AR27.19-P-0550EW Remove/install intelligent servo module 19.3.

15

TRANSMISSION 722.9 in MODEL 212, 218

P27.19-2293-09

1 Transmission 4 Bolts 7 Bolts

2 Engine cross member 5 Engine mount 10 Bolts
3 Range selector shaft 6 Exhaust bracket A80 Intelligent servo module for DIRECT
SELECT

P27.19-2288-01

Danger ! Risk of death caused by vehicle slipping or Align vehicle between vehicle lift columns and AS00.00-Z-0010-01A
toppling off of the lifting platform. position the four support plates at the vehicle
lift support points specified by the vehicle
manufacturer.
Information on preventing damage to AH54.00-P-0001-01A
electronic components due to electrostatic
discharge
Notes on self-locking nuts and bolts AH00.00-N-0001-01A
Remove/install
1 Release parking brake
2 Disconnect battery ground line AR54.10-P-0003EW
Notes on battery AH54.10-P-0001-01A

© Mercedes-Benz AG, 5/18/21, X/05/21/TB8, ar27.19-p-0550ew, Remove/install intelligent servo module Page 1 of 4
TRANSMISSION 722.9 in MODEL 212, 218
3.1 Remove engine compartment paneling TRANSMISSION 722.9 in MODEL 212 with
ENGINE 156
TRANSMISSION 722.9 in MODEL 212 with
ENGINE 272
TRANSMISSION 722.9 in MODEL 212 with
ENGINE 273
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 157
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 274
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 276
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 278
AR61.20-P-1105EW
3.2 Remove bottom sections of soundproofing MODEL 212, 218 with ENGINE 642 with
TRANSMISSION 722.9
MODEL 212, 218 with ENGINE 651 with
TRANSMISSION 722.9
AR94.30-P-5300EW
4 Support and secure transmission (1)
000 588 11 62 00 Major assembly mount WS01.00-P-0092B
000 588 10 62 00 Support plate WS26.00-P-3309B

Secure transmission (1) with tensioning strap.

Otherwise the transmission (1) may be
damaged by it slipping off or tilting over.
5 Remove rear engine cross member (2) TRANSMISSION 722.9 in MODEL 212, 218
TRANSMISSION 722.9 in MODEL 212 with AR22.10-P-1180CW
ENGINE 272
TRANSMISSION 722.9 in MODEL 212 with
ENGINE 273
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 157
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 274
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 276
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 278
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 642
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 651
TRANSMISSION 722.9 in MODEL 212 with AR22.10-P-1180CMG
ENGINE 156
6 Mark position of front flexible coupling
relative to output flange and propeller shaft The marking is necessary to ensure that the
factory installation position can be restored
again when installed.
Otherwise the drive line may suffer from
vibrations.
7 Mark vibration damper TRANSMISSION 722.9 in MODEL 212 with
ENGINE 272.983
Attach colored identification of vibration
damper position relative to flexible coupling
and propeller shaft, to enable the ex-factory
installation position to be restored again during
installation.
8 Detach drive shaft at transmission (1) AR41.10-P-0050EW
9 Remove exhaust bracket (6) from *BA49.10-P-1023-01AE
transmission (1)
TRANSMISSION 722.9 in MODEL 212 with
ENGINE 156
TRANSMISSION 722.9 in MODEL 212 with
ENGINE 272
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 157
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 276
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 278
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 642
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 651
TRANSMISSION 722.9 in MODEL 212.090

© Mercedes-Benz AG, 5/18/21, X/05/21/TB8, ar27.19-p-0550ew, Remove/install intelligent servo module Page 2 of 4
TRANSMISSION 722.9 in MODEL 212, 218
 *BA49.10-P-1024-01AE

TRANSMISSION 722.9 in MODEL 212 with

ENGINE 156
TRANSMISSION 722.9 in MODEL 212 with
ENGINE 272
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 157
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 276
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 278
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 642
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 651
TRANSMISSION 722.9 in MODEL 212.090
10 Detach EGR lines from catalytic converters TRANSMISSION 722.9 in MODEL 212 with
ENGINE 272.983
AR14.20-P-1020-01EWD
Bolt, clamp for exhaust gas recirculation *BA49.10-P-1041-01AE
line to catalytic converter
11 Remove catalytic converters from exhaust TRANSMISSION 722.9 in MODEL 212 with
manifold ENGINE 272
TRANSMISSION 722.9 in MODEL 212 with
ENGINE 273
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 276
TRANSMISSION 722.9 in MODEL 212, 218
with ENGINE 278
*BA49.10-P-1001-01AE

TRANSMISSION 722.9 in MODEL 212 with

ENGINE 272.983
12 Remove front exhaust pipe from diesel TRANSMISSION 722.9 in MODEL 212, 218
particulate filter with ENGINE 642
Bolt, pipe clamp to diesel particulate filter *BA49.10-P-1020-01AE
13 Detach electrical connector from Intelligent
servo module for DIRECT SELECT (A80)
14 Lower transmission (1) slightly
When being lowered the engine must not rest
on the front axle carrier.
Otherwise, the oil pan may be damaged.
15 Remove bolts (10) from intelligent servo Installation: Replace bolts (10).
module for DIRECT SELECT (A80).
Standard bolt/hexagon-spacer bolt, shift *BA27.40-P-1021-01A
module (ISM) to transmission housing
16 Remove intelligent servo module for DIRECT
SELECT (A80) with bleed hose When reusing the intelligent servo module for
DIRECT SELECT (A80) do not detach the
vent hose.
Otherwise there may be leakages in the
connecting points, with resulting water entry.
Installation: When replacing the intelligent
servo module for DIRECT SELECT (A80), the
vent hose must be replaced.
The positions of the range selector shaft (3)
and the intelligent servo module for DIRECT
SELECT (A80) must line up.
Assembly tool *722589030900
17 Rotate range selector shaft (3) of transmission When reusing the intelligent servo module for
(1) in counterclockwise direction up to the end DIRECT SELECT (A80)
stop at position "D" (arrow 1 picture)
New intelligent servo module for DIRECT
SELECT (A80) set to position "D" (arrow
2 picture) (condition as supplied).
18 Install in the reverse order
19 Connect diagnostic system, read out fault When reusing the intelligent servo module for
memory and conduct initial startup of the DIRECT SELECT (A80)
intelligent servo module for DIRECT SELECT
(A80)
AD00.00-P-2000-04A

Housing

Number Designation TRANSMISSION

722.9
© Mercedes-Benz AG, 5/18/21, X/05/21/TB8, ar27.19-p-0550ew, Remove/install intelligent servo module Page 3 of 4
TRANSMISSION 722.9 in MODEL 212, 218
BA27.40-P-1021-01A Standard bolt/hexagon-spacer bolt, shift module Stage 1 Nm 4
(ISM) to transmission housing
Stage 2 ° 90

Exhaust system

Number Designation ENGINE 156, 157,

271, 272, 273, 276,
278 in MODEL 212
BA49.10-P-1001-01AE Bolt, catalytic converter to exhaust manifold Nm 20

Exhaust system

Number Designation ENGINE 642, 651 in ENGINE 642, 651 in

MODEL 212 MODEL 218
BA49.10-P-1020-01AE Bolt, pipe clamp to diesel particulate filter Nm 35 35

Exhaust system

Number Designation ENGINE 156, 157, ENGINE 157, 276,

271, 272, 273, 276, 278 in MODEL 218
278 in MODEL 212
BA49.10-P-1023-01AE Bolt, exhaust system bracket to transmission Nm 20 20

Exhaust system

Number Designation ENGINE 642, 651 in ENGINE 642, 651 in

MODEL 212 MODEL 218
BA49.10-P-1023-01AE Bolt, exhaust system bracket to transmission Nm 20 20

Exhaust system

Number Designation ENGINE 156, 157, ENGINE 157, 276,

271, 272, 273, 276, 278 in MODEL 218
278 in MODEL 212
BA49.10-P-1024-01AE Bolt/nut, exhaust system bracket to exhaust system Nm 20 20

Exhaust system

Number Designation ENGINE 642, 651 in ENGINE 642, 651 in

MODEL 212 MODEL 218
BA49.10-P-1024-01AE Bolt/nut, exhaust system bracket to exhaust system Nm 20 20

Exhaust system

Number Designation ENGINE 156, 157,

271, 272, 273, 276,
278 in MODEL 212
BA49.10-P-1041-01AE Bolt, clamp for exhaust gas recirculation line to catalytic converter Nm 9

722 589 03 09 00
Assembly tool

© Mercedes-Benz AG, 5/18/21, X/05/21/TB8, ar27.19-p-0550ew, Remove/install intelligent servo module Page 4 of 4
TRANSMISSION 722.9 in MODEL 212, 218