EP0858990A1
EP0858990A1
(12) E U R O P E A N PATENT A P P L I C A T I O N
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Such a crude product of terephthalic acid may, in gen- thereof, so long as it permits to arrange therein a cata-
eral, contain, as a principal impurity, 4-CBA in an lyst layer filled with a hydrogenation catalyst and allows
amount of about 0.1 - 0.4 % by weight. supply of hydrogen gas thereto to effect contact of the
The liquid phase oxidation of paraxylene is realized aqueous solution of terephthalic acid and hydrogen with
in a reaction solvent using an oxidation catalyst. As the 5 the catalyst.
solvent for the liquid phase oxydation of paraxylene, For the hydrogenation reactor, one which has a
there may be used, for example, a fatty acid, such as fixed layer of solid catalyst disposed therein, a supply
acetic acid, propionic acid, n-butyric acid, isobutyric line for supplying the aqueous terephthalic acid solution
acid, n-valeric acid, trimethylacetic acid or caproic acid, thereto, a discharge line for discharging the treated liq-
or a mixture of such an acid with water. Among them, a 10 uor therefrom and a feed line for feeding hydrogen gas
solvent of acetic acid or of acetic acid containing water thereto is preferable. While the aqueous solution of
is preferred, as described afterwards. terephthalic acid may be supplied so as to cause an
As the catalyst of liquid phase oxydation of paraxy- upflow in the reactor, it is preferable to arrange the
lene, there may generally be employed a heavy metal aqueous terephthalic acid solution supply line at the top
compound and/or a bromine-containing compound, 15 of the reactor and the treated liquor discharge line at the
wherein, as the former, a compound of nickel, cobalt, bottom thereof so as to cause a downf low of the aque-
iron, chromium, manganese or the like is enumerated ous solution in the reactor. Here, hydrogen gas feed line
and wherein both are employed as the element or as a may preferably be disposed at an upper portion of the
compound preferably in a form soluble in the reaction reactor so as to be introduced therein from above.
system. In a preferred mode of the catalyst, cobalt com- 20 While a hydrogenation catalyst conventionally
pound, manganese compound and bromine compound employed hitherfor can be used here, such as for exam-
are used. Cobalt compound may be used usually in an ple, palladium, ruthenium, rhodium, osmium, iridium,
amount of 10 - 10,000 ppm, preferably 100 - 3,000 ppm, platinum, platinum black, palladium black, iron and
calculated as cobalt, based on the weight of the reaction cobalt-nickel, there may be used favorably a solid cata-
solvent. The proportion of the manganese compound to 25 lyst, in which such a catalyst as above is supported on
the cobalt compound may be in the range of 0.001 - 2 as a carrier, preferably on an adsorptive carrier, such as
the atomic ratio of manganese to cobalt. The proportion activated carbon, so as to permit to buid up a fixed layer.
of the bromine compound to the cobalt compound may In a steady state, the hydrogenation treatment is
be in the range of 0.1 - 5 as the atomic ratio of bromine realized by first re-slurrying the crude terephthalic acid
to cobalt. 30 crystals in water at a concentration of 10 - 40 % by
The liquid phase oxidation of paraxylene is carried weight, preferably 24 - 30 % by weight, heating the
out using a molecular oxygen-containing gas. For such resulting aqueous slurry at a temperature of 230°C or
a molecular oxygen-containing gas, usually a gas com- higher, preferably 240 - 300°C, under a pressure of 1 -
posed of an oxygen gas diluted by an inert gas, such as 11 MPa, preferably 3 - 9 MPa (gauge), to dissolve the
the atmospheric air or oxygen-enriched air, may be 35 crude terephthalic acid crystals and, then, supplying the
used. The oxidation reaction is effected usually at a resulting aqueous solution of terephthalic acid to the
temperature in the range of 150 - 270 °C, preferably 170 hydrogenation reactor so as to pass it through the solid
- 220 °C , under a pressure at which the reaction mix- catalyst layer, while feeding hydrogen gas to the reactor
ture can be maintained in the liquid phase and usually in at a feed rate of at least 1.5 molar times, preferably at
the range of 0.5 - 4 MPa (gauge). The duration of the 40 least 2 molar times the 4-CBA present in the aqueous
oxidation reaction may usually be in the order of 20 - crude terephthalic acid solution. The hydrogenation is
180 minutes as the residence time in the reactor, though effected at a temperature of 230 °C or higher, preferably
variable in accordance with the size of the reactor and 255 - 300°C , under a pressure of 1 - 11 MPa, preferably
other parameters. The water content in the reaction sys- 3 - 9 MPa (gauge), at a hydrogen partial pressure in the
tem may usually be in the range of 3 - 30 % by weight, 45 order of at least 0.05 MPa, preferably 0.05 - 2 MPa.
preferably 5 - 15 % by weight. By the hydrogenation treatment, the 4-CBA present
According to the present invention, the crude in the crude terephthalic acid is reduced into paratoluic
terephthalic acid obtained from the liquid phase oxida- acid which is water-soluble at lower temperatures. Thus,
tion of paraxylene is subjected to a treatment by hydro- by cooling the hydrogenation treated liquor down to a
genation in a hydrogenation reactor in the presence of a so temperature of 300 °C or lower, preferably 100 - 280 °C,
hydrogenation catalyst. Here, the crude terephthalic only terephthalic acid crystals will be precipitated, so
acid separated from the mother liquor of the liquid that paratoluic acid can be separated from terephthalic
phase oxidation is re-slurried in water and the resulting acid crystals by effecting a solid/liquid separation. The
aqueous slurry is heated and pressurized to form an so-separated terephthalic acid crystals have inclusion
aqueous solution of terephthalic acid, which is intro- 55 of impurities of the rest of mother liquor adhered on the
duced into the hydrogenation reactor and is subjected crystals and, by washing out the impurities from the
to hydrogenation. For the hydrogenation reactor, there crystals, a purified terephthalic acid is obtained.
is no special limitation in the form and construction The washing of the resulting terephthalic acid crys-
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tals is effected with water (usually with pure water) to terephthalic acid product will be maintained within a cer-
remove the impurities adhered on the crystals. As a tain range.
concrete technique for the washing, generally a method By the technical measure of controlling the temper-
is employed in which the crystals of primarily purified ature of the washing water so as to maintain the trans-
terephthalic acid resulting from the solid/liquid separa- 5 mittance of the purified terephthalic acid product within
tion after the crystallization of terephthalic acid are re- a certain range according to the present invention, it
slurried in the washing water to transfer the impurities becomes possible to control the transmittance of the
adhered on the crystals to the liquid phase of washing purified terephthalic acid product promptly by a simple
water and subjecting the resulting aqueous slurry again procedure without altering the condition of oxidation of
to a solid/liquid separation, whereupon the separated w paraxylene, whereby a minute control can be realized
crystals are dried to obtain a purified terephthalic acid and a purified product of terephthalic acid having a con-
product having a low impurity level. stant impurity level can be produced.
For other washing techniques, there may be exem-
plified a method, in which a washing liquid is sprayed THE BEST MODE FOR EMBODYING THE INVEN-
onto a moving layer of the terephthalic acid crystals 15 TION
separated by a solid/liquid separation on a rotary filter or
a centrifuge so as to effect repeated re-slurrying and Below, the present invention will further be
solid/liquid separation, or a method, in which the reac- described by way of an embodiment with reference to
tion solvent is replaced with a washing water by bringing appended Fig. 1.
a moving layer of the terephthalic acid crystals sepa- 20 Fig. 1 shows a flow sheet of an embodiment of the
rated by a solid/liquid separation on a rotary filter or a process for producing purified terephthalic acid accord-
centrifuge into contact with the washing water in a coun- ing to the present invention. In Fig. 1, the numeral 1 rep-
ter flow, as disclosed in Japanese Patent Kokai Hei-7- resents a slurrying tank for slurrying the crystals of
149690 A. crude terephthalic acid (CTA) in water.
In employing either one of the above washing tech- 25 For producing a purified terephthalic acid product
niques, a purified terephthalic acid product is obtained by the embodiment of Fig. 1, an aqueous slurry of crude
by finally effecting a solid/liquid separation and drying, terephthalic acid (CTA) is first prepared by introducing
wherein the transmittance of the dried final purified CTA 2 and water 3 into the CTA slurrying tank 1 with agi-
terephthalic acid crystals is observed to ascertain the tation. The resulting aqueous slurry is heated and pres-
product quality by sampling it. The observation of the 30 surized to dissolve the crystals of CTA and the so-
transmittance is realized in general by dissolving the obtained aqueous solution 4 of terephthalic acid is sup-
sample crystals in an alkaline water and determining plied together with hydrogen gas 5 to the hydrogenation
the transmittance of the solution on a spectrophotome- reactor 6, in order to subject the aqueous solution to a
ter at a wave length of 340 nm or 400 nm. treatment by hydrogenation. The resulting reaction liq-
According to the present invention, the temperature 35 uor 7 is cooled with relieving of the pressure, before it is
of the washing water is controlled so as to maintain the transferred to a crystallization tank 8 to cause precipita-
observed value of the transmittance within a certain tion of terephthalic acid crystals there.
range of, for example, 80 - 95 %, preferably 91 - 94 %. The slurry 9 of crystals formed in the crystallization
Here, the control of the temperature of the washing tank 8 is forwarded to a solid/liquid separation unit 10
water is effected in such a manner that the temperature 40 where the crystals are separated from the aqueous
of the washing water will be lowered by a voluntary phase which is discharged out as waste liquor 11. In this
width, for example, 10°C, when the observed value of manner, the impurities, such as paratoluic acid and
the transmittance exceeds over the upper limit of a pre- color components, which are soluble in water can be
set range and will be elevated by a voluntary width, for removed from terephthalic acid crystals 12. The sepa-
example, 10°C, when it exceeds down the lower limit of 45 rated primarily purified terephthalic acid crystals 12 are
the preset range. then introduced into a TA re-slurrying tank 14 together
The concentration of the impurities on the crystal is with a washing water 13 (pure water) for re-slurrying
higher at a portion closer to the crystal surface and the therein. The resulting aqueous slurry 15 is introduced
amount of impurities eluted from the crystals will be into another solid/liquid separation unit 16 where the
greater as the temperature of the washing water is so purified terephthalic acid crystals are separated from
increased. Therefore, the amount of the impurities the liquid phase which is returned as a recovered water
eluted out of the adhered mother liquor on the crystals 3 back to the CTA slurrying tank 1. The separated crys-
into the washing water will be decreased by lowering the tals 17 are dried in a TA dryer 18 to obtain a purified
temperature of the washing water and, on the contrary, terephthalic acid (PTA) 19 as the final product.
the amount of the impurities eluted out of the crystals 55 During the above production procedure, a sample
into the washing water will be increased by elevating the 20 of PTA is taken out of the TA dryer 18 and is for-
temperature of the washing water, whereby the content warded to a transmittance observing unit 21 to deter-
of the impuirties (the color components) in the purified mine the transmittance 22 thereof, which is introduced
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crystals to obtain a purified product of terephthalic acid. the reaction solvent with the washing water by
In this production system, the purified terephthalic acid bringing a moving layer of the crystals separated by
product was observed for its transmittance and the a solid/liquid separation into contact with the wash-
process was controlled in such a manner that the tem- ing water in a counter flow.
perature of the washing water was lowered by a decre- 5
ment of 10 °C on exceeding the tansmittance over a 5. A process as claimed in either one of Claims 1 to 4,
value of 93.5 % and was elevated by a temperature wherein the controlling of the temperature of the
increment of 10 °C on exceeding the transmittance washing water is realized in such a manner that the
down a value of 91 .5 %, whereby the T-340 was main- temperature of the washing water is lowered when
tained within the range of 91 - 94 °C. 10 the observed transmittance value exceeds over the
upper limit of a preset value and is elevated when
Comparative Example 1 the observed transmittance value exceeds down
the lower limit of the preset valve.
In the production system of Example 1, the proce-
dures were repeated except that the temperature of the 15 6. A process as claimed in either one of Claims 1 to 5,
washing water was maintained at a constant tempera- wherein the controlling of the temperature of the
ture of 100°C . It was found that the fluctuation of T-340 washing water is realized in such a manner that the
of the resulting purified terephthalic acid was in the transmittance at a wave length of 340 nm or 400 nm
range of 90 - 95 %. is maintained within the range of 80 - 95 %.
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Claims
6
EP 0 858 990 A1
CNI
o O
c— CD. PTA
ro c
4—1
E>
Cfl l- S amp I i n g
C <D
nj w TA dryer
h O co-
.CN)
CN
s/l separation unit
0) CD-
c
t/1 —
in o .00
m i_ CNJ
O <-> 4J
o c •-
i- o c
Q. o 3 V
LO
cm <r
CO *T
<D o
1 u.
■1— TA re-slurrying tank
CO4->
5 c
o
0) o .CNI
c Wa s h i n s
.c a +-> water 0) o
wE— s/l separation unit —
ro a) c wa
o (0 —
LO
CNI Crystalliz. tank -^00
c LO
<u
o
Hydrogenat. reactor -^~CD
J* (0
I 0)
•T-H
tin
Water
< 00
CNI
o
7
EP 0 858 990 A1
TECHNICAL FIELDS
SEARCHED (lnt.CI.6)
C07C
The present search report has been drawn up for all claims
Place ofsearch Date ofcompletion ofthe search Examiner
THE HAGUE 26 May 1998 Held, P
CATEGORYOFCITED DOCUMENTS T: theory or principle underlying the invention
E: earlier patent document, but published on, or
X: particularly relevant if taken alone after the filing date
Y: particularly relevant if combined with another □ : document cited in the application
document of the same category L: document cited for other reasons
A: technological background
O: non-written disclosure &: member of the same patent family, corresponding
P : intermediate document document