UNIT INFORMATION

Corp. 1702
CBA38MV
July 11, 2023
Service Literature
CBA38MV (HFC- 410A) SERIES UNITS
Table of Contents
Specifications..................................................................2
Model Number Identification............................................3
Blower Data.....................................................................4
CBA38MV Horizontal Left- and Right-Hand Discharge
Unit Dimensions ...........................................................16
CBA38MV Upflow Discharge Unit Dimensions ............17
Installation Clearances..................................................17
Installation Requirements .............................................18
Brazing Connections ....................................................22
Installing the Condensate Drain ...................................24
Field Control Wiring ......................................................26
Air Handler Control Button, Display and Jumpers ........38
WARNING Target CFM Tables .......................................................43
Unit Operating Sequences ...........................................45
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal Heat Pump Operation (Heating and Cooling) ...............52
injury or loss of life. Installation and service must be Cooling Operation ........................................................53
performed by a licensed professional HVAC installer or Error Code / Recall Mode .............................................54
equivalent, service agency, or the gas supplier. Indoor Blower Test ........................................................55
Repairing or Replacing Cabinet Insulation ...................56
IMPORTANT Homeowner Maintenance ............................................56
Professional Maintenance ............................................56
The Clean Air Act of 1990 bans the intentional venting of
Check-out Procedures ..................................................57
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be General Information
levied for noncompliance.
This indoor unit with all-aluminum coil is designed for
NOTICE installation with optional field-installed electric heat and a
matched outdoor unit that is charged with HFC-410A re-
A thermostat is not included and must be ordered frigerant. These units, designed for indoor installation in
separately. multiple positions, are completely assembled for upflow
• A Lennox communicating thermostat must be used in and horizontal right-hand discharge before being shipped
communicating applications. from the factory.
• In non-communicating applications, the Lennox All CBA38MV air handlers are equipped with a factory-in-
ComfortSense® thermostat may be used, as well as stalled, internally mounted check / expansion valve, which
other non-communicating thermostats. is suitable for use in HFC-410A applications.
In all cases, setup is critical to ensure proper system This air handler is compatible with the ComfortSense®
operation. non-communicating thermostat and non-communicating
Field wiring for both communicating and non- outdoor units. In addition, this unit has the enhanced ca-
communicating applications is illustrated in diagrams, pability of communicating with the iComfort® thermostats
which begin on page 29. and iComfort®-enabled outdoor units using the Lennox
RSBus protocols.
CAUTION NOTE - For downflow or horizontal left-hand air discharge,
certain field modifications are required.
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
IMPORTANT: Special procedures are required for clean-
care while handling this equipment and wear gloves and
ing the all-aluminum coil in this unit. See page 43 in this
protective clothing.
instruction for information.

Page 1
 Specifications
GENERAL DATA Model Number CBA38MV-018/024 CBA38MV-030 CBA38MV-036
Nominal tonnage 1.5 to 2 2.5 3
Refrigerant R-410A R-410A R-410A
Connections Suction / vapor (o.d.) line - sweat 3/4 3/4 3/4
in. Liquid line (o.d.) - sweat 3/8 3/8 3/8
Condensate drain - in. (fpt) (2) 3/4 (2) 3/4 (2) 3/4
Indoor Net face area - ft.2 4.4 5.0 5.0
Coil Tube outside diameter - in. 3/8 3/8 3/8
Number of rows 3 3 3
Fins per inch 14 14 14
Blower Data Wheel nominal diameter x width - in. 10 x 8 11 x 8 11 x 8
Motor output - hp 1/2 1/2 3/4
Filters 1
Number and size - in. (1) 20 x 20 x 1 (1) 20 x 20 x 1 (1) 20 x 20 x 1
Shipping Data - 1 Package - lbs. 141 154 159
ELECTRICAL DATA
Voltage - phase - 60hz 208/230V-1ph 208/230V-1ph 208/230V-1ph
2
Maximum overcurrent protection (unit only) 15 15 15
3
Minimum circuit ampacity (unit only) 5 5 5

GENERAL DATA Model Number CBA38MV-042 CBA38MV-048 CBA38MV-060

Nominal tonnage 3.5 4 5
Refrigerant R-410A R-410A R-410A
Connections Suction / vapor (o.d.) line - sweat 7/8 7/8 7/8
in. Liquid line (o.d.) - sweat 3/8 3/8 3/8
Condensate drain - in. (fpt) (2) 3/4 (2) 3/4 (2) 3/4
Indoor Net face area - ft.2 7.22 7.22 8.33
Coil Tube outside diameter - in. 3/8 3/8 3/8
Number of rows 3 3 3
Fins per inch 14 14 14
Blower Data Wheel nominal diameter x width - in. 12 x 9 12 x 9 12 x 9
Motor output - hp 1 1 1
Filters 1
Number and size - in. (1) 20 x 24 x 1 (1) 20 x 24 x 1 (1) 20 x 24 x 1
Shipping Data - 1 Package - lbs. 189 189 199
ELECTRICAL DATA
Voltage - phase - 60hz 208/230V-1ph 208/230V-1ph 208/230V-1ph
2
Maximum overcurrent protection (unit only) 15 15 15
3
Minimum circuit ampacity (unit only) 10 10 10
1
Disposable frame type filter.
2
HACR type circuit breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least 167°F.

Optional Accessories
For up-to-date information, see any of the following publications:
• Lennox CBA38MV Product Specification bulletin (EHB)
• Lennox Commercial Price Book

Page 2
Model Number Identification
CB A 38 MV - 036 - 230 - 6 - 01
Minor Revision Number
Unit Type
CB = Air Handler Refrigerant Metering Device
Coil Type 2 = Fixed Orifice
A = Aluminum Coil 3 = TXV - Bleed port (indoor unit)
4 = TXV - Non-bleed port (indoor unit)
Series 5 = TXV - Non-bleed port (outdoor unit)
Configuration 6 = TXV - R410A Non-bleed port (indoor
MV = Multi-Position, Variable unit)
speed blower motor Voltage
230 = 208/230V-60hz-1ph
Nominal Cooling Capacity
018/024 = 1.5 to 2 tons (5.3 to 7 kW)
030 = 2.5 tons (8.8 kW)
036 = 3 tons (10.6 kW)
042 = 3.5 tons (12.3 kW)
048 = 4 tons (14.1 kW)
060 = 5 tons (17.6 kW)

Page 3
Blower Data
CBA38MV-018/024 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“ADJUST” “HEAT” Speed “COOL” Speed
Jumper
Setting 1 2 3 4 1 2 3 4
cfm cfm cfm cfm cfm cfm cfm cfm
+ 460 685 885 1050 460 685 885 1050
NORM 400 575 795 940 400 575 795 940
– 365 515 715 830 365 515 715 830
NOTES - The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed setting. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper selectable) of the
same second-stage COOL speed selected, minimum 250 cfm.
Lennox iHarmony® Zoning System applications - minimum blower speed is 250 cfm.

CBA38MV-018/024 BLOWER MOTOR WATTS

AT “+” (Plus) SETTING (“Adjust” Jumper at “+” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 32 44 58 71 90 104 131 145
Tap 2 NA 56 85 103 121 139 165 190 207
Tap 3 NA 105 131 161 183 202 241 263 292
Tap 4 NA 164 194 220 253 277 310 330 360
“COOL” Speed Tap 1 NA 32 44 58 71 90 104 131 145
Tap 2 NA 56 85 103 121 139 165 190 207
Tap 3 NA 105 131 161 183 202 241 263 292
Tap 4 NA 164 194 220 253 277 310 330 360
AT “NORM” SETTING (“Adjust” Jumper at NORM Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 27 42 52 69 79 99 114 133
Tap 2 NA 44 59 77 95 117 137 152 183
Tap 3 NA 79 108 126 159 181 199 231 252
Tap 4 NA 117 145 167 197 228 254 273 313
“COOL” Speed Tap 1 NA 27 42 52 69 79 99 114 133
Tap 2 NA 44 59 77 95 117 137 152 183
Tap 3 NA 79 108 126 159 181 199 231 252
Tap 4 NA 117 145 167 197 228 254 273 313
AT “–” (Minus) SETTING (“Adjust” Jumper at “–” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 24 40 48 60 76 94 106 117
Tap 2 NA 37 48 68 93 106 129 145 157
Tap 3 NA 70 85 106 129 153 181 203 222
Tap 4 NA 90 117 138 162 190 216 236 265
“COOL” Speed Tap 1 NA 24 40 48 60 76 94 106 117
Tap 2 NA 37 48 68 93 106 129 145 157
Tap 3 NA 70 85 106 129 153 181 203 222
Tap 4 NA 90 117 138 162 190 216 236 265

Page 4
CBA38MV-030 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“ADJUST” “HEAT” Speed “COOL” Speed
Jumper
Setting 1 2 3 4 1 2 3 4
cfm cfm cfm cfm cfm cfm cfm cfm
+ 630 875 1095 1315 630 875 1095 1315
NORM 545 785 995 1195 545 785 995 1195
– 510 700 890 1075 510 700 890 1075
NOTES - The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed setting. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper selectable) of the
same second-stage COOL speed selected, minimum 250 cfm.
Lennox iHarmony® Zoning System applications - minimum blower speed is 250 cfm.

CBA38MV-030 BLOWER MOTOR WATTS

AT “+” (Plus) SETTING (“Adjust” Jumper at “+” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 35 55 76 95 116 138 164 179
Tap 2 NA 80 100 122 148 171 194 214 239
Tap 3 NA 140 167 189 216 237 273 291 322
Tap 4 NA 231 262 295 328 355 377 412 441
“COOL” Speed Tap 1 NA 35 55 76 95 116 138 164 179
Tap 2 NA 80 100 122 148 171 194 214 239
Tap 3 NA 140 167 189 216 237 273 291 322
Tap 4 NA 231 262 295 328 355 377 412 441
AT “NORM” SETTING (“Adjust” Jumper at NORM Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 36 48 61 80 92 114 124 139
Tap 2 NA 61 84 104 122 143 169 186 210
Tap 3 NA 109 134 153 178 203 231 254 281
Tap 4 NA 174 205 238 264 284 310 338 372
“COOL” Speed Tap 1 NA 36 48 61 80 92 114 124 139
Tap 2 NA 61 84 104 122 143 169 186 210
Tap 3 NA 109 134 153 178 203 231 254 281
Tap 4 NA 174 205 238 264 284 310 338 372
AT “–” (Minus) SETTING (“Adjust” Jumper at “–” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 29 43 58 77 88 102 119 134
Tap 2 NA 44 64 89 106 125 157 174 202
Tap 3 NA 85 104 129 152 176 199 219 239
Tap 4 NA 133 157 185 207 231 258 285 317
“COOL” Speed Tap 1 NA 29 43 58 77 88 102 119 134
Tap 2 NA 44 64 89 106 125 157 174 202
Tap 3 NA 85 104 129 152 176 199 219 239
Tap 4 NA 133 157 185 207 231 258 285 317

Page 5
CBA38MV-036 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
“ADJUST” Jumper Speed Positions
Jumper “HEAT” Speed “COOL” Speed
Setting
1 2 3 4 1 2 3 4
cfm cfm cfm cfm cfm cfm cfm cfm
+ 920 1255 1410 1580 920 1255 1410 1580
NORM 815 1165 1315 1435 815 1165 1315 1435
– 720 1010 1155 1285 720 1010 1155 1285
NOTES - The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed setting. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper selectable) of the
same second-stage COOL speed selected, minimum 250 cfm.
Lennox iHarmony® Zoning System applications - minimum blower speed is 250 cfm.

CBA38MV-036 BLOWER MOTOR WATTS

AT “+” (Plus) SETTING (“Adjust” Jumper at “+” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 n/a 88 108 132 161 190 208 234 248
Tap 2 n/a 174 212 237 269 304 328 370 385
Tap 3 n/a 232 282 314 341 374 410 434 473
Tap 4 n/a 332 365 409 438 480 520 546 576
“COOL” Speed Tap 1 n/a 88 108 132 161 190 208 234 248
Tap 2 n/a 174 212 237 269 304 328 370 385
Tap 3 n/a 232 282 314 341 374 410 434 473
Tap 4 n/a 332 365 409 438 480 520 546 576
AT “NORM” SETTING (“Adjust” Jumper at NORM Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 n/a 70 89 113 137 155 188 199 233
Tap 2 n/a 145 168 201 221 258 279 316 348
Tap 3 n/a 200 223 265 293 316 359 374 403
Tap 4 n/a 259 291 309 351 390 429 447 488
“COOL” Speed Tap 1 n/a 70 89 113 137 155 188 199 233
Tap 2 n/a 145 168 201 221 258 279 316 348
Tap 3 n/a 200 223 265 293 316 359 374 403
Tap 4 n/a 259 291 309 351 390 429 447 488
AT “–” (Minus) SETTING (“Adjust” Jumper at “–” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 n/a 50 78 97 119 144 163 185 199
Tap 2 n/a 105 130 156 177 212 239 264 280
Tap 3 n/a 144 167 197 224 255 281 316 340
Tap 4 n/a 191 229 253 283 310 339 366 398
“COOL” Speed Tap 1 n/a 50 78 97 119 144 163 185 199
Tap 2 n/a 105 130 156 177 212 239 264 280
Tap 3 n/a 144 167 197 224 255 281 316 340
Tap 4 n/a 191 229 253 283 310 339 366 398

Page 6
CBA38MV-042 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
“ADJUST” Jumper Speed Positions
Jumper “HEAT” Speed “COOL” Speed
Setting
1 2 3 4 1 2 3 4
cfm cfm cfm cfm cfm cfm cfm cfm
+ 1100 1320 1540 1760 1100 1320 1540 1760
NORM 1000 1200 1400 1600 1000 1200 1400 1600
– 900 1080 1260 1440 900 1080 1260 1440
NOTES - The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed setting. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper selectable) of the
same second-stage COOL speed selected, minimum 450 cfm.
Lennox iHarmony® Zoning System applications - minimum blower speed is 450 cfm.

CBA38MV-042 BLOWER MOTOR WATTS

AT “+” (Plus) SETTING (“Adjust” Jumper at “+” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 121 154 177 199 233 252 283 315
Tap 2 NA 189 221 247 282 310 344 370 403
Tap 3 NA 283 312 341 382 422 454 481 515
Tap 4 NA 407 446 488 528 567 583 646 671
“COOL” Speed Tap 1 NA 121 154 177 199 233 252 283 315
Tap 2 NA 189 221 247 282 310 344 370 403
Tap 3 NA 283 312 341 382 422 454 481 515
Tap 4 NA 407 446 488 528 567 583 646 671
AT “NORM” SETTING (“Adjust” Jumper at NORM Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 104 134 153 184 207 236 257 286
Tap 2 NA 142 171 203 234 253 298 327 351
Tap 3 NA 212 240 269 308 337 371 408 429
Tap 4 NA 309 341 367 406 441 476 516 559
“COOL” Speed Tap 1 NA 104 134 153 184 207 236 257 286
Tap 2 NA 142 171 203 234 253 298 327 351
Tap 3 NA 212 240 269 308 337 371 408 429
Tap 4 NA 309 341 367 406 441 476 516 559
AT “–” (Minus) SETTING (“Adjust” Jumper at “–” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 78 104 126 155 175 199 209 247
Tap 2 NA 115 139 168 196 218 247 274 309
Tap 3 NA 165 192 220 247 290 316 360 376
Tap 4 NA 237 269 301 327 356 407 430 481
“COOL” Speed Tap 1 NA 78 104 126 155 175 199 209 247
Tap 2 NA 115 139 168 196 218 247 274 309
Tap 3 NA 165 192 220 247 290 316 360 376
Tap 4 NA 237 269 301 327 356 407 430 481

Page 7
CBA38MV-048 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“ADJUST” “HEAT” Speed “COOL” Speed
Jumper
Setting 1 2 3 4 1 2 3 4
cfm cfm cfm cfm cfm cfm cfm cfm
+ 1670 1870 2100 2200 1670 1870 2100 2200
NORM 1460 1670 1870 2100 1460 1670 1870 2100
– 1230 1410 1600 1800 1230 1410 1600 1800
NOTES - The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed setting. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper selectable) of the
same second-stage COOL speed selected, minimum 450 cfm.
Lennox iHarmony® Zoning System applications - minimum blower speed is 450 cfm.

CBA38MV-048 BLOWER MOTOR WATTS

AT “+” (Plus) SETTING (“Adjust” Jumper at “+” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 335 374 399 436 495 518 572 611
Tap 2 NA 459 502 537 586 644 689 724 759
Tap 3 NA 668 738 778 845 881 957 996 1019
Tap 4 NA 808 865 922 975 1003 1025 1017 987
“COOL” Speed Tap 1 NA 335 374 399 436 495 518 572 611
Tap 2 NA 459 502 537 586 644 689 724 759
Tap 3 NA 668 738 778 845 881 957 996 1019
Tap 4 NA 808 865 922 975 1003 1025 1017 987
AT “NORM” SETTING (“Adjust” Jumper at NORM Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 225 264 289 336 358 396 432 464
Tap 2 NA 320 374 398 434 484 523 558 610
Tap 3 NA 451 498 529 583 619 682 721 768
Tap 4 NA 643 699 731 795 848 919 966 998
“COOL” Speed Tap 1 NA 225 264 289 336 358 396 432 464
Tap 2 NA 320 374 398 434 484 523 558 610
Tap 3 NA 451 498 529 583 619 682 721 768
Tap 4 NA 643 699 731 795 848 919 966 998
AT “–” (Minus) SETTING (“Adjust” Jumper at “–” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 146 178 207 227 265 299 317 359
Tap 2 NA 207 243 272 305 345 371 419 438
Tap 3 NA 290 347 383 412 447 486 525 548
Tap 4 NA 410 440 491 528 572 613 651 694
“COOL” Speed Tap 1 NA 146 178 207 227 265 299 317 359
Tap 2 NA 207 243 272 305 345 371 419 438
Tap 3 NA 290 347 383 412 447 486 525 548
Tap 4 NA 410 440 491 528 572 613 651 694

Page 8
CBA38MV-060 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
“ADJUST” Jumper Speed Positions
Jumper “HEAT” Speed “COOL” Speed
Setting
1 2 3 4 1 2 3 4
cfm cfm cfm cfm cfm cfm cfm cfm
+ 1695 1890 2140 2210 1695 1890 2140 2210
NORM 1525 1680 1850 2075 1525 1680 1850 2075
– 1300 1450 1630 1800 1300 1450 1630 1800
NOTES - The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed setting. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper selectable) of the
same second-stage COOL speed selected, minimum 450 cfm.
Lennox iHarmony® Zoning System applications - minimum blower speed is 450 cfm.

CBA38MV-060 BLOWER MOTOR WATTS

AT “+” (Plus) SETTING (“Adjust” Jumper at “+” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 334 368 412 449 491 532 557 603
Tap 2 NA 462 511 549 601 640 681 720 762
Tap 3 NA 670 710 765 820 868 921 963 1005
Tap 4 NA 757 810 853 909 961 1001 1034 1026
“COOL” Speed Tap 1 NA 334 368 412 449 491 532 557 603
Tap 2 NA 462 511 549 601 640 681 720 762
Tap 3 NA 670 710 765 820 868 921 963 1005
Tap 4 NA 757 810 853 909 961 1001 1034 1026
AT “NORM” SETTING (“Adjust” Jumper at NORM Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 245 285 319 350 398 425 462 497
Tap 2 NA 330 368 414 443 469 505 558 600
Tap 3 NA 442 497 515 554 603 643 685 735
Tap 4 NA 600 653 701 752 798 842 889 935
“COOL” Speed Tap 1 NA 245 285 319 350 398 425 462 497
Tap 2 NA 330 368 414 443 469 505 558 600
Tap 3 NA 442 497 515 554 603 643 685 735
Tap 4 NA 600 653 701 752 798 842 889 935
AT “–” (Minus) SETTING (“Adjust” Jumper at “–” Setting)
Jumper Motor Watts @ Various External Static Pressures - in. wg.
Speed Positions 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
“HEAT” Speed Tap 1 NA 181 204 235 261 304 323 357 383
Tap 2 NA 218 259 283 315 357 390 422 457
Tap 3 NA 300 333 365 395 443 476 527 559
Tap 4 NA 400 430 470 515 543 592 639 678
“COOL” Speed Tap 1 NA 181 204 235 261 304 323 357 383
Tap 2 NA 218 259 283 315 357 390 422 457
Tap 3 NA 300 333 365 395 443 476 527 559
Tap 4 NA 400 430 470 515 543 592 639 678

Page 9
ELECTRIC HEAT DATA – CBA38MV-018/024
Blower
2
Minimum
3 5
Maximum
No. of Volts kW 1
Btuh Motor
Model Number Circuit Overcurrent
Stages Input Input Input Full Load
Ampacity Protection
Amps
SINGLE PHASE
4 kW ECB38-4 (16V86) 1 208 3.0 10,250 4.0 23 4
25
4 lbs. Terminal Block
220 3.4 11,450 4.0 24 4
25
ECB38-4CB (16V87)
30A Circuit breaker 230 3.7 12,550 4.0 25 4
25
240 4.0 13,650 4.0 26 30
5 kW ECB38-5 (16V88) 1 208 3.8 12,800 4.0 28 4
30
4 lbs. Terminal Block
220 4.2 14,300 4.0 29 4
30
ECB38-5CB (16V89)
35A Circuit breaker 230 4.6 15,700 4.0 30 4
30
240 5.0 17,100 4.0 31 35
6 kW EB38-6 (16V90) 1 208 4.5 15,400 4.0 32 4
35
4 lbs. Terminal Block
220 5.0 17,100 4.0 33 35
ECB38-6CB (16V91)
40A Circuit breaker 230 5.5 18,800 4.0 35 4
35
240 6.0 20,500 4.0 36 40
8 kW ECB38-8 (16V92) 1 208 6.0 20,500 4.0 41 4
45
5 lbs. Terminal Block
220 6.7 22,900 4.0 43 4
45
ECB38-8CB (16V93)
50A Circuit breaker 230 7.3 25,100 4.0 45 4
45
240 8.0 27,300 4.0 47 50
9 kW ECB38-9CB (16V94) 2 208 6.8 23,100 4.0 46 4
50
5 lbs. 60A Circuit breaker
220 7.6 25,800 4.0 48 4
50
230 8.3 28,200 4.0 50 50
240 9.0 30,700 4.0 52 60
NOTE - Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only - does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least 167°F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted.
5
HACR type circuit breaker or fuse.

Page 10
ELECTRIC HEAT DATA - CBA38MV-030
3
Minimum
Maximum 5
Single Point
Blower
2
Circuit
Overcurrent
Power Source
No. of Volts kW 1
Btuh Motor Ampacity
Protection
Model Number
Stages Input Input Input Full Load Minimum 5 Maximum
3

Amps CkT 1 Ckt 2 CkT 1 Ckt 2 Circuit Overcurrent

Ampacity Protection
SINGLE PHASE
4 kW ECB38-4 (16V86) 1 208 3.0 10,250 4.0 23 --- 4
25 --- 23 25
4 lbs. Terminal Block
220 3.4 11,450 4.0 24 --- 4
25 --- 24 25
ECB38-4CB (16V87)
30A Circuit breaker 230 3.7 12,550 4.0 25 --- 4
25 --- 25 25
240 4.0 13,650 4.0 26 --- 30 --- 26 30
5 kW ECB38-5 (16V88) 1 208 3.8 12,800 4.0 28 --- 4
30 --- 28 30
4 lbs. Terminal Block
220 4.2 14,300 4.0 29 --- 4
30 --- 29 30
ECB38-5CB (16V89)
35A Circuit breaker 230 4.6 15,700 4.0 30 --- 4
30 --- 30 30
240 5.0 17,100 4.0 31 --- 35 --- 31 35
6 kW EB40-6 (16V90) 1 208 4.5 15,400 4.0 32 --- 4
35 --- 32 35
4 lbs. Terminal Block
220 5.0 17,100 4.0 33 --- 4
35 --- 33 35
ECB38-6CB (16V91)
40A Circuit breaker 230 5.5 18,800 4.0 35 --- 4
35 --- 35 35
240 6.0 20,500 4.0 36 --- 40 --- 36 40
8 kW ECB38-8 (16V92) 1 208 6.0 20,500 4.0 41 --- 4
45 --- 41 45
5 lbs. Terminal Block
220 6.7 22,900 4.0 43 --- 4
45 --- 43 45
ECB38-8CB (16V93)
50A Circuit breaker 230 7.3 25,100 4.0 45 --- 4
45 --- 45 45
240 8.0 27,300 4.0 47 --- 50 --- 47 50
9 kW ECB38-9CB (16V94) 2 208 6.8 23,100 4.0 46 --- 4
50 --- 46 50
5 lbs. 60A Circuit breaker
220 7.6 25,800 4.0 48 --- 4
50 --- 48 50
230 8.3 28,200 4.0 50 --- 50 --- 50 50
240 9.0 30,700 4.0 52 --- 60 --- 52 60
12.5 kW ECB38-12.5CB 2 208 9.4 32,000 4.0 24 38 4
25 4
40 61 70
10 lbs. (16V95)
220 10.5 35,800 4.0 25 40 4
25 4
40 65 70
(1) 30A and
(1) 45A Circuit breaker 230 11.5 39,200 4.0 26 42 30 45 67 70
240 12.5 42,600 4.0 27 44 30 45 71 80
15 kW ECB38-15CB (16V96) 2 208 11.3 38,400 4.0 28 45 4
30 4
45 73 80
12 lbs. (1) 35A and
220 12.6 43,000 4.0 29 48 4
30 4
50 77 80
(1) 60A Circuit breaker
230 13.8 47,000 4.0 30 50 4
30 4
50 80 80
240 15.0 51,200 4.0 31 52 35 60 83 90
NOTE - Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only - does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least 167°F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted.
5
HACR type circuit breaker or fuse.

Page 11
ELECTRIC HEAT DATA - CBA38MV-036
3
Minimum 5
Maximum Single Point
Blower
2
Circuit Overcurrent
No. of Volts kW 1
Btuh Motor Ampacity Protection Power Source
Model Number
Stages Input Input Input Full Load 3
Minimum 5 Maximum
Amps Ckt 1 Ckt 2 Ckt 1 Ckt 2 Circuit Overcurrent
Ampacity Protection
SINGLE PHASE
5 kW ECB38-5 (16V88) 1 208 3.8 12,800 5.2 29 --- 4
30 --- 29 30
4 lbs. Terminal Block 220 4.2 14,300 5.2 30 --- 4
30 --- 30 35
ECB38-5CB (16V89) 230 4.6 15,700 5.2 32 --- 4
35 --- 32 35
35A Circuit breaker 240 5.0 17,100 5.2 33 --- 35 --- 33 35
6 kW ECB38-6 (16V90) 1 208 4.5 15,400 5.2 34 --- 4
35 --- 34 35
4 lbs. Terminal Block 220 5.0 17,100 5.2 35 --- 4
35 --- 35 35
ECB38-6CB (16V91) 230 5.5 18,800 5.2 36 --- 4
40 --- 36 40
40A Circuit breaker 240 6.0 20,500 5.2 38 --- 40 --- 38 40
8 kW ECB38-8 (16V92) 1 208 6.0 20,500 5.2 43 --- 4
45 --- 43 45
5 lbs. Terminal Block 220 6.7 22,900 5.2 45 --- 4
45 --- 45 45
ECB38-8CB (16V93) 230 7.3 25,100 5.2 46 --- 4
50 --- 46 50
50A Circuit breaker 240 8.0 27,300 5.2 48 --- 50 --- 48 50
9 kW ECB38-9CB (16V94) 2 208 6.8 23,100 5.2 47 --- 4
50 --- 47 50
5 lbs. 60A Circuit breaker 220 7.6 25,800 5.2 50 --- 4
50 --- 50 50
230 8.3 28,200 5.2 52 --- 4
60 --- 52 60
240 9.0 30,700 5.2 53 --- 60 --- 53 60
12.5 kW ECB38-12.5CB 2 208 9.4 32,000 5.2 25 38 4
25 4
40 63 70
10 lbs. (16V95) 220 10.5 35,800 5.2 26 40 4
30 4
40 66 70
(1) 30A and 230 11.5 39,200 5.2 27 42 30 45 69 70
(1) 45A Circuit breaker 240 12.5 42,600 5.2 28 44 30 45 72 80
15 kW ECB38-15CB (16V96) 2 208 11.3 38,400 5.2 29 45 4
30 4
45 74 80
12 lbs. (1) 35A and 220 12.6 43,000 5.2 30 48 4
30 4
50 78 80
(1) 60A Circuit breaker 230 13.8 47,000 5.2 32 50 4
35 4
50 82 90
240 15.0 51,200 5.2 33 52 35 60 85 90
20 kW ECB38-20CB (16V97) 2 208 15.0 51,200 5.2 47 50 4
50 4
50 97 100
19 lbs. (2) 60A Circuit breaker 220 16.8 57,300 5.2 49 53 4
50 60 102 110
230 18.4 62,700 5.2 51 55 4
60 60 106 110
240 20.0 68,200 5.2 53 57 60 60 111 125
THREE PHASE
8 kW ECB38-8 (16V99) 1 208 6.0 20,500 5.2 28 --- 30 --- 28 30
5 lbs. Terminal Block 220 6.7 22,900 5.2 29 --- 30 --- 29 30
230 7.3 25,100 5.2 30 --- 30 --- 30 30
240 8.0 27,300 5.2 30 --- 30 --- 30 35
10 kW ECB38-10 (16W67) 1 208 7.5 25,600 5.2 33 --- 35 --- 33 35
6 lbs. Terminal Block 220 8.4 28,700 5.2 35 --- 35 --- 35 35
230 9.2 31,400 5.2 36 --- 40 --- 36 40
240 10.0 34,100 5.2 37 --- 40 --- 37 40
15 kW ECB38-15CB (16W68) 1 208 11.3 38,400 5.2 46 --- 4
50 --- 46 50
12 lbs. 50A Circuit breaker 220 12.6 43,000 5.2 48 --- 50 --- 48 50
230 13.5 47,000 5.2 50 --- 50 --- 50 60
240 15.0 51,200 5.2 52 --- 60 --- 52 60
20 kW ECB38-20CB (16W69) 2 208 15.0 51,200 5.2 33 26 35 4
30 59 60
19 lbs. (2) 35A Circuit breaker 220 16.8 57,300 5.2 35 28 35 4
30 62 70
230 18.4 62,700 5.2 36 29 40 4
30 65 70
240 20.0 68,200 5.2 37 30 4
40 35 67 70
NOTE - Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only - does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least 167°F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted.
5
HACR type circuit breaker or fuse.

Page 12
ELECTRIC HEAT DATA - CBA38MV-042
Blower
3
Minimum 5
Maximum
2
Single Point
Motor Circuit Overcurrent
No. of Volts kW 1 Btuh Power Source
Model Number Full Ampacity Protection
Stages Input Input Input 3
Minimum 5 Maximum
Load
Ckt 1 Ckt 2 Ckt 3 Ckt 1 Ckt 2 Ckt 3 Circuit Overcurrent
Amps Ampacity Protection
SINGLE PHASE
4 kW ECB38-4 (16V86) 1 208 3.0 10,250 6.9 27 --- --- 4
30 --- --- 27 30
4 lbs. Terminal Block 220 3.4 11,450 6.9 28 --- --- 4
30 --- --- 28 30
ECB38-4CB (16V87) 230 3.7 12,550 6.9 28 --- --- 4
30 --- --- 28 30
35A Circuit breaker 240 4.0 13,650 6.9 29 --- --- 4
30 --- --- 29 30
5 kW ECB38-5 (16V88) 1 208 3.8 12,800 6.9 31 --- --- 35 --- --- 31 35
4 lbs. Terminal Block 220 4.2 14,300 6.9 32 --- --- 35 --- --- 32 35
ECB38-5CB (16V89) 230 4.6 15,700 6.9 34 --- --- 35 --- --- 34 35
35A Circuit breaker 240 5.0 17,100 6.9 35 --- --- 4
35 --- --- 35 35
6 kW ECB38-6 (16V90) 1 208 4.5 15,400 6.9 36 --- --- 40 --- --- 36 40
4 lbs. Terminal Block 220 5.0 17,100 6.9 37 --- --- 40 --- --- 37 40
ECB38-6CB (16V91) 230 5.5 18,800 6.9 39 --- --- 40 --- --- 39 40
40A Circuit breaker 240 6.0 20,500 6.9 40 --- --- 4
40 --- --- 40 40
8 kW ECB38-8 (16V92) 1 208 6.0 20,500 6.9 45 --- --- 45 --- --- 45 45
5 lbs. Terminal Block 220 6.7 22,900 6.9 47 --- --- 50 --- --- 47 50
ECB38-8CB (16V93) 230 7.3 25,100 6.9 48 --- --- 50 --- --- 48 50
50A Circuit breaker 240 8.0 27,300 6.9 50 --- --- 4
50 --- --- 50 60
9 kW ECB38-9CB (16V94) 2 208 6.8 23,100 6.9 49 --- --- 50 --- --- 49 50
5 lbs. 60A Circuit breaker 220 7.6 25,800 6.9 52 --- --- 60 --- --- 52 60
230 8.3 28,200 6.9 54 --- --- 60 --- --- 54 60
240 9.0 30,700 6.9 56 --- --- 60 --- --- 56 60
12.5 kW ECB38-12.5CB 2 208 9.4 32,000 6.9 27 38 --- 30 4
40 --- 65 70
10 lbs. (16V95) 220 10.5 35,800 6.9 29 40 --- 30 4
40 --- 68 70
(1) 30A and 230 11.5 39,200 6.9 29 42 --- 30 45 --- 71 80
(1) 45A Circuit breaker 240 12.5 42,600 6.9 31 44 --- 4
35 45 --- 74 80
15 kW ECB38-15CB (16V96) 2 208 11.3 38,400 6.9 31 45 --- 35 4
45 --- 76 80
12 lbs. (1) 35A and 220 12.6 43,000 6.9 32 48 --- 35 4
50 --- 80 90
(1) 60A Circuit breaker 230 13.5 47,000 6.9 34 50 --- 35 4
50 --- 84 90
240 15.0 51,200 6.9 35 52 --- 4
35 60 --- 87 90
20 kW ECB38-20CB (16V97) 2 208 15.0 51,200 6.9 49 50 --- 4
50 4
50 --- 99 100
19 lbs. (2) 60A Circuit breaker 220 16.8 57,300 6.9 52 53 --- 60 60 --- 104 110
230 18.4 62,700 6.9 54 55 --- 60 60 --- 108 110
240 20.0 68,200 6.9 56 57 --- 60 60 --- 113 125
THREE PHASE
8 kW ECB38-8 (16V99) 1 208 6.0 20,500 6.9 30 --- --- 35 --- --- 30 35
5 lbs. Terminal block 220 6.7 22,900 6.9 31 --- --- 35 --- --- 31 35
230 7.3 25,100 6.9 32 --- --- 35 --- --- 32 35
240 8.0 27,300 6.9 33 --- --- 35 --- --- 33 35
10 kW ECB38-10 (16W67) 1 208 7.5 25,600 6.9 35 --- --- 40 --- --- 35 40
6 lbs. Terminal block 220 8.4 28,700 6.9 37 --- --- 40 --- --- 37 40
230 9.2 31,400 6.9 38 --- --- 40 --- --- 38 40
240 10.0 34,100 6.9 39 --- --- 40 --- --- 39 40
15 kW ECB38-15CB (16W68) 1 208 11.3 38,400 6.9 48 --- --- 50 --- --- 48 35
12 lbs. 50A Circuit breaker 220 12.6 43,000 6.9 51 --- --- 4
60 --- --- 51 35
230 13.5 47,000 6.9 52 --- --- 4
60 --- --- 52 35
240 15.0 51,200 6.9 54 --- --- 4
60 --- --- 54 35
20 kW ECB38-20CB (16W69) 2 208 15.0 51,200 6.9 35 26 --- 4
40 4
30 --- 61 70
19 lbs. (2) 35A Circuit breaker 220 16.8 57,300 6.9 37 28 --- 4
40 4
30 --- 64 70
230 18.4 62,700 6.9 38 29 --- 4
40 4
30 --- 67 70
240 20.0 68,200 6.9 39 30 --- 4
40 35 --- 69 70
NOTE - Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only - does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least 167°F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted.
5
HACR type circuit breaker or fuse.

Page 13
ELECTRIC HEAT DATA - CBA38MV-048 AND CBA38MV-060
Blower
3
Minimum 5
Maximum
2
Single Point
Motor Circuit Overcurrent
No. of Volts kW 1 Btuh Power Source
Model Number Full Ampacity Protection
Stages Input Input Input 3
Minimum 5 Maximum
Load
Ckt 1 Ckt 2 Ckt 3 Ckt 1 Ckt 2 Ckt 3 Circuit Overcurrent
Amps Ampacity Protection
SINGLE PHASE
4 kW ECB38-4 (16V86) 1 208 3.0 10,250 6.9 27 --- --- 4
30 --- --- 27 30
4 lbs. Terminal Block 220 3.4 11,450 6.9 28 --- --- 4
30 --- --- 28 30
ECB38-4CB (16V87) 230 3.7 12,550 6.9 28 --- --- 4
30 --- --- 28 30
35A Circuit breaker 240 4.0 13,650 6.9 29 --- --- 4
30 --- --- 29 30
5 kW ECB38-5 (16V88) 1 208 3.8 12,800 6.9 31 --- --- 35 --- --- 31 35
4 lbs. Terminal Block 220 4.2 14,300 6.9 32 --- --- 35 --- --- 32 35
ECB38-5CB (16V89) 230 4.6 15,700 6.9 34 --- --- 35 --- --- 34 35
35A Circuit breaker 240 5.0 17,100 6.9 35 --- --- 4
35 --- --- 35 35
6 kW ECB38-6 (16V90) 1 208 4.5 15,400 6.9 36 --- --- 40 --- --- 36 40
4 lbs. Terminal Block 220 5.0 17,100 6.9 37 --- --- 40 --- --- 37 40
ECB38-6CB (16V91) 230 5.5 18,800 6.9 39 --- --- 40 --- --- 39 40
40A Circuit breaker 240 6.0 20,500 6.9 40 --- --- 4
40 --- --- 40 40
8 kW ECB38-8 (16V92) 1 208 6.0 20,500 6.9 45 --- --- 45 --- --- 45 45
5 lbs. Terminal Block 220 6.7 22,900 6.9 47 --- --- 50 --- --- 47 50
ECB38-8CB (16V93) 230 7.3 25,100 6.9 48 --- --- 50 --- --- 48 50
50A Circuit breaker 240 8.0 27,300 6.9 50 --- --- 4
50 --- --- 50 60
9 kW ECB38-9CB (16V94) 2 208 6.8 23,100 6.9 49 --- --- 50 --- --- 49 50
5 lbs. 60A Circuit breaker 220 7.6 25,800 6.9 52 --- --- 60 --- --- 52 60
230 8.3 28,200 6.9 54 --- --- 60 --- --- 54 60
240 9.0 30,700 6.9 56 --- --- 60 --- --- 56 60
12.5 kW ECB38-12.5CB 2 208 9.4 32,000 6.9 27 38 --- 30 4
40 --- 65 70
10 lbs. (16V95) 220 10.5 35,800 6.9 29 40 --- 30 4
40 --- 68 70
(1) 30A and 230 11.5 39,200 6.9 29 42 --- 30 45 --- 71 80
(1) 45A Circuit breaker 240 12.5 42,600 6.9 31 44 --- 4
35 45 --- 74 80
15 kW ECB38-15CB (16V96) 2 208 11.3 38,400 6.9 31 45 --- 35 4
45 --- 76 80
12 lbs. (1) 35A and 220 12.6 43,000 6.9 32 48 --- 35 4
50 --- 80 90
(1) 60A Circuit breaker 230 13.5 47,000 6.9 34 50 --- 35 4
50 --- 84 90
240 15.0 51,200 6.9 35 52 --- 4
35 60 --- 87 90
20 kW ECB38-20CB (16V97) 2 208 15.0 51,200 6.9 49 50 --- 4
50 4
50 --- 99 100
19 lbs. (2) 60A Circuit breaker 220 16.8 57,300 6.9 52 53 --- 60 60 --- 104 110
230 18.4 62,700 6.9 54 55 --- 60 60 --- 108 110
240 20.0 68,200 6.9 56 57 --- 60 60 --- 113 125
25 kW ECB38-25CB (16V98) 3 208 18.8 64,100 6.9 46 38 38 4
50 4
40 4
40 122 125
19 lbs. (1) 60A and 220 21.0 71,700 6.9 48 40 40 4
50 4
40 4
40 128 150
(2) 45A Circuit breaker 230 23.0 78,300 6.9 50 42 42 50 45 45 134 150
240 25.0 85,300 6.9 52 44 44 60 45 45 140 150

Page 14
THREE PHASE
8 kW ECB38-8 (16V99) 1 208 6.0 20,500 6.9 30 --- --- 35 --- --- 30 35
5 lbs. Terminal block 220 6.7 22,900 6.9 31 --- --- 35 --- --- 31 35
230 7.3 25,100 6.9 32 --- --- 35 --- --- 32 35
240 8.0 27,300 6.9 33 --- --- 35 --- --- 33 35
10 kW ECB38-10 (16W67) 1 208 7.5 25,600 6.9 35 --- --- 40 --- --- 35 40
6 lbs. Terminal block 220 8.4 28,700 6.9 37 --- --- 40 --- --- 37 40
230 9.2 31,400 6.9 38 --- --- 40 --- --- 38 40
240 10.0 34,100 6.9 39 --- --- 40 --- --- 39 40
15 kW ECB38-15CB (16W68) 1 208 11.3 38,400 6.9 48 --- --- 50 --- --- 48 35
12 lbs. 50A Circuit breaker 220 12.6 43,000 6.9 51 --- --- 4
60 --- --- 51 35
230 13.5 47,000 6.9 52 --- --- 4
60 --- --- 52 35
240 15.0 51,200 6.9 54 --- --- 4
60 --- --- 54 35
20 kW ECB38-20CB (16W69) 2 208 15.0 51,200 6.9 35 26 --- 4
40 4
30 --- 61 70
19 lbs. (2) 35A Circuit breaker 220 16.8 57,300 6.9 37 28 --- 4
40 4
30 --- 64 70
230 18.4 62,700 6.9 38 29 --- 4
40 4
30 --- 67 70
240 20.0 68,200 6.9 39 30 --- 4
40 35 --- 69 70
25 kW ECB38-25CB (16W70) 2 208 18.8 64,100 6.9 42 33 --- 4
45 4
35 --- 74 80
19 lbs. (1) 50A and 220 21.0 71,700 6.9 44 34 --- 4
45 4
35 --- 78 80
(1) 40A Circuit breaker 230 23.0 78,300 6.9 45 36 --- 50 40 --- 81 90
240 25.0 85,300 6.9 47 38 --- 50 40 --- 84 90
NOTE - Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only - does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least 167°F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted.
5
HACR type circuit breaker or fuse.

Page 15
CBA38MV Horizontal Left- and Right-Hand Discharge Unit Dimensions – Inches (mm)
RIGHT-HAND AIR DISCHARGE
DETAIL OF PIPING PLATE

5-3/8 2 LIQUID FILTER

(51) LINE
(137)
SUCTION
LINE

1-1/8 (29) COIL BLOWER C

Note − Units are shipped in one
piece but may be disassembled
4-3/8
(111) into two separate sections for ease
1-1/2
(38) of installation.
OPTIONAL ELECTRIC HEAT
LIQUID SUCTION LINE (Field Installed)
5-3/4 LINE
(146) TOP VIEW
1-3/4
CONDENSATE (44) CONDENSATE
DRAINS (2) DRAINS (2) 5/8 11-1/16 3/4
(Upflow and Downflow) (Horizontal)
A (16) (19)
LINE VOLTAGE (281)
H G INLETS
5/8 (Top and Right Side)
(16) 3/4
(19)

5/8 1
(16) E (25)
1
Dimples
SUPPLY
PIPING AIR
B AIR D
F PLATE FLOW OPENING
RETURN
AIR
OPENING

5/8 FILTER 3/4

(16) ACCESS LOW VOLTAGE INLETS (19)
(Bottom and Right Side)
END VIEW FRONT VIEW END VIEW

LEFT-HAND AIR DISCHARGE

DETAIL OF PIPING PLATE
FILTER

4-3/8
COIL (111)
Note − Units are shipped in one C BLOWER
piece but may be disassembled
into two separate sections for ease 1-1/8 (29)
of installation.

OPTIONAL ELECTRIC HEAT SUCTION

(Field Installed) SUCTION LINE LIQUID LINE
LINE 2 5-3/8
LIQUID (51)
TOP VIEW LINE (137)

3/4 LOW VOLTAGE 5/8

(19)
11-1/16
INLETS (16) A
(281) (Top and
Left Side) G H
5/8
(16)
3/4
(19)
FILTER
ACCESS 5/8
1 E
SUPPLY PIPING (25) (16)
D AIR B AIR
PLATE
CONDENSATE
OPENING FLOW DRAINS (2) RETURN F
1
Dimples (Horizontal) AIR
OPENING

3/4 1-1/2
(19) (38)
LINE VOLTAGE INLETS 1-3/4 5/8
(Bottom and Left Side) (44) (16)
5-3/4
END VIEW FRONT VIEW (146) END VIEW

Page 16
CBA38MV Upflow Discharge Unit Dimensions – Inches (mm)

UPFLOW POSITION
SUPPLY
AIR DETAIL OF PIPING PLATE
3/4 OPENING
(19) 1-1/8 (29)
SUCTION LINE 4-3/8
(111) CONDENSATE
DRAINS (2)
3/4 3/4 LIQUID (Horizontal)
(19) 11-1/16 (281) (19) LINE
D
2
(51)
1
Dimples CONDENSATE
DRAINS (2)
5-3/8 (Upflow and
(137) Downflow)
2-3/4
(70)
LINE VOLTAGE LOW VOLTAGE
INLETS INLETS
(Top and Left Side) (Top and
Right Side) 1-3/4
(44) 3-1/2 (89)
TOP VIEW

B C
5/8
(16)

G OPTIONAL
ELECTRIC BLOWER
AIR FLOW HEAT
(Field Note − Units are shipped in one piece but
Installed)
may be disassembled into two separate
sections for ease of installation.

SUCTION COIL
PIPING
PLATE H LINE

LIQUID
LINE

FILTER FILTER
Return Air ACCESS Return Air
F 1 E 5/8
(25) (16)
5/8 5/8
(16)
FRONT VIEW (16) SIDE VIEW

Installation Clearances
WARNING
Cabinet 0 inch (0mm) Improper installation of the air handler can result in
personal injury or death.
To Plenum 1 inch (25mm)
Do not allow external combustion products or other
To Outlet Duct within 3 ft. (914mm) 1 inch (25mm)
contaminants to enter the return air system or to be
Floor See Note #1 mixed with air that will be supplied to the living space.
Service / Maintenance See Note #2 Use sheet metal screws and joint tape or duct mastic
1 Units installed on combustible floors in the down-flow position with to seal return air system to air handler. In platform
electric heat require optional down-flow additive base. installations, the air handler should be sealed airtight to
2 Front Service Access - 24 inches (610mm) minimum. the return air plenum. A door must never be used as
NOTE - If cabinet depth is more than 24 inches (610 mm), allow a a portion of the return air duct system. The base must
minimum of the cabinet depth plus 2 inches (51 mm). provide a stable support and an airtight seal to the air
handler. Allow absolutely no sagging, cracks, gaps. etc.
WARNING For no reason should return and supply air duct systems
During blower operation, the ECM motor emits ever be connected to or from other heating devices
energy that may interfere with pacemaker operation. such as a fireplace or stove. etc. Fire, explosion, carbon
Interference is reduced by both the sheet metal cabinet monoxide poisoning, personal injury and/or property
and distance. damage could result.

Page 17
 Requirements
In addition to conforming to manufacturer's installation in-
structions and local municipal building codes, installation
of Lennox air handler units (with or without optional elec-
tric heat), MUST conform with the following National Fire
Protection Association (NFPA) standards:
• NFPA No. 90A – Standard for Installation of Air Condi-
HORIZONTAL DRAIN
tioning and Ventilation Systems PAN (MUST BE
REMOVED)
• N
 FPA No. 90B — Standard for Installation of Residence
Type Warm Air Heating and Air Conditioning Systems UPFLOW/
DOWNFLOW
This unit is approved for installation clearance to combus- DRAIN PAN

tible material as stated on the unit rating plate. Accessi-

bility and service clearances must take precedence over FIGURE 1. Upflow Configuration
combustible material clearances. 1 - The horizontal drain pan must be removed when
the coil blower is installed in the upflow position.
Installation Requirements Removing horizontal drain pain will allow proper
CBA38MV units are factory-configured for upflow and hor- airflow and increase efficiency.
izontal right-hand discharge installation. For downflow or 2-  After removing horizontal drain pan, place the
horizontal left-hand discharge, certain field modifications unit in desired location. Set unit so that it is level.
are required. Connect return and supply air plenums as required
DISASSEMBLE AND REASSEMBLE AIR HANDLER using sheet metal screws as illustrated in Figure 1.
UNIT 3 - Install units that have no return air plenum on a
This unit consists of two sections which are shipped as- stand that is at least 14" from the floor to allow for
sembled from the factory. If necessary, the unit may be proper air return. Lennox offers an optional upflow
disassembled to facilitate setting the unit. Follow the steps unit stand as listed in Table 1.
below:
TABLE 1. Optional Unit Side Stand (Upflow Only)
To disassemble:
1 - Remove access panels. Models Kit Numbers
-018, -024 45K31
2 - Remove both blower and coil assemblies. This will
lighten the cabinet for lifting. -030, -036, -048, -060 45K32
3 - Remove one screw from the left and right posts HORIZONTAL RIGHT-HAND DISCHARGE APPLICATION
inside the unit. Remove one screw from each NOTE - When air handler is located above a finished
side on the back of the unit. Unit sections will now space, the secondary drain pan must have a larger foot-
separate. print than the air handler. In addition, a 3/4” (19.1MM)
overflow drain line must be:
To reassemble:
• Connected to secondary drain pan
1 - Align cabinet sections together.
2 - Reinstall screws. or
• Connected to the overflow drain outlet of the air handler
3 - Replace blower and coil assemblies.
drain pan.
4 - Replace access panel.
Use the following procedures to configure the unit for hor-
UPFLOW APPLICATION izontal right-hand discharge operations:
Use the following procedures to configure the unit for up- NOTE - For horizontal applications, a secondary drain pan
flow operations: is recommended. Refer to local codes.
4 - No further adjustment is necessary. Set unit so that
it is sloped 1/4 inch (6.35mm) towards the drain pan
end of the unit.

Page 18
 NOTE – When air handler is located above a finished
UP-FLOW / DOWN-FLOW HORIZONTAL DRIP SHIELD (-060 MODELS)
DRAIN PAN
space, the secondary drain pan must have a larger foot-
print than the air handler. In addition, a 3/4” (19.1MM)
overflow drain line must be:
• Connected to secondary drain pan
or
• Connected to the overflow drain outlet of the air handler
drain pan.
NOTE - (-060 Model Only) Before operating the unit, re-
move access panels and the horizontal drip shield and the
HORIZONTAL DRAIN DOWN-FLOW RAIL corrugated padding between the blower and coil assem-
PAN
NO ADJUSTMENT IS NECESSARY
bly. Discard the corrugated padding and the downflow drip
shields.
FIGURE 2. Right-Hand Discharge Configuration NOTE - (-060 Model Only) Install the horizontal shield on
5 - If the unit is suspended, the entire length of the the front edge of the horizontal drain pan as illustrated in
figure 2.
cabinet must be supported. If you use a chain or
strap, use a piece of angle iron or sheet metal
attached to the unit (either above or below) to IMPORTANT
support the length of the cabinet. Use securing When removing the coil, there is possible danger of
screws no longer than 1/2 inch (12.7mm) to avoid equipment damage and personal injury. Be careful when
damaging the coil or filter as illustrated in Figure 3. removing the coil assembly from a unit installed in right-
Use sheet metal screws to connect the return and or left-hand applications. The coil may tip into the drain
supply air plenums as required. pan once it is clear of the cabinet. Support the coil when
removing it.
1/2" SCREWS MAXIMUM
ELECTRICAL INLET CLEARANCE 4"
ANGLE IRON OR (102 mm) HORIZONTAL LEFT-HAND DISCHARGE
SHEET METAL
APPLICATION
Use the following procedures to configure the unit for hor-
izontal left-hand discharge operations:
NOTE – For horizontal applications, a secondary drain
pan is recommended. Refer to local codes.
NOTE - (-060 Model Only) Before operating the unit, re-
move access panels and the horizontal drip shield and the
corrugated padding between the blower and coil assem-
FRONT VIEW END VIEW bly. Discard the corrugated padding and the downflow drip
shields. (The shields are used for downflow applications
FIGURE 3. Suspending Horizontal Unit only.)
HORIZONTAL RIGHT-HAND DISCHARGE APPLICA-
TION IN HIGH HUMIDITY AREAS IMPORTANT
For horizontal applications in high humidity areas remove After removal of drain pan plug(s), check drain hole(s)
the downflow rail closest to the drain pan. to verify that drain opening is fully open and free of any
To remove rail: debris. Also check to make sure that no debris has fallen
1 - Remove the screws from the rail at the back of unit into the drain pan during installation that may plug up the
and at the cabinet support rail. drain opening.
2 - Remove the downflow rail then replace screws. 1 - Pull
 the coil assembly from unit. Pull off the horizontal
3 - Seal around the exiting drain pipe, liquid line, and drain pan.
suction line to prevent humid air from infiltrating into 2 - Remove the drain plugs from back drain holes on
the unit. horizontal drain pan and reinstall them on front
NOTE – For horizontal applications, a secondary drain holes.
pan is recommended. Refer to local codes.
3 - Rotate drain pan 180º front-to-back and install it on
the opposite side of the coil.
4 - Remove screws from top cap. Remove horizontal
drip shield screw located in the center of the back
coil end seal as illustrated in figure 4.
5 - Rotate horizontal drip shield 180º front-to-back.

Page 19
 6- R  emove plastic plug from left hole on coil front HORIZONTAL DRIP SHIELD (-060 MODEL)
end seal and reinstall plug in back hole. Reinstall
horizontal drip shield screw in front coil end seal.
Drip shield should drain downward into horizontal
drain pan inside coil.
7 - Rotate top cap 180º front-to-back and align with
unused screw holes. Holes must align with front and
back coil end plates. The top cap has a 45º bend on
one side and a 90º bend on the other. The 90º bend
must be on the same side as the horizontal drain DOWN-FLOW RAIL FRONT EDGE OF HORIZONTAL
DRAIN PAN
pan as illustrated in Figure 4.
NOTE – Be very careful when reinstalling the screws into FIGURE 4. Left-Hand Discharge Configuration
the coil end plate engaging holes. Misaligned screws may 8 - From the upflow position, flip cabinet 90º to the
damage the coil. left and set into place. Replace blower assembly.
Secure coil in place by bending down the tab on the
cabinet support rail as illustrated in figures 4 and 5.
9-  Install the horizontal shield (-060 model) on the
front edge of the horizontal drain pan as illustrated
in figures 4 and 5.

CABINET
TOP CAP ROTATED TO
CORRECT POSITION
TOP CAP
SCREWS DETAIL C
SUPPORT

3/16” PLASTIC
PLUG (REAR COIL
END SEAL)
90º
BEND HORIZONTAL DRIP
SHIELD SCREW
(FRONT COIL END
SEAL)

DRAIN PAN
SHIPPING
DRAIN PAN
LOCATION
REINSTALLED
HERE
INSTALL DRAIN PAN
BETWEEN TAB AND
EXTERIOR INNER WALL.

———— DRAIN PLUGS ————

REINSTALLED HERE REMOVED FROM HERE
ALIGN HOLES WITH
TOP CAP HOLES IN COIL END
FRONT VIEW
PLATE. STARTING WITH
THE ROUND HOLES ON
COIL SHOWN IN UPFLOW POSITION FOR EASY
CONVERSION (LEFT-HAND AIR DISCHARGE ) DETAIL B THIS END.

90º BACK COIL

DETAIL A BEND END SEAL

FIGURE 5. Field Modification for Left-Hand Discharge

NOTE – For horizontal applications in high humidity ar- 13 - If suspending the unit, it must be supported along the
eas, remove the downflow rail closest to the drain pan. To entire length of the cabinet. If using chain or strap,
remove rail, remove screw from rail at back of unit and at use a piece of angle iron or sheet metal attached
cabinet support rail. Remove downflow rail then replace to the unit (either above or below) so that the full
screws. Also, seal around the exiting drain pipe, liquid and length of the cabinet is supported. Use securing
suction lines to prevent infiltration of humid air. screws no longer than 1/2ʺ to avoid damage to coil
10 - Knock out drain seal plate from access door. Secure or filter, as illustrated in figure 3. Connect return and
plate to cabinet front flange with screw provided. supply air plenums as required using sheet metal
11 - Flip access door and replace it on the unit. screws.
12 - Set unit so that it is sloped 1/4ʺ toward the drain
pan end of the unit. Connect return and supply air
plenums as required using sheet metal screws.

Page 20
DOWNFLOW APPLICATION
Use the following procedures to configure the unit for
downflow operations:

IMPORTANT
If electric heat section with circuit breakers (ECB29/
ECB31) is installed in a CBA38MV unit in a downflow
DRIP SHIELD
application, the circuit breakers must be rotated 180°
to the UP position. See ECB29/ECB31 installation 2” WIDE FOAM TAPE
instructions for more details. SIDE
VIEW

Table 2 outlines the sizes of the various drip shields.

NOTE - (-060 Model Only) Remove access panels and
horizontal drip shield from the corrugated padding be-
tween the blower and coil assembly.
1 - Remove the coil assembly from the unit. 1” WIDE FOAM TAPE (LONGER PIECE)

2 - For best efficiency and air flow, remove the FIGURE 7. Applying Foam Tape to Drip Shield
horizontal drain pan from the units in downflow
positions as illustrated in figure 6.
3 - Rotate cabinet 180º from the upright position. See
figure 6. You may need to first remove the blower
assembly to lighten the cabinet for lifting. COIL DRIP SHIELD

4 - Foam tape that is provided creates a seal between

the drip shield and the coil so that water does not
leak into the air stream. The foam tape pieces
are precut. Apply the tape to the drip shields as DRIP PAN

illustrated in figure 7 and specified as follows:

• Apply two pieces of foam tape provided down both
ends of each shield. The tape should measure FIGURE 8. Downflow Drip Shields
4-3/4ʺ X 2ʺ (120 X 25 mm). Ensure that the tape 6- R  eplace the coil assembly and blower if you have
covers both sides of the shield equally. removed it. Replace the coil access panel.
• Apply the longer piece of 1 inch wide foam tape be- 7 - Set the unit so that it is level. Using sheet metal
tween the end pieces of tape. screws, connect the return and supply air plenums
as required.
5- F
 rom the underside of the coil, install the downflow
NOTE - For downflow application, metal or Class I supply
drip shield firmly in place as illustrated in figure 8. and return air plenums must be used.
TABLE 2. Downflow Drip Shields (Tape Required)
AIR
Units Length Width HANDER
UNIT
-018/024 Not Required Not Required
-030 15-7/8ʺ 4-11/16ʺ
-036, -042 17-7/8ʺ 4-11/16ʺ
-048, -060 19-7/8ʺ 4-11/16ʺ
COMBUSTIBLE FLOOR
ADDITIVE BASE
HORIZONTAL DRAIN PAN PROPERLY SIZED
(REMOVE FROM UNIT) FLOOR OPENING

UP-LOAD /
DOWNFLOW
DRAIN PAN FIGURE 9. Downflow Combustible Flooring Base
8 - For downflow installation on combustible flooring,
an additive base must be used as illustrated in
figure 9. See CBA38MV Engineering Handbook for
downflow combustible flooring base kits available
for this air handler.
FIGURE 6. Downflow Discharge Position

Page 21
 9- C
 ut an opening appropriately sized for combustible
base. Base dimensions are illustrated in figure 10. WARNING
After opening has been cut, set the additive base Danger of explosion!
into opening. Connect outlet air plenum to the Can cause equipment damage, injury, or
additive base. Set the unit on the additive base so death.
flanges of the unit drop into the base opening and
When using a high pressure gas such as
seal against the insulation strips. The unit is now
nitrogen to pressurize a refrigeration or air
locked in place. Install return air plenum and secure
conditioning system, use a regulator that can
with sheet metal screws.
control the pressure down to 1 or 2 psig (6.9
1‐5/8 (41) TOP VIEW to 13.8 kPa).

CAUTION
11‐3/8
(289)
Brazing alloys and flux contain materials which are
1‐5/8 (41)
hazardous to your health.
Avoid breathing vapors or fumes from brazing operations.
23-1/4 (591)
Perform operations only in well ventilated areas.
20 (508)
Wear gloves and protective goggles or face shield to
protect against burns.
Wash hands with soap and water after handling brazing
alloys and flux.
1‐5/8 (41)

WARNING
SUPPLY AIR OPENING

22‐5/8 (575) -018/024 INCHES (MM)

24‐5/8 (625) -030, 036
26‐5/8 (676) -042, 048, 060 When using a high pressure gas such as
13‐1/2 (343) nitrogen to pressurize a refrigeration or air
5/8 (16)
OPENING conditioning system, use a regulator that can
3 (76) control the pressure down to 1 or 2 psig (6.9
SIDE VIEW
to 13.8 kPa).
FIGURE 10. Downflow Combustible Base Dimensions
TABLE 3. CBA38MV Refrigerant Connections and
Brazing Connections Line Set Requirements
Liquid Vapor
Model L15 Line Sets
WARNING -018/
Line
3/8ʺ
Line
3/4ʺ L15 line set sizes are
Polyol ester (POE) oils used with HFC-410A refrigerant
024 (10mm) (19mm) dependant on unit
absorb moisture very quickly. It is very important that the match-up. See Product
refrigerant system be kept closed as much as possible. -030 3/8ʺ 3/4ʺ
-036 (10mm) (19mm) Specifications (EHB) for
DO NOT remove line set caps or service valve stub caps outdoor unit to determine
until you are ready to make connections. -042 3/8ʺ 7/8" correct line set sizes
-048 (10mm) (22mm)

WARNING -060
3/8ʺ
(10mm)
7/8"
(22mm)
Field fabricated
Danger of fire. Bleeding the refrigerant
charge from only the high side may result NOTE - Some applications may require a field-provided 7/8ʺ
to 1-1/8ʺ adapter.
in pressurization of the low side shell and
suction tubing. Application of a brazing torch NOTE - When installing refrigerant lines longer than 50
to a pressurized system may result in ignition feet, see the Lennox Refrigerant Piping Design and Fab-
of the refrigerant and oil mixture. Check the rication Guidelines, CORP. 9351-L9, or contact Lennox
Technical Support Product Applications for assistance.
high and low pressures before applying heat.

IMPORTANT
To prevent the build-up of high levels of nitrogen when
purging, it must be done in a well-ventilated area. Purge
low-pressure nitrogen (1 to 2 psig) through the refrigerant
piping during brazing. This will help to prevent oxidation
and the introduction of moisture into the system.

Page 22
 PLEASE READ IMPORTANT ISSUES CONCERNING BRAZING
OPERATIONS ON PAGE 10 BEFORE PROCEEDING.

C USE A WET RAG TO PROTECT CTXV

SENSING BULB WHEN BRAZING
SUCTION LINE CONNECTIONS.

NOTE — REFER TO OUTDOOR UNIT INSTALLATION INSTRUCTIONS

FOR REFRIGERANT PIPING SIZE REQUIREMENTS .

NOTE - Use silver alloy brazing rods with five or six percent
minimum silver alloy for copper-to-copper brazing, 45
percent alloy for copper-to-brass and copper-to-steel
brazing.

A REMOVE ACCESS PANEL

B REMOVE RUBBER PLUG FROM BOTH LIQUID

AND SUCTION LINES PIPING
NOTE — CBA38MV SERIES UNITS USE NITROGEN OR DRY AIR PLATE
AS A HOLDING CHARGE. IF THERE IS NO PRESSURE WHEN
THE RUBBER PLUGS ARE REMOVED, CHECK THE COIL FOR
LEAKS BEFORE INSTALLING.
LOW HIGH

D EITHER REMOVE OR PUSH PIPE WRAPPING BACK

THROUGH HOLE IN PIPING PLATE BEFORE LINE
SET CONNECTION AND BRAZING.

CONNECT GAUGES AND

F START NITROGEN FLOW

FLOW REGULATED NITROGEN (AT 1 TO 2 PSIG)

THROUGH THE REFRIGERATION GAUGE SET INTO THE
VALVE STEM POR T CONNECTION ON THE OUTDOOR
UNIT LIQUID LINE SER VICE VALVE AND OUT OF THE
VALVE STEM PORT CONNECTION ON THE SUCTION NITROGEN
SERVICE VALVE.

E CONNECT PIPES
NOTE — REFRIGERANT LINE SETS
SHOULD BE ROUTED TO ALLOW
FILTER ACCESSIBILITY.
G PLACE A WET RAG AGAINST PIPING
PLATE AND AROUND THE SUCTION
LINE CONNECTION. A

H BRAZE CONNECTION. ALLOW PIPE TO

COOL BEFORE REMOVING WET RAG
FROM CTXV SENSING BULB AND PIPING
PANEL AREA.
I REPEAT PREVIOUS PROCEDURE FOR LIQUID REFER TO INSTRUCTIONS PROVIDED WITH OUTDOOR UNIT FOR
LINE. LEAK TESTING, EVACUATING AND CHARGING PROCEDURES

FIGURE 11. Brazing Connections

Page 23
 Installing the Condensate Drain LEFT-HAND AIR
DISCHARGE
UP-FLOW OR
DOWN-FLOW
RIGHT-HAND AIR
DISCHARGE

IMPORTANT
After removal of drain pan plug(s), check drain hole(s)
to verify that drain opening is fully open and free of any
debris. Also check to make sure that no debris has fallen
into the drain pan during installation that may plug up the MAIN DRAIN ON
OVERFLOW
drain opening. DRAIN ON LEFT RIGHT

MAIN DRAIN FIGURE 12. Main and Overflow Drain Locations

Connect the main drain and route downward to drain line Based on Coil Orientation
or sump. Do not connect drain to a closed waste system. BEST PRACTICES
See Figure 13 for typical drain trap configuration. The following best practices are recommended for the
OVERFLOW DRAIN condensate removal process:
It is recommended that the overflow drain is connected to • Main and overflow drain lines should NOT be smaller
an overflow drain line for all units. If overflow drain is not than both drain connections at drain pan.
connected, it must be plugged with provided cap.
• O
 verflow drain line should run to an area where home-
For downflow orientation, the overflow drain MUST be owner will notice drainage.
connected and routed to a overflow drain line. See Fig-
ure 12 for main and overflow drain locations based on coil • It is recommended that the overflow drain line be vented
orientation. and a trap installed. Refer to local codes.
• C
 ondensate drain lines must be configured or provided
with a cleanout to permit the clearing of blockages and
for maintenance without requiring the drain line to be
cut.

Page 24
 OVERFLOW DRAIN LINE
ABOVE
FINISHED ALWAYS RUN AN OVERFLOW DRAIN LINE. IF NOT POSSIBLE TO
SPACE? ROUTE OVERFLOW DRAIN LINE, INSTALL LOW VOLTAGE
OVERFLOW SWITCH KIT. WIRE KIT TO SHUT DOWN VENT MUST EXTEND
COMPRESSOR PER INSTRUCTIONS. ABOVE HEIGHT OF
COIL DRAIN PAN BY
TWO INCHES (51MM) VENT
LENNOX #
X3169
CLEAN OUT
COMPACT OVERFLOW SWITCH WITH 3/4” FEMALE SLIP INLET PRESS IN
NO
AND MALE ADAPTER, TWO PART DESIGN FOR USE WHERE (DO NOT GLUE)
OBSTRUCTIONS PREVENT DIRECT THREADING

AIR HANDLER DRAIN PAN MAIN 1” X 3/4” X 3/4”

DRAIN REDUCING
OVERFLOW TEE WITH
DRAIN PLUG

YES

NOTE — WHEN A AIR HANDLER IS LOCATED

ABOVE A FINISHED SPACE THE SECONDARY
DRAIN PAN MUST HAVE A LARGER FOOTPRINT
THAN THE AIR HANDLER. CUT TO
REQUIRED
LENGTH
MAIN
DRAIN
LENNOX 1 P-TRAP
49P66, J-TRAP #
SECONDARY 91P90 OR ANY
DRAIN PAN PVC SCH 40 P- OR
J-TRAP 3/4” 2”
(51MM)
PROVIDED
PIPE NIPPLE 2
WHEN A COIL IS LOCATED ABOVE A FINISHED SPACE, A
3/4” (19.1MM) SECONDARY DRAIN LINE MUST BE:
CONNECTED TO SECONDARY DRAIN PAN SIDE VIEW
TRAP DEPTH TO APPROVED
OR DRAIN
FOR NEGATIVE PRESSURE COILS (BLOWER
CONNECTED TO THE OVERFLOW DRAIN OUTLET OF DRAIN LINE SHOULD
AFTER COIL) TRAPS ARE REQUIRED ON ALL
THE AIR HANDLER DRAIN PAN. DRAIN LINES CONNECTED TO COIL. SLOPE A MINIMUM OF
ONE INCH PER 10
TRAPS MUST BE DEEP ENOUGH TO OFFSET MAXIMUM STATIC DIFFERENCES — FEET (25MM PER 3
GENERALLY, TWO INCHES (51MM). METERS)
1 LENNOX P-TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J-TRAP 91P90.
2 PIPE NIPPLE PROVIDED IN BAG ASSEMBLY - SCH 80, 3/4” I. D. X 5” - 34K7401 (1): CUT THE PIPE IN HALF AND USE IT TO ROUTE THE MAIN DRAIN.

FIGURE 13. Typical Main and Overflow Drain Installations

TABLE 4. Filter Dimensions
Inspecting and Replacing Filters
CBA38MV Filter Size – In. (mm)

IMPORTANT -018/024, -030, -036

-042, -048, -060
20 x 20 x 1 (508 x 508 x 25)
20 x 24 x 1 (508 x 610 x 25)
Filter access door must be in place during unit operation.
Excessive warm air entering the unit from unconditioned
space may result in water blow-off problems. Sealing the Unit

Filters may be duct-mounted or installed in the cabinet. A

filter is installed at the factory. Note that filter access door
WARNING
fits over access panel. Air will leak if the access panel is There must be an airtight seal between the bottom of
placed over the filter door. the air handler and the return air plenum. Use fiberglass
sealing strips, caulking, or equivalent sealing method
Filters should be inspected monthly and must be cleaned
between the plenum and the air handler cabinet to
or replaced when dirty to assure proper furnace operation.
ensure a tight seal. Return air must not be drawn from a
To replace filter: room where this air handler or any gas-fueled appliance
1 - Loosen the thumbscrews holding the filter panel in (i.e., water heater), or carbon monoxide-producing
place. device (i.e., wood fireplace) is installed.
2 - Slide the filter out of the guides on either side of
cabinet. Seal the unit so that warm air is not allowed into the cabi-
net. Warm air introduces moisture, which results in water
3 - Insert new filter.
blow-off problems. This is especially important when the
4 - Replace panel. unit is installed in an unconditioned area.
See table 4 for replacement filter sizes.

Page 25
Make sure the liquid line and suction line entry points are
sealed with either the provided flexible elastomeric ther- WARNING
mal insulation, or field provided material (e.g. Armaflex, Run 24V Class II wiring only through specified low
Permagum or equivalent). Any of the previously men- voltage opening. Run line voltage wiring only through
tioned materials may be used to seal around the main and specified high voltage opening. Do not combine voltage
auxiliary drains, and around open areas of electrical inlets.
in one opening
Field Control Wiring
Select the proper supply circuit conductors in accordance
with tables 310-16 and 310-17 in the National Electric
WARNING Code, ANSI/NFPA No. 70 or tables 1 through 4 in the Ca-
nadian Electric Code, Part I, CSA Standard C22.1.
Electric Shock Hazard.
Can cause injury or death. Separate openings have been provided for 24V low volt-
age and line voltage. Refer to the dimension illustration of
Foil-faced insulation has conductive characteristics specific location.
similar to metal. Be sure there are no electrical
connections within a ½ʺ of the insulation. If the foil-faced
insulation comes in contact with electrical voltage, the CAUTION
foil could provide a path for current to pass through to USE COPPER CONDUCTORS ONLY.
the outer metal cabinet. While the current produced
may not be enough to trip existing electrical safety WIRING CONNECTIONS
devices (e.g. fuses or circuit breakers), the current can 1-  Install line voltage power supply to unit from a
be enough to cause an electric shock hazard that could properly installed circuit breaker.
cause personal injury or death. 2 - Ground unit at unit disconnect switch or to an earth
ground.
Wiring must conform to the current National Electric Code
ANSI/NFPA No. 70, or Canadian Electric Code Part I, CSA NOTE ­– Connect conduit to the unit using a proper con-
Standard C22.1, and local building codes. Refer to follow- duit fitting. Units are approved for use only with copper
ing wiring diagrams. See unit nameplate for minimum cir- conductors. A complete unit wiring diagram is located on
cuit ampacity and maximum over-current protection size. the back side of the unit’s access panel.
3 - Install low voltage wiring from outdoor to indoor unit
and from thermostat to indoor unit.

Page 26
 -018/024

FIGURE 14. CBA38MV Air Handler Unit Typical Wiring Diagram

Page 27
 DETAIL A
THE AIR HANDLER CONTROL (AHC) HAS
TWO SCREW TERMINALS MARKED
DISCHARGE AIR SENSOR. THE SENSOR
NOTE - Due to varying duct designs IS REQUIRED FOR EVENHEAT
and air flow conditions, relocation of OPERATION, IS FIELD-MOUNTED AND
the discharge sensor may be required MUST BE ORDERED SEPARATELY
to insure accurate sensing. (CATALOG # 88K38).

DISCHARGE SENSOR
5-1/2 IN. (DAT)
ELECTRIC HEAT RELAY (140 MM)
PART NO. 49W91 TEMPERATURE RESISTANCE
CHART

TEMP RESISTANCE
ºF (OHMS)
30 34,566
40 26,106
50 19,904
60 15,313
SENSOR
(CENTER SIDE-T0 -SIDE) 70 11,884
19 IN. 80 9,298
(483 MM) 90 7,332
100 5,826

22V DIRECT CURRENT COIL

FASTEN THE PROBE PLENUM
BRACKET TO THE
PLENUM WITH TWO
SELF-TAPPING SHEET
METAL SCREWS.

AIR
HANDLER
CONTROL

30 AMP CONTACT RATING

SECURING AIR HANDLER CONTROL

9-PIN SCREWS L-BRACKET MOUNTING PLATE
CONNECTOR
CBA38MV AIR HANDLER CONTROL
PART NO. 50W28

9-PIN CONNECTOR

DETAIL B

CONNECT WIRES TO DISCHARGE AIR SENSOR

NOTE — EVENHEAT MODE CANNOT BE ENABLED WITH TERMINAL ON AIR HANDLER CONTROL.
HARMONY III DUE TO EACH CONTROL REQUIRING ITS OWN
DISCHARGE AIR SENSOR.

FIGURE 15. Component Connections

Page 28
 CBA38MV COMFORTSENSE
7500 AIR HANDLER CONTROL COMES FROM FACTORY WITH A
METAL JUMPERS BETWEEN W1 TO W2 AND W2 TO W3. SEE
R R 1 FIGURE 21 FOR HEAT SECTION CONFIGURATION.

2
AIR W3 H
CONDITIONER CONNECTED ON UNIT WITH LSOM. RESISTOR KIT (CAT #
1
UNIT 2 47W97) IS REQUIRED WHEN CONNECTING THE
W2 W2
(TWO-STAGE) COMFORTSENSE 7500 (CATALOG# Y0349) WITH THE LSOM 2.
RESISTOR KIT NOT REQUIRED WHEN USING COMFORTSENSE AIR HANDLER
W1 W1 7500 CATALOG# Y2081). CONTROL
RED 3
O O L CONNECTION WIRED ON UNITS WITH LSOM.
BROWN 3
L
IMPORTANT — USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL. SEE JUMP AND LINK
YELLOW GUIDE FOR FURTHER DETAILS.
Y1 Y1
BLUE Y1-Y2
Y2 Y2 CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE AC 2-STAGE
COMPR

CUT FOR OPTION

G G
R-O
DO NOT CUT ON-BOARD LINK R -O. HEAT
DS D PUMP

B R-DS
BLACK DEHUM
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION TERMINAL IS USED. OR
C C
HARMONY

FIGURE 16. Control (Field Wiring) – Cooling Application (Non-Communicating)

HEAT PUMP
UNIT COMFORTSENSE
CBA38MV
(TWO-STAGE) 7500 X2658 OUTDOOR SENSOR IS REQUIRED FOR OUTDOOR
1 TEMPERATURE DISPLAY, DEW POINT CONTROL, HEAT
PUMP AND DUAL FUEL BALANCE POINTS.
R R R
CONNECTED ON UNIT WITH LSOM. RESISTOR KIT (CAT
2 # 47W97) IS REQUIRED WHEN CONNECTING THE
W3 H COMFORTSENSE 7500 (CATALOG# Y0349) WITH THE
LSOM 2. RESISTOR KIT NOT REQUIRED WHEN USING
W2 W2 COMFORTSENSE 7500 CATALOG# Y2081).

1 FIELD PROVIDED JUMPER BETWEEN Y2 OUT BL ON

W1 W1 W1 3 HEAT PUMP TO Y2 ON CBA38MV.
O. D.
SENSOR
O O O (X2658)
2 IMPORTANT — USE CARE WHEN CUTTING LINKS TO
L L PREVENT DAMAGE TO CONTROL. SEE JUMP AND LINK
GUIDE FOR FURTHER DETAILS.
Y1 Y1 Y1

Y2 Y2
Y1-Y2
G G CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE HP 2-STAGE
COMPR

CUT FOR OPTION

Y2 3 DS D
R-O
OUT T
BL CUT ON-BOARD LINK R -O. HEAT
Y2 B PUMP
T
R-DS
C C C DEHUM
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION TERMINAL IS USED. OR
HARMONY

FIGURE 17. Control (Field Wiring) – Heat Pump (Non-Communicating)

Page 29
 CAUTION
ELECTROSTATIC Electrostatic discharge can affect electronic components. Take care during unit installation and
DISCHARGE service to protect the unit’s electronic controls. Precautions will help to avoid control exposure to
(ESD) electrostatic discharge by putting the unit, the control and the technician at the same electrostatic
Precautions and potential. Touch hand and all tools on an unpainted unit surface before performing any service
Procedures procedure to neutralize electrostatic charge.

OPTIONAL DISCHARGE AIR

SENSOR (SEE DAS NOTE ON
PAGE 7)

SOR (SEE OAS NOTE ON PAGE

7)

C
i-
i+

R
COM

- + B A
12VDC BUS

COM
A B
BUS 12VDC
+ -

iComfort® IComfort®
S30 MAG S30 SMART HUB FURNACE (IFC) OR AIR OUTDOOR UNIT
MOUNT HANDLER (AHC) (AC OR HP)

ALL CONNECTIONS ON THE RSBUS IS LIMITED TO 1500FT. WIRE GAUGE OF RSBUS WIRE IS 18.

FIGURE 18. iComfort® Communicating System Wiring

OPTIONAL DISCHARGE AIR SENSOR OPTIONAL OUTDOOR

(SEE DAS NOTE ON PAGE 7) AIR SENSOR (SEE OAS
NOTE ON PAGE 7)

SETUP NOTES:
CUT Y1-Y2 ON-BOARD

MUNICATING)
CUT R-O ON-BOARD LINK
FOR OUTDOOR HEAT
COM

- + B A
12VDC BUS

COM
A B + -
BUS 12VDC

MUNICATING)

24VAC
HEAT PUMP UNIT
S30 MAG - 1 OR 2 STAGE
S30 SMART
MOUNT HUB

iComfort®
DLER (AHC)

ALL CONNECTIONS ON THE RSBUS IS LIMITED TO 1500FT. WIRE GAUGE OF RSBUS WIRE IS 18.

FIGURE 19. iComfort® Communicating Indoor / Non-Communicating Outdoor (HP) System Wiring

Page 30
 FIRST,
Components
CUT YELLOW WIRE HERE.
*OUTDOOR RELAY — Unit Type
NOT REQUIRED WITH
K1
SINGLE‐SPEED Thermostat ComfortSense® 7000 or 7500
OUTDOOR FAN
2 Indoor Conventional 24V
Outdoor Conventional 24V
5 7
SECOND, XP19-024 UNITS COME FACTORY WIRED
REWIRE YELLOW WIRE AS SHOWN FOR LOW OUTDOOR FAN SPEED ONLY.
Purple

Yellow
Yellow
HIGH SPEED Y2 (BLUE WIRE) IS NOT
Blue
CONNECTED. BE SURE TO CONNECT
B4 Yellow K1 BLUE Y2 WIRE TO TERMINAL OF
FAN OUTDOOR RELAY.
Black
Y1—Y2 JUMPER - ONLY REMOVE IF
2-STAGE COOLING
Use Wire nuts

Black
Purple
OUTDOOR DS—Y1 JUMPER - MUST BE REMOVED
SENSOR FOR HUMIDITROL OPERATION
(X2658) HEAT PUMP APPLICATIONS ONLY -
REMOVE R—O JUMPER.

RED

ComfortSense 7000 or
VIOLET

7500 Thermostat
ORANGE

EDA VALVE
ACTUATOR

EDA RELAY
EARLIER
MODEL VALVE
OUTDOOR UNIT
ACTUATOR
DEFROST BOARD (HP)
INDOOR
WIRE UNIT 1N4005 DIODE (shrink wrapped -
NUTS 24 VOLT diode is concealed in the wire.)
YELLOW TERMINAL
BROWN STRIP BLACK
RED GREY

L1
BLUE
RED
EDA VALVE
BLACK ACTUATOR

OUTDOOR UNIT
CONTROL WIRES (AC) LATER MODEL VALVE
EDA RELAY
ACTUATOR

NUMBER OF WIRES REQUIRED—Indoor unit to: Thermostat to:

System type Humiditrol® EDA Comfort Sense 7000 or 7500 Outdoor Unit Outdoor Air Sensor
Thermostats
1 stage AC 7* 3
2 stage AC 8* 4
3 2
1 stage HP 8* 5
2 stage HP 9* 6
*Includes conductor for 2-stage heat

FIGURE 20. Field Wiring (Non-Communicating Systems)

Page 31
 Components
Operation sequence for Unit Type
dehumidification
Thermostat ComfortSense® 7000 or 7500
1. REMOVE 24 VOLTS FROM
OUTDOOR UNITS (A175) - WIRE EITHER CONTROL IDENTICALLY

DH AND/OR DS Indoor Conventional 24V

2. THERMOSTAT CYCLES
EARLY CONTROL

OUTDOOR UNITS TO Y2 Outdoor iComfort®-enabled

3. INDOOR AND OUTDOOR
FAN SPEEDS REDUCED
DS—R (W1) JUMPER - MUST BE CUT FOR
HUMIDITROL OPERATION. SEE W1 JUMPER DETAIL.

Clip W1 Jumper for

Humiditrol (EDA)
application

SEE W1 JUMPER DETAIL.

DS—R TRACE ON A175 - MUST BE CUT FOR
HUMIDITROL OPERATION. SEE TRACE CUT DETAIL.
CURRENT CONTROL

OUTDOOR
SENSOR
(X2658)

Trace intact Trace cut for

ComfortSense 7000 or
Humiditrol (EDA)
application

7500 Thermostat
DS TO R ON A92 - ON-BOARD LINK MUST BE CUT FOR
DEHUMIDIFICATION.
DS—Y1 JUMPER - MUST BE REMOVED FOR
HUMIDITROL OPERATION
HEAT PUMP APPLICATIONS ONLY - REMOVE R—O
JUMPER.
(2-STAGE ONLY) FOR HUMIDITROL OPERATION (EDA),
INDOOR UNIT CONNECT FIELD PROVIDED WIRE FROM DS ON A92
TO DS ON A175.
SEE TRACE CUT DETAIL. 24 VOLT
BLACK
TERMINAL
STRIP GREY

L1
RED

EDA VALVE
RED ACTUATOR
VIOLET
EARLIER
ORANGE
MODEL VALVE
EDA VALVE ACTUATOR
ACTUATOR EDA RELAY LATER MODEL VALVE
ACTUATOR
EDA RELAY

1N4005 DIODE (shrink wrapped -

diode is concealed in the wire.)

NUMBER OF WIRES REQUIRED—Indoor unit to: Thermostat to:

System Type Humiditrol® EDA ComfortSense® 7000 or Outdoor Unit Outdoor Air Sensor
7500 Thermostats
1-stage AC 7 4
2-stage AC 8 5
3 2
1-stage HP 9 6
2-stage HP 10 7)

FIGURE 21. 24V Field Wiring (Non-Communicating Systems)

Page 32
 Components
Operation sequence for
dehumidification Unit Type
1. REMOVE 24 VOLTS FROM DH AND/OR DS
2. THERMOSTAT CYCLES OUTDOOR UNITS TO
Thermostat ComfortSense® 7000 or 7500
Y2
Indoor iComfort®-enabled
3. INDOOR AND OUTDOOR FAN SPEEDS
Outdoor iComfort®-enabled
OUTDOOR UNITS (A175) - WIRE EITHER CONTROL IDENTICALLY

REDUCED
EARLY CONTROL

DS—R (W1) JUMPER - MUST BE CUT FOR

HUMIDITROL OPERATION. SEE W1 JUMPER
CHARGE DETAIL.

DOOR

Air Sensors
(optional) Clip W1 Jumper for
Humiditrol (EDA)
application

AIR HANDLER (AHC)

FURNACE (IFC) OR
iComfort by Lennox
SEE W1 JUMPER DETAIL.

DS—R TRACE - MUST BE CUT FOR

HUMIDITROL OPERATION. SEE TRACE CUT
OUTDOOR DETAIL
SENSOR
(X2658)
CURRENT CONTROL

ComfortSense 7000 or

Thermostat
7500
Trace intact Trace cut for
Humiditrol (EDA)
application

1N4005 DIODE (shrink wrapped -

diode is concealed in the wire.)

BLACK
GREY

L1
SEE TRACE CUT DETAIL.
RED

EDA VALVE
ACTUATOR

EDA RELAY
LATER MODEL VALVE
ACTUATOR
RED
VIOLET
ORANGE
EARLIER
MODEL VALVE
EDA VALVE ACTUATOR
ACTUATOR

EDA RELAY

NUMBER OF WIRES REQUIRED—Indoor unit to: Air Sensors (Optional)

ComfortSense®
System Type Humiditrol® EDA 7000 or 7500 Outdoor unit Outdoor Discharge
Thermostats
1-stage AC 8 4
2-stage AC 10 5
3 2 2
1-stage HP 8 6
2-stage HP 10 7

FIGURE 22. Field Wiring (Non-Communicating Systems)

Page 33
 Components
Unit Type
Thermostat iComfort®
OUTDOOR UNITS (A175) - WIRE EITHER CONTROL IDENTICALLY

Indoor iComfort®-enabled
EARLY CONTROL

Outdoor iComfort®-enabled

Operation sequence for

dehumidification
1. REMOVE 24 VOLTS FROM DH AND/OR
DS
2. THERMOSTAT CYCLES OUTDOOR
UNITS TO Y2
iComfort by Lennox 3. INDOOR AND OUTDOOR FAN SPEEDS
FURNACE (IFC) OR REDUCED
AIR HANDLER (AHC)
MAXIMUM TOTAL LENGTH OF ALL
CONNECTIONS ON THE RSBUS IS LIMITED
Air Sensors TO 1500FT.
(optional) WIRE GAUGE OF RSBUS WIRE IS 18.

CHARGE

RED
DOOR VIOLET
CURRENT CONTROL

ORANGE

EDA VALVE
ACTUATOR

EDA RELAY EARLIER

MODEL VALVE
iComfort® ACTUATOR
THERMOSTAT (or
S30 Smart Hub)

1N4005 DIODE (shrink wrapped -

diode is concealed in the wire.)

IN COMMUNICATING SYSTEM, THERMOSTAT DS BLACK

INPUT IS NOT USED AND DEHUMIDIFICATION IS
CONTROLLED VIA DEHUMIDIFICATION RELAY THAT GREY

L1
CONTROLS 24VAC OUTPUT ON DH TERMINAL.
RED

EDA VALVE
ACTUATOR

EDA RELAY LATER MODEL VALVE

ACTUATOR

NUMBER OF WIRES REQUIRED—Indoor unit to: Air Sensors (Optional)

iComfort®
System Type Humiditrol® EDA Outdoor unit Discharge Outdoor
Thermostat
1-stage AC
2-stage AC
3 4 4 2 2
1-stage HP
2-stage HP

FIGURE 23. Field Wiring (Communicating Systems)

Page 34
SENSOR CONNECTIONS AND WIRING CONTROL CONNECTIONS AND WIRING
REQUIREMENTS REQUIREMENTS
The following are sensor connections and wiring require- This section provides information on communicating and
ments for the discharge air and outdoor air sensors. non-communicating control connections and wire run
lengths.
Discharge Sensor (DAT)
TABLE 2. Air Handler Control Connections –
The Air Handler Control has two screw terminals marked Communicating
Discharge Air Sensor. The sensor is REQUIRED for
Label Label Function
EVENHEAT operation and is field mounted and ordered
separately using Lennox Catalog # 88K38. R 24VAC
In the EVENHEAT mode, the discharge air sensor cy- i+ RSbus data high connection
Thermostat
cles the electric heating elements as needed to maintain i- RSbus data low connection
the Air Handler control EVENHEAT jumper selected dis- C 24VAC command (ground)
charge setpoint.
R 24VAC
The discharge air sensor should be mounted downstream
of the electric heat elements as illustrated in figure 15, i+ RSbus data high connection
Outdoor Unit
detail A. It must be placed in a location with unobstructed i- RSbus data low connection
airflow, where other accessories (such as humidifiers, UV C 24VAC command (ground)
lights, etc.) will not interfere with its accuracy.
i+
Wiring distance between the Control and the discharge air Link Not used
sensor should not exceed 10 feet (3 meters) when wired i-
with 18-gauge thermostat wire. TABLE 3. Run Length – Communicating

Outdoor Air Sensor Wire Run Length AWG Insulation / Core Types
#
This is a two screw terminal for connection to a Lennox
Maximum length or wiring Color-coded,
X2658 outdoor temperature sensor. The Control takes no
for all connections on the temperature rating 95°F
action on the sensor status other than to communicate
RSbus is limited to 1500 18 (35°C) minimum, solid
the temperature to the RSBus network. Wiring distance feet (457 meters) core. (Class II Rated
between the AHC and outdoor temperature sensor should Wiring)
not exceed 200 feet when wired with 18-gauge thermostat
wire. TABLE 4. Run Length – Non-Communicating
• Minimum temperature: -40ºF (-40ºC) Wire Run Length AWG Insulation / Core Types
#
• Maximum temperature: 70ºF (158ºC)
Less than 100’ (30m) 18 Color-coded,
AIR HANDLER CONTROL 9-PIN CONNECTOR (P8) temperature rating 95°F
(35°C) minimum, solid
More than 100’ (30m) 16
1- A ir Handler (no electric heat) – Two wire factory core. (Class II Rated
harness (wired to pins 7 and 8) which provides 230 Wiring)
VAC power to Air Handler Control.
2 - Air Handler (with electric heat) – Eight wire factory
harness (all pin position are wired as noted in table
5).
NOTE - See figure 15, detail B for wire colors.
TABLE 1. Electric Heat Connection (P8)
Position Function / Description
1 Heat stage 1 relay coil
2 Heat stage 2 relay coil
3 Relay coil return
4 Heat stage 3 relay coil
5 Heat stage 4 relay coil
6 Heat stage 5 relay coil
7 L1 230VAC supply from heater kit
8 L2 230VAC supply from heater kit
9 Not used

Page 35
 TABLE 5. Air Handler Control Connections
Function
Indoor Control Non-Communicating
Terminal Label Indoor Communicating Full Communication
Room Thermostat
Outdoor Non-Communicating (Indoor & Outdoor)
(Indoor and Outdoor -24 volts)
Indicates a first-stage heating demand.
W1 (Input) This input is an anticipator for the ther- N/A N/A
mostat.
Indicates a second-stage heating de-
W2 (Input) mand. W1 input must be active to recog- N/A N/A
nize second-stage heat demand.
Indicates a third-stage heating demand.
W3 (Input) W1 and W2 inputs must be active to rec- N/A N/A
ognize third-stage heat demand.
Room thermostat inputs 24 volts to the
Y1 and Y2 terminals on the indoor con-
The room thermostat communicated
trol. The 24 volt signal is then passed
with the indoor control. The indoor con-
Y1 & Y2 (Input/ through to the outdoor unit. During a sec- In a full communicating system, no wiring
trol outputs 24 volts on its Y1 and Y2 ter-
Output) ond-stage demand, both Y1 and Y2 are is required on Y1 and Y2 terminals.
minals which are hard wired to the non-
active. The Y1 terminal is connected to
communicating outdoor unit.
Y2 by link (Solid jumper on control that
would be cut for 2 stage applications)
In a communicating system, ”G” input to
In communicating system “G” input to in-
indoor control is used by non-communi-
Indicates a 24 volt indoor blower de- door control is used by non-communicat-
G (Input) cating IAQ devices (such as LVCS, HRV
mand. ing IAQ devices (such as L VCS, HRV or
or ERV) to ensure indoor blower de-
ERV) to ensure indoor blower demand .
mand.
The C terminal shall interconnect the signal ground of the room thermostat with secondary transformer ground (TR) and chassis
C
ground (GND )
R The R terminal shall be capable of providing the power to the thermostat and all the associated loads .
The room thermostat communicated
with the indoor control. The indoor con-
trol outputs 24 volts on its O terminals
Room thermostat inputs 24 volts to the
which are hard wired to the non-commu-
O terminal on the indoor con trol. The O
nicating outdoor unit. If there is 24 volts In a full communicating system, O termi-
O (Input/Output) terminal is connected to R by link (Solid
on O, the reversing valve will be ener- nal is not wired.
jumper on control that would be cut if unit
gized and the outdoor unit will run in the
was a heat pump)
cooling mode. If O does not have 24
volts, the outdoor unit will run in heating
mode.
Used for Harmony III zoning systems, or
thermostat with dehumidification capa-
bility. The DS terminal is connected to R
by link (Solid jumper on control that
would be cut if for the above applica-
tions).
DS (Input) Harmony III control - This will allow the N/A N/A
control to vary the voltage signal to the in-
door blower motor to control required
CFM.
Dehumidification - Allow a 24 volt sig-
nal on the DS to turn off and on the dehu-
midification mode.
DH (Output) The DH terminal provides a 24VAC output for dehumidification needs in communicating systems .
H (Output) The H terminal provides a 24VAC output for humidification needs in both communicating and non-communicating mode .
The L terminal is provided for connection to devices with Lennox System Operation Monitor (LSOM) capabilities. The control
L (Input) interprets the fault signals and transmits them as an alarm message on the communication line. There are ten (10) identified
LSOM fault codes. Each is mapped to the communication Alarm codes.

Page 36
 COMPRESSOR LINK
(JUMPERS Y1 to Y2)
* 1-STG COMPRESSOR 2-STG COMPRESSOR

JUMPER & LINK GUIDE

2 STAGE

2 STAGE
COMPR

COMPR
Y1-Y2

Y1-Y2
2-STAGE
DO NOT CUT CUT LINK 1

COOLING MODE HEATING MODE

BLOWER SPEED BLOWER SPEED

(COOLING & HP MODE) (ELECTRIC HT MODE)

* A/C UNIT HEAT PUMP UNIT

(JUMPERS R to O)
HEAT PUMP LINK
OPTION SELECTION
HIGH

ON-BOARD LINK
* HIGH DO NOT CUT CUT LINK
SPEED SPEED

PUMP

PUMP
HEAT

HEAT
R-0

R-0
1
12 34 12 34

* MEDIUM-HIGH MEDIUM-HIGH
SPEED SPEED
1
12 34 1234
* NO HARMONY ZONING HARMONY ZONING
OR NO OR

DEHUMIDIFICATION-

(JUMPERS R to DS)
MEDIUM-LOW MEDIUM-LOW

HARMONY LINK
SPEED SPEED COMFORTSENSE 7000 C0MFORTSENSE 7000
W/ DS CONNECTION W/ DS CONNECTION
12 34 1234

HARMONY

HARMONY
DEHUM

DEHUM
1

R-DS

R-DS
or

or
DO NOT CUT
LOW LOW CUT LINK
SPEED SPEED
PUSH
12 34 1234
BUTTON

HARMONY
FUSE 3 AMP
2-STAGE

HEAT HUMIDITROL
COMPR

DEHOURM
PUMP
Y1-Y2

HEAT

R-DS
1 2 3 4 -CUT ON-BOARD LINK (SOLDER TRACE) COMPLETELY
R-O

XFMR24V C DH
COOL HUMIDIFICATION THROUGH BOTH LAYERS ON THE CONTROL BOARD
1 IMPORTANT: USE CARE WHEN CUTTING LINKS TO
24 VAC
1 2 3 4 SMARTAUTO PREVENT DAMAGE TO CONTROL.
HUMIDIFICATION MODE
COM DELAY EVENHEAT
DS
115
100

130

1 2 3 4
85

3 2 1 P8 O HUMIDIFICATION MODE
6 5 4 STANDARD HEAT MODE 24VAC OUTPUT ON ”H”
BLOWER L FOR HUMIDIFIER OR
9 8 7 ADJUST ONLY CFM (DEFAULT) ACCESSORY INTERLOCK
H
NORM + - 1 2 3 4 DH
* SMART MODE
R - ”H” ENABLED WHEN
C HEAT ACTIVE
XFMR LINE STANDARD SMART
(HP or ELECT. HT) AUTO
Y1

110
HEAT MODE
85
115
130
L2 L1
Y2
(STAGED BY TSTAT) AUTO MODE
INDOOR G - ”H” ENABLED WHEN
G L2 L1 BLOWER BLOWER ACTIVE
POWER W3 SMART
& NO CLG
W2 AUTO
EVENHEATER MODE OR DEHUM
EARTH W1
INDOOR BLOWER -ENABLED WITH OPTIONAL
SIGNAL DISCHARGE AIR SENSOR
4 5 6 FACTORY
1 2 3 JUMPER
R I+ I- C * 85
OUTDOOR DISCHARGE
I+ I- OUTDOOR UNIT R I + I - C AIR SENSORAIR SENSOR DEGREE TARGET
LINK THERMOSTAT
DISCHARGE
100
85

115

TEMPERATURE
130

7-SEGMENT LED
CONTINUOUS FAN 100
BLOWER
COOLING BLOWER RAMPING BLOWER SPEED DEGREE
ADJUST SELECTION
(COOLING MODE UNLESS NOTED) TARGET
85
100
115
130

*DELAY PROFILE #4
HIGH
*
NORMAL OFF-50%-82%- SPEED
100%-50%-OFF 12 34 (100%)
115
NORM + - 12 34 DEGREE
DELAY PROFILE #3
OFF-82%-100%-OFF TARGET
MEDIUM-HIGH
85
100
115

(+ 10%)
130

SPEED
SETTING DELAY PROFILE #2 12 34 (70%)
CLG 12 34
NORM+ - OFF - 100% - DEMAND 130
SATISFIED - 100% FOR 45 DEGREE
(-10%) SECONDS - OFF * MEDIUM-LOW
SPEED TARGET
SETTING
85

HP
100
115

(38%)
130

OFF - 30 SECOND DELAY - 12 34 12 34

NORM + - 100% - DEMAND
SATISFIED - 100% FOR 45 LOW
SECOND - OFF SPEED
(28%)
DELAYPROFILE #1 * INDICATES FACTORY DEFAULT SETTING
12 34
OFF-100%-OFF
12 34

FIGURE 24. Air Handler Configuration

Page 37
 3- B  lower Only CFM – Used to select Indoor blower
Air Handler Control Button, Display and
CFM for continuous operation.
Jumpers
4 - Heat – Used to select Indoor blower CFM for
Use figure 24 as a reference for jumper settings. If any of electrical heat by placing the jumper in proper
the referenced jumpers are missing, the Air Handler Con- position. Actual CFM values for different air handler
trol will display Error Code 130 as per table 10, and the Air sizes are shown in Targeted CFM tables starting on
Handler Control will automatically use the factory default page 30.
setting shown in figure 24.
5 - Cool – Used to select cooling indoor blower CFM by
IMPORTANT placing the jumper in proper position. Actual CFM
values for different air handler sizes are shown in
Before changing any clippable links or jumper settings, Targeted CFM tables starting on page 30.
make sure the motor has completely stopped. Any
6 - Adjust - Used to select the indoor blower CFM
changes will not take place while the motor is running.
adjustment value by placing the jumper in
PUSH BUTTON appropriate position.
An on-board push button is provided for the purpose of • If NORM is selected, indoor blower runs at normal speeds.
placing the Air Handler Control in different operation
modes and can be used to recall stored error codes. When • If + is selected, indoor blower runs at approximately
button is pushed and held, Air Handler Control will cycle 10% higher speed than NORM setting.
through a menu of options depending on current operating • I f - is selected, indoor blower runs at approximately 10%
mode. Every three seconds a new menu item will be dis- lower speed than NORM setting.
played. If the button is released while that item is shown
on the display, Air Handler Control will enter displayed If the jumper is missing, the Air Handler Control will ac-
operating mode, or execute defined operation sequence tivate the Configuration Jumper is Missing alarm in and
for that menu option. Once all items on menu have been will automatically use the default factory setting in table
displayed the menu resumes from the beginning (if button 10. See figure 24 for jumper configurations. Actual CFM
is still held). values for different air handler sizes are shown in Targeted
CFM tables starting on page 26.
1 - Press the diagnostic push button and hold it to cycle
through a menu of options. Every five seconds a 7 - Delay – Indoor blower cooling profile, delay for
new menu item will be displayed. Release the cooling and heat pump operations.
button when the desired mode is displayed. • For heat pump heating operation only delay profiles 1
2 - When the solid “E” is displayed, the control enters and 2 are applicable. If profiles 3 or 4 have been select-
the Error Code Recall mode. Error Code Recall ed, heat pump operation will use profile 1 only.
mode menu options: No change (displaying error  or heat pump cooling operation all 4 profiles are op-
• F
history) remains in Error Code Recall mode; solid erational.
“≡” exits Error Code Recall mode; and solid “c” If the jumper is missing, the Air Handler Control will acti-
clears the error history. Must press button while vate the Configuration Jumper is Missing alarm and will
flashing “c” is displayed to clear error codes automatically use the default factory setting in table 10.
3 - When the solid “-” is displayed, the control enters the See figure 24 for jumper configurations.
applicable mode. Field configuration mode menu
Delay Profile 1
options: Solid “C” starts pressure switch calibration;
blinking “-” exits current active mode. A - When cool or heat demand is initiated, motor ramps
up to 100% and runs at 100% until demand is
JUMPERS
satisfied.
Jumpers are used for non-communicating mode only.
B - Once demand is met, motor ramps down to stop.
1 - Humidification – Controls the status of H terminal on
the thermostat block. Configurations are as follows: B
• If jumper is installed in SMART Humidification posi- 100%
CFM
tion (Default), H terminal is active if heat demand is OFF A OFF
COOLING
present and indoor blower is running. DEMAND

• If jumper is installed in AUTO Humidification position, H Delay Profile 2

terminal is energized whenever indoor blower is running. Cooling – Air Conditioner and Heat Pump
2 - EvenHeat – Target Discharge Air Temperature B C
selection is used to set discharge air temperatures
for EvenHeat operation. OFF A
100% CFM 100% CFM
OFF
COOLING
NOTE - Optional Discharge Air Temperature Sensor, Len- DEMAND
45 SEC.

nox Catalog # 88K38 is REQUIRED for EVENHEAT oper-

ation and must be ordered separately.

Page 38
A- W hen cool demand is initiated, motor ramps up to B- M otor runs at 82% for approximately 7.5 minutes
100% and runs at 100% until demand is satisfied. and then ramps up to 100% (unless the demand
B - Once demand is met, motor runs at 100% for 45 has been satisfied) and motor runs at 100% until
seconds. demand is satisfied.
C - Motor ramps down to stop. C - Once demand is met, motor ramps down to stop.

Heating – Heat Pump Only Delay Profile 4

C D C
B D E
7 1/2 MIN 100%
100% CFM 100% CFM OFF A
OFF A B OFF 82% CFM
CFM
OFF
30 sec 1/2 MIN 1/2 MIN
45 SEC. 50% CFM 50% CFM
delay
COOLING DEMAND

HEATING DEMAND
A- W hen cooling demand is initiated, motor ramps up
A- W hen heat demand is initiated, 30 seconds motor to 50%.
on delay starts. B - Motor runs at 50% for 30 seconds and ramps up to
B - After the motor on delay expires, motor ramps up 82%.
to 100% and runs at 100% until demand is satisfied. C - Motor runs at 82% for approximately 7.5 minutes
C - Once demand is met, motor runs at 100% for 45 and then ramps up to 100% (unless the demand
seconds. has been satisfied) and motor runs at 100% until
demand is satisfied.
D - Motor ramps down to stop.
D - Once demand is met, motor runs at 50% for 30
Delay Profile 3 seconds.
C
E - Motor ramps down to stop.
B
7 1/2 MIN
DISPLAY
100% CFM
OFF A 82%CFM OF F An on-board single character LED display (see figure 20
COOLING DEMAND
for LED display location) indicates general system status
A- W
 hen cooling demand is initiated, motor ramps up information such as mode of operation, indoor blower CFM
and error codes. Multi-character strings are displayed with
to 82%.
character ON for one second, OFF for 0.5 seconds and
one second pause between the character groups.

TABLE 6. AHC System Status Codes

AHC Single Character
Action
Display
Unit Size Code displayed represents air handler model size and capacity . See Configuring Unit Size Codes in figure
Letter or Number 22.
If three horizontal bars are displayed, AHC does not recognize air handler model size and capacity. See Configuring
Unit Size Codes in Figure 22.

. Idle mode (decimal point / no unit operation)

Cubic feet per minute (cfm) setting for indoor blower (1 second ON, 0.5 second OFF) / cfm setting for current mode
displayed . Example:
Cooling stage (1 second ON, 0.5 second OFF) / 1 or 2 displayed / Pause / cfm setting displayed / Pause / Repeat
codes). Example or

Dehumidification mode (1 second ON) / 1 second OFF) / cfm setting displayed / Pause / Repeat Codes)

Defrost mode. (Y, W and O call)

Heat Stage (1 second ON, 0.5 second OFF) / 1 or 2 displayed / Pause / cfm setting displayed / Pause / Repeat codes.
Example: or or
Variable Capacity Heat (1 second ON, 0.5 second OFF) / % of input rate displayed / Pause/ cfm setting / Pause/ Re-
peat codes. Example: or

Discharge air sensor temperature (indoor blower must be operating)

Page 39
 TABLE 7. AHC Configuration, Test and Error Recall (Fault and Lockout) Function

NOTE — AHC MUST BE IN IDLE MODE)

Single Character LED
Action
Display

Solid Push and hold button until solid appears, release button. Display will blink.

Blinking Push and hold button until required symbol displays . or

CONFIGURING ELECTRIC HEAT SECTIONS

Release push button - control will cycle the indoor blower motor on to the selected heat speed and stage the electric
Solid heat relays on and off to automatically detect number of electric heat sections. Control will store the number of electric
heat sections. Control will automatically exit current active mode.

INDOOR BLOWER TEST

Release push button - control cycles indoor blower on for ten seconds at 70% of maximum air for selected capacity
Solid
size unit. Control will automatically exit current active mode.

CONFIGURING UNIT SIZE CODES

Single Character LED
Action
Display
RELEASE push button - This mode allows the field to select a unit size code (number or letter) that matches the air
handler model size and capacity.
Solid
IMPORT ANT — All field replacement controls may be manually configured to confirm air handler model size
and capacity.
1. When the correct Unit Sized Code is displayed, RELEASE push button. Selected code will flash for 10 second
period.
2. During ten second period, HOLD push button until code stops blinking (three seconds minimum).
3. Air Handler Control will store code in memory and exit current active mode. LED display will go blank and then
Blinking
the Unit Size Code will display for 2 to 5 seconds.
NOTE - If ten second period expires, or push button is held less than 3 seconds, control will automatically exit current
active mode and go into IDLE Mode without storing unit size code. If this occurs, then Unit Size Code configuring
procedure must be repeated.

ERROR CODE RECALL MODE (NOTE — CONTROL MUST BE IN IDLE MODE)

To enter Error Code Recall Mode — PUSH and HOLD button until solid E appears, then RELEASE button.
Solid
Control will display up to ten error codes stored in memory. If E000 is displayed, there are no stored error codes.
To exit Error Code Recall Mode — PUSH and HOLD button until solid three horizontal bars appear, then
Solid RELEASE button.
NOTE - Error codes are not cleared
To clear error codes stored in memory, continue to HOLD push button while the three horizontal bars are displayed.
Solid
Release push button when solid c is displayed.

Blinking Push and hold for one (1) second, release button. Seven-segment will display 0000 and exit error recall mode.

Page 40
 TABLE 8. AHC Single Character Display Alert Codes (Communicating and Non-Communicating)
Alert
Priority Alert How to Clear
Code
Equipment is unable to communicate. This may indicate the existence of other alarms
/ codes. In most cases errors are related to electrical noise. Make sure high voltage
The air-handler has lost communication
Critical power is separated from RSBus. Check for mis-wired and/or loose connections be-
with the rest of the system.
tween the thermostat, indoor unit and outdoor unit. Check for a high voltage source of
noise close to the system. Generally, this is a self-recoverable error.
This alarm/code may indicate transformer overloading. Check the voltage and line
There is a frequency/distortion problem power frequency. Check the generator operating frequency, if the system is running on
Critical
with the power to the air-handler. back-up power. Correct voltage and frequency problems. System resumes normal op-
eration 5 seconds after fault recovered.
The 24VAC to the air-handler control is 24-volt power low (range is 18 to 30 volts). Check and correct voltage. Check for addi-
Critical lower than the required range of 18 to tional power-robbing equipment connected to system. This alarm / code may require
30VAC. the installation of an additional or larger VA transformer.
Typically, this alarm/code does not cause any issues and will clear on its own. The
There is a delay in the air-handler re- alarm/code is usually caused by a delay in the outdoor unit responding to the thermo-
Moderate
sponding to the system. stat. Check all wiring connections. Cleared after unresponsive device responds to any
inquiry.
Equipment lost communication with the icomfort ™ thermostat. Check the wiring con-
The iComfort™ thermostat has lost com-
nections, ohm wires and cycle power. The alarm stops all associated HVAC operations
Critical munication with the air-handler for more
and waits for a heartbeat message from the unit that's not communicating. The alarm/
than 3 minutes.
fault clears after communication is re-established.
There is a control hardware problem. Replace the control if the problem prevents op-
There is a hardware problem with the
Critical eration and is persistent. The alarm / fault is cleared 300 seconds after the fault recov-
air-handler control.
ers.
Configuration jumper(s) missing on control (applicable in non-communicating applica-
An air-handler configuration jumper is
Moderate tions only). Replace the jumper or put wire between terminals on control. Cleared after
missing.
jumper is connected.
The air-handler control parameters are
Critical Reconfigure the system. Replace the control if heating or cooling is not available.
corrupted.
The air-handler control software is cor- Recycle power. If failure re-occurs, replace the control. System reset is required to re-
Critical
rupted. cover.
In normal operation after control recognizes sensors, the alarm will be sent if valid tem-
perature reading is lost. Compare outdoor sensor resistance to temperature/resist-
The iComfort™ thermostat has found a ance charts in unit installation instructions. Replace sensor pack if necessary. At the
Critical problem with the air-handler outdoor beginning of (any) configuration, the air-handler control will detect the presence of the
sensor. sensor(s). If detected (reading in range), appropriate feature will be set as installed and
shown in the ’About’ screen. The alarm / fault will clear upon configuration, or sensing
normal values.
Lost communication with indoor blower motor. Possible causes include power outage,
The system has lost communication brown-out, motor not powered, loose wiring, condensation on air handler control with-
Critical
with the air-handler indoor blower motor. out cover on breaker. Problem may be on control or motor side. Cleared after commu-
nication is restored.
Incorrect appliance unit size code selected. Check for proper configuring under unit
The unit size code for the air-handler
size codes for air handler on configuration guide or in installation instructions. The
Critical and the size of blower motor do not
alarm / fault clears after the correct match is detected following a reset. Remove the
match.
thermostat from the system while applying power and reprogramming.
No appliance unit size code selected. Check for proper configuring under: Unit size
The unit size code for the air-handler codes for air handler on configuration guide or in installation instructions. Critical Alert.
Critical
has not been selected. The alarm /fault clears after the correct match is detected following a reset. Remove
the thermostat from the system while applying power and reprogramming.
The system will go into watchguard mode. Indoor blower motor unable to start. This
The air-handler's blower motor will not could be due to sei zed bearing, stuck wheel, obstruction etc. Replace motor or wheel
Critical
start. if assembly does not operate or meet performance standards. The alarm / fault clears
after the indoor blower motor starts successfully.
Indoor blower motor over temperature (motor tripped on internal protector). Check mo-
Minor The indoor blower motor is over heating. tor bearings and amps. Replace if necessary. The alarm / fault clears after blower de-
mand is satisfied.
Compare outdoor sensor resistance to temperature/resistance charts in installation
There is a problem with air-handler dis-
Critical instructions. Replace sensor if necessary. The alarm/fault is cleared 30 seconds after
charge air sensor.
fault is detected as recovered.
Warning Only. Restricted airflow - Indoor blower is running at a reduced CFM (cutback
mode). The variable-speed motor has pre-set speed and torque limiters to protect the
The blower cannot provide the re- motor from damage caused by operating outside of design parameters (0 to 0.8” e.g..
Minor
quested CFM due to high static. total external static pressure). Check filter and duct system. To clear, replace filter if
needed or repair/add duct. The alarm/fault is cleared after the current service demand
is satisfied.
Check for proper configuring in installation instructions. Alarm is just a warning. The
The indoor and outdoor unit capacities
Minor system will operate, but might not meet efficiency and capacity parameters. The alarm
do not match.
will clear after commissioning is complete.

Page 41
 TABLE 9. AHC Single Character Display Alert Codes (Communicating and Non-Communicating) (cont'd)
Alert
Priority Alert How to Clear
Code
The O relay on the air-handler has failed.
O relay failed. Pilot relay contacts did not close or the relay coil did not energize. Re-
Critical Either the pilot relay contacts did not
place control. The alarm clears after a reset
close or the relay coil did not energize.
Configuration link(s) not removed on control. Cut / remove R to O jumper. Applicable
The R to O jumper was not removed on
Critical with non communicating outdoor unit with communicating indoor unit. The fault clears
the air-handler control.
after the R to O jumper is cut/removed.
The Y1 relay on the air-handler has
Operation stopped. Y1 relay failed. Pilot relay contacts did not close or the relay coil
failed. Either the pilot relay contacts did
Critical did not energize. The indoor unit cannot verify that the relay is closed. The alarm clears
not close or the relay coil did not ener-
after a reset and Y1 input sensed.
gize.
The Y2 relay on the air-handler has fai- Operation stopped. Y2 relay failed. Pilot relay contacts did not close or the relay coil
Critical led. Either the pilot relay contacts did not did not energize. The indoor unit cannot verify that the relay is closed. The alarm clears
close or the relay coil did not energize. after a reset and Y2 input sensed.
The air-handler's electric heat is not Heat call with no configured or mis-configured electric heat. Configure electric heat in
Critical
configured. the air-handler. The fault clears electrical heat is successfully detected.
There is a problem with the air-handler's
first stage electric heat. Either the pilot
Heat section / stage 1 failed. Pilot relay contacts did not close, or the relay coil in the
Critical relay contacts did not close, or the relay
electric heat section did not energize. The alarm clears after stage 1 relay is detected.
coil in the electric heat section did not
energize.
There is a problem with the air-handler's
second stage electric heat. Either the pi-
lot relay contacts did not close, or the Heat section / stage 2 failed (same as code 351). Pilot relay contacts did not close, or
Moderate 1 relay coil in the electric heat section did the relay coil in the electric heat section did not energize. The air-handler will operate
not energize. The air-handler will oper- on stage 1 heat only. The alarm clears after stage 2 relay is detected.
ate on first stage electric heat until the is-
sue is resolved.
There is a problem with the air-handler's
third stage electric heat. Either the pilot
relay contacts did not close, or the relay Heat section / stage 3 failed (same as code 351). Pilot relay contacts did not close, or
Moderate 1 coil in the electric heat section did not the relay coil in the electric heat section did not energize. The air-handler will operate
energize. The air-handler will operate on on stage 1 heat only. The alarm clears after sage 2 relay is detected.
first stage electric heat until the issue is
resolved.
There is a problem with the air-handler's
fourth stage electric heat. Either the pilot
relay contacts did not close, or the relay Heat section / stage 4 failed (same as code 351). Pilot relay contacts did not close, or
Moderate 1 coil in the electric heat section did not the relay coil in the electric heat section did not energize. The air-handler will operate
energize. The air-handler will operate on on stage 1 heat only. The alarm clears after stage 2 relay is detected.
first stage electric heat until the issue is
resolved.
There is a problem with the air-handler's
fifth stage electric heat. Either the pilot
relay contacts did not close, or the relay Heat section / stage 5 failed (same as code 351). Pilot relay contacts did not close, or
Moderate 1 coil in the electric heat section did not the relay coil in the electric heat section did not energize. The air-handler will operate
energize. The air-handler will operate on on stage 1 heat only. The alarm clears after stage 2 relay is detected.
first stage electric heat until the issue is
resolved.
The secondary voltage for the air-hand-
Secondary voltage is below 18V AC. After 10 minutes, operation is discontinued. Check
ler has fallen below 18VAC. If this con-
Moderate the indoor line voltage, transformer output voltage. The alarm clears after the voltage
tinues for 10 minutes, the icomfort™
is higher than 20VAC for 2 seconds or after a power reset.
thermostat will turn off the air-handler.

Page 42
Target CFM Tables
CBA38MV-018/024 BLOWER PERFORMANCE

0 through 0.80 in. w.g. External Static Pressure Range

Jumper Speed Positions

“ADJUST”
“HEAT” Speed “COOL” Speed
Jumper Setting 1 2 3 4 1 2 3 4

cfm cfm cfm cfm cfm cfm cfm cfm

+ 465 690 900 1050 465 690 900 1050
NORM 425 620 825 950 425 620 825 950
- 385 560 735 850 385 560 735 850
NOTES:

The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same second-stage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed if 250 cfm.

CBA38MV-030 BLOWER PERFORMANCE

0 through 0.80 in. w.g. External Static Pressure Range

Jumper Speed Positions

“ADJUST”
“HEAT” Speed “COOL” Speed
Jumper Setting 1 2 3 4 1 2 3 4

cfm cfm cfm cfm cfm cfm cfm cfm

+ 660 880 1100 1320 660 880 1100 1320
NORM 600 800 1000 1200 600 800 1000 1200
- 540 720 900 1080 540 720 900 1080
NOTES:

The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same second-stage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed if 250 cfm.

CBA38MV-036 BLOWER PERFORMANCE

0 through 0.80 in. w.g. External Static Pressure Range

Jumper Speed Positions
“ADJUST” “HEAT” Speed “COOL” Speed
Jumper Setting 1 2 3 4 1 2 3 4

cfm cfm cfm cfm cfm cfm cfm cfm

+ 900 1225 1380 1545 900 1225 1380 1545
NORM 810 1125 1275 1400 810 1125 1275 1400
- 730 1000 1135 1265 730 1000 1135 1265
NOTES:

The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same second-stage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed if 250 cfm.

Page 43
Target CFM Tables (cont'd)
CBA38MV-042 BLOWER PERFORMANCE

0 through 0.80 in. w.g. External Static Pressure Range

Jumper Speed Positions
“ADJUST” “HEAT” Speed “COOL” Speed
Jumper Setting
1 2 3 4 1 2 3 4
cfm cfm cfm cfm cfm cfm cfm cfm
+ 1100 1320 1540 1760 1100 1320 1540 1760
NORM 1000 1200 1400 1600 1000 1200 1400 1600
- 900 1080 1260 1440 900 1080 1260 1440
NOTES:

The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same second-stage COOL speed selected, minimum 450 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed if 450 cfm.

CBA38MV-048 BLOWER PERFORMANCE

0 through 0.80 in. w.g. External Static Pressure Range

Jumper Speed Positions

“ADJUST”
“HEAT” Speed “COOL” Speed
Jumper Setting 1 2 3 4 1 2 3 4

cfm cfm cfm cfm cfm cfm cfm cfm

+ 1625 1820 2055 2145 1625 1820 2055 2145
NORM 1425 1625 1805 2005 1425 1625 1805 2005
- 1205 1375 1555 1725 1205 1375 1555 1725
NOTES:

The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same second-stage COOL speed selected, minimum 450 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed if 450 cfm.

CBA38MV-060 BLOWER PERFORMANCE

0 through 0.80 in. w.g. External Static Pressure Range

Jumper Speed Positions

“ADJUST”
“HEAT” Speed “COOL” Speed
Jumper Setting 1 2 3 4 1 2 3 4

cfm cfm cfm cfm cfm cfm cfm cfm

+ 1640 1840 2075 2150 1640 1840 2075 2150
NORM 1465 1625 1800 2000 1465 1625 1800 2000
- 1250 1390 1560 1720 1250 1390 1560 1720
NOTES:

The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same second-stage COOL speed selected, minimum 450 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed if 450 cfm.

Page 44
Unit Operating Sequences
This section details unit operating sequence for non-communicating systems.
NOTE - For communicating systems, see the iComfort thermostat installation instruction.
TABLE 10. CBA38MV with ComfortSense™ 7500 Thermostat and Single-Stage Outdoor Unit
Operating Sequence
Operating Sequence System Demand System Response

Thermostat Demand Relative Humidity Air

System Handler
Step Comp Comments
Condition CFM
Y1 Y2 O G W1 W2 Status D (COOL)
NO CALL FOR DEHUMIDIFICATION
Compressor and indoor
Normal Operation 1 On On On Acceptable 24 VAC High 100% air handler follow
thermostat demand
BASIC MODE (Only active on a Y1 thermostat demand)

Normal Operation 1 On On On Acceptable 24 VAC High 100% ComfortSense 7500

thermostat energizes Y1
and de-energizes D on a
Dehumidification call for dehumidification.
2 On On On Demand 0 VAC High 70%
Call NOTE - No over cooling.
PRECISION MODE (Operates independent of a Y1 thermostat demand)
Normal Operation 1 On On On Acceptable 24 VAC High 100% Dehumidification mode
Dehumidification begins when humidity is
2 On On On Demand 0 VAC High 70% greater than set point
call

ComfortSense 7500 will

keep outdoor unit
Dehumidification
1 On On On Demand 0 VAC High 70% energized after cooling
call ONLY
temperature setpoint has
been reach in order to
maintain room humidity
setpoint.
NOTE - Allow to over
cool 20F from cooling set
point.

Page 45
 TABLE 11. CBA38MV with ComfortSense™ 7500 Thermostat and Two-Stage Outdoor Unit
Operating Sequence
Operating Sequence System Demand System Response
Air
Thermostat Demand Relative Humidity
Handler
System Compre CFM
Condition Step Y1 Y2 O G W1 W2 Status D ssor (COOL) Comments
No Call for Dehumidification
Normal Operation
1 On On On Acceptable 24 VAC Low 70% Compressor and indoor air
- Y1
handler follow thermostat
Normal Operation demand
2 On On On On Acceptable 24 VAC High 100%
- Y2
Room Thermostat Calls for First-Stage Cooling
BASIC MODE (Only active on a Y1 thermostat demand)

Normal Operation 1 On On On Acceptable 24 VAC Low 70% ComfortSense 7500 ther-

mostat energizes Y2 and de-
energizes D on a call for
Dehumidification dehumidification
2 On On On On Demand 0 VAC High 70%
Call NOTE - No over cooling.
PRECISION MODE (Operates independent of a Y1 thermostat demand)
Normal Operation 1 On On On Acceptable 24 VAC Low 70% Dehumidification mode begins
Dehumidification when humidity is greater than
2 On On On On Demand 0 VAC High 70% set point
call
ComfortSense 7500
thermostat will keep outdoor
unit energized after cooling
temperature setpoint has
Dehumidification
1 On On On On Demand 0 VAC High 70% been reached in order to
call ONLY
maintain room humidity
setpoint.
NOTE — Allow to over cool
20F from cooling set point.
Room Thermostat Calls for First- and Second-Stage Cooling
BASIC MODE (Only active on a Y1 thermostat demand)

Normal Operation 1 On On On On Acceptable 24 VAC High 100% ComfortSense 7500 ther-

mostat energizes Y2 and de-
energizes D on a call for
Dehumidification dehumidification
2 On On On On Demand 0 VAC High 70%
Call NOTE — No over cooling.
PRECISION MODE (Operates independent of a Y1 thermostat demand)
Normal Operation 1 On On On On Acceptable 24 VAC High 100% Dehumidification mode begins
Dehumidification when humidity is greater than
2 On On On On Demand 0 VAC High 70% set point
call

ComfortSense 7500
Dehumidification thermostat will keep outdoor
1 On On On On Demand 0 VAC High 70% unit energized after cooling
call ONLY
temperature setpoint has
been reached in order to
maintain room humidity
setpoint.
NOTE — Allow to over cool
20F from cooling set point.

Page 46
 Unit Operating Sequences
This section identifies the requirements for configuring the air handler unit for unit size, heat mode selection and EvenHeat.

Air Handler Control Checkout

Power-up - Unit Size Code (Number or letter) displayed represents air handler model size and
capacity. If three horizontal bars displays, Air Handler Control (AHC) does not recognize unit size code
(air handler model size and capacity).

AHC
Electric
recognizes No (Display Alarm
No heat Yes Unit Size Code 203)
Installed?
Code?

Finished Yes Refer to Configuring Unit Size Codes flow diagram, Air Handler or
ECB38 Electric Heat installation instructions.
IMPORTANT — Field replacement controls may need to be manually
configured to validate air handler unit size code.
After all electric heat installations, AHC must be
manually configured to detect number of heat
sections. Refer to Configuring/Detecting electric heat
sections flow diagram, Air Handler or ECB38 Electric
Heat installation

Standard Which Heat EVENHEAT

Mode?

No W1 Call?
Refer to EVENHEAT Operation flow diagram, Air Handler or
ECB38 Electric Heat installation instructions.
Refer to Heat Pump or Cooling
Sequence of Operation flow
diagrams, Air Handler or ECB38
Electric Heat installation Yes
instructions.

NUMBER OF HEAT SECTIONS DETECTED

T-STAT CALL ONE (H1) TWO (H1-H2) THREE (H1-H3) FOUR (H1-H4) FIVE (H1-H5) Pilot relays on AHC are energized one at a time.
There is a minimum of 10 seconds delay between
W1 H1 H1 H1 H1 AND H2 H1 AND H2
pilot relay activations.
W2 H2 H2 H3 H3 AND H4 NOTE - AHC will not recognize higher heat sections
calls if lower heat section is not present.
W3 H2 H3 H4 H5

At the completion of each heat section demand (W1,

A call for electric heating first, second or third stage is W2, and W3), the AHC will immediately de-energize
initiated when 24 VAC (R) is detected on W1, W2 and the corresponding pilot relay(s).
W3 inputs on AHC. (Factory mounted metal jumpers
NOTE — If the call for lower heat section is removed,
connect W1/2 and W2/W3.)
AHC will automatically de-energize higher heat
sections.

Indoor blower will immediately start to delivery CFM

as set by heating mode jumper on AHC with
activation of first electric heat pilot relay.
At the completion of all heating demands, the indoor
blower will run for an additional 10 seconds before
de-energizing.

RECOMMENDED
— USE FIGURE 24 AS A REFERENCE FOR SETTING JUMPER CONFIGURATIONS ON THE AIR HANDLER CONTROL.

FIGURE 25. Air Handler Control Checkout

Page 47
 Configuring Unit Size Codes (Model Number)

Power-up — Unit Size Code (number or letter) displayed represents unit size code (air handler model size and capacity).
If three horizontal bars display, then Air Handler Control (AHC) does not recognize unit size code.

AHC in IDLE mode

Yes (No heating, cooling or indoor fan operation) No

To enter unit size code

configuration mode ; PUSH and
HOLD button next to single Turn room thermostat to
character LED display until dash OFF
symbol appears, RELEASE button.

Solid dash starts blinking UNIT SIZE CODE AIR HANDLER MODEL
on single character LED
display. A CBA38MV-018/024
C CBA38MV-030
E CBA38MV-036
F CBA38MV-042
H CBA38MV-048
Y CBA38MV-060

PUSHand HOLD button until the solid P

symbol is displayed on the single
character LED display, then RELEASE
button. This mode allows the user to
select a unit size code (number or letter)
that matches the air handler model size
and capacity.

IMPORTANT — Field replacement controls may need to be

manually configured to validate air handler unit size code. 1. When the correct Unit Size Code is displayed, RELEASE
push button. Selected code will flash for 10 second period.

2. During that 10 second period,HOLD push button until code

stops blinking (three seconds minimum).

3. Air Handler Control will store code in memory and exit current
active mode. LED display will go blank and then the Unit Size
Solid P starts Code will display for 2 to 5 seconds.
blinking on single
character LED NOTE - If 10 second period expires, or push button is held less than
display. three seconds, control will automatically exit current active mode
and go into IDLE Mode without storing unit size code. If this occurs,
then Unit Size Code configuring procedure must be repeated.

PUSH and HOLD button to allow AHC to display unit size

code (letter or number) for each different air handler model
for three seconds.
NO LED displays correct YES
Unit Size Code.

Unit enters IDLE

Mode.
FIGURE 26. Configure Unit Size Codes

Page 48
 Configuring/Detecting Electric Heat Sections
IMPORTANT — All electric heat installations require the Air Handler Control (AHC) to be manually
configured to detect number of heat sections.
NOTE — All field replacement AHC will require configuring/detecting electric heat sections.

RECOMMENDED — USE FIGURE 24 AS A REFERENCE FOR SETTING

JUMPER CONFIGURATIONS ON THE AIR HANDLER CONTROL.

Standard Which Heat EVENHEAT

Mode?

Set desired Heating Mode Blower Speed jumper Set desired Heating Mode Blower Speed jumper
pin. pin.
Electric heat is staged by room thermostat. (AHC
comes with factory jumper between W1 to W2 and W2 Install and wire discharge air temperature sensor.
to W3) Configuration Set desired Target Discharge Temperature jumper
Refer to Air Handler Control Checkout flow diagram for pin. If jumper pin is missing or discharge air
operation. temperature sensor is not detected, AHC defaults to
Standard Heat Mode . Target settings are 85, 100, 115
and 130ºF) .
Refer to EVENHEAT Operation flow diagram for
operation.

AHC in Idle Mode

Yes (No heating cooling or No
indoor fan operation)

To enter electric heat mode

configuration , push and hold button
next to single character LED display
until dash symbol (solid bar)
appears, then release button.
Turn room thermostat to OFF .

Solid dash
starts
blinking on Push and hold button until the solid H symbol is displayed on the single
single character LED display, then release button.
character
LED
display

1. AHC will start the indoor blower motor to the selected heat jumper speed setting and cycle the electric heat relays ON to automatically detect number of electric
heat sections. (Electric heat section may be wired to energize more than one element)
2. AHC waits for maximum of ten seconds to detect electric heat 22 volt DC relay coils are energizing:

A If relay coil current is detected within ten seconds, AHC will show a 1 on the single character LED display indicating that the first stage has been detected. As
each additional heat section is detected, single character LED display on the AHC will display that electric element number. (Example: Last number displayed
by the single character LED display is 3, the AHC is configured to operate three electric heat sections.)
B If relay coil current is not detected within ten seconds, the AHC will exit the current active mode and resume operation with electric heat disabled.
3. AHC will automatically exit current configuration mode when configuration is completed. To verify that the number of electric sections detected matches the
installed electric heat package, the field MUST CONFIRM that the last number the single character LED display before exiting the Configuring/Detection Mode
matches the number of installed electric heat sections. AHC stores the number of electric heat stages in non-volatile memory.
4. After the detection is finished, unit will continue to operate for an additional 30 seconds.
NOTE — If AHC push button is pushed or power is cycled on AHC is unable to verify all 22 volt DC electric heat relay(s) were energized using electric heater
detection, configuration will be stopped. Configuration function must be repeated.

Finished

FIGURE 27. Heat Mode Selection

Page 49
 EVENHEAT OPERATION
INPUTS OUTPUTS
Target Discharge Air Target Discharge Air Target Discharge Air
Room Thermostat Demand
Temperature Set at 85ºF Temperature Set at 100ºF Temperature Set at 1 15ºF/130ºF
Heat Pump First + First Electric
Y1 Heat Pump First Stage Heat Pump First Stage
Heat Section (H1)
Heat Pump First and Second
Stage + First Electric Heat Section
Heat Pump First and Second
Heat Pump First and Second (H1) + Second Electric Heat Sec-
Y1 + Y2 Stage + First Electric Heat Section
Stage tion (H2) if number of electric heat-
(H1)
er sections detected is more than
two.
Heat Pump First Stage + First Heat Pump First Stage + First
Electric Heat Section + Second Electric Heat Section (H1) Second
Heat Pump First Stage + First
Y1 + W1 and/or W2 Electric Heat Section (H2) if num- Electric Heat Section (H2) if num-
Electric Heat Section (H1)
ber of electric heater sections de- ber of electric heater sections de-
tected is more than two. tected is more than two.
Heat Pump First and Second Heat Pump First and Second
Heat Pump First and Second Stage + First Electric Heat Section Stage + First Electric Heat Section
Y1 and Y2 + W1 and/or W2 Stage+ First Electric Heat Section + Second Electric Heat Section (H1) Second Electric Heat Section
(H1) (H2) if number of electric heater (H2) if number of electric heater
sections detected is more than two. sections detected is more than two.
First Electric Heat Section (H1) + First Electric Heat Section (H1) +
Second Electric Heat Section (H2) Second Electric Heat Section (H2)
W1 and/or W2 First Electric Heat Section (H1)
if number of electric heater sec- if number of electric heater sec-
tions detected is more than two. tions detected is more than two.

Heat pump first or second stage or electric heat demand will start the
Air Handler Control (AHC) indoor blower at CFM value based on
tables found in installation instructions.

Heat Pump and electric heat Yes Increase target discharge air temperature by 15Fº
demand?

No

Timer delays for Last room thermostat Heat Timer delays for 150
One Stage More than one stage
120 seconds up- staging action seconds

FIGURE 28. EVENHEAT Operation (1 of 2)

Page 50
Note 1 Activation delay
EVENHEAT Operation
120 seconds if one heat stage is or deactivated
150 seconds if more than one stage is activated or deacti-
vated.

Start Timer Delay

(Note 1)

No
No A

Yes

Change in Heat Activate Y2

demand from
Delay Timer room thermostat? Delay Timer
No Finished or last Finished or last No
change was up- change was
stage down-
stage
Yes

Yes Stop Delay Timer Yes

Electric heat ON Increase heat demand. Y1 ON and

Y1 (with or without Y2) + Y2 OFF
W1 and W2

Yes No

Adjust Target Discharge Air

Temperature More Electric
W call with one Heat Pump OFF Heat
Electric Heat Discharge air temperature sensor available
Section ON setting on the Air Handler Control will
remain at set point on W1 demand and
be increased 15ºF for W2 demand.
Above Heat Pump ON
Discharge air temperature sensor Below
setting on Air Handler Control will
remain at set point. W1 demand will
increase set point 15ºF. W2 demand
will increase set point an additional Yes
Adjust Target 15ºF. (Total of 30ºF) Adjust Target
No Discharge Air
Discharge Air
Temperature Temperature

Turn OFF Electric Turn ON one

Heat Section Discharge air
temperature is Electric Heat
within target range? section

Measured discharge air

temperature is above or
below
target range? NOTE — Optional Outdoor Thermostat (Wired between
R and W3) will lockout electric elements 3, 4 and 5.

FIGURE 29. EVENHEAT Operation ((2 of 2)

Page 51
Heat Pump Operation (Heating and Cooling)

Air Handler Control AHC) Indoor Blower Mode Speed and Profiles settings
1. Set Cooling Mode Blower Speed jumper pin . (Low and high indoor blower CFM settings are identical for CUT ON-BOARD LINK Y1-Y2
cooling and heat pump) Y1-Y2 FOR 2-STAGE
2. Set Blower Adjust Selection jumper pin. COMPR
TWO-STAGE A/C

CUT FOR OPTION

3. Set Cooling Mode Blower Ramping jumper pin (Cooling calls - All ramping profiles are active) (Heating calls -
Only ramping profiles 1 and 2 are active. If profiles 3 or 4 are selected, AHC will default to profile 1) R-O
CUT ON-BOARD HEAT
A Profile 1 does not provide any ramping profiles. PUMP
LINK R -O.
B Profile 2 provides a 30 second indoor blower ON delay at the start of a heat pump heating demand. (45
second indoor blower OFF delay) R-DS
4. Simultaneous Heat Pump and electric heat call: Indoor Blower will operate at the highest CFM requested by DEHUM
the heat pump or the electric heat blower speed selection. OR
HARMONY
Single or Two-Stage Unit
1. AHC on-AHC link must be cut between Y1 and Y2 to allow two stage cooling operation. IMPORTANT — USE CARE WHEN CUTTING LINKS TO
2. AHC on-AHC link must be cut between R and O to allow heat pump operation. PREVENT DAMAGE TO CONTROL. SEE FIGURE 24,
CBA38MV JUMP AND LINK GUIDE FOR FURTHER
DETAILS.
RECOMMENDED — USE FIGURE 20 AS A REFERENCE FOR SETTING
JUMPER CONFIGURATIONS ON THE AIR HANDLER CONTROL.

Room thermostat
Heating calls for first Cooling
stage?

Air Handler Control (AHC) receives inputs on Y1 and O

Air Handler Control (AHC) receives inputs on Y1 terminal . terminals .

Y1 terminal on AHC is configured as input and passes signal Y1 terminal on AHC is configured as input and passes signal
from room thermostat to outdoor unit. from room thermostat to outdoor unit.
NOTE — The outdoor unit control directly controls the NOTE — The outdoor unit control directly controls the outdoor
outdoor unit operation. unit operation.)

Y1 input to the AHC will control the indoor blower according Y1 input to the AHC. Will control the indoor blower according
to the cooling or heating mode blower speed , ramping and to the cooling mode blower speed , ramping and adjust
adjust selection jumper pins. selection jumper pins.

Yes

Room thermostat calls for

second stage? No
De-energize Y2 terminal on AHC. Indoor
blower speed will reset to Y1 demand.
NOTE — The outdoor unit control
Yes Yes
directly controls the outdoor unit
operation.) Yes

Y2 terminal on AHC is
configured as input and Y2 terminal is an input
passes signal from to the AHC. The
room thermostat to indoor blower will be
outdoor unit. controlled according Still calling for first
NOTE — The outdoor to the jumper pin stage?
unit control directly selections.
controls the outdoor unit
operation.) Yes No

De-energize Y1 (and O in cooling) terminals on

AHC.
NOTE — The outdoor unit control directly controls
the outdoor unit operation.

Still calling for second

stage?
De-energize indoor blower per ramping profile.

No

Page 52
Cooling Operation

Air Handler Control AHC) Indoor Blower Mode Speed and Profiles settings
1. Set Cooling Mode Blower Speed jumper pin. Y1-Y2
2. Set Cooling Mode Blower Ramping jumper pin. CUT ON-BOARD LINK Y1-Y2 FOR 2-STAGE
3. Set Blower Adjust Selection jumper pin. TWO-STAGE A/C COMPR

CUT FOR OPTION

Single or Two-Stage Unit
R-O
AHC on-board link must be cut between Y1 and Y2 to allow 2 stage HEAT
cooling operation. PUMP

R-DS
RECOMMEND — USE FIGURE 20 AS A REFERENCE FOR SETTING DEHUM
JUMPER CONFIGURATIONS ON THE AIR HANDLER CONTROL. OR
HARMONY

Room thermostat
calls for first IMPORTANT - Use care when cutting links to prevent damage to
stage? control. See figure 20, CBA38MV jump and link guide for further
details.

Air Handler Control (AHC) receives inputs on Y1 terminal .

Y1 terminal on AHC is configured as input and passes signal

from room thermostat to outdoor unit.
NOTE - The outdoor unit control directly controls the outdoor
unit operation.

Y1 input to the AHC will control the indoor blower according to the cooling or
heating mode blower speed , ramping and adjust selection jumper pins.

Yes

Room thermostat calls for No

second stage?
De-energize Y2 terminal on AHC. Indoor
blower speed will reset to Y1 demand.

Yes Yes
NOTE - The outdoor unit control directly
controls the outdoor unit operation.
Y2 terminal on AHC is Y2 terminal is an
configured as input and passes input to the AHC.
signal from room thermostat to The indoor blower
outdoor unit. will be controlled
NOTE - The outdoor unit according to the
control directly controls the jumper pin Still calling for first
outdoor unit operation. selections. Yes
stage?

No

Yes

De-energize Y1 (and O in cooling) terminal

on AHC.
Still calling for second
NOTE - The outdoor unit control directly
stage?
controls the outdoor unit operation.

No De-energize indoor blower per ramping

profile.

Page 53
Error Code / Recall Mode

AHC in Idle Mode

Yes (No heating cooling or indoor No
fan operation)

To enter Error Code Mode ,

push and hold button next Turn room thermostat to OFF
to single character LED
display until solid E symbol
appears, release button.

Control will display up to ten error codes stored To clear error codes stored in
in memory. If E 0 0 0 is displayed, there are no memory, continue to hold push button
stored error codes. while the solid three horizontal bars
are displayed. Release button when
solid is displayed.

To exit Error Code Recall Model, push and hold

button next to single character LED display until
solid three horizontal bars appears, then release
button. Solid c starts blinking on
single character LED
display.
NOTE — Error Codes are not cleared from memory.

The display will blink for up to ten seconds. During this time,
press the button and release to confirm deletion of the error code
history. As confirmation, AHC will display 0 0 0 0 . (If ten
second period expires or push button is not released, control will
automatically exit Error Code Mode and go into mode without
deleting error code history.

NOTE — Once the error code history is deleted, it cannot be

recovered.

Page 54
 Indoor Blower Test

Indoor Blower Test Mode

AHC in Idle Mode

Yes (No heating cooling or indoor No
fan operation)

To indoor blower test mode , push

and hold button next to single
character LED display until —
(Solid bar), then release button. Turn room thermostat to
OFF

Push and hold button until the

(Solid bar) starts blinking . solid A symbol is displayed on the
single character LED display, then
release button.

Control will cycle the indoor blower motor for ten seconds at 70% of maximum air for selected capacity size unit.
Control will indoor blower test mode.

HEATING (HEAT PUMP)

Operation
When the thermostat calls for heating, 24 volts is applied
COOLING (COOLING ONLY OR HEAT PUMP) to the blower time-delay relay coil. After a delay, the nor-
When the thermostat calls for cooling, 24 volts is applied mally open contacts close, causing the indoor blower mo-
to the blower time-delay relay coil. After a delay, the indoor tor to operate. The circuit between R and Y is complet-
blower relay energizes. The normally open contacts close, ed, closing the circuit to the contactor in the outdoor unit,
causing the indoor blower motor to operate. The circuit starting the compressor and outdoor fan motor. Circuit R
between R and Y is completed, closing the circuit to the and G energizes the blower relay, starting the indoor blow-
contactor in the outdoor unit, starting the compressor and er motor.
outdoor fan motor. If the room temperature continues to decrease, the cir-
On heat pumps, circuit R and O energizes the reversing cuit between R and W1 is completed by the second-stage
valve, switching the valve to the cooling position. (The re- heat room thermostat. Circuit R-W1 energizes a heat se-
versing valve remains energized as long as the thermo- quencer. The completed circuit will energize supplemen-
stat selector switch is in the COOL position.) tal electric heat (if applicable). Units with a second heat
sequencer can be connected with the first sequencer to
At the completion of the cooling demand and after the relay's W1 on the thermostat. They may also be connected to a
time-delay, the compressor and outdoor fan will cycle off. second heating stage W2 on the thermostat subbase.
HEATING (ELECTRIC HEAT ONLY) EMERGENCY HEAT (HEATING HEAT PUMP)
When the thermostat calls for heat, the circuit between R If the selector switch on the thermostat is set to the emer-
and W is completed, and the heat sequencer is energized. gency heat position, the heat pump will be locked out of
A time delay follows before the heating elements and the the heating circuit, and all heating will be electric heat (if
indoor blower motor come on. Units with a second heat applicable). A jumper should be placed between W2 and E
sequencer can be connected with the first sequencer to W on the thermostat subbase so that the electric heat control
on the thermostat subbase, or they may also be connect- will transfer to the first-stage heat on the thermostat.
ed to a second stage on the subbase.

Page 55
This will allow the indoor blower to cycle on and off with
the electric heat when the fan switch is in the AUTO po- WARNING
sition. Electric Shock Hazard.
Repairing or Replacing Cabinet Insulation Can cause injury or death.
Foil-faced insulation has conductive

IMPORTANT characteristics similar to metal. Be sure there

are no electrical connections within 1/2ʺ
DAMAGED INSULATION MUST BE REPAIRED OR of the insulation. If the foil-faced insulation
REPLACED before the unit is put back into operation. comes in contact with electrical voltage, the
Insulation loses its insulating value when wet, damaged, foil could provide a path for current to pass
separated or torn. through to the outer metal cabinet. While
the current produced may not be enough to
Matte- or foil-faced insulation is installed in indoor equip- trip existing electrical safety devices (e.g.,
ment to provide a barrier between outside air conditions
fuses or circuit breakers), the current can be
(surrounding ambient temperature and humidity) and the
varying conditions inside the unit. If the insulation barrier enough to cause an electrical shock hazard
is damaged (wet, ripped, torn or separated from the cab- that could cause personal injury or death.
inet walls), the surrounding ambient air will affect the in-
side surface temperature of the cabinet. The temperature/ Homeowner Maintenance
humidity difference between the inside and outside of the
cabinet can cause condensation on the inside or outside
of the cabinet which leads to sheet metal corrosion and IMPORTANT
subsequently, component failure. Do not operate system without a filter. A filter is required
REPAIRING DAMAGED INSULATION to protect the coil, blower, and internal parts from
excessive dirt and dust. The filter is placed in the return
Areas of condensation on the cabinet surface are an indi-
cation that the insulation is in need of repair. duct by the installer.
If the insulation in need of repair is otherwise in good con- • Inspect air filters at least once a month and replace or
dition, the insulation should be cut in an X pattern, peeled clean as required. Dirty filters are the most common
open, glued with an appropriate all-purpose glue and cause of inadequate heating or cooling performance.
placed back against the cabinet surface, being careful to
• Replace disposable filters. Cleanable filters can be
not overly compress the insulation so the insulation can
cleaned by soaking in mild detergent and rinsing with
retain its original thickness. If such repair is not possible,
cold water.
replace the insulation. If using foil-faced insulation, any
cut, tear, or separations in the insulation surface must be • Install new/clean filters with the arrows on the side point-
taped with a similar foil-faced tape. ing in the direction of airflow. Do not replace a cleanable
(high velocity) filter with a disposable (low velocity) filter
unless return air system is properly sized for it.
• If water should start coming from the secondary drain
line, a problem exists which should be investigated and
corrected. Contact a qualified service technician.
GLUE -make sure there is Professional Maintenance
full coverage of glue on the
metal or insulation so there
are no areas where air NOTICE !
pockets may form which
can lead to sweating. Failure to follow instructions will cause damage to
the unit.
This unit is equipped with an aluminum coil.
1. CUT INSULATION IN X PATTERN Aluminum coils may be damaged by exposure to
2. APPLY GLUE solutions with a pH below 5 or above 9. The alumi-
3. PRESS GLUED TABS AGAINST CABINET num coil should be cleaned using potable water
at a moderate pressure (less than 50psi). If the
FIGURE 30. Repairing Insulation coil cannot be cleaned using water alone, Lennox
recommends use of a coil cleaner with a pH in the
range of 5 to 9. The coil must be rinsed thoroughly
after cleaning.
In coastal areas, the coil should be cleaned with
potable water several times per year to avoid corro-
sive buildup (salt).

Page 56
 CHECK BLOWER OPERATION
Check-out Procedures
• Set thermostat to FAN ON.

IMPORTANT • The indoor blower should come on.

During installation, service or maintenance, make sure CHECK COOLING OPERATION
that copper tubing does not rub against metal edges • Set thermostat to force a call for cooling (approximately
or other copper tubing. Care should also be taken to 5ºF lower than the indoor ambient temperature).
ensure that tubing does not become kinked. Use wire • T
 he outdoor unit should come on immediately and the
ties to secure tubing to prevent movement. indoor blower should start between 30 - 60 seconds lat-
Do not secure electrical wires to tubing that carries hot er.
refrigerant gas. Heat from the tubing may melt the wiring
• C
 heck the air flow from a register to confirm that the
insulation, causing a short circuit.
system is moving cooled air.
NOTE – Refer to outdoor unit installation instructions for • S
 et the thermostat 5ºF higher than the indoor tempera-
system start-up instructions and refrigerant charging in- ture. The indoor blower and outdoor unit should cycle
structions. off.
PRE-START-UP CHECKS CHECK ELECTRIC HEAT (IF USED)
• Is the air handler properly and securely installed? • Set thermostat to call for auxiliary heat (approximate-
• If horizontally configured, is the unit sloped up to 1/4 ly 5°F above ambient temperature). The indoor blow-
inch toward drain lines? er and auxiliary heat should come on together. Allow a
minimum of 3 minutes for all sequencers to cycle on.
• Will the unit be accessible for servicing?
• S
 et the thermostat so that it does not call for heat. Allow
• H
 as an auxiliary pan been provided under the unit with
up to 5 minutes for all sequencers to cycle off.
separate drain for units installed above a finished ceil-
ing or in any installation where condensate overflow Use of Air Handler During Construction
could cause damage?
Lennox does not recommend the use of its air handler unit
• H
ave ALL unused drain pan ports been properly during any phase of construction. Very low return air tem-
plugged? peratures, harmful vapors and operation of the unit with
• H
 as the condensate line been properly sized, run, clogged or misplaced filters will damage the unit.
trapped, pitched, and tested? Air handler units may be used for heating (heat pumps)
• Is the duct system correctly sized, run, sealed, and in- or cooling of buildings under construction, if the following
sulated? conditions are met:
• A room thermostat must control the air handler. The use
• Have all cabinet openings and wiring been sealed?
of fixed jumpers is not allowed.
• Is the indoor coil factory-installed TXV properly sized for
• A
 ir filter must be installed in the system and must be
the outdoor unit being used?
maintained during construction.
• H
 ave all unused parts and packaging been disposed
• A
 ir filter must be replaced upon construction comple-
of?
tion.
• Is the filter clean, in place, and of adequate size?
• T
 he air handler evaporator coil, supply fan assembly
• Is the wiring neat, correct, and in accordance with the and duct system must be thoroughly cleaned following
wiring diagram? final construction clean-up.
• Is the unit properly grounded and protected (fused)? • A
 ll air handler operating conditions must be verified ac-
• Is the thermostat correctly wired and in a good location? cording to these installation instructions.
• Are all access panels in place and secure?

Page 57
Installing Contractor’s Name_______________________ Installing Date_______________________________
Installing Contractor’s Phone_______________________ Air Handler Model #___________________________
Job Address____________________________________

Thermostat
9
SUPPLY Line Voltage
AIR Disconnect
Switch
3

Temperature 2 Integrated Control

1
Duct 6 Blower Motor Amps
System 5
7 Electric Heat Amps

Duct Static

RETURN
AIR Filter 4 Drain Line

1 DUCT SYSTEM 5 TOTAL EXTERNAL STATIC (dry coil)

SUPPLY AIR DUCT dry coil wet coil
Supply External Static ______ ______
Sealed
Return External Static ______ ______
Insulated (if necessary)
Total External Static = ______ ______
Registers Open and Unobstructed
6 ELECTRIC HEAT AMPS____________
RETURN AIR DUCT
7 INDOOR BLOWER AMPS___________
Sealed
INDOOR BLOWER CFM____________
Filter Installed and Clean
8 TEMPERATURE DROP (Cooling Mode)
Registers Open and Unobstructed
Return Duct Temperature ___________
2 INTEGRATED CONTROL
Supply Duct Temperature − ___________
Jumpers Configured Correctly (if applicable)
Temperature Drop = ___________
Appropriate Links in Place (if applicable)
8 TEMPERATURE RISE (Heating Mode)
3 VOLTAGE CHECK
Return Duct Temperature __________
Supply Voltage ___________
Supply Duct Temperature − __________
Low Voltage _____________
Temperature Rise = __________
Electrial Connections Tight
9 THERMOSTAT
4 DRAIN LINE
Adjusted and Programmed
Leak Free
Operation Explained to Owner

Explained Operation of System to Homeowner

Technician’s Name:_______________________Date Start−Up & Performance Check Completed__________

FIGURE 31. Start-up and Performance Checklist (Upflow Configuration)

Page 58
Installing Contractor’s Name_______________________ Installing Date_______________________________
Installing Contractor’s Phone_______________________ Air Handler Model #___________________________
Job Address____________________________________
Disconnect Line Voltage
Thermostat Switch
2 Integrated
Control 9 3
1 Duct System 1 Duct System
Filter

RETURN
AIR SUPPLY
AIR

6 Electric Heat Amps

7 Blower motor Amps
4 Drain Line 5
8

Duct Static Temperature

1 DUCT SYSTEM 5 TOTAL EXTERNAL STATIC (dry coil)

SUPPLY AIR DUCT dry coil wet coil
Supply External Static ______ ______
Sealed
Return External Static ______ ______
Insulated (if necessary)
Total External Static = ______ ______
Registers Open and Unobstructed
6 ELECTRIC HEAT AMPS____________
RETURN AIR DUCT
7 INDOOR BLOWER AMPS___________
Sealed
INDOOR BLOWER CFM____________
Filter Installed and Clean
8 TEMPERATURE DROP (Cooling Mode)
Registers Open and Unobstructed
Return Duct Temperature ___________
2 INTEGRATED CONTROL
Supply Duct Temperature − ___________
Jumpers Configured Correctly (if applicable)
Temperature Drop = ___________
Appropriate Links in Place (if applicable)
8 TEMPERATURE RISE (Heating Mode)
3 VOLTAGE CHECK
Return Duct Temperature __________
Supply Voltage ___________
Supply Duct Temperature − __________
Low Voltage _____________
Temperature Rise = __________
Electrial Connections Tight
9 THERMOSTAT
4 DRAIN LINE
Adjusted and Programmed
Leak Free
Operation Explained to Owner

Explained Operation of System to Homeowner

Technician’s Name:_______________________Date Start−Up & Performance Check Completed__________

FIGURE 32. Start-Up and Performance Checklist (Horizontal Configuration)

Page 59