 40 60 1 21 12 11 11 5* 3.2* 10 / 11 6.3* 6.3*
A12B-50-24V 50 80 1 26 15 14 14 6.3* 5.2* 13 / 14 7.9 7.9
A12B-60-24V 60 80 1 31 18 17 17 7.5 6.3* 15 / 17 9.5 9.5
A12B-75-24V 75 100 1 38 22 21 21 9.4 7.8 19 / 21 12 12
A12B-100-24V 100 150 1 51 29 28 28 13 11 26 / 28 16 16
A12B-125-24V 125 200 3 --- 19 18 18 8.1 6.8* 17 / 18 11 11
A12B-150-24V 150 200 3 --- 23 22 22 9.8 8.2 20 / 22 13 13
A12B-200-24V 200 250 3 --- 30 29 29 13 11 26 / 29 17 17
A12B-250-24V 250 300 3 --- 38 36 36 17 14 33 / 36 21 21
A12B-300-24V 300 400 3 --- 46 43 43 20 17 40 / 43 25 25
A12B-400-24V 400 600 3 --- 61 57 57 26 22 53 / 57 33 33
*When equipped with AC Breaker, a series fuse is included.

22
 Appendix C: A12B Current Draw (48VDC / 130VDC Systems)

DC AC Input Current Draw @ 100% Load

Phase
Model DC Fuse 60 Hz Units 50 Hz Units
Number Amps Size 120 208 220 240 480 575 240/220 380 415
(Amps) (A) (D) (L) (B) (C) (E) (BL) (G) (J)
A12B-3-48V 3 10 1 3 1.7 1.6 1.6 --- --- 1.5 / 1.6 --- ---
A12B-6-48V 6 15 1 6 3.5 3.3 3.3 --- --- 3 / 3.3 --- ---
A12B-10-48V 10 20 1 10 5.8 5.5 5.5 2.5* 2.1* 5 / 5.5 3.2* 3.2*
A12B-15-48V 15 25 1 15 8.7 8.2 8.2 3.8* 3.1* 7.5 / 8.2 4.7* 4.7*
A12B-20-48V 20 30 1 21 12 11 11 5* 4.2* 10 / 11 6.3* 6.3*
(24L, 36NC, 37NC or 38NC)

A12B-25-48V 25 35 1 26 15 14 14 6.3* 5.2* 13 / 14 7.9 7.9

A12B-30-48V 30 40 1 31 18 17 17 7.5 6.3* 15 / 17 9.5 9.5
48 Volt Systems

A12B-40-48V 40 60 1 41 24 22 22 10 8.4 21 / 22 13 13
A12B-50-48V 50 80 1 51 29 28 28 13 11 26 / 28 16 16
A12B-60-48V 60 80 3 --- 18 17 17 7.8 6.5* 16 / 17 9.9 9.9
A12B-75-48V 75 100 3 --- 23 22 22 9.8 8.2 20 / 22 13 13
A12B-100-48V 100 150 3 --- 30 29 29 13 11 26 / 29 17 17
A12B-125-48V 125 200 3 --- 38 36 36 17 14 33 / 36 21 21
A12B-150-48V 150 200 3 --- 46 43 43 20 17 40 / 43 25 25
A12B-175-48V 175 250 3 --- 53 50 50 23 19 46 / 50 29 29
A12B-200-48V 200 250 3 --- 61 57 57 26 22 53 / 57 33 33
A12B-250-48V 250 300 3 --- 76 71 71 33 28 66 / 71 42 42
A12B-300-48V 300 400 3 --- 91 86 86 40 33 79 / 86 50 50
A12B-400-48V 400 600 3 --- 121 114 114 53 44 105 / 114 66 66
A12B-3-130V 3 10 1 7.5 4.3 4.1 4.1 --- --- 3.8 / 4.1 --- ---
A12B-6-130V 6 15 1 15 8.7 8.2 8.2 --- --- 7.5 / 8.2 4.7* 4.7*
A12B-10-130V 10 20 1 26 15 14 14 6.3* 5.2* 13 / 14 7.9 7.9
A12B-15-130V 15 25 1 38 22 21 21 9.4 7.8 19 / 21 12 12
A12B-20-130V 20 30 1 51 29 28 28 13 11 26 / 28 16 16
(54 through 60L, 92 through 97NC)

A12B-25-130V 25 35 1 63 37 35 35 16 14 32 / 35 20 20
A12B-30-130V 30 40 1 76 44 41 41 19 16 38 / 41 24 24
35 50 1 --- 27 25 25 12 9.5 44 / 25 15 15
A12B-35-130V
130 Volt Systems

50 3 88 51 48 48 22 19 23 / 48 28 28
40 60 1 101 58 55 55 26 21 51 / 55 32 32
A12B-40-130V
60 3 --- 30 29 29 13 11 26 / 29 17 17
A12B-50-130V 50 80 3 --- 38 36 33 17 14 33 / 36 21 19
A12B-60-130V 60 80 3 --- 46 43 43 20 17 40 / 43 25 25
A12B-75-130V 75 100 3 --- 57 54 54 25 21 49 / 54 31 31
A12B-100-130V 100 200 3 --- 76 71 71 33 28 66 / 71 42 42
A12B-125-130V 125 200 3 --- 94 89 89 41 34 82 / 89 52 52
A12B-150-130V 150 200 3 --- 113 107 107 49 41 98 / 107 62 62
A12B-175-130V 175 250 3 --- 132 125 125 57 48 114 / 125 72 72
A12B-200-130V 200 250 3 --- 151 142 142 66 55 131 / 142 83 83
A12B-250-130V 250 300 3 --- 188 178 178 82 68 163 / 178 103 103
A12B-300-130V 300 400 3 --- 226 214 214 98 82 196 / 214
A12B-400-130V 400 600 3 --- 301 285 285 131 109 261 / 285

23
Appendix D: A12B Heat Losses (Single Phase)
NOTE: based on 75% efficiency at rated load. Subject to change.

Model Number Watts In Watts Out Watts Lost BTU/Hr.

A12B-3-12V 53 40 13 46
A12B-6-12V 106 79 26 91
A12B-10-12V 176 132 44 152
12 Volt Systems

A12B-15-12V 264 198 66 228

A12B-20-12V 352 264 88 303
A12B-30-12V 528 396 132 455
A12B-40-12V 704 528 176 607
A12B-50-12V 880 660 220 759
A12B-60-12V 1056 792 264 910
A12B-75-12V 1320 990 330 1138
A12B-100-12V 1760 1320 440 1517
A12B-3-24V 106 79 26 91
A12B-6-24V 211 158 53 182
A12B-10-24V 352 264 88 303
A12B-15-24V 528 396 132 455
24 Volt Systems

A12B-20-24V 704 528 176 607

A12B-25-24V 880 660 220 759
A12B-30-24V 1056 792 264 910
A12B-35-24V 1232 924 308 1062
A12B-40-24V 1408 1056 352 1214
A12B-50-24V 1760 1320 440 1517
A12B-60-24V 2112 1584 528 1821
A12B-75-24V 2640 1980 660 2276
A12B-100-24V 3520 2640 880 3034
A12B-3-32V 141 106 35 121
A12B-6-32V 282 211 70 243
32 Volt Systems

A12B-10-32V 469 352 117 405

A12B-15-32V 704 528 176 607
A12B-20-32V 939 704 235 809
A12B-30-32V 1408 1056 352 1214
A12B-40-32V 1877 1408 469 1618
A12B-50-32V 2347 1760 587 2023
A12B-3-36V 158 119 40 137
A12B-6-36V 317 238 79 273
36 Volt Systems

A12B-10-36V 528 396 132 455

A12B-15-36V 792 594 198 683
A12B-20-36V 1056 792 264 910
A12B-30-36V 1584 1188 396 1366
A12B-40-36V 2112 1584 528 1821
A12B-50-36V 2640 1980 660 2276
A12B-60-36V 3168 2376 792 2731

24
 A12B-3-48V 211 158 53 182
A12B-6-48V 422 317 106 364
A12B-10-48V 704 528 176 607

48 Volt Systems
A12B-15-48V 1056 792 264 910
A12B-20-48V 1408 1056 352 1214
A12B-30-48V 2112 1584 528 1821
A12B-40-48V 2816 2112 704 2428
A12B-50-48V 3520 2640 880 3034
A12B-60-48V 4224 3168 1056 3641
A12B-75-48V 5280 3960 1320 3552
A12B-3-130V 572 429 143 493
130 Volt Systems

A12B-6-130V 1144 858 286 986

A12B-10-130V 1907 1430 477 1644
A12B-15-130V 2860 2145 715 2466
A12B-20-130V 3813 2860 953 3287
A12B-30-130V 5720 4290 1430 4931
A12B-40-130V 7627 5720 1907 6575
A12B-50-130V 9533 7150 2383 8218
A12B-3-260V 1144 858 286 986
260 Volt
Systems

A12B-6-260V 2288 1716 572 1972

A12B-10-260V 3813 2860 953 3287
A12B-15-260V 5720 4290 1430 4931
A12B-20-260V 7627 5720 1907 6575

25
Appendix E: A12B Heat Losses (Three Phase)
NOTE: based on 85% efficiency at rated load. Subject to change.

Model Number Watts In Watts Out Watts Lost BTU/Hr.

A12B-100-12V 1553 1320 233 803
12 Volt Systems A12B-125-12V 1941 1650 291 1004
A12B-150-12V 2329 1980 349 1205
A12B-175-12V 2718 2310 408 1406
A12B-200-12V 3106 2640 466 1606
A12B-250-12V 3882 3300 285 2008
A12B-300-12V 4659 3960 699 2410
A12B-350-12V 5435 4620 815 2811
A12B-400-12V 6212 5280 932 3213
A12B-75-24V 2329 1980 349 1205
A12B-100-24V 3106 2640 466 1606
A12B-125-24V 3882 3300 582 2008
24 Volt Systems

A12B-150-24V 4659 3960 699 2410

A12B-175-24V 5435 4620 815 2811
A12B-200-24V 6212 5280 932 3213
A12B-300-24V 7765 6600 1165 4016
A12B-350-24V 9318 7920 1398 4819
A12B-350-24V 10871 9240 1631 5623
A12B-400-24V 12424 10560 1864 6426
A12B-40-48V 2485 2112 373 1285
A12B-50-48V 3106 2640 466 1606
A12B-60-48V 3727 3168 559 1928
A12B-75-48V 4659 3960 699 2410
48 Volt Systems

A12B-100-48V 6212 5280 932 3213

A12B-125-48V 7765 6600 1165 4016
A12B-150-48V 9318 7920 1398 4819
A12B-175-48V 10871 9240 1631 5623
A12B-200-48V 12424 10560 1864 6426
A12B-250-48V 15529 13200 2329 8032
A12B-300-48V 18635 15840 2795 9639
A12B-350-48V 21741 18480 3261 11245
A12B-400-48V 24847 21120 3727 12852

26
 A12B-20-130V 3365 2860 505 1740
A12B-30-130V 5047 4290 757 2611
A12B-40-130V 6429 5720 1009 3481
A12B-50-130V 8412 7150 1262 4351
A12B-60-130V 10094 8580 1514 5221
130 Volt Systems A12B-75-130V 12618 10725 1893 6526
A12B-100-130V 16824 14300 2524 8702
A12B-125-130V 21029 17875 3154 10877
A12B-150-130V 25235 21450 3785 13053
A12B-175-130V 29441 25025 4416 15228
A12B-200-130V 33647 28600 5047 1 7404
A12B-250-130V 42056 35750 6309 21755
A12B-300-130V 50471 42900 7571 26105
A12B-350-130V 58882 50050 8832 30456
A12B-400-130V 67294 57200 10094 34807
A12B-10-260V 3365 2860 505 1740
A12B-15-260V 5047 4290 757 2611
A12B-20-260V 5726 5720 1009 3481
A12B-30-260V 10094 8580 1514 5221
A12B-40-260V 13459 11440 2019 6961
A12B-50-260V 16824 14330 2524 8702
260 Volt Systems

A12B-60-260V 20188 17160 3028 10442

A12B-75-260V 25235 21450 3785 13053
A12B-100-260V 33647 28600 5047 17404
A12B-125-260V 42059 35750 6309 21755
A12B-150-260V 50471 42900 7571 26105
A12B-175-260V 58882 50050 8832 30456
A12B-200-260V 64294 57200 10094 34807
A12B-250-260V 84118 71500 12618 43509
A12B-300-260V 100941 85800 15141 52211
A12B-350-260V 117765 100100 17665 60921
A12B-400-260V 134588 114400 20188 69615

27
Appendix F: Manufacturer’s Standard Warranty
(IF THE INVOICE SHOWS THAT YOU HAVE PURCHASED THE EXTENDED PARTS WARRANTY OR IF YOU ARE INTERESTED IN
PURCHASING THE EXTENDED PARTS WARRANTY, SEE THE MANUFACTURER’S EXTENDED PARTS WARRANTY)
All La Marche Manufacturing Co. equipment has been thoroughly tested and found to be in proper operating
condition upon shipment from the factory and is warranted to be free from any defect in workmanship and
material that may develop within one year from date of purchase. In addition to the standard five (5) year
warranty, La Marche warrants its magnetics and power diodes on a parts replacement basis only for five (5) more
years under normal use.
Any part or parts of the equipment (except protective devices, DC connectors and other wear-related items) that
prove defective within a five (5) year period shall be replaced without charge providing such defect, in our opinion,
is due to faulty material or workmanship and not caused by tampering, abuse, misapplication or improper
installation. Magnetics and power diodes are warranted for ten (10) years after date of purchase. During the
last five (5) years of this ten (10) year warranty period, the warranty covers parts replacement only, no labor or
other services are provided by La Marche, nor is La Marche obligated to reimburse the owner or any other person
for work performed.
Should a piece of equipment require major component replacement or repair during warranty period, these can
be handled in one of three ways:
1. If the Purchaser elects to take the responsibility of repairing the equipment and requests replacement part(s), Purchaser
or Sales Representative must contact Factory for return authorization and a purchase order must be issued. Replacement
part(s) will be promptly shipped and invoiced. After the defective part(s) are returned and inspected at the Factory, if the
defect(s) were due to faulty material or workmanship, credit will be issued.
2. The equipment can be returned to the La Marche factory to have the inspections, parts replacements and testing
performed by factory personnel. Should it be necessary to return a piece of equipment or parts to the factory, the
customer or sales representative must obtain authorization from the factory. If upon inspection at the factory, the defect
was due to faulty material or workmanship, all repairs will be made at no cost to the customer during the first year. If the
Extended Warranty is purchased, the parts required for repair will also be at no cost but La Marche will notify the Purchaser
of the costs of Labor to replace the defective part(s). A Purchase Order to cover this labor is required before repairs will
be initiated. Transportation charges or duties shall be borne by Purchaser.
3. If the purchaser elects not to return the equipment to the factory and wishes a factory service representative to make
adjustments and/or repairs at the equipment location, La Marche's field service labor rates will apply. A purchase order
to cover the labor and transportation cost is required prior to the deployment of the service representative.
In accepting delivery of the equipment, the purchaser assumes full responsibility for proper installation, installation
adjustments and service arrangements. Should minor adjustments be required, the local La Marche sales
representative should be contacted to provide this service only.
All sales are final. Only standard La Marche chargers will be considered for return. A 25% restocking fee is
charged when return is factory authorized. Special chargers are not returnable.
In no event shall La Marche Manufacturing Co. have any liability for consequential damages, or loss, damage or
expense directly or indirectly arising from the use of the products, or any inability to use them either separately
or in combination with other equipment or materials, or from any other cause. In addition, any alterations of
equipment made by anyone other than La Marche Manufacturing Co. renders this warranty null and void. Failure
to follow safety precautions specified by the manufacturer during replacement of components or verifications
renders this warranty null and void.
La Marche Manufacturing Co. reserves the right to make revisions in current production of equipment, and
assumes no obligation to incorporate these revisions in earlier models.
The failure of La Marche Manufacturing Co. to object to provisions contained in customers' purchase orders or
other communications shall not be deemed a waiver of the terms or conditions hereof, nor acceptance of such
provisions.
THE ABOVE WARRANTY IS EXCLUSIVE, SUPERSEDES AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS. NO PERSON, AGENT OR DEALER IS AUTHORIZED TO GIVE ANY WARRANTIES ON BEHALF
OF THE MANUFACTURER, OR TO ASSUME FOR THE MANUFACTURER ANY OTHER LIABILITY IN
CONNECTION WITH ANY OF ITS PRODUCTS UNLESS MADE IN WRITING AND SIGNED BY AN
OFFICIAL OF THE MANUFACTURER.

28
Appendix G: Manufacturer’s Extended Parts Warranty
(THIS IS YOUR WARRANTY IF YOU HAVE PURCHASED THE EXTENDED PARTS WARRANTY AS SHOWN ON OUR
INVOICE TO YOU OR IF YOU PURCHASE THE EXTENDED PARTS WARRANTY ANYTIME DURING THE FIRST 12 MONTHS
AFTER THE DATE OF OUR INVOICE)

All La Marche Manufacturing Co. equipment has been thoroughly tested and found to be in proper operating condition upon shipment
from the factory. Any part or parts of the equipment (except protective devices, d.c. connectors and other wear-related items) that
prove defective within a one (1) year period from the date of our invoice to you shall be replaced without charge providing s uch
defect, in our opinion, is due to faulty material or workmanship and not caused by tampering, abuse, misapplication or improper
installation. Labor and parts are covered during this one (1) year period.

For the next four (4) years after the expiration of the one-year warranty, on a parts replacement only basis, any part
or parts of the equipment (except protective devices, d.c. connectors and other wear-related items) that prove
defective within the additional four (4) year period shall be replaced providing such defect, in our opinion, is due to
faulty material or workmanship and not caused by tampering, abuse, misapplication or improper installation. During
this four (4) year period, the warranty covers parts replacement only, no labor or other services are provided by La
Marche, nor is La Marche obligated to reimburse the owner or any other person for work performed. If you return the
equipment to our factory (freight prepaid), we will repair and cover parts and labor.

In addition, magnetics and power diodes are warranted for ten (10) years after the date of our invoice to you. The defect in the
magnetics or power diodes must, in our opinion, be due to faulty material or workmanship and not caused by tampering, abuse
misapplication, or improper installation. Labor and replacement magnetics and power diodes are covered under the extended warranty
during the initial five (5) year period from the date of our invoice to you. During the next five (5) years of this ten (10) year warranty
period for magnetics and power diodes, the warranty covers parts replacement only, no labor or other services are provided by La
Marche, nor is La Marche obligated to reimburse the owner or any other person for work performed.

Should a piece of equipment require major component replacement or repair during the extended warranty period, these can be
handled in one of three ways:
1. If the Purchaser elects to take the responsibility of repairing the equipment and requests replacement part(s), Purchaser or Sales
Representative must contact Factory for return authorization and a purchase order must be issued. Replacement part(s) will be promptly
shipped and invoiced. After the defective part(s) are returned and inspected at the Factory, if the defect(s) were due to faulty material
or workmanship, credit will be issued.
2. The equipment can be returned to the La Marche factory to have the inspections, parts replacements and testing performed by factory
personnel. Should it be necessary to return a piece of equipment or parts to the factory, the customer or sales representative must
obtain authorization from the factory. If upon inspection at the factory, the defect was due to faulty material or workmanship, all repairs
will be made at no cost to the customer under the Extended Warranty. Transportation charges or duties shall be borne by Purchaser.
3. If the purchaser elects not to return the equipment to the factory and wishes a factory service representative to make adjustments
and/or repairs at the equipment location, La Marche's field service labor rates will apply. A purchase order to cover the labor and
transportation cost is required prior to the deployment of the service representative.

In accepting delivery of the equipment, the purchaser assumes full responsibility for proper installation, installation adjustments and
service arrangements. Should minor adjustments be required, the local La Marche sales representative should be contacted to provide
this service only.

All sales are final. Only standard La Marche units will be considered for return. A 25% restocking fee is charged when return is factory
authorized. Special units are not returnable.

In no event shall La Marche Manufacturing Co. have any liability for consequential damages, or loss, damage or expense directly or
indirectly arising from the use of the products, or any inability to use them either separately or in combination with other equipment
or materials, or from any other cause. In addition, any alteration of equipment made by anyone other than La Marche Manufacturing
Co. renders this warranty null and void.

La Marche Manufacturing Co. reserves the right to make revisions in current production of equipment, and assumes no obligation to
incorporate these revisions in earlier models.
The failure of La Marche Manufacturing Co. to object to provisions contained in customers' purchase orders or other communications
shall not be deemed a waiver of the terms or conditions hereof, nor acceptance of such provisions.

THE ABOVE WARRANTY IS EXCLUSIVE, SUPERSEDES AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS. NO PERSON, AGENT OR DEALER
IS AUTHORIZED TO GIVE ANY WARRANTIES ON BEHALF OF THE MANUFACTURER, OR TO ASSUME FOR THE
MANUFACTURER ANY OTHER LIABILITY IN CONNECTION WITH ANY OF ITS PRODUCTS UNLESS MADE IN WRITING
AND SIGNED BY AN OFFICIAL OF THE MANUFACTURER.

29
Appendix H: Document Control and Revision History
Part Number: 40594
Instruction Number: P25-LA12B-2
Issue ECN: 12036 - 06/98

23167 – 04/22 22175 – 04/19 21692 – 01/18 21475 – 06/17

18985 – 04/11 17832 – 04/08 17650 – 11/07 16842 – 07/05

15761 – 02/03 15349-01 – 05/02 14575 – 02/01 13608 – 05/00

Appendix I: Additional Support Documentation

- Option Instructions
- Schematic Diagram
- Dimensional Drawing
- Bill of Material Listing
- Recommended Spare Parts List
- Product Datasheet

30