Load Line 2 Weight Indicator User Manuel
Load Line 2 Weight Indicator User Manuel
Load Line 2
Weight Indicator
User Manuel
3. SUBJECTS TO BE CONSIDERED DURING SETUP, OPERATING AND MAINTENANCE
Mounting:
!
The instrument is suitable for table or panel mounting (see
drawings for details of different types). Please observe the
Required environmental conditions as given in technical
Specifications.
Earthing:
Other Instructions:
* Check network voltage and especially protective earthing line before operating the
terminal
* Do not turn on The indicator before load cell cable connector is connected.
* Do not Disconnect load cell or serial port connectors while the indicator is operating,
* Prevent device from direct sunshine. Keep it away from heat sources (like stove),
* Do not make hard push to the buttons on the keypad, do not use pencil,
screwdriver or other sharp tools,
* You can use little moist, soft and hairless gland in order to clean the device,
* Prevent the device from water leaps. If water or any other liguid is spilled on the
device, disconnect all of electricity connections and dry it. After being sure that the
device is dried, you can start to operate it again.
* Check the contents of the consignment for completeness and note whether any
damage has occurred during transport. If the contents are incomplete, or if there is
damage, immediately inform us in order to facilitate the repair or replacement of
the instrument.
8 KM.LL2E.002
Parts provided with your device are as follows:
- Adaptor
- User Manual
- PC Monitor
- PC Keyboard
- Mouse
9 KM.LL2E.002
FUNCTION F button is used to enter functions, Calibration and Set Up Menus.
F
§ Tare is reset
11 KM.LL2E.002
ENTER Enter button is used to enter programming and
calibration menus and to make selection among
alternatives. It is also used as “Yes” button for
question messages.
NET NET Net signal will light during net weight value is seen on
display (lights up as soon as having tared by pressing
tare or preset tare button).
Pcs PIECES Pieces counting signal will light if pices counting function
is activated.
1 Range 1 This symbol shows 1st weighing range. If the weight is smaller
than Max1 value, it will light.
2 Range 2 This symbol shows 2st weighing range. If the weight is greater
than Max1 value, it will light.
12 KM.LL2E.002
5. CONFIGURATION AND CALIBRATION MENUS
· Press F button to enter configuration and calibration menus, when FUNC ? message
is appeared, press Enter button,
F FUNC ?
· You can use and buttons in order to stroll between main menus up, or down
P1-GEN P2-PAR
P2-PAR P1-GEN
· Use Enter button in order to enter sub menus of any of the main menus,
P1-GEN P1.0 1
· Again you can use and buttons in order to stroll between sub menus,
P1.0 P1.1
P1.1 P1.0
P1.0 1 P1.0 1
P1.0 1 P1.0 0
· During data entry menus, and buttons are used to move cursor one step rightor
left.
0 00000 0 0 0 0000
0 0 0000 T 0 00000
13 KM.LL2E.002
· And select the number which you want to write.
0 00000 0 1 0000
0 00000 0 9 0000
· After changes are confirmed by enter button, u se Esc button to go back to main
menus from sub menus,
P1.0 0 P1-GEN
· In order to exit from programming and calibration menus, go to “End” menu and
press Enter button, During SAVE ? message, press Enter button in order to save
differences or use Esc button to exit without saving.
- END -
4. Close and seal the weight indicator housing as described in this manual.
14 KM.LL2E.002
P1 GENERAL P2 PARAMETERS P3 CONFIGURATION
P3.8 OVERLOAD
P2.8 STANDSTILL TIME
P4.0 WEIGHT CALIBRATION P5.0 ALIBI MEMORY P6.0 OUTPUT OPERATING TYPE
P4.1 SELF CALIBRATION P5.1 BAUD RATE FOR COM 1-2 P6.1 OUTPUT ASSIGNING
P4.2 GRAVITY PARAMETERS
P5.2 BAUD RATE FOR COM 3 P6.2 OUTPUT SET WEIGHTS
P7.0 MIN. LOAD FOR PRINTER P8.0 ENABLE / DISABLE P9.0 INTERNAL COUNT
DISPLAY
P7.1 TICKET FORMAT P8.1 RANGE
P9.1 CALIBRATION VALUE
P7.2 TICKET FIELDS P8.2 TYPE
DISPLAY
- END -
15 KM.LL2E.002
5.1. P1-General:
P1-GEN
P2-PAR
P1.0
P3-CON
Single Interval
P7-PRP
P8-ANA
P9-DIS
-END-
P1.1 Single Interval 0 0 You can select the operation type of the
Multi Range 1 indicator from this menu. Select 0 for single
Multi Interval 2 Interval, 1 for Multi Range and 2 for Multi
Interval.
16 KM.LL2E.002
* Factory default values are as follows:
P5 – PORTS
P5.0 – 1
P5.1 – 9600
P5.2 – 9600
P5.3 – 0
P5.4 – 2
P5.5 – 1
P5.6 – 001
P5.7 – 0
17 KM.LL2E.002
5.2. P2-Parameters:
P2.0
P1-GEN
P2.1
P2-PAR
P2.2
P3-CON
P2.3
P4-CAL
P2.4
P5-POR
P2.5
P6-INO
P7-PRP P2.6
P8-ANA
P2.7
P9-DIS
P2.8
-END-
P2.9
18 KM.LL2E.002
Select gain rate of mV sig nal coming from
1 x1 load cells.
P2.4 Load Cell 2 x2 64
Gain Rate 4 x4 Select 64 for 1 mV/V load cells,
8 x8 Select 64 or 32 for 2mV/V load cells,
16 x16 Select 64, 32 or 16 for others.
32 x32 1, 2, 4 and 8 are dedicated for special
64 x64 applications.
P2.5 ADC Internal 0 100 sps. 0 Select filter level against sudden impacts.
Filter 1 50 sps.
2 25 sps.
3 12.5 sps.
4 6.25 sps.
19 KM.LL2E.002
5.3. P3-Configuration:
P3.0
P1-GEN
P3.1
P2-PAR
P3.2
P3-CON
P3.3
P4-CAL
P3.4
P5-POR
P3.5
P6-INO
P7-PRP P3.6
P8-ANA
P3.7
P9-DIS
P3.8
-END-
20 KM.LL2E.002
P3.6 unit 1 kg 1 Select weighing unit which will be displayed
2 lb and printed on the ticket.
P3.7 Decimal Sign 1 point 1 Select sign type (if decimal vaules are used).
Type 2 comma
P3.8 Overload 0 0e 2 Select overload value which can be displayed
1 1e after full scale capacity.
2 9e
3- %2
21 KM.LL2E.002
5.4. P4-Calibration:
No Load
P4.0
Add Load
P1-GEN
P2-PAR Lc Cap
P4-CAL No Load
P5-POR
Gr-Cal
P6-INO P4.2
Gr-Use
P7-PRP
P8-ANA
P9-DIS
-END-
22 KM.LL2E.002
P4.1 Self ------- This method is used to calibrate the device
Calibration without calibrated weigh ts. You must enter
number of load cells (Lc No), capacity of load
cells (Lc Cap), mi llivolt signal (Lc Sens) and
to let the device sense the dead load of the
scale (No Load) . Finally press Enter button,
device will show “BUSY” message.
23 KM.LL2E.002
5.5. P5-Ports :
P1-GEN
P2-PAR
P3-CON
P5.0
P4-CAL P5.1
P5-POR P5.2
P6-INO P5.3
P7-PRP P5.4
P8-ANA P5.5
P9-DIS
P5.6 ---
-END- P5.7
24 KM.LL2E.002
SYMBOL NAME ALTERNATIVES DEF. EXPLANATION
P5.4 Ports for 2 Select port names for manually transmitting
0 Disable
Manual Data data(data protocol is given in later sections).
1 Com 1
Transmit Alibi memory reports can be taken through
2 Com 2
this parts.
3 Com 3
4 Com 1+2
5 Com 1 + 3
6 Com 2 + 3
7 Com 1 + 2 + 3
P5.5 Slave Ports 0 Disable 1 Device can be used as slave or master. Select
1 Com 1
port names which will be used as slave ports.
2 Com 2
3 Com 3
4 Com 1+2
5 Com 1 + 3
6 Com 2 + 3
7 Com 1 + 2 + 3
P5.6 Address Max. of 32. indicators can be connected.
(---) 001
Enter. device's address information here.
If this value is left as zero then the slave
port will not work properly.
P5.7 RS 422 / 485 0 Disable 0 Select port names for RS422/485 data
1 Com 2 communication. These ports are full duplex.
2 Com 3
3 Com 2 + Com 3
25 KM.LL2E.002
5.6. P6-Inputs / Outputs:
OP 1
P6.0 ------
P1-GEN
OP 4
P2-PAR
OUT 1
P3-CON
P6.1 ------
P4-CAL
OUT 4
P5-POR
P6-INO SP 1
P7-PRP
P6.2 -----
P8- ANA
SP 4
P9-DIS
P6.3
-END-
P6.4
26 KM.LL2E.002
P6.1 Output -------
Assign
Press Enter button to go next one. You dont
have to enter all of 4 outputs, you can exit at
any time by using Esc button.
P6.3 Input 0 Disable 0 You can select operating type of the set point
Operating 1 Standard inputs.
Type 2 External
Buttons If 0 (disable) is selected, inputs will be
disabled.
27 KM.LL2E.002
5.7. P7-Peripheral Equipments:
P7.0
P1-GEN
P2-PAR
TOP- -
P3-CON
P7.1 LEF - - -
P4-CAL
BOT- - -
P5-POR
P7.2 ------
P6-INO
P7-PRP
P7.3
P8-ANA
P9-DIS P7.4
-END-
P7.5
28 KM.LL2E.002
SYMBOL NAME ALTERNATIVES DEF. EXPLANATION
P7.3 Ticket 0 Turkish 0 Select language which will be used to explain
Language 1 English fields on ticket.
29 KM.LL2E.002
5.8. P8-Analog
: Out
P8.0
P1-GEN
P2-PAR
P8.1 ------
P3-CON
P4-CAL 0-20mA
P8.2 4-20mA
P5-POR
0-10V
P6-INO
P7-PRP
Brut
P8-ANA
P8.3
P9-DIS Net
-END-
P8.4 ------
P8.1 Range --- - Select weight range in which analog out will
work.Analog out will not be active if the
current weight value is not in this range.
(Min. and Max. Weight values)
30 KM.LL2E.002
5.9. P9-Display:
P1-GEN
P2-PAR
P3-CON
P4-CAL P9.0
P5-POR
P9.1
P6-INO
P7-PRP
P8-ANA
P9-DISP
-END-
31 KM.LL2E.002
5.10. End :
P1-GEN
P2-PAR
P3-CON
EXIT WITHOUT
SAVE
P4-CAL ESC
P5-POR SAVE ?
P6-INO
EXIT WITH
P7-PRP SAVE
P8-ANA
P9-DIS
-END-
32 KM.LL2E.002
6. FUNCTIONS:
F 0 Date
F T Hour (Time)
F Piece Counting
F x10 Viewing
F 0 Date DATE ? message will appear. Press enter button to see and
change date (date format is: ddmmyy)
F T Time HOUR ? message will appear. Press enter button to see and
change time (time format is: hh mm)
F Piece First of all put a few of items you wa nt to count on the scale
Counting and select this function. COUNTIN? message will appear.
Press Enter button and write number of pieces on the scale,
then press enter button again . Number of pieces will be seen
on display and pcs signal will light. Now you can pu t all of items
you want to count. Use Esc button in order to exit from this
function.
F x10 Viewing Ent 10? message will appear. If you press Enter button
verification scale interval will be divided by 10 and device will
be 10 times more sensitive. X10 viewing will last 5 seconds.
33 KM.LL2E.002
7. ALIBI MEMORY :
All Weighing "ALL" message will be seen, you can print all weighing
F 0 Records records by pushing enter button. You can exit by pushing
Esc button.
Deleting DELETE ? message will appear. If you press Enter button all of
F T Weighing weighing records in the alibi memory will be printed and
Records deleted. Serial number (ticket number) will also be zeroed. You
must clean alibi memory if maximum capacity is reached,
otherwise device will not send data to serial port. You can exit
without deleting records by pushing Esc button.
010104 10:20
ALL RECORDS
34 KM.LL2E.002
8. SERIAL COMMUNICATION PROTOCOL
Each package has 21 byte s and starts with Chr(2) and ends up with Chr(13). Serial data
baud rate is adjustable between 300, 600, 1200, 2400, 4800, 9600, 19200, 38400. Data
length is 8 bits and there is no parity . Data will be sent only after standstill condition is
reached. Order of bytes in each package is as follows :
SB A B C SP WEIGHT 1 SP WEIGHT 2 CH CK ST
A.0: Always 1
A.1: 1 for Net
A.2: 1 for Preset Tare
A.3: 1 for Zero
A.4: Not used
A.5: Always 1
A.6: 1 for Negative
A.7: Not Used
B.0: Always 1
B.1: 1 for manual print
B.2: Always 0
B.3: Always 0
B.4: Always 1
B.5: Always 1
B.6: Always 0
B.7: Always 0
B6 B5 B4 B2 B1 B0
MSB LSB
35 KM.LL2E.002
WEIGHT 2: Tare Weight (6 Byte)
B6 B5 B4 B2 B1 B0
MSB LSB
36 KM.LL2E.002
8.2. Manual Data Transmit:
Ticket No:
N O : SP SP SP SP SP D6 D5 D4 D3 D2 D1 CH
Date Time:
D6 D5 / D4 D3 / D2 D1 SP SP SP D4 D3 : D2 D1 CH
Weight:
W E I G H T : SP D6 D5 D4 D3 D2 D1 SP D2 D1 CH
Ticket No:
N O : SP SP SP SP SP D6 D5 D4 D3 D2 D1 CH
Date Time:
D6 D5 / D4 D3 / D2 D1 SP SP SP D4 D3 : D2 D1 CH
Gross Weight:
B R U T : SP SP SP D6 D5 D4 D3 D2 D1 SP D2 D1 CH
Tare Weight:
T A R E : SP SP SP D6 D5 D4 D3 D2 D1 SP D2 D1 CH
Net Weight:
N E T : SP SP SP SP D6 D5 D4 D3 D2 D1 SP D2 D1 CH
37 KM.LL2E.002
SP: Space D6, D5, D4, D3, D2, D1: Data
CH: chr (13)
Note: You can modify or change t icket format by using parameters at P7-PRP menu.
38 KM.LL2E.002
8.3. Master - Slave Communication :
If the ports are configured in slave mode two way and full duplex communication is possible.
To do that, first of all each weight indicator must be addressed. In order to take data from
Slave ports the following characters must be send to the indicator.
SB + Address + ST
SB : Start Byte
ST : Stop Byte
As soon as the indicator take these bytes it will send data to master device via the ports which
are dedicated as slave. This communication can be done through RS 232 or RS 422/485. It is
possible to connect up to 32 indicators. Data structure is as follows :
SB : Start Byte
Record No : D6 D5 D4 D3 D2 D1
Date : D6 D5 / D4 D3 / D1 D2
Time : D4 D3 : D2 D1
Weight : D6 D5 D4 D3 D2 D1
CK : Checksum
ST : Stop Byte
39 KM.LL3E.001
9. ERROR MESSAGES
Incorrect Calibration
Error 8 Check your calibration password and then try again.
Password
40 KM.LL2E.002
Ports selected for continuous and manual data
Error 12 Serial Port Selection Error
transmit must not be the same.
Note: If you meet with one of error messages given above, please implement relevant
instructions or call one of our authorized services.
41 KM.LL2E.002
I/O
( DB25 MALE )
LOAD-CELL
SUPPLY ( MIC 6 )
( MIC 3 )
COM 3
( DB15 MALE )
COM 1/ 2
( DB9 MALE )
42
COM1/2
10. CABLE CONNECTIONS (TYPE CTA-CTC-CTB)
KM.LL2E.002
SUPPLY I/O
( MIC 3 ) ( DB25 MALE ) LOAD-CELL
PS2_MS LAN RJ45 Parellel (LPT1) ( MIC 6 )
COM 3
( DB15 MALE )
Line-In
SUPPLY COM 1/2
Line-Out ( DB9 MALE )
PIN MEANING
Microphone
1 +12 VDC
2 0 VDC
POWER PS2_KB VGA Out USB S-Video RCA/SPDIF COM1
SWITCH
1
10. CABLE CONNECTIONS (TYPE WT, WT-S)
43
COM3 3
SERIAL PORT / RS 422 / 485 - RS 232
ANOLOG OUTPUT I/O LOAD-CELL
PIN MEANING PIN MEANING PIN MEANING PIN MEANING LOAD-CELL LOAD-CELL
PIN NO MEANING
CABLE CONNECTION(6WIRE) CABLE CONNECTOR(4WIRE)
1 NC 9 A GND OUT 1 OUT1 A OPTIC/RELAIS 0 VDC
1
RX IN/ RS485 TX- 10 ANALOG OUT 2 COM INPUT 1 C + SUPPLY / + SENSE
2 + SENS + SENS
TX OUT / RS485 TX+ 11 GND OUT1 B OPTIC/RELAIS INPUT 1 D
3 + SIGNAL
4 NC 12 RS485 RX- OUT2 A OPTIC/RELAIS INPUT 2 C
4 - SIGNAL - SIGNAL
5 GND 13 RS485 RX+ COM INPUT 2 D
5
6 NC 14 RS485 TX- OUT2 B OPTIC/RELAIS INPUT 3 C - SUPPLY / - SENSE
6
7 RTS / RS485 RX+ 15 RS485 TX+ OUT3 A OPTIC/RELAIS INPUT 3 D
8 CTS / RS485 RX- COM INPUT 4 C
OUT3 B OPTIC/RELAIS INPUT 4 D
COM1/2 OUT4 A OPTIC/RELAIS -
SERIAL PORT / RS 232
COM -
PIN MEANING OUT4 B OPTIC/RELAIS -
1 NC +12 VDC BODY RS 485 JUMPER SETTING
RX1 IN IPUT VOLTAGE FOR INPUT ............................. C + 5 VDC J7 and J8 CLOSED - HALF DUBLEX
TX1 OUT D 0 VDC J7 and J8 OPEN - FULL DUBLEX
4 NC MAX CURRENT FOR INPUT ........................... 5 mA
MAX LIMIT FOR RELAIS OUTPUT ..................... 1 A J10 and J11 CLOSED - NETWORK
5 GND
MAX LIMIT FOR OPTIC OUTPUT ................... 300 mA
6 NC
7 TX2 OUT/ RTS
8 RX2 IN / CTS
9 NC
KM.LL2E.002
TYPE . LL2 WT-WTS
10.1 Load Cell Connection :
1 5
6
2
3 4
The load cell cable must not be channelled with other cables (i.e. outputs connected to
remote switches or power supply wires), but must follow its own route.
Any cable extensions must be carefully shielded, respecting the colour codes and using
the same type of wire as that supplied by the manufacturer. The extension connections
must be soldered or connected through support terminal blocks or the joint block
supplied separately.
The load cell wire must not have more conductors than those effectively used (4 or 6). In
the case of a 6-conductor wire, of which only 4 are used ( excitation + and - , signal + and
-), connect the sense + and -wires to the respective polarities of the excitation wires.
A maximum of eight 350- ohm load cells can be connected to the instrument in parallel.
The load cell excitation voltage is 5 Vdc and is protected against a temporary short
circuit.
6 Wire:
4 Wire:
44 KM.LL2E.002
10.2 Serial Connections :
In order to create the serial connection use a shielded cable, making sure that only one
of the two shield ends is grounded. If the cable has more conductors than those used,
connect the free conductors to the shield.
The serial connection wire must be a maximum of 15 metres long ( EIA RS-232-C
standards), in addition to which it is necessary to adopt the Rs422 interface th at the
instrument can be equipped with.
The cable must not be channelled with other cables (i.e. outputs connected to remote
switches or power supply wires), but must follow its own route. The PC used for the
connection must conform to the EN 60950 standa rd.
1 5
COM1:
2 3
LOAD PC,
6 9 LINE-2 3 2 PRINTER,
5 5 ETC.
Com 1/2: (RS 232)
7 7
PIN NO DESCRIPTION
8 8
2 RXD
3 TXD 9 Pin 9 Pin
5 GND
SHLD BODY
7 RTS / TX 2 2 2
8 CTS / RX 2 LOAD PC,
LINE-2 3 3 PRINTER,
5 7 ETC.
7 4
8 5
9 Pin 25 Pin
COM2:
8 3
7 2
LOAD PC,
LINE-2 5 5 PRINTER,
ETC.
9 Pin 9 Pin
8 2
7 3
LOAD PC,
LINE-2 5 7 PRINTER,
ETC.
9 Pin 25 Pin
45 KM.LL2E.002
Com 3: (RS 422/485 - RS 232) COM3:
1 8 2 3
3 2
LOAD PC,
LINE-2 5 5
PRINTER,
7 7 ETC.
9 15 8 8
PIN NO DESCRIPTION
15 Pin 9 Pin
1 NC
2 RX IN
3 TX OUT 2 2
NC LOAD PC,
4 3 3
LINE-2 PRINTER,
5 GND 5 7 ETC.
6 NC 7 4
7 RTS 8 5
8 CTS
15 Pin 25 Pin
SHLD BODY
- The serial connection cable must be suitable for Rs485 serial communications, with two
twisted pairs and relative protective shielding.
- The cable must not be channelled with other cables (i.e. outputs connected to remote
switches or power supply wires), but must follow its own route.
- The PC used for the connection must conform to the EN 60950 standard.
(DB 15 MALE)
PIN NO DESCRIPTION
9 A GND OUT
10 ANALOG OUT
SHLD BODY
46 KM.LL2E.002
10.5 Inputs / Outputs
1 13
14 25
Inputs: 15
19
- +5 V
20
21
- +5 V
22
47 KM.LL2E.002
Outputs:
1
The logic outputs are electrically isolated 3
from the instrument through opto - isolators.
2
The logic outputs are provided on a 4
- +
relays, the rate of each contact is 1A/24Vdc
or 0.5A / 125 Vac. Each output is free
programmable. TRANSISTOR RELAIS
OUTPUT OUTPUT
4
6
5
- +
TRANSISTOR RELAIS
OUTPUT OUTPUT
7
9
8
- +
TRANSISTOR RELAIS
OUTPUT OUTPUT
10
12
11
- +
TRANSISTOR RELAIS
OUTPUT OUTPUT
48 KM.LL2E.002
10.6 Power Supply
1
3 PIN NO DESCRIPTION
1 +12VDC
2 2 0 VDC
The power supply wire must be grounded and must be channelled separately from other
supply wires with different voltages, from the load cell wires and the logic input/output
wires.
The instrume nt is grounded for practical reasons, therefore check the presence of valid
ground protection.
49 KM.LL2E.002
11 . DRAWINGS & SEALING PLANS
50 KM.LL2E.002
I /O
( DB 2 5 MALE )
S UP P LY LOAD-C E LL
( MIC 3 ) ( MIC 6 )
C OM 3
( DB 1 5 MALE )
C OM 1 / C OM 2
( DB 9 MALE )
TY P E IP 65 TY P E IP 65
I /O C OM 3 I /O C OM 3
( DB 2 5 MALE ) ( DB 1 5 MALE ) ( DB 2 5 MALE ) ( DB 1 5 MALE )
S UP P LY LOAD-C E LL S UP P LY LOAD-C E LL
( MIC 3 ) ( MIC 6 ) ( MIC 3 ) ( MIC 6 )
OR
OR
C OM 1 / C OM 2 C OM 1 / C OM 2
( DB 9 MALE ) ( DB 9 MALE )
XX XX
XXXX XXXX
51 KM.LL2E.002
52 KM.LL2E.002
53 KM.LL2E.002
KM.LL2E.003