TRBI-100A

INFANT INCUBATOR

SERVICE MANUAL

TRIUP INTERNATIONAL CORP.

 SERVICE MANUAL FOR INFANT INCUBATOR

WARRANTY
The product being described in this manual is warranted against defects in materials or
workmanship for one year from the date of shipment, with the following exceptions.
1. All consumable and disposable products are guaranteed to be free from defects upon
shipment only.
2. Calibrations are considered normal maintenance and are not included in the 1-year
warranty.
During the warranty period any defective parts other than those listed above will be replaced
at no charge to the customer.
This warranty is rendered void and our company cannot be held liable for conditions resultant
there from if:
1. Damage to the unit is incurred as a result of mishandling.
2. The customer fails to maintain the unit in a proper manner.
3. The customer uses any parts, accessories, or fittings not specified or sold by our company.
4. Sale or service is performed by the non-certified service/dealer agency.
This warranty is in lieu of all other warranties, expressed or implied, and our company shall in
no event be liable for incidental or consequential damages including loss of use, property damage,
or personal injury resulting from breach of warranty.
The Accreditation Manual for Hospitals requires each piece of equipment to be tested prior to
initial use and at least every 12 months. To comply with this standard, we recommend that you
participate in our accreditation Testing compliance Program during the warranty period. This
service can be performed through our company and authorized dealers.

SERVICE
For optimal performance, product service should be performed only by qualified service
personnel who is authorized by manufacturer. The user may contact the local authorized agent of
the company for repair, or contact the company directly, and the company will send someone to
repair. Customers outside China should contact their local factory-authorized distributor for
service.

COMPLEMENTARY NOTICE
Since our factory, conducts a continuous product improvement program, circuit and
component improvements are sometimes incorporated into equipment before they can be
incorporated into the printed manuals. This manual contains proprietary information, repairs and
authorized modifications should be performed only by qualified service personnel to maintain your
warranty and to avoid creating safety hazards. We cannot assume responsibility for any
conditions affecting the proper operation of this equipment which may result from unauthorized
repair modification. Therefore, some parts used in your equipment may be different than those
which appear in the parts list of this manual. This sometimes occurs due to difficulty in parts
procurement, but does not alter the function of the equipment.
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 SERVICE MANUAL FOR INFANT INCUBATOR

The life period of incubator is 8 years. The device, accessories and the packaging have to be
disposed of waste correctly at the end of the usage. Please follow Local Ordinances or
Regulations for disposal.

TABLE OF DEFINITIONS AND SYMBOLS

TECHNICAL DEFINITIONS
SKIN TEMPERATURE SENSOR: A sensing device including the link with the equipment is
intended to measure the infant’s baby temperature (If applicable).
INCUBATOR TEMPERATURE: Air temperature at a point 10cm above and centered over the
mattress surface.
CONTROL TEMPERATURE: The temperature set at the temperature control.
AVERAGE INCUBATOR TEMPERATURE: The average of the maximum and minimum
Incubator temperatures achieved during Temperature Condition.
STEADY TEMPERATURE CONDITION: A condition which is reached when the temperature
does not vary by more than 1℃ over a period of 1 hour.
TEMPERATURE ALARM CHECKOUT STATE: The difference between real temperature and
control temperature is within ±0.5℃. The equipment must stay in such state when checking up
the alarm about temperature.
TEMPERATURE UNIFORMITY: The amount by which the average temperature at each of four
points 10 cm above the mattress surface differs from the Average incubator Temperature at
steady Temperature Condition. The four points are the centers of four quadrants formed by lines
that dividing the width and length of the mattress surface.
TEMPERATURE VARIABILITY: The variability of the Incubator Temperature that will be
observed over a one hour period after Incubator Temperature Equilibrium has been reached.
TEMPERATURE RISING TIME: The time required for the Incubator Temperature to rise 11℃,
when the Air Control Temperature is at least 12℃ above ambient.
LIFETIME OF PRODUCT：The period from sell-by date to the date of discarding as useless.

NOTE, IMPORTANT, CAUTION AND WARNING

NOTE: A note is inserted in text to point out procedures or conditions, which may otherwise be
misinterpreted or overlooked. A note may also be used to clarify apparently contradictory or
confusing situations.
IMPORTANT: Similar to a Note but be used where greater emphasis is required.
CAUTION: A caution is inserted in text to call attention of a procedure which, it not followed
exactly, can lead to damage or destruction of the equipment.
WARNING: A warning is inserted in text to call attention to dangerous or hazardous conditions
inherent to the operation, cleaning, and maintenance of the equipment which may result in
personal Injury or death of the operator or patient.

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 SERVICE MANUAL FOR INFANT INCUBATOR

SYMBOLS

Follow instructions for use General warning sign

CLASS I Class I Equipment Type BF Applied Part

On (general power supply) Off (general power supply)

On (only for a part of

Off (only for a part of equipment)
equipment)

MAX
Symbol of water level 220V~/50Hz Input power
MIN

220V~
Auxiliary mains output, max：1.6A
F 5AH/250V Type F fuse 5AH/250V 50Hz MAX:1.6A
220V~
RS232 Connector
RS232 50Hz MAX:2A Auxiliary mains output, max：2A

High voltage No heavy load

Heating Power Indicator Air Mode Key

>37℃
＞37℃ set key Baby Mode Key (If applicable)

Silence / Reset Key Keypad Key

Set Up Key Set Down Key

Protective Earth (Ground) Date Of Manufacture

F 2AL/250V Type F fuse 2AL/250V T 1.6AL/250V Type T fuse 1.6AL/250V

T 400mAL/250V Type T fuse 400mAL/250V T 800mAL/250V Type T fuse 800mAL/250V

T 3.15AL/250V Type T fuse 3.15 AL/250V No pushing

Forbidden cover Mattress Tilt Direction

the draught mark (if applicable)

SN Serial Number

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 SERVICE MANUAL FOR INFANT INCUBATOR

SEASONAL SAFETY CHECK

1. Please clean the plug of power cord at least once a year. Too much dust on plug may cause
the fire.
2. Sensor should be calibrated every half year, and only the authorized qualified service
personnel can do that.
3. The following safety checks should be performed at least every 12 months by a qualified
person who has adequate training, knowledge, and practical experience to perform these tests.
The data should be recorded in an equipment log. If the device is not functioning properly or fails
any of the above tests, the device has to be repaired.
○
1 . Inspect the equipment and accessories for mechanical and functional damage.

○
2 . Inspect the safety relevant labels for legibility.

○
3 . Inspect the fuse to verify compliance with rated current and breaking characteristics.

○
4 . Verify that the device functions properly as described in the instructions for use.

○
5 . Test the protection earth resistance according IEC 60601-1:2005: Limit 0.1Ω (including

Power line: Limit 0.2Ω).

○
6 . Test the earth leakage current according IEC 60601-1:2005+A1:2012: Limit: NC 5mA,

SFC: 10mA
○
7 . Test the enclosure leakage current according to IEC 60601-1:2005+A1:2012: Limit: NC

100μA, SFC: 500μA.

○
8 . Test the patient leakage current according IEC 60601-1:2005+A1:2012: Limit: for a.c.:

100μA (BF), for d.c.: 10μA (BF).

○
9 . Test the patient leakage current under single fault condition with mains voltage on the

applied part according IEC60601-1:2005+A1:2012: for a.c.:500μA (BF), for d.c.: 50μA (BF).
10 .Test the patient leakage current under single fault condition (with mains voltage on the
○
applied part) according IEC 60601-1:2005+A1:2012 less than 5000μA.
○
11 . Test the patient auxiliary leakage current according IEC 60601-1:2005+A1:2012: Limit:

NC for a.c.: 100μA (BF), for d.c.: 10μA (BF).SFC for a.c. 500μA (BF), for d.c.: 50μA (BF).（In the
skin temperature mode）.
4. The essential performance should be verified at least once a year by qualified service
personnel who gets trained and obtain written authorization of the company. The essential
performance verification method shall meet the requirements of clause 201.12.1.104,
201.12.1.106, 201.15.4.2.1ee) and 201.15.4.2.1dd) of IEC60601-2-19:2016.

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TABLE OF CONTENTS

SECTION PAGE

1. GENERAL INFORMATION…………………………………………………………………………1-1
1.1 INTRODUCTION……………………………………………………………………………………1-1
1.2 DESCRIPTION………………………………………………………………………………………1-1
1.3 ACCESSORIES……………………………………………………………………………………1-1

2. INSTALLATION………………………………………………………………………………………2-1
2.1 UNPACKING………………………………………………………………………………………2-1
2.2 ASSEMBLING ………………………………………………………………………………………2-1
2.3 OPERTION CHECKOUT PROCEDURES ………………………………………………………2-5

3．TECHNICAL INFORMATION……………………………………………………………………3-1
3.1 SPECIFICATION……………………………………………………………………………………3-1
3.2 WORKING PRINCIPLE……………………………………………………………………………3-4
3.3 ALARM………………………………………………………………………………………………3-7

4. CLEANING AND MAINTENANCE…………………………………………………………………4-1

4.1 GENERAL……………………………………………………………………………………………4-1
4.2 CLEANING…………………………………………………………………………………………4-1
4.3 MAINTAINANCE……………………………………………………………………………………4-6

5．SERVICE……………………………………………………………………………………………5-1
5.1 GENERAL……………………………………………………………………………………………5-1
5.2 REPLACEMENT OF INTERNAL BATTERY AND FUSE………………………………………5-1
5.3 SYSTEM SETTING PROCEDURES………………………………………………………………5-2
5.4 TROUBLESHOOTING PROCEDURES…………………………………………………………5-6

6. REPLACEMENT PARTS……………………………………………………………………………6-1
6.1 GENERAL…………………………………………………………………………………………6-1

7. DIAGRAMS……………………………………………………………………………………………7-1
7.1 GENERAL……………………………………………………………………………………………7-1

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 SERVICE MANUAL FOR INFANT INCUBATOR

SECTION 1
GENERAL INFORMATION
1.1 INTRODUCTION
This manual provides instructions for installation, maintenance and repair of the Infant
Incubator.
This manual is intended for usage only by trained, qualified service personnel. Instructions
for the operator of the equipment are provided in a separate operator’s manual.

1.2 DESCRIPTION
Incubator has two kinds of control mode: Air mode and baby mode (optional). ＞37℃
override mode and the cabinet are the optional function for the product; We also provide the
disposable skin temperature sensor for your choice. If you do not purchase the optional part,
please omit it.

1.3 ACCESSORIES
The following diagram shows the main parts of the Infant Incubator.

I.V. Pole

Tray

Baby compartment

Controller
Base

Mobile Stand

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DESCRIPTION OF
EXPLANATION
PART

A kind of bearing part, which is used for hanging the infusion bottle.
I.V. Pole
Max. Load: 2Kg

A kind of bearing part, which is used for putting some small objects.
Shelf
Max. Load: 3.5Kg

The core component of incubator, has air control mode and baby
control mode (Optional), and ＞37℃ override mode (Optional), used
Controller
for heat output automatic control. The specific operation please check
attached operator's manual.

It is used for placing the infant inside, including the Acrylic hood,
bassinet, and so on. There is the side door which will be convenient for
the operation. The baby scale is optional part, and the Max. Load of
Baby compartment
bassinet is 10 Kg.
Infant Incubator can be optional configured bassinet tilt function.
Size of mattress: 640mm×355mm.

An important part of Infant Incubator, and it is mainly composed of the

Base
Aluminium tank, humidity chamber, air filter, and so on.

A part which can support the main body of Infant Incubator. The stand
Mobile stand of the incubator is the general configuration, the cabinet is the optional
configuration.

The max. Load of tray and the other accessories is the value in the list, do
not overload, so as not to damage to the accessories.

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SECTION 2
INSTALLATION
2.1 UNPACKING
Generally, the Infant Incubator is usually packed to one carton including main body and stand.
When equipped with cabinet, the main body and the cabinet are in the different cartons. When
taking out the equipment from the cartons, take care not to damage the spare parts of the Infant
Incubator.

2.2 INSTALLATION
Before installation, check if the surface of structure parts attached is adequate. At least two
professionals are required to do the installation of the Infant Incubator with spanners.
1. Install the main body onto the fixed stand or cabinet
A. Install the main body onto the fixed stand
a. Assembling of fixed stand
○
1 See figure 2.1, fixed Connecting crosspiece to Left stand and Right stand with Hexagon

bolt, Spring Washer, Flat Washer, external teeth serrated lock washer.
○
2 See figure 2.1, Inverting Square frame, place the fixed Left and Right stand on Square

frame, and make the bolts and flat washer through the inner board of left stand from the bottom of
the Square frame, and make the Left stand connect Square frame, and fix the outer side of left
stand on the frame with bolt, Spring Washer, Flat Washer. Installation of the right stand is as
same as the Left stand.
○
3 Connect the casters and left and right stand firmly with spring washer, flat washer

respectively.
NOTE: The wheels with brakes should be installed on the front of stand (longer part of
stand is the front part).
Hex head screw M8-20
Wheel
Spring washer 8
Spring washer 12
Flat washer 8 Flat washer 12
Lock washer 8

Left stand

Hex Nut M6
Conncting crosspiece Spring washer 6
Flat washer 6
Lock washer 6
Right stand
Inboard plate
Hex head screw M6-18 Flat washer 6
Spring washer 6 Inboard plate Hex head screwM6-18
Flat washer 6
Lock washer 6 Square frame

FIGURE 2.1

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b. Install the main body onto the fixed stand

○
1 See figure 2.2, lock the casters with brake, and put the main body onto the fixed stand,

and connect it with the lock mechanism on two sides of stand.

Main body

Lock mechanism

Fixed stand
Ⅱ
Ⅰ

(Enlarged figure I) (Enlarged figure II)

Main body of Incubator

2
Nut
1

Stand

wheel unlocked wheel locked hang on the lock close the lock spanner
NOTE: See Enlarged figure I, lock the casters as the arrow 1 indicates, and unlock the
casters as the arrow 2 indicates.
See Enlarged figure II, loosen the nut and adjust the lock position at appropriate
height, after that hang on the lock, screw tight the nut and close the lock spanner.

FIGURE 2.2

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B. The installation of main body onto the cabinet (if applicable)

a. As figure 2.3 indicates, put on the spring washer, flat washer on the casters, and then
connect with cabinet firmly. Note: The caster with brake must be installed in front of the cabinet.

FIGURE 2.3
b. As figure 2.4 indicates, lock the casters with brake, and put the guard rail and main body
on the cabinet, and then fix them with the lock mechanism on two sides of cabinet.

Main body of Incubator

Guard Rail

Lock Mechanism
Ⅰ

Ⅱ Cabinet

FIGURE 2.4
IMPORTANT: Be careful not to install the guard rail in wrong direction, or else, the
controller can not be taken out. The front access panel and the cabinet door
should be in the same direction.
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WARNING
1. Firm the main body onto the fixed stand or cabinet with lock mechanism. If not, it
will cause the main body to deviate from the fixed stand or cabinet when the fixed
stand or cabinet tilts, especially when the hood is open.
2. To avoid the incubator sliding on the slope, the front casters must be locked
downwards along with the slope direction.

C. Install the I.V.Pole and tray

①. Install I.V. Pole
Install the I.V. Pole beside the incubator as figure 2.5 indicates, and then adjust the hook to a
proper height, fix it with the turnbuckle.

Hexagon bolt

Infusion rod Fixed seat

Step1: Loosen the hexagon bolts on the fixed seat with spanner, insert the I.V. Pole to the
bottom, and fix the bolt to fasten the infusion rod.

Hook for infusion

Hexagon bolt
T urnbuckle

Step 2: Tighten the hexagon bolts on the bottom Step 3: Rotate the hook into the I.V. Pole,
of infusion rod to fix the rod. and then tighten the hexagon bolts.
FIGURE 2.5

② Install tray

Unscrew the hexagon bolts on the fixed seat for tray, See figure 2.6, and put on the fixed

seat on the infusion rod, see Enlarged figure A, to make sure the top of fixed seat and the

position limit mark on the rod is on same level. And then reinstall the hexagon bolt on the fixed

seat.

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Tray ENLARGED FIGURE A

Position limit mark

A
Fixed seat

When installing the tray, the side with note label should face the front of incubator.

FIGURE 2.6

D. Insert the power cord

Insert power cord to the power socket on back of base for infant incubator;
Check the incubator according to the instruction in section 2.3.
NOTE: When the incubator is installed on the stand or cabinet, for security reason, the
device should keep the insulation way of the power supply plug and socket as the
the insulation way of the device and the main power supply. Please make sure the
plug can be operated easily.

2.3 OPERATION CHECKOUT PROCEDURE

WARNING
1. Please stop using this device once some functions lost or the spare parts for
fixing the front panel are loose.
2. Set temperature must be 3℃ higher than ambient temperature. And then you can
proceed this checkout procedure.

Incubator should be only operated by trained personnel which knows familiar about the
general risk of operating the incubator and under the instructions of medical practitioner.
Please proceed the following checkout procedure each time before operation.
The operator should operate the device in front of it about 20cm, the specific distance
between the equipment and the operator should depend on the operation comfort.

WARNING
1. To avoid risk of electric shock, this equipment must only be connected to a supply
mains with protective earth.
2. Make sure that the power supply is compatible with the electrical specifications
labeled on the incubator. The equipment can not use the extension power cord.

A. CHECK CASTER
Check whether the caster can drop when lifting the infant incubator 2cm above the ground.
The drop of the caster will cause danger during transporting. Before replacing the loose casters,
please do not use the incubator.

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IMPORTANT: At least two persons are required, one lifts the incubator, and the other has to
check the casters. Please support the stand with block to avoid the warmer
inclining if the casters drop.
B. START-UP THE CONTROLLER
Turn on the switch of the main power supply and controller, the controller gives sound “Ding”,
at the same time, the Set Temperature indicator does not indicate, while the Air Temperature
indicator and Skin Temperature indicator indicates“--.-”, it means the controller is doing self-test
automatically for 5s. After then, the Air Temperature indicator will display air temperature, the Skin
Temperature indicator displays the baby temperature (if the skin temperature sensor is in), and
Set Temperature indicator displays the former set value, and the controller can enter into the
control mode automatically before turning off, and the relevant mode light will be on. If
self-checking failed or no sound,please maintain the incubator.

C. CHECK POWER FAILURE ALARM

Pull off the power cord of whole unit, power failure light is on, red alarm indication light
flashes, the device gives continuous alarm sound.
This operation is used for checking if the power failure is normal or not. Insert the power cord
again after finishing checking.
IMPORTANT: Make sure that the rechargeable battery is full before usage. If not full, it may
cause the power failure without the alarming indication. If full, and there is no
any indication after disconnecting the main power supply, please refer to the
section 5.
D. CHECK HEATER
Control the environment temperature at 21℃~26℃, and choose the air mode, and set the
temperature at 33.0 ℃ , and all heat power indicators are on, and heater will output heat
completely.
NOTE: When the incubator works under the setting state, and continue the following
operation procedure.
E. CHECK THE ACCURACY OF TEMPERATURE CONTROL
Set the air temperature at 36℃, after the air temperature enters into the stable state, put the
calibrated temperature measuring device on the position above 10cm from the center of mattress
to measure the air temperature, compared with the indicated air temperature to check whether
the deviation between them is within 0.8℃.

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F. CHECK BABY MODE

Arrow Opening

Sensor plug

The arrow sign on the plug should aim to the opening on the sensor socket so that the
sensor is inserted correctly.

1. Insert or pull out the skin sensor, you must hold the plug of skin sensor,
pulling the leads is forbidden.
2. Please do not bend the connection of sensor.

When the Air Mode works stably, change it into the Baby Mode, set temperature at 37℃.

Keep the temperature detected by skin temperature sensor 2℃ lower than the set temperature

while making the displayed air temperature 4℃ lower than the set skin temperature. After a while
the incubator should give a high priority alarm sound, the Set temperature indicator shows “E0.8”,

and the alarm character should be consistent with the description of section 3.3.
Pull off the skin temperature sensor, the incubator should give a high priority alarm sound,
the Set temperature indicator shows “E0.5”, and the alarm character should be consistent with
the description of section 3.3.
G. CHECK PRECISION OF SKIN TEMPERATURE SENSOR
Put the skin temperature sensor with the mercury thermograph for the accuracy with ±0.1℃
into the water cup with warm water. Make the probe of the skin temperature sensor and the
mercury ball as closely as possible and stir enough, then read the value of mercury thermograph.
Compare the value of the skin temperature sensor and the mercury thermograph, and the
deviation must be within ±0.2℃.
NOTE: Please check again if the accuracy of the skin temperature sensor exceeds the
permissibility deviation. Please let the authorized and qualified service personnel
service machine if the accuracy the skin temperature sensor exceeds the
permissibility of deviation again.
H. CHECK FAN MOTOR ALARM
Ser the set temperature value at 37℃, and block the inlet port and outlet port on the
left and right side of bed tray with cloth, after about twenty minutes, the incubator should
give a high priority alarm sound, the set temperature indicator shows “E0.7”, and the alarm
character should be consistent with the description of section 3.3.

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When the incubator is equipped with AC motor, turn off the power supply of controller, and
pull off the power cord, and take out the controller. Reconnect the power cord, and hold the fan
slightly, and turn on the switch of controller, the incubator should give a high priority alarm sound,
the set temperature indicator shows “E0.9”, and the alarm character should be consistent with the
description of section 3.3.

WARNING: The temperature of heater inside controller is too high, and you can
remove the controller or touch the heater after the unit is switched off at
least 45min to avoid the burnt.

I. CHECK OVER-TEMPERATURE ALARM

The device into the working state, press Up, Down and Silence/Reset key, there is no
indication on the Set Temperature indicator, and the heat power indicator is on in full, and the
controller has entered into the overtemp checkout state, and when the incubator temperature is
less than 38.0℃, the incubator should give a high priority alarm sound, the set temperature
indicator shows “E0.6”, and the alarm character should be consistent with the description of
section 3.3. Under the state of ＞37℃ Override Mode, enter into the working state, press Up,
Down and Silence/Reset key, there is no indication on the Set Temperature indicator, and the
heat power indicator is on in full, and the controller has entered into the overtemp checkout state,
and when the incubator temperature is less than 39.5℃, the incubator should give a high priority
alarm sound, the set temperature indicator shows “E0.6”, and the alarm character should be
consistent with the description of section 3.3.
Select the skin temperature mode, press Up, Down and Silence/Reset key, there is no
indication on the Set indicator, and the heat power indicator is on in full, and the controller
has entered into the overtemp checkout state, and when the incubator temperature is less
than 39.5℃, the incubator should give a high priority alarm sound, the set temperature
indicator shows “E0.6”, and the alarm character should be consistent with the description
of section 3.3.
J. CHECK DEVIATION ALARM

In Air Mode, close all doors and panels, set the temperature at 32℃. Enter TEMPERATURE

ALARM CHECKOUT STATE（refer to descriptions of terms and symbols concerned）, fan into the

hot air inside the hood. When the Air Temperature indicator indicates 35.1℃, the incubator should

give a high priority alarm sound, the set temperature indicator shows “E1.0”, and the alarm

character should be consistent with the description of section 3.3; Set the temperature at 35℃,

after the device enters into the TEMPERATURE ALARM CHECKOUT STATE, open the front
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access panel, when the Air Temperature indicator indicates 31.9℃, the incubator should give a

high priority alarm sound, the set temperature indicator shows “E1.1”, and the alarm character

should be consistent with the description of section 3.3.

NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or

the air temperature does vary within ±3℃ than the setting temperature, the

deviation alarm can not occur.

In Baby Mode, set the temperature at 35℃. Enter TEMPERATURE ALARM CHECKOUT

STATE, put the skin sensor into the water cup at 37℃. When the skin temperature indicates

36.1℃, the incubator should give a high priority alarm sound, the set temperature indicator shows
“E1.0”, and the alarm character should be consistent with the description of section 3.3; Set the

temperature at 35℃, after the device enters into the TEMPERATURE ALARM CHECKOUT

STATE, put the skin sensor into the water cup at temperature 33℃, when the skin temperature

indicates to 33.9℃, the incubator should give a high priority alarm sound, the set temperature

indicator shows “E1.1”, and the alarm character should be consistent with the description of

section 3.3.

NOTE: If the system can not enter into the TEMPERATURE ALARM CHECKOUT STATE or

the baby temperature does vary within ±1℃ than the setting temperature, the

deviation alarm can not occur.

K. Check the hood operation

CAUTION: Before raising the hood, ensure all accessories are disconnected to avoid

interfere operating.

Disconnect all connections on hood, slowly tilt the Press the lock as the arrow indicates,
hood back until the Hood locks in place. and close the hood slowly.

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L. Check front panel

Latch spanner Latch seat

Locked Unlocked

Rotate the panel Latches and make it stay opening. Press the latch seat to open the Access
Panel to the full open position (rotate downward). Close the Access Panel, the seat latch fastened
automatically and then rotate both latches until they are fully locked. Both latches and the seat
latch must be fully locked to avoid accidental opening of the panel.
M. Check iris entry ports

Rotate the outer ring of each enrty Port, the port should be open and close as rotation is
continued through 360 degree.

N. Check the latch and gasket of access door

Press on-off of each access door to open it automatically and check the seal of gaskets.

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O. Check bassinet

Open the Access Panel and slide it out to the fully extended position indicated by the arrow.
The mattress of the bassinet is the applied part of the device. Lean on Mattress Tray to make
sure it is properly supported to provide a firm infant platform. Return the mattress and close
Access Panel.

WARNING: Do not block the air-vent, or it will lead to overheating of a baby,

and cause damage or burns.

P. Check the air intake filter

Pinch two clips as the arrow 1 and 2 indicate. Take the cover as the arrow 3 indicates at the

same time. If the filter is dirty, please replace it. Then put the cover back. Until hearing short

sound, you will know whether the cover is back to the correct position.

Air filter

WARNING: A dirty Air Intake filter may affect oxygen concentration and /or cause Carbon
Dioxide build-up. The filter must be checked on a routine basis and changed at
least every two months.

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Q. CHECK MATTRESS TILT MECHANISM (IF APPLICABLE)

Rotate the mattress tilt mechanism to adjust it.

R. General operation procedure

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SECTION 3
TECHNICAL INFORMATION
3.1 SPECIFICATION
This product’s classification as follows:
By the electric shock protection type classification: Type I equipment.
By the degree of shock proof classification: Type BF application part
By the specified of IEC60529 for liquid protection degree classification: IPX0.
By the manufacturers recommended disinfection and sterilization method classification: Use
neutral disinfection solvents or solution to clean.
By the air mixer of flammable gas or with oxygen or nitrous oxide mixture of flammable
anaesthetic gas safety degree classification: It should not use in air mixer of flammable
gas or with oxygen or nitrous oxide mixture of flammable anaesthetic gas.
By operational mode classification: Continuous operation.
Specifications for the Incubators are provided in Table 3.1. All specifications maybe subject to
change without advance notice. Open Access Doors and Front Panel or change Mattress
obliquity, which can alter the air flow pattern, may affect temperature uniformity, temperature
variability, the correlation of the Incubator temperature reading to center mattress temperature
and infant skin temperature.
TABLE 3.1 SPECIFICATIONS

Power Requirements……………………………………………………AC220V/50Hz, 850VA

Maximum Heater Power Output…………………………………………………………350W/240V
Auxiliary Mains Power Output………………………AC220V/50Hz, MAX. CURRENT 1.6A
AC220V/50Hz, MAX. CURRENT 2A
Heater power display……………………………………………………0~100%, 10% increments
Temperature control modes…………………………………..……………………………Air mode
Baby mode (if applicable)
Air Temperature Control range…………………………………………………………25℃～37℃
Override mode:37℃～39℃ (If applicable)
Skin Temperature Control range………………………………………………………34℃～37℃
Override mode:37℃～38℃ (If applicable)
Temperature sensor display range………………………………………………………5℃~65℃
Temperature rise Time*(Environment temperature is +22℃)……..……………………≤30min
Temperature Variation*…………………………………………………………………………≤0.5℃
Temperature Uniformity*(mattress is on the horizental position)………………………≤0.8℃
Temperature Uniformity* (mattress is on a tilt) …………...………………≤1.0℃(if applicable)

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TABLE 3.1 SPECIFICATIONS (continued)

Skin temperature sensor precision…………………………………………±0.2℃(If applicable)

Deviation between the indicated air temperature and the real temperature（Steady
temperature condition）…………………………………………………………………………≤0.8℃
The difference between average incubator temperature with the control temperature
………………………………………………………………………………………………………≤1.0℃
PROTECTIVELY EARTHED…………………………………………………………………≤0.1Ω
EARTH LEAKAGE CURRENT………………………………………Normal condition: ≤5mA
Single Fault Condition: ≤10mA
PATIENT LEAKAGE CURRENT………………………………………Normal Condition: ≤0.1mA
Single Fault Condition: ≤ 0.5mA
PATIENT LEAKAGE CURRENT ……………………………………Single Fault Condition: ≤ 5mA
(Mains Voltage On The Applied Part )

ALARM(see table 3.3) …………………………………………...………………Power failure alarm

Sensor failure alarm
Over temperature alarm
Airflow failure alarm
Alarm error motor
Alarm temperature high deviation
Alarm temperature low deviation
System failure alarm

Requirement of environment temperature

Operating range……………………………………………………………………………+20-+30℃
Storage and transport range……………………………………………………………-40-+55℃

Requirement of environment humidity

Operating range……………………………………………………………………………30-75%RH
Storage and transport range……………………………………………………………≤ 93%RH

ATMOSPHERIC PRESSUR
Shipment and Store atmospheric pressure range……………………………500hPa-1060hPa
Operating atmospheric pressure range………………………………………800hPa-1060hPa

Application environment altitude……………………………………………………………≤2000m

Overvoltage category………………………………………....………………………………………II
Pollution degree…………………………………………..……………………………………………2

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TABLE 3.1 SPECIFICATIONS (continued)

AIR VELOCITY
Ambient Air Velocity…………………………..……………………………………………<0.3m/s

OTHER SPECIFICATION

Noise inside hood…………………………………Under the steady temperature condition ≤45dB(A)

under other conditions ≤50dB(A)

[Ambient noise: ≤35dB(A)]

Carbon dioxide(CO2) concentration within the hood………Less than 0.5% when a mixture

CO2 is delivered at

750ml/min at a

point 10cm above the center of the mattress

Air Flow rate above Mattress………………………………………………………………≤0.35m/s

*Refer to Table of Definitions and Symbols

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3.2 WORKING PRINCIPLE

3.2.1 General
This section contains a functional description and detailed theory of operation of the
equipment. A system block diagram of the Controller is shown in Figure 3.2 and 3.3.
The control of temperature is achieved by means of air circulation system as shown in
Figure 3.1. A controlled amount of room air is drawn through the air intake filter by means of the
motor-driven impeller on the Controller and then drawn back to motor though air return filter.
Circulated air flows through temperature sensing sensor. Temperature Controller automatically
modulates the temperature inside Hood according to the temperature sensed by the air
temperature sensing sensor.
Heat output control under air mode: Control the output of heater according to the air
temperature automatically.
Heat output control under baby mode (If applicable): Control the output of heater
according to the skin temperature automatically.

Air filter

FIGURE 3.1

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Keypad control

Indicator

Main MCU
Fan motor
I/Ocontrol
Temperature heater control A

Air temperature sensor

ADC Skin temperature sensor

Fan flow sensor

Auxiliary ADC Isolated temperature sensor

MCU

Temperature heater control B

FIGURE 3.2

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Start

Initialization
INT1

Data display Real time

Return
Key input YES

Key
NO
INT0

Data handling

ADC sampling

YES
Trouble
Return

NO

Failure alarm
Series port
Heating control interruption

Data transmission
Data display

Return

PROCEDURE FLOW CHART FIGURE 3.3

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3.2.2 Temperature Control

In Air Mode, the controller will control the incubator temperature automatically to keep the air

temperature close to the set value. Comparing the air temperature and the air set temperature,

the controller will adjust the heat output proportion to keep the heat balanced inside hood. The

other probe inside of air sensor is regarded as the isolated temperature sensor, when set

temperature is ＜37℃incubator temperature must be ≤38.0℃ (while when set temperature is ＞

37℃ incubator temperature must be ≤40.0℃), the heater is cut off automatically.

In Baby Mode, the controller will control the incubator temperature automatically to keep the

skin temperature close to the set value. Skin sensor is attached to the skin of patient. Comparing

the skin temperature and the skin set temperature, the controller will adjust the heat output

proportion to keep the heat balanced inside hood. In the whole baby mode, the isolated

temperature sensor of air sensor always monitors the inside temperature, when the incubator

temperature is ≤40ºC, the heater is cut off automatically.

When the baby mode is working, if the skin temperature sensor drops from the socket, the

skin temperature indicator displays “--.-”, the sensor alarm actives and the heater is cut off

automatically.

3.3 ALARM
STATE

1. Alarm information

High priority: The most urgent information, red alarm light flashing, alarm sounds more than

65dB(A); alarm in five tones order, ring twice, and every 2.5 seconds to repeat

again.

NOTE: The sound of power failure alarm whose sound source is a single buzzer which is

different from other high priority alarms.

Medium priority: Medium priority information, yellow alarm light flashing, alarm sounds more

than 65dB(A); alarm in three tones order, and every 7.5 seconds to repeat

again.

2. The alarm preference is arranged according to the alarm serial number, the bigger the serial

number is, the lower level is. When various failures appear, the alarm prompts according to the

priority, the sound is different too.

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ALARM INTRODUCTION
Alarm
Alarm Alarm Alarm activation Control Heater Alarm
Alarm character delay
no. information conditions mode state level
time
“Power” failure alarm
Turn on the switch
Power failure light is oh, Red alarm High
1 when no power All Off <5s
alarm light flashes, sound priority
supply
alarm start
“System” alarm light is
Main machine on, Red alarm light
ROM failure alarm High
2 ROM failure flashes, set indicator All Off <30s
inside the main MCU priority
alarm shows “H0.1”, sound
alarm start
“System” alarm light is
System failure on, Red alarm light RAM failure or ALU
High
3 alarm inside flashes, set indicator failure inside main All Off <10s
priority
main machine shows “H0.2”, sound machine
alarm start
“System” alarm light is
Communication
on, Red alarm light
Communication failure A between High
4 flashes, set indicator All Off <10s
failure A alarm main machine and priority
shows “H0.3”, sound
slave machine
alarm start
“System” alarm light is
ROM failure on, Red alarm light
ROM failure inside High
5 alarm inside flashes, set indicator All Off <10s
salve machine A priority
salve machine shows “H0.4”, sound
alarm start
“System” alarm light is
System failure on, Red alarm light RAM failure or ALU
High
6 alarm inside flashes, set indicator failure inside slave All Off <20s
priority
salve machine shows “H0.5”, sound machine A
alarm start
“System” alarm light is
on, Red alarm light
EEPROM EEPROM failure High
7 flashes, set indicator All Off <10s
failure alarm inside main machine priority
shows “H0.6”, sound
alarm start
“System” alarm light is
on, Red alarm light
SRAM failure SRAM failure inside High
8 flashes, set indicator All Off <10s
alarm controller priority
shows “H0.7”, sound
alarm start
Main machine ADC
“System” alarm light is failure (for example
on, Red alarm light slave machine
Main ADC High
9 flashes, set indicator system TLV2548, All Off <20s
failure alarm priority
shows “H0.8”, sound including sampling
alarm start error, chip damage,
no reaction, etc).
Slave machine ADC
“System” alarm light is failure (for example
Slave machine on, Red alarm light slave machine
High
10 ADC failure flashes, set indicator system TLV2544, All Off <20s
priority
alarm shows “H0.9”, sound including sampling
alarm start error, chip damage,
no reaction, etc).
“System” alarm light is
on, Red alarm light
Heating system The heating circuit of High
11 flashes, set indicator All Off <30s
failure alarm the heater failure priority
shows “H1.0”, sound
alarm start

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ALARM INTRODUCTION（continued）
Alarm
Alarm Alarm Alarm activation Control Heater Alarm
Alarm character delay
no. information conditions mode state level
time
“Sensor” alarm
light is on, red Short-circuit, open
alarm light circuit or bad
Air sensor High
12 flashes, set connection inside All Off <5s
failure alarm priority
indicator shows the air temperature
“E0.1”, sound sensor
alarm start
“Sensor” alarm
light is on, red Short-circuit, open
alarm light circuit or bad
Isolated sensor High
13 flashes, set connection inside All Off <5s
failure alarm priority
indicator shows the isolated
“E0.2”, sound temperature sensor
alarm start
“Sensor” alarm
light is on, red
Alarm air The difference
alarm light
sensor is between air sensor High
14 flashes, set All Off <1min
different from and isolated sensor priority
indicator shows
isolated sensor above 0.8℃
“E0.3”, sound
alarm start
“Sensor” alarm
Short-circuit, open
light is on, red
circuit or bad
Airflow sensor alarm light flashes, High
15 connection inside All Off <10s
failure alarm set indicator shows priority
the air flow
“E0.4”, sound
temperature sensor
alarm start
“Sensor” alarm
Short-circuit, open
light is on, red
circuit or bad
Skin senser alarm light flashes, High
16 connection inside Baby Off <5s
failure alarm set indicator shows priority
the skin
“E0.5”, sound
temperature sensor
alarm start
Temperature of
“Over” alarm light incubator is not over
is on, red alarm 38℃ (set
Over
light flashes, set temperature is less High
17 temperature All Off <10s
indicator shows than 37℃), or not priority
alarm
“E0.6”, sound over 39.5℃ (set
alarm start temperature is more
than 37℃)
Temperature
“Fan” alarm light is measured by airflow
on, red alarm light sensor is over 41℃
Airflow failure flashes, set (set temperature is High
18 All Off <10s
alarm indicator shows less than 37℃), or priority
“E0.7”, sound over 43℃ (set
alarm start temperature is more
than 37℃)

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ALARM INTRODUCTION （continued）

Alarm
Alarm Alarm Alarm activation Control Heater Alarm
Alarm character delay
no. information conditions mode state level
time
The temperature
measured by skin
“Sensor” alarm sensor is always
light is on, red lower 2℃ than set
Alarm skin alarm light temperature, the
High
19 sensor is flashes, set temperature Baby On <5s
priority
placed wrong indicator shows measured by air
“E0.8”, sound sensor is lower
alarm start between 3.5℃ and
4.5℃ than set
temperature
“Fan” alarm light
is on, red alarm
Motor stopped
Alarm error light flashes, set High
20 running or the speed All Off <10s
motor indicator shows priority
is lower than 800r/m
“E0.9”, sound
alarm start
Temperature
measured by air High
“H/L” alarm light Air Off <5s
sensor is 3℃ higher priority
is on, red alarm
Alarm than set temperature
light flashes, set
21 temperature Temperature
indicator shows
high deviation measured by skin
“E1.0”, sound High
sensor 1 is 1℃ Baby Off <5s
alarm start priority
higher than set
temperature

Temperature
measured by air High
Air On <5s
sensor is 3℃ lower priority
“H/L” alarm light
than set temperature
is on, red alarm
Alarm
light flashes, set
22 temperature
indicator shows
low deviation Temperature
“E1.1”, sound
measured by skin High
alarm start Baby On <5s
sensor is 1℃ lower priority
than set temperature

“System” alarm
light is on, Red
Real time clock RTC
Alarm Error alarm light
inside system failure High
23 Real Time flashes, set All Off <25s
or accuracy is not priority
Clock indicator shows
good
“H1.1”, sound
alarm start

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ALARM INTRODUCTION（continued）
Alarm
Alarm Alarm Alarm activation Control Heater Alarm
Alarm character delay
no. information conditions mode state level
time
“System” alarm
light is on,
yellow alarm ligh Panel key
Alarm error Medium
24 t flashes, set short-circuit fault All Off <15s
keyboard priority
indicator shows occurred
“H1.2”, sound
alarm start
“System” alarm
light is on, Disconnection,
yellow alarm light open-circuit,
Alarm Error Medium
25 flashes, set short-circuit inside All Off <10s
Battery priority
indicator shows the controller
“H1.3”, sound rechargeable battery
alarm start

NOTE: 1. When system alarm appears, should stop using the incubator immediately, and
maintain the equipment by authorized qualified personnel.
2. All the above alarms except the deviation alarm and skin over temperature alarm
in baby mode belong to physiological alarm status, the power failure alarm
belongs to other alarm status; the others are all technology alarm status.
3. Except for the power failure alarm, the other alarms are all can silenced by
pressing silence/reset key, the time for silence is 4mins. When the silence time is
over, if the alarm condition is still not solved, the alarm will have to activate.
If occur multiple alarm occurs at the same time, the device will give an alarm firstly
for the higher grade. Press the silence /reset key twice can cancel the alarm state
then the equipment will be back to the set condition to monitor the alarm.
4. The power failure alarm lasts at least 10 mins, if the power supply recovers
before the alarm, the device will be back to the alarm setting before the outage.
5. Alarm system will save the all the alarm logs automatically. When the equipment
is outage, the saved log contents did not change.

WARNING: When using the incubator in any independent place, if using different
alarm preset, there will be the potential risk.

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SECTION 4
CLEANING AND MAINTENANCE
4.1 GENERAL
The section provides cleaning and maintenance instructions.

WARNING：The incubator with cabinet adopts the connector of power cord as the
isolation mains power supply, therefore, to make sure the safety, and pull
off all power cords before cleaning.

4.2 CLEANING
This device must be cleaned and sterilized for the first time for initial use, or after using it for
one week.
4.2.1 DISASSEMBLY BEFORE CLEANING
A. Remove the Controller
Disconnect the power line of the controller and the connection of the skin temperature sensor
(if applicable), as the figure 4.1 shows, boost up the controller according to arrow on both sides of
the controller, then you can find two fixes bolts, unscrew them, then you can pull out the controller
slowly.

2 2

Arrow Fixed bolt Take the right of controller as the arrow

2 indicates. Then take out the whole
controller as arrow 1 indicates
FIGURE 4.1

WARNING: The Controller heater can be sufficiently hot to cause burns; avoid
removing the Controller or touching the heater until the unit has been
switched off for at least 45 minutes.

B. Remove the bassinet and main deck

1. See figure 4.2, Push bassinet inward and raise it as the arrow 1 indicates, and remove the

bassinet as the arrow 2 indicates and remove the bed sheet.

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FIGURE 4.2
2. Raise the acrylic hood slightly, refer to figure 4.3, rotate the knob to the unlocked position.

Locked Unlocked
FIGURE 4.3
3. Take out the main deck
Refer to the figure 4.4, take out the mian deck.

FIGURE 4.4
C. Remove air filter
Take out the air filter as Step P of Section 2.3.
D. Remove the humidity chamber
See figure 4.5, remove knobs on the humidity chamber cover, and take it out.

Knob
FIGURE 4.5
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CAUTION：Taking the water tank and humidity chamber slightly in order to avoid leaking
because of the broken parts.
E. Remove the Access door gasket and Access door cuff, and Iris port sleeve from hood.
F. Remove the soft tubing from hood.

4.2.2 CLEANING PROCEDURE

CAUTION: Some chemical cleaning agents may be conductive and/or leave a residue
which may permit a build-up of dust or dirt which may be conductive. Do not
permit cleaning agents to contact electrical components. Do not spray
cleaning solutions onto any of those surfaces.
A. Clean the skin temperature sensor (optional)
Use a disinfectant-detergent to thoroughly clean all surfaces（including probe), then sterilize
with neutral disinfectants or ultraviolet disinfection.
CAUTION: 1. Do not put the sensor into the disinfectant-detergent. The disposable skin
temperature sensor is only for the same patient’s use, after using it, please
discard.
2. Skin temperature sensor is suggested to be changed every two years, to
avoid the damage of sensor surface and strong impact for long-time use and
disinfection.
B. Clean the Soft tubing, Gaskets, Iris Port Sleeves
Allow parts to soak as neutral disinfectant-detergent, after that clean them with clear water,
then remove them and dry completely with a clean cloth or paper tower.
C. Clean the Hood
Use neutral disinfectant-detergent to thoroughly clean all surfaces, including all holes,
indentations, then dry them with a clean cloth or paper towel.

NOTE: Alcohol can cause crazing of the clear Acrylic panel. Do not use alcohol, acetone,

or any organic solvents for cleaning. Do not expose the panel assembly to direct

ultraviolet radiation.

D. Clean the controller

Use neutral disinfectant-detergent to clean all the surfaces thoroughly, and then be especially

careful when cleaning air temperature sensor. Then dry them with clean cloth.

CAUTION: 1. Hot air inlet on the back of controller cannot be jammed.

2. Pay particular attention to avoid liquid seeping into the Controller Hood.

3. Clean the surface of controller after the heater becomes cold.

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E. Clean the bassinet, Main Deck, shelf

Use neutral disinfectant-detergent to thoroughly clean all surfaces, then dry them with a

clean cloth or paper towel.

CAUTION: Do not lubricate the Mattress Tilt Mechanism with oil or other potentially

F. Clean the mattress

Use neutral disinfectant-detergent to thoroughly clean all surfaces of the mattress, then dry

with a clean cloth or paper towel.

G. Clean Air filter

Use neutral disinfectant-detergent to thoroughly clean all surfaces, and then dry them with a

clean cloth or paper towel. If the air filter is dirt or is used for more than 2 months, please replace

it.

H. Clean water reservoir

Use neutral disinfectant-detergent to thoroughly clean all surfaces including all holes,

indentations; then clean it with the clean water and dry with a clean cloth or paper towel.

I. Clean surface of device

Use neutral disinfectant-detergent to thoroughly clean all surfaces, including all holes,

indentations, then dry them with a clean cloth or paper towel.

4.2.3 REASSEMBLY AFTER CLEANING

NOTE: Before reassembling parts into Incubator, check carefully if there is any crack or

damage. Some disinfectant-detergent may cause crazing of plastic parts in

Incubator.

A. Install humidity chamber and air filter

Place the humidity chamber back to the correct position and screw the bolts; Put the air

purifying material into the air filter and buckle the filter cover until hearing a short sound.

B. Install Main Deck back

Place the main deck on the base.

Be sure the thumbs screws that hold the mattress tray are tightened. Otherwise the
air circulation system will be influenced.

C. Install Controller
Controller is the key unit of Incubator and must be installed carefully.

Install Controller back according to the opposite order as section 4.2.1. But please notice that

do not touch the air temperature sensor. Then screw the fixed bolts in order to fix the controller.

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D. Rotating the iris entry sleeves

Put the acrylic hood down slightly. Install the iris entry sleeves as the figure 4.6.

Step 1: Install the elastic band over the inner ring of the port housing. Fold back and slip elastic
band over the outer ring of the port housing.

Step 2: Rotate outer ring to close. If properly installed, the sleeve will open again if rotation is
reversed.
FIGURE 4.6

E. Install the Access door cuff.

See figure 4.7, install the Access door gasket, and then install the Access door cuff.
Access door wall

Inner wall of hood

Access door gasket

Outside wall of hood

Installation groove of Access door cuff

FIGURE 4.7
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F. Install the soft tubing

Install the soft tubing in figure 4.8.

The Breach

NOTE: The opening of soft tubing should face outward.

FIGURE 4.8

G. Put the mattress back to the bassinet.

4.3 MAINTENANCE

WARNING: To ensure the safety of using the equipment is not affected, the
modification of incubator is forbidden.

Please check the condition of the build-in rechargeable battery before the first use of device
or in the alternation of device using.
A. Operate the unit for a period of 12 to 24 hours.
B. Trigger a power failure alarm by disconnecting the AC power cord.

C. The power failure alarm should activate and continue to alarm for at least 10 minutes.

D. Reconnect the unit to the AC line and recharge the battery.

If the power failure alarm cannot last more than 10 minutes, please replace the rechargeable

battery. For this battery, it should be replaced by qualified service personnel.

NOTE: 1. Only the rechargeable battery provided by our company can be used, or will

reduce the safety of the device.

2. The replaced rechargeable battery will affect the environment if discarded, so it

needs to be recovered according to the regulations.

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SECTION 5
SERVICE
5.1 GENERAL
This section provides system setting procedure and the troubleshooting procedure of these
parts: replacement of Fuse, Internal charging Battery and Controller.

WARNING：1. General Power switch used as isolation device from the mains supply.
When the operator wants to safely terminate operation of Me Equipment,
please cut off the General Power switch.
2. Power supply must be cut off and pulled off the power cord during
maintenance.
3. No modification of this equipment is allowed.

5.2 REPLACEMENT OF INTERNAL BATTERY AND FUSE

5.2.1 REPLACEMENT OF INTERNAL BATTERY
Open Controller and replace internal battery. See figure 5.1, disconnect the battery fastener
and the internal charging battery, and take out the plastic washer to replace the battery.

Battery fastener Internal charing battery Plastic washer

FIGURE 5.1
NOTE: 1.During replacing the internal battery, the plastic washer should be placed in the
original position, and keep correct connection between the anode/ cathode of
battery and its fastener; the faulty connection will cause the damage to the battery
and no hint for power failure alarm.
2. Please replace the internal battery after using it for three years.
3. Battery will be automatically charged when the temperature controller works,
charging the battery outside of the incubator is forbidden.
4. The charging battery inside the warmer is GP17R8H Ni-MH8.4V/170mAh, to
ensure safety, do not disassemble battery. Connect the battery correctly, do not
use other type battery.
5. It will not influence battery charging and the battery capacity when the battery is
full. (Switch on the controller)
6. Please do not throw the old battery into fire or water to avoid explosion or
leakage.
7. Please dispose the Old battery according to local law, and please do not throw
them away randomly.

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5.2.2 REPLACEMENT OF FUSE

Open the fuse cover to replace the outside fuse; open the controller to replace the inside

fuse.

NOTE: The fuse only can be replaced by authorized qualified maintenance personnel.

Please cut off the power supply and do not touch the metal parts and patients at

the same time before replacing the fuse according to the stipulated specification.

5.3 SYSTEM SETTING PROCEDURES

5.3.1 GENERAL

This paragraph provides controller system setting procedure. This procedure is only available

to the qualified service personnel.

NOTE: Please follow by the procedures of item 5.3.3. If it is unnecessary, please do not

change data of system setting to avoid hazards.

5.3.2 BRIEF INTRODUCTION

Controller system setting procedures listed below:
1. Isolated temperature compensation
2. Air temperature sensor compensation
3. Air flow temperature sensor compensation
4. Skin temperature sensor compensation
5. Machine Number
6. Motor speed alarm value
7. Set value of Low deviation for air temperature
8. Set value of High deviation for air temperature
9. Set value of Low deviation for skin temperature
10. Set value of High deviation for skin temperature
11. Minimum set value of air temperature
12. Maximum set value of air temperature
13. Minimum set value of skin temperature
14. Maximum set value of skin temperature
15. Set value of Over temperature alarm (＜37℃)
16. Set value of Over temperature alarm (＞37℃)
17. Set value of air flow Over temperature alarm (＜37℃)
18. Set value of air flow Over temperature alarm(＞37℃)

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5.3.3 PROCEDURE

WARNING: 1.The setting inside the system can not be changed at random.
2. The maintenance personnel can not let out the password to enter the
system setting to the others, either place the service manual at random.

At first, connect power supply, press and hold Keypad Key for 3s as soon as switch on until
Air temperature indicator displays “00.0”, and no display on Set temperature indicator. And then,
press Up or Down until Air temperature indicator displays “78.6”, after then, press Keypad Key
to enter into the system set screen, or press Silence/Reset key to exit.
After entering into the set screen, Set temperature indicator displays set code, Air
temperature indicator displays the specific set data.

Turn on the power switch

Press and hold the for 3s

Enter password

Press key, EXIT Press or to enter password 78.6,

Then press to confirm

Error Password check

YES

System setting screen

Press key, set temperature indicator

displays the set code

The projects can be set

(specific projects see next page)

Press or Key can change

current set value

End of setting up

Press Key Press and together

SAVE and EXIT Recover to the preservation data of last time

FIGURE 5.2
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CODE 00.1 Isolated temperature compensation

Set value of temperature compensation for isolated temperature sensor, and set range is

-5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example,

00.2 means that the isolated temperature adds 0.2℃ as compensation. -1.3 means that the

isolated temperature reduces 1.3℃ as compensation.

CODE 00.2 Air temperature sensor compensation

Set value of temperature compensation for air temperature sensor, and set range is

-5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example,

00.2 means that the air temperature adds 0.2℃ as compensation. -1.3 means that the air

temperature reduces 1.3℃ as compensation.

CODE 00.3 Air flow temperature sensor compensation

Temperature compensation for air flow temperature sensor , and set range is -5.0~05.0, the

first figure of set value means the increasing and decreasing value. For Example, 00.2 means

that the air flow temperature adds 0.2℃ as compensation. -1.3 means that the air flow

temperature reduces 1.3℃ as compensation.

CODE 00.4 Skin temperature sensor compensation

Set value of temperature compensation for skin temperature sensor , and set range is

-5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example,

00.2℃ means that the skin temperature adds 0.2℃ as compensation. -1.3℃ means that the skin

temperature reduces 1.3℃ as compensation.

CODE 00.5 Machine Number

Set method of machine number, and set range is 00.0~02.0. For example, 00.1 means No. 1

machine, 01.5 means No. 15.

CODE 00.6 Motor speed alarm value

Set method of fan speed, and set range is 00.0~25.5. Every 0.01 means 20 rpm. For

example, 04.0 means 800 rpm. Alarm will be activated if the fan speed is lower than this value.

CODE 00.7 Set value of Low deviation for air temperature

Set method of low deviation alarm in air mode, and set range is 00.0~05.0. For example,

00.8 means 0.8℃.

CODE 00.8 Set value of High deviation for air temperature

Set method of high deviation alarm in air mode, and set range is 00.0~05.0. For example,

00.8 means 0.8℃.

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 SERVICE MANUAL FOR INFANT INCUBATOR

CODE 00.9 Set value of low deviation for skin temperature

Set method of low deviation alarm in skin mode, and set range is 00.0~05.0. For example,

00.8 means 0.8℃.

CODE 01.0 Set value of high deviation for skin temperature

Set method of high deviation alarm in skin mode, and set range is 00.0~05.0. For example,

00.8 means 0.8℃.

CODE 01.1 Minimum set value of air temperature

Set method of Minimum set value of air temperature, and set range is 20.0~34.0. For

example, 25.0 means Minimum set value is 25.0℃.

CODE 01.2 Maximum set value of air temperature

Set method of Maximum set value of air temperature in mode of>37.0℃, and set range is

37.0~39.0. For example, 39.0 means Maximum set value is 39.0℃.

CODE 01.3 Minimum set value of skin temperature

Set method of Minimum set value of skin temperature, and set range is 30.0~34.0. For

example, 34.0 means Minimum set value is 34.0℃.

CODE 01.4 Maximum set value of skin temperature

Set method of Maximum set value of skin temperature in mode of>37.0℃, and set range is

37.0~39.0. For example, 39.0 means Maximum set value is 39.0 ℃.

CODE 01.5 Set value of Over temperature alarm A (＜37℃）

Set method of Over temperature alarm in air mode (set temperatuer ＜37℃）, and set range

is 37.5~39.0. For example, 38.0 means over-temp alarm value is 38.0℃.

CODE 01.6 Set value of Over temperature alarm B (＞37℃)

Set method of Over temperature alarm in air mode (set temperatuer ＞37℃）, and set range

is 38.5~40.0. For example, 40.0 means over-temp alarm value is 40.0℃.

CODE 01.7 Set value of air flow Over temperature alarm A (＜37℃）
Set method of alarm value for air flow over temperature (set temperature ＜37℃）, and set
range is 38.5~48.0. For example, 41.0 means alarm value for air flow over temperature 41.0℃.
CODE 01.8 Set value of air flow Over temperature alarm B (＞37℃)
Set method of alarm value for air flow over temperature (set temperature >37℃）, and set
range is 40.5~52.0. For example, 43.0 means alarm value for air flow over temperature 43.0 ℃.

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5.4 TROUBLESHOOTING PROCEDURES

5.4.1 GENERAL
Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph
5.4.4. Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4
provides troubleshooting in the form of flowcharts.
 It is confirmed that the system settings are correct before troubleshooting.
5.4.2 TEST EQUIPMENT REQUIRED
The test equipment listed below is required for troubleshooting the Controller. Equivalent test
equipment may be substituted.
 Digital VOM, FLUKE 17B
 31.0℃ Air Temperature Simulation

Resistor
Resistor R=23166Ω/0.25W/0.5%

 31.0℃ Air flow Temperature Simulation

Resistor
Resistor R=23166Ω/0.25W/0.5%

 31.0℃ skin Temperature Simulation

Resistor
Resistor R=23166Ω/0.25W/0.5%
5.4.3 Alarm code
All alarms have the relevant alarm code except for the power
ailure alarm, please refer to
Table 5.1.
TABLE 5.1 ERROR CODES

ALARM EXPLANATION AND

TYPE
CODE CORRECTIVE ACTION
E0.1 Air sensor failure alarm Refer to Flow chart 5.1

E0.2 Isolated sensor failure alarm Refer to Flow chart 5.2

E0.3 Alarm air sensor is different from isolated sensor Refer to Flow chart 5.3

E0.4 Airflow sensor failure alarm Refer to Flow chart 5.4

E0.5 Skin sensor failure alarm Refer to Flow chart 5.5

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TABLE 5.1 ERROR CODES (Continue)

ALARM EXPLANATION AND

TYPE
CODE CORRECTIVE ACTION
E0.6 Over temperature failure alarm Refer to Flow chart 5.6

E0.7 Airflow failure alarm Refer to Flow chart 5.7

Check the position of the skin
E0.8 Alarm skin sensor is placed wrong
temperature sensor
E0.9 Alarm error motor Refer to Flow chart 5.8
Check whether there is heat source
E1.0 Alarm temperature high deviation nearby, if yes, please leave far away
from the heat source.
Check the close condition of all doors
E1.1 Alarm temperature low deviation
and panels
H0.1 Main machine ROM failure alarm Replace Main MCU

H0.2 System failure alarm inside main machine Replace Main MCU
1. Check the connection of circuit
between the main MUC and auxiliary
H0.3 Communication failure A alarm MCU
2. Replace main MUC and auxiliary
MCU
H0.4 ROM failure alarm inside salve machine Replace auxiliary MCU

H0.5 System failure alarm inside salve machine Replace auxiliary MCU

1. See chapter 5.3.3, system recover

H0.6 EEPROM failure alarm to the preservation data of last time
2. Replace Main MCU
1. Check the connection between U13
H0.7 SRAM failure alarm and IC-28J
2. Replace U13 on mian board
H0.8 Main ADC failure alarm Refer to Flow chart 5.9
H0.9 Slave machine ADC failure alarm Refer to Flow chart 5.10
H1.0 Heating system failure alarm Refer to Flow chart 5.11
1. Check the connection between U20
H1.1 Alarm Error Real Time Clock and IC-24J
2.Replace U20 on mian board
When the key board of the control
panel on controller short-circuit
H1.2 Alarm error keyboard alarms, please replace the control
panel.
Inner storage battery failure alarm:
1. Check the wire connection between
H1.3 Alarm error Battery the inner storage battery and the
power board.
2. Replace the inner storage battery.

Power failure alarm Refer to Flow chart 5.12

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5.4.4 TROUBLESHOOTING FLOW CHART

Before troubleshooting, first, please switch off, and disconnect the power cable, and then
open the controller. At the same time, make sure that power +5V, +12V of controller, element, and
all cables are in good condition.In working state, press Up Key and Air mode Key, you can find
the isolated temperature and air flow temperature in the air and set temperature indicator
respectively. So it is easy for service man to find the cause of trouble.

AIR SENSOR FAILURE ALARM E0.1

``

no
Good connection? Check connection of air temperature
sensor, and the wiring of all circuit
board

yes

The 31.0℃±0.2℃ Air Temperature Simulation (decade

Equal to 23166Ω±182Ω) is instead of the air
temperature sensor, turn on power supply

the temperature display is

31.0℃ and add the no

compensation temperature Alarm E0.1? Replace the air temperature sensor

of system set procedure

yes

no

on the main board U11-6 is 2.3V? check the connect to R21, U1-6

yes

CHECK U11

FLOW CHART 5.1 AIR SENSOR FAILURE ALARM

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Isolated sensor failure alarm E0.2

``

no
Good connection? Check connection of isolated temperature
sensor, and the wiring of all circuit board

yes

The 31.0℃±0.2℃ Air Temperature Simulation (decade

Equal to 23166Ω±182Ω)is instead of the isolated
temperature sensor, turn on power supply

See 5.4.4, the isolated no

temperature is 31.0℃ Alarm E0.2? Replace the isolated temperature sensor

yes

no

on the main board U21-6 is 2.3V? check the connect to R16, U21-6

yes

Check U21

FLOW CHART 5.2 ISOLATED SENSOR FAILURE ALARM

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Alarm air sensor is different from isolated sensor E0.3

``

no
Good connection? Check connection of isolated temperature
sensor, and the wiring of all circuit board

yes

The 31.0℃±0.2℃ Air Temperature Simulation (decade

Equal to 23166Ω±182Ω)is instead of the air and isolated
temperature sensor, turn on power supply

See 5.4.4, check whether

The air temperature and no

isolated temperature are Alarm E0.3? Replace sensor

added to the temperature

compensation based on 31.0℃

yes

U11-6, no

on the main board U21-6 is 2.3V? check the connect to R16 and U21-6,

R21 and U11-6

Yes

Replace U11 or U21

FLOW CHART 5.3 ALARM AIR SENSOR IS DIFFERENT FROM ISOLATED SENSOR

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Airflow sensor failure alarm E0.4

``

no
Good connection? Check connection of sensor,and the
wiring of all circuit board

yes

The 31.0℃±0.2℃ Air Temperature Simulation (decade

Equal to 23166Ω±182Ω) is instead of air flow
temperature sensor, turn on power supply

See 5.4.4, check whether

The air temperature and no

isolated temperature are Alarm E0.4? Replace air flow sensor

added to the temperature

compensation based on 31.0℃

yes

no

on the main board U11-8 is 2.3V? check the connect to R23 and U11-8

yes

Replace U11

FLOW CHART 5.4 AIRFLOW SENSOR FAILURE ALARM

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Skin senser failure alarm E0.5

Good
no Check connection between skin sensor
conection?
Socket and circuit board, the
connection of all circuit board

yes

The 31.0℃±0.2℃ Air Temperature Simulation (decade

Equal to 23166Ω±182Ω) is instead of air flow
temperature sensor, turn on power supply

the temperature display no

is 31.0℃, add Alarm E0.5? Replace the skin temperature

the temperature compensation

in system set procedure

yes

no

on the main board U11-7 is 2.3V? check connect Relay R22 to U1-7

yes

Check U11

FLOW CHART 5.5 SKIN SENSER FAILURE ALARM

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Over-temp failure E0.6

yes

Is there heat source nearby? Far away from the heat source

no

yes
Air and isolated temperature Check air and isolated
temperature sensor sensor
Sensor is OK?

no

Replace air and isolated temperature sensor

FLOW CHART 5.6 OVER TEMPERATURE FAILURE

Airflow failure alarm E0.7

Check whether the inlet

Or outlet is blocked

Check the air flow condition of inlet and outlet

FLOW CHART 5.7 AIRFLOW FAILURE ALARM

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Alarm error motor E0.9

no no

Motor rotating Motor input terminal Check inspect

Is DC12V? the motor cable

yes

yes

on the power Pulse at no Check the Capacitor no

supply board U5-5? fan detected CM is good Check the U8 on

the power supply board

yes

yes

no Replace the Motor

on the power Pulse at Check U5

supply board U5-6

yes

on the no

main board Pulse U12-16? Check the J1 and J8 connect right or not on the main board

yes

Check U12

FLOW CHART 5.8 ALARM ERROR MOTOR (SHEET 1 OF 2)

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Slow Motor Speed Alarm E0.9

Motor input no

Voltage is ok? Check the power input

yes

no

on the power Capacitor Check U8

supply board CM is good

yes

Replace the motor

FLOW CHART 5.8 ALARM ERROR MOTOR ( SHEET 2 OF 2)

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Main ADC failure alarm H0.8

no
Crosspoint of R5
On main board Check R5, R6
and R6 is +2.5V?

yes

Pin of U11-13 is no
Check the jumper wire
On main board +2.5V?
of U11-13, R5, R6

yes

no
Connection of U11 Check the
On main board and U12 is OK? connecting wire

yes

Replace U11

FLOW CHART 5.9 MAIN ADC FAILURE ALARM

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Slave machine ADC failure alarm H0.9

no
Crosspoint of R14
On main board Check R14, R15
and R15 is +2.5V?

yes

Pin of U21-9 is no Check the jumper

On main board +2.5V? wire of U21-9, R14,
R15

yes

Connection of U21 no
Check the
On main board and U18 is OK? connecting wire

yes

Replace U21

FLOW CHART 5.10 SLAVE MACHINE ADC FAILURE ALARM

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Heating system failure alarm H1.0

Disconnect power supply, measure resistance of two

terminals for heater

yes
Heater is open circuit or
Replace heater
short circuit?

no

Connect power board and main board

Element number from here is on

power board

Connect pin 1 (ssr-ctr) and pin 3

(relay-ctr) on J8 to VCC power make two
control signals high level

no
Base of triode Q2, Q3 Check triode Q2, Q3
is >0.7V? and resistor R8,R9

yes

there +12V on solid no

Replace triode
relay and control
Q2 or Q3
terminal of relay K1

yes

To sheet 2

FLOW CHART 5.11 HEATING SYSTEM FAILURE ALARM (SHEET 1 OF 4)

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From sheet 1

Output terminal of solid no

Replace solid
relay and relay K1 can
relay or relay K1
work?

yes

no
Voltage of U1-2
Check inductor T1
is > 5mV

yes

Voltage of U1-1 no
Check U1, R1, C4
is >2V?

yes

no
Base of triode
Check R2, R6, C5
Q1 >0.7V?

yes

no
Base of triode Q1
Repalce triode Q1
is 0V?

yes

Connet pin 1 (ssr-ctr) and pin3 (relay-ctr) on J8 to GND

make two control signals high level

To sheet 3

FLOW CHART 5.11 HEATING SYSTEM FAILURE ALARM (SHEET 2 OF 4)

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From sheet 2

yes
Base of triode Q2, Q3 Check triode Q2,Q3
is 0V? and resistor R8, R9

no

Is there +12V on yes

Replace triode
control terminal of solid
Q2 or Q3
relay and relay K1

no

no
Voltage U1-2 is
Check inductor T1
0V?

yes

no
Voltage U1-1 is
Check U1, R1, C4
0V?

yes

no
Base of triode Q1
Check R2, R6, C5
is 0V?

yes

no
Base of triode Q1
Replace triode Q1
is 5V?

yes

To sheet 4

FLOW CHART 5.11 HEATING SYSTEM FAILURE ALARM (SHEET 3 OF 4)

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From sheet 3

Connect power board and main board

Switch off during measuring

The pins on power no

board J8-1, 3, 4 and Replace connecting
J2-1, 3, 4 on main wire
board works?

Element number from here is on

yes
mainboard

Connect pins U8-2 to VCC power

no
Pin of U8-18 is
Check U8
5V?

yes

Measure the voltage of U15-2 for self-checking

yes

no
Voltage is changing
from low level to high Replace U15
level?

yes yes
Still alarming
Replace main board after replacing

FLOW CHART 5.11 HEATING SYSTEM FAILURE ALARM (SHEET 4 OF 4)

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Power Failure Alarm

Is there AC power no
Check outside power input
on input socket?

yes

Check the connecting

no wire of trans for mer and

Initial trans for mer
ower cord, and Fuse F1,
is AC power?
F2, F3 on AC entry
board
yes

no
Secondary output of
Replace transformer
transformer is 5V, 12V?

yes

On power board Pin 3 on U3 is +5V? Check U3 and prefix circuit

yes

no
On power board Cross point of R17, Check R17, R18
R18 is +2.5V?

yes

To sheet 2

FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 1 OF 2)

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From sheet 1

Crosspoint of no
On power board Replace R19, R20
R19, R20 is 2.5V?

yes

Crosspoint of no
On power board R21, R22 is Replace R21, R22
2.1V?

yes

no
Pins7, 1 of U6
On power board Replace U6
is high level?

yes

no
Pin3 of U5 is low
On power board Replace U5
level?

yes

no Check the connection

Pin4 of U8 is
On main board between power board and
low level?
main board

yes

no
On main board Pin16 of U8 is low Replace U8
level?

yes

Replace main board

FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 2 OF 2)

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SECTION 6
REPLACEMENT PARTS
6.1 GENERAL
This section provides parts lists for infant incubator. Part numbers of accessories are provided below:

2
4

FIGURE 6.1 PARTS LOCATION DIAGRAM, WHOLE UNIT

TABLE 6.1 PARTS AND ACCESSORIES LIST, WHOLE UNIT

ITEM No. DESCRIPTION PART NUMBER

1 Stand 05.08.021

Controller 01.40.113
2 Controller
Controller （Add the baby control mode） 01.40.118

3 Hood 01.02.001

4 Base 02.39.005

5 I. V. Pole Groupware 06.60.002

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FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 1 OF 2)

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FIGURE 6.2 PARTS LOCATION DIAGRAM, HOOD (SHEET 2 OF 2)

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TABLE 6.2 PARTS AND ACCESSORIES LIST, HOOD

ITEM No. DESCRIPTION PART NUMBER

1 Pawl latch cover 12.02.038

2 Spring（Ⅳ） 12.02.039
3 Short lock shaft 12.02.040
4 Corss groove pan head tapping bolt ST2.9×9.5 86.44.256
5 Spring washer 3 86.44.412
6 Incubator 01.38.023
7 Front door groupware 01.38.030
8 Window contact 05.02.013
9 Access door 05.02.014
10 Latch pivot 97.70.001
11 Front door short hinge cover 97.70.005
12 Stopper 12.02.046
13 Hinge plug 05.02.016
14 Long hingle for front door 05.02.017
15 Short hinge for front door（right） 96.02.187
16 Fost tubing port 05.02.019

17 Right top hinge groupware 96.02.241

18 Small aperture plate 05.02.020

19 Cross groove sunk head bolt M5X20 86.44.231

20 Short hinge for front door（left） 96.02.191

21 Air return device II 05.02.053

22 Upper left hinge assembly 96.02.240

23 Hexagon socket button head screws M5X12 86.01.064

24 Moving coil 05.02.022

25 Fixed collar 05.02.023

26 Fixed circle 05.02.024

27 Rotate the window groupware 05.02.025

28 Windows support 97.70.003

29 hexagon socket head cap screws M3X12 86.44.561

30 torsional spring 05.02.027

31 Window envelope 05.02.028

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TABLE 6.2 PARTS AND ACCESSORIES LIST, HOOD (continued)

ITEM No. DESCRIPTION PART NUMBER

32 Cuff groupware 05.02.029

33 cross recessed countersunk head screw M6X20 86.44.241
34 Washer 12.02.015
35 O-rings 8.5X1.8 86.44.510
36 lifting pin 05.02.032
37 shaft sleeve 05.02.045
38 spring（I） 05.02.034
39 Window lock 05.02.035
40 Air-out II 05.02.052
41 The direction of labeling 05.02.038
42 Hexagon socket head cap screws M6X12 86.01.106
43 Spring washer 6 86.44.420
44 Attention to labels on doors and windows 12.50.048
45 Cross grooved flat head screw M4X12 86.44.281
46 Fixation hood 12.02.014
47 Cap nut M5 86.44.382
48 Straight pin 3X30 86.44.472
49 Front door short hinged cover 97.70.004
50 Door lock buckle 05.02.040
51 Lock the top pin 05.02.043
52 Lock the piece 97.70.002
53 Locking seat 96.02.193
54 Cross recessed countersunk head screw M3X10 86.44.207
55 Long lock shaft 05.02.041
56 Thread locking agent 86.61.128
57 Window support cover 97.70.006
58 B cylindrical pin 3x25 86.44.471
59 O-rings 6.3x1.8 86.44.509
60 Soundabsorbentpad 12.50.046
61 Lock block cover 97.70.008
62 Lock support cover plate 97.70.007
63 Wind board 05.58.056
64 Spring (Ⅲ) 05.02.055
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MAX MAX

FIGURE 6.3 PARTS LOCATION DIAGRAM, BASE

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TABLE 6.3 PARTS AND ACCESSORIES LIST, BASE

ITEM No. DESCRIPTION PART NUMBER

1 Base outer shell 01.04.002

2 The groupware of the tank 01.05.001

3 The groupware of humidity reservior 01.05.006

4 Bassinet stand 01.03.001

5 Hexagon nut M4 86.44.336

6 Cross groove small pan heat bolt, flat spring washer component M4X12 86.01.080

7 Cross groove small pan heat bolt, flat spring washer component M4X10 86.01.057

8 lock bracket 05.04.008

9 Main deck 01.03.002

10 Lock sleeve 05.05.011

11 Cross groove pan head bolt M5×25 86.44.191

12 Spring（Ⅱ） 05.05.010

13 Filter groupware 01.04.022

14 Cross groove pan head tapping bolt ST2.9×9.5 86.44.268

15 Filter base 01.04.025

16 Electric board 01.04.034

17 Power protective mantle 01.04.039

18 Bush（Ⅲ） 12.04.041

19 Latch hook 12.04.042

20 Fixed bolt（Ⅱ） 12.04.035

21 Handle washer 05.04.016

22 Handle 01.04.028

23 Bush（I） 12.04.036

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TABLE 6.3 PARTS AND ACCESSORIES LIST, BASE (continued)

ITEM No. DESCRIPTION PART NUMBER

24 Knob 01.04.029

25 Humidity chamber label 01.05.010

26 Bush（Ⅱ） 12.04.039

27 Trosional spring（I） 12.04.040

28 Hexagon nut M8 86.44.343

29 Spring washer 8 86.44.423

30 Flat washer 8 86.44.448

31 External teeth serrated ock washer 8 86.44.399

32 Purifier lable 01.05.008

33 Purifying cover 01.04.030

34 Shock warning label 12.07.041

35 Trosional spring cap 12.04.034

36 Cross groove countersunk bolt M3×8 86.44.216

37 Air return damper 05.58.059

38 Cross grooved flat head screw M4×12 86.44.281

39 Non-metallic insert type I hexagon lock nut M4 86.02.012

40 Flat washer 4 86.44.442

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FIGURE 6.4 PARTS LOCATION DIAGRAM, I. V. POLE GROUPWARE

TABLE 6.4 PARTS AND ACCESSORIES LIST, I.V.PLOE GROUPWARE

ITEM No. DESCRIPTION PART NUMBER

1 I.V.Pole 06.11.013

2 Fixng clip I 06.11.003

3 Internal hexagon flat round head screw M6×20 86.01.112

4 Spring washer 6 86.44.420

5 Flat washer 6 86.44.446

6 Tray holder 06.11.004

7 Cross groove small pan heat bolt, flat spring washer component M4X12 86.01.080

8 Tray 06.11.005

9 Notice label 06.11.007

10 Weight warning label 06.11.009

11 Internal hexagon flat round head screw M6×45 86.01.107

12 Fxing clip II 06.11.010

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TABLE 6.4 PARTS AND ACCESSORIES LIST, I.V.POLE GROUPWARE (CONTINUE)

ITEM No. DESCRIPTION PART NUMBER

13 Cross groove countersunk head bolt M4×10 86.44.217

14 Squareruler holder II 06.11.011

15 Hexagon tightening clamp M8×12 86.44.108

16 Spring washer 8 86.44.423

17 Big pad 8 86.44.428

18 Plastic cap nut M6 06.50.003

FIGURE 6.5 PARTS LOCATION DIAGRAM, FIXED CABINET

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TABLE 6.5 PARTS AND ACCESSORIES LIST, FIXED CABINET

ITEM No. DESCRIPTION PART NUMBER

1 Square 05.08.003

2 Lock machanism 05.09.036

3 Right fixed stand 05.08.004

4 Connecting crossbeam 05.08.002

5 Flat Axletree wheel with Brakes 86.22.005

6 Left stand 05.08.001

4 6

FIGURE 6.6 PARTS LOCATION DIAGRAM, CABINET

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6-11
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 SERVICE MANUAL FOR INFANT INCUBATOR

TABLE 6.6 PARTS AND ACCESSORIES LIST, CABINET

ITEM No. DESCRIPTION PART NUMBER

1 Square 05.09.045

2 Lock machanism 05.09.044

3 Braking wheel 86.22.005

4 Left tool kit groupware 05.09.033

5 Hinge mechanism 05.09.036

6 Right tool kit groupware 05.09.016

6-12 IC

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

FIGURE 6.7 PARTS LOCATION DIAGRAM, CONTROLLER

IC
6-13
IC
 SERVICE MANUAL FOR INFANT INCUBATOR

TABLE 6.7 PARTS AND ACCESSORIES LIST, CONTROLLER

ITEM No. DESCRIPTION PART NUMBER

1 Controller slip cover 01.07.108

2 controller slide rail 01.07.107

3 Cross groove countersunk head bolt M3X8 86.44.216

4 Cross groove pan head bolt M6X30 86.44.204

5 Flat washer 6 86.44.446

6 Cross groove small pan heat bolt, flat spring washer component M4X12 86.01.080

7 Spring washer 4 86.44.414

8 Flat washer 4 86.44.442

9 Medium-frame 01.40.099

10 Cross groove countersunk head bolt M4X12 86.44.218

11 Hexagon nut M4 86.44.336

12 Horse shoe pieces 12.40.021

13 Bolt 12.07.043

14 Heater thermal baffle 01.07.008

15 Fan volute casing 01.07.013

16 Solid-state relay 86.28.007

17 Power board 05.40.054

18 Cross groove countersunk head bolt M4X8 86.44.226

19 Heater 01.07.010

20 Switch power 86.60.127

21 Spiral plate 01.07.012

22 Fan groupware 12.07.077

23 Adjustable wiring clamp 86.45.032

24 Cross groove small pan heat bolt, flat spring washer component M4X6 86.01.176

6-14 IC

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

TABLE 6.7 PARTS AND ACCESSORIES LIST, CONTROLLER (continued)

ITEM No. DESCRIPTION PART NUMBER

25 Cross groove small pan heat bolt, spring washer component M4X12 86.01.123

26 Probe seat 05.07.010

27 Air temperature sensor 97.50.030

28 Air temperature sensor label 97.50.029

29 Cross groove countersunk head bolt M3X5 86.44.214

30 Hexagon nut M3 86.44.334

31 Plastic washer 13.07.008

32 Hexagon spacer HTS-306 86.45.012

33 DC integrated board 01.07.089

34 Locate contact of probe seat 05.07.013

35 Electric nameplate 01.07.020

36 Air duct sensor 97.52.027

37 AC integrated board 01.38.044

38 Fan groupware 01.40.128

39 Battery box groupware 12.07.089

40 Board slot 12.07.042

Frame groupware（Air mode） 01.40.094

41 Frame groupware
Frame groupware（Skin mode） 01.40.093

Air mode 01.07.043

42 Panel
Skin mode 01.07.040

43 Temperature control switch groupware 12.40.044

44 Temperature control switch gasket 12.40.046

45 Earthed label 12.07.047

IC
6-15
IC
 SERVICE MANUAL FOR INFANT INCUBATOR

23

FIGURE 6.8 PARTS LOCATION DIAGRAM, OPERATION PANEL FRAME FOR CONTROLLER

6-16 IC

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

TABLE 6.8 PARTS AND ACCESSORIES LIST OPERATION PANEL FRAME FOR CONTROLLER

ITEM No. DESCRIPTION PART NUMBER

1 Wiring clip 86.45.002

2 Power cord groupware 01.07.080

3 Switch groupware 12.07.075

4 wiring terminal 86.55.145

5 Fixed bolt HS17(5+12) 86.61.053

6 Series groupware 01.07.076

7 Flat washer 3 86.44.440

8 Spring washer 3 86.44.412

9 Alarm groupware 05.40.072

10 Main board （skin mode） 01.40.096

11 Controller frame 01.07.001

12 Sensor seat groupware 01.07.079

13 Sensor seat label 01.07.004

14 Hexagon nut M3 86.44.334

15 Plastic washer 13.07.008

16 Hexagon spacer HTS-308 86.45.013

17 Cross groove countersunk head bolt M3X8 86.44.216

18 Hexagon spacer HTS-312 86.45.015

19 RS232 label 13.40.025

20 Cross groove countersunk head bolt M3X18 86.44.528

21 Hexagon spacer 86.32.004

22 Inch nut JS*M3 86.62.579

Skin temperature sensor 88.09.005

23
Disposable skin temperature sensor 88.07.005

IC
6-17
IC
 SERVICE MANUAL FOR INFANT INCUBATOR

FIGURE 6.9 PARTS LOCATION DIAGRAM, WIRING BOARD FOR CONTROLLER

TABLE 6.9 PARTS AND ACCESSORIES LIST, WIRING BOARD FOR CONTROLLER

ITEM No. DESCRIPTION PART NUMBER

1 Cross groove countersunk head bolt M3×10 86.44.207

2 Heaxagon nut M3 86.44.334

3 Spring washer 3 86.44.412

4 Flat washer 3 86.44.440

5 Electrical filter FN9222-10-06 86.60.021

6 M3 sunk rivet 86.44.310

7 Wiring terminal 86.55.130

8 Cross groove small pan heat bolt, flat spring washer component M3×6 86.01.073

9 Power switch 86.57.027

10 Socket 86.55.094

11 Electric installation plate 01.04.035

12 Electric plate label 01.04.037

13 Fuse tube seat 86.59.017

14 Grounding label attached 12.07.047

6-18 IC

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

SECTION 7
DIAGRAMS
7.1 GENERAL
The section provides schematic and wiring diagrams for Infant Incubator, parts location diagrams,
and schematic diagrams of controller.

WIRING DIAGRAM, CONTROLLE

7-1
IC
 SERVICE MANUAL FOR INFANT INCUBATOR

PARTS AND ACCESSORIES LIST, CONTROLLER

ITEM NO. CODE DESCRIPTION AND SPECIFICATION PARTS NUMBER

1 A1 AC Integrated board 01.38.044

2 A2 DC board 01.07.089

3 A3 Power board 05.38.045

Air temperature 01.40.097

4 A4 Main board
Skin temperature 01.40.096

5 RL Heater 01.07.010

6 S1, S2 Power switch 86.57.016

7 K1 Solid state relay 86.60.074

8 X13 Power cord 86.46.012

9 T Switching power supply 86.60.127

10 ZA Air temperature, isolated sensor 97.50.003

11 G Rechargeabtle battery 86.60.012

12 M Motor groupware 01.40.128

13 Alarm board 05.40.071

14 ZF Air flow sensor 97.52.027

NOTE: Meaning of the tag, e.g. A32-1 indicates this place connects with mark 1 on the element J2
of A3.

7-2 IC
 SERVICE MANUAL FOR INFANT INCUBATOR

L N L N L N N L

J2 J6
J3
TRANSFORM HEATER SWITCH

R1

F XXXXXXXX

F XXXXXXXX
T XXXXXXX
F1

F2 F3

V1.1 J4
AC INPUT

N L

PARTS LOCATION DIAGRAM, AC ENTRY BOARD

PARTS AND ACCESSORIES LIST, AC ENTRY BOARD

DESCRIPTION AND
ITEM NO. CODE PARTS NUMBER
SPECIFICATION
1 J1~J3, J6（be made of two） Socket MB312-762M2 86.55.058

2 J4 Socket ME040-50803 86.55.068

3 F1 Fuse T 3.15AL/250V 86.59.025

4 F2, F3 Fuse F 2AL/250V 86.59.007

7-3
IC
 J3
2PIN

2
1
J1
2
1

2PIN

J2

7-4
2
R1 1
J4 150K
F2 F1
3 2PIN
T3.15AL/250V
2
F2AL/250V
1
F3
3PIN J6
SERVICE MANUAL FOR INFANT INCUBATOR

AC INTEGRATION BOARD SCHEMATIC DIAGRAM

F2AL/250V
2
3
4

4PIN

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

PARTS LOCATION DIAGRAM, DC ENTRY BOARD

PARTS AND ACCESSORIES LIST, DC ENTRY BOARD

ITEM DESCRIPTION AND PARTS

CODE
NO. SPECIFICATION NUMBER

1 J1 Socket DC-2-10S 86.55.031

2 J2 Socket XY2.5-3S 86.55.101

3 J3, J4 Socket XY2.5-2S 86.55.099

4 C1~C3 Capacitor 0805-0.1uF±20% 86.51.003

7-5
IC
 J1 +5
10 C1 C2 C3
9 0.1uF 0.1uF 0.1uF
8
+5A
7 airflow_probe
6 isolated_probe
5 air_probe

7-6
4
+5 +5A +5
3
2
3
2
1
2
1
2
1

10PIN
J2 J3 J4
3PIN 2PIN 2PIN

SCHEMATIC DIAGRAM, DC ENTRY BOARD

SERVICE MANUAL FOR INFANT INCUBATOR

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

J1 J6

K1
T1
S1
POWER-V2.2
2021-05-11

R33

C13
D5

D3 D1 Q5 + J7
R10
R9 Q3 C4
+12 R1 D7
C19
U3 GND
C5 C2 +5 C9
R25
C1
R24 R4 D2 C8
R3 R2
U7
C11 VCC
R7 +
J9
C20 U1 Q1 J3
U5 R12
C21
Q4 R13
C18
U6 D8
R30 R21 Q7
R29 R20 R11 Q6
R23 D9
R28 R22 D12
R31 R19
R32 R18 Q8 D11
U8 R17 R8 C17 R15
F1 F2 F4 Q2
R5
R6
R14 F3
J8 D4
R27 R26
C3

J2 J5 J4

PARTS LOCATION DIAGRAM, POWER BOARD

7-7
IC
 SERVICE MANUAL FOR INFANT INCUBATOR

POWER BOARD PARTS LIST

ITEM DESCRIPTION AND PARTS

CODE
NO. SPECIFICATION NUMBER
1 R14 Resistor 0805-100Ω±5% 86.54.002

2 R2, R8~R10, R26, R27 Resistor 0805-1KΩ±5% 86.54.011

3 R17~R19 Resistor 0805-2KΩ±1% 86.54.015

4 R21 Resistor 0805-3KΩ±1% 86.54.019

5 R20 Resistor 0805-7.5KΩ±1% 86.54.025

6 R1, R4, R6, R7, R11~R13, R23 Resistor 0805-10KΩ±5% 86.54.003

7 R22 Resistor 0805-2.2KΩ±1% 86.54.072

8 R5 Resistor 0805-10KΩ±1% 86.54.068

9 R15 Resistor 0805-30KΩ±1% 86.54.069

10 R24 Resistor 0805-499KΩ±5‰ 86.54.081

11 R25 Resistor 0805-1MΩ±1% 86.54.091

12 R3 Resistor 0805-3MΩ±1% 86.12.005

13 R32 Resistor 0805-6.98KΩ±1% 18.54.108

14 R28 Resistor 0805-5.49KΩ±1% 86.54.111

15 R29 Resistor 0805-4.32KΩ±1% 86.54.110

16 R30 Resistor 0805-3.48KΩ±1% 86.54.109

17 R31 Resistor 0805-2.61KΩ±1% 86.54.112

18 C17 Capacitor 0805-0.01uF±20% 86.51.001

19 C1~C3, C8, C9, C18, C19, C21 Capacitor 0805-0.1uF±20% 86.51.003

20 C4 Capacitor 0805-2200PF±20% 86.51.007

21 C5 Capacitor CA45B-16V-10uF±20% 86.51.028

22 C20 Capacitor 1210-25V-10uF±20% 86.51.064

23 C11, C13 Capacitor SMD-25V-150uF±20% 86.51.063

24 D12 Diode HZ05A2 86.58.198

25 D1~D5, D8, D9 Diode SM4007-D0214 86.58.148

26 D7 Diode 1N5339B 86.58.163

27 D11 Diode HZ11B1 86.58.164

7-8 IC
 SERVICE MANUAL FOR INFANT INCUBATOR

POWER BOARD PARTS LIST (continued)

ITEM DESCRIPTION AND PARTS
CODE
NO. SPECIFICATION NUMBER
28 Q1~Q5, Q8 Triode MMBT3904LT1 86.58.149

29 Q6, Q7 Triode MMBT3906LT1 86.58.150

30 J8 Socket DC-2-24S 86.55.211

31 J4 Socket XY2.5-2S 86.55.099

32 J5 Socket XY2.5-4S 86.55.103

33 J7 Socket XY2.5-6S 86.55.107

34 J3 Socket XY4-4S 86.55.114

35 J2 Socket XY4-2S 86.55.110

36 J6 Socket XY4-3S 86.55.112

37 J1 Socket ME040-50802 86.55.067

38 K1 Relay JW1aFSN-DC12V 86.56.013

39 S1 Solid-state relay CX240D5 86.60.086

40 Power board printing board 12.40.048

41 F1～F4 Fuse 1812L050-C 86.59.040

42 T1 Inductor TVA1421-01 86.56.007

43 J9 Socket XY2.5-5S 86.55.203

44 U1, U6, U7 Integrated circuit LM358D 86.58.111

45 U5 Integrated circuit SN74AHCT00D 86.58.085

46 U3 Integrated circuit MC7805BDTG 86.58.065

47 U8 Integrated circuit CD4051BCM 86.58.199

48 Copper core PVC cable 86.46.118

49 U3 Cooling fin 10×10×10mm 86.60.140

50 R33 Resistance MO3WS51Ω±5% 96.10.545

51 Heat-shrinkable tubing RSTG-Φ1 86.25.001

52 Heat-shrinkable tubing RSTG-Φ5 86.60.042

7-9
IC
 VCC

C1
R7
+12 10K J3 VCC
0.1uF heater_state 4
U1A 3
3 D1 2
1 R2 Q1 1
J1 2 1K MMBT3904LT1
1 1N4007 4PIN +12
2 T1 LM358 SWITCHPOWER
TVA1421-01 R1 C5
2PIN 10K 10uF
Heater C4

K1 Q3 2200pF
R9 relay_ctr
1K
MMBT3904LT1 D8 U3 MC7805BDTG +5
+12 1 3
+12 IN OUT
C11 C13
1N4002 C8 150uF GND 150uF C9 D7
JW1aFsn D9 0.1uF 0.1uF 1N5339B
D3
4

Q2 bat+
R8 ssr_ctr
J4 1N4002
1N4007 1K
J2 +12 D4 bat_switch
1 MMBT3904LT1 +12
2 BATTERY
1N4007 F3
2PIN PTC 500mA
SSR ctr C2 MMBT3906LT1 Q6
bat+ C3
+5 R11
R26 0.1uF 10K
J5 1K R14 R15 0.1uF C18
U5C
1 10 100 30K +5
2 8 door_state bat_voltage VCC +12 +5
VCC R12 Q4 U6A 0.1uF
3 9 bat_ctr
4 10K MMBT3904LT1 D11 R5 tvb 3
VCC R27 R13 HZ11B1 10K C17 R17 R20 R21 1
4PIN 1K SN74AHCT00 10K 0.01uF D12 2K 7.5K 3K tvc 2 U5A
HZ05B1 tva tvb tvc 2
C19
LM358 3 power_state
VCC R18 R19 R22 U6B 1
R25 0.1uF 2K 2K 2.2K tva 5
VCC 1M 7
R24 U7A SN74AHCT00
tvc 6

7-10
499K 2
R4 R3 1 water_state LM358
J7 10K 1M water 3
6 C20 +12 +5
5 10uF LM358
4
3 tank_state F1
2 Q8 F4
R6 PTC 500mA PTC 500mA
1 value_ctr
VCC
10K
6PIN Q7
bat_switch
bat_voltage
tank_state
bat_ctr
door_state
value_ctr
water_state
power_state
heater_state
relay_ctr
hum._ctr
ssr_ctr

R23
motorspeed_sel2
motorspeed_sel1
motor_pluse

D2 MMBT3904LT1
1N4007 10K F2
MMBT3906LT1
PTC 500mA
Q5
R10 hum._ctr
+12 1K
J6 S1
1 1 4 MMBT3904LT1
~ -
2 2 3
9
8
7
6
5
4
3
2
1

~ +
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10

3 D5
RP1A40D5
+12

SCHEMATIC DIAGRAM, POWER BOARD

3PIN
Stream System J8
1N4007
SERVICE MANUAL FOR INFANT INCUBATOR

24PIN

U5B
ADJ3(white) 5
C21 6 motor_pluse
U8 0.1uF 4
6 16
EN VCC VCC +5
motorspeed_sel1 11
A SN74AHCT00
motorspeed_sel2 10
B
9
C
J9 +12 5.49K
(red) R32 R28 13
1 X0 1000RPM
(black) 6.98K R29 4.32K 14
2 X1 1200RPM
ADJ3(white) R30 3.48K 15
3 X2 1400RPM
ADJ2(blue) R31 2.61K 12 3 ADJ1(yellow)
4 X3 1600RPM X
ADJ1(yellow) 1
5 X4
5
X5
MOTOR_SPEED 2
X6
4
X7
8 7
GND VEE
CD4051BCM

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

PARTS LOCATION DIAGRAM, MAIN BOARD 1

PARTS LOCATION DIAGRAM, MAIN BOARD 2

PARTS AND ACCESSORIES LIST, MAIN BOARD

ITEM DESCRIPTION AND PARTS

CODE
NO. SPECIFICATION NUMBER
R4, R27, R34, R52, R54, R55, R57,
1 Resistor 0805-200Ω±5% 86.54.012
R59

2 R7, R32 Resistor 0805-510Ω±5% 86.54.022

3 R1, R2 Resistor 0805-24KΩ±5% 86.54.014

4 R29 Resistor 0805-15.4KΩ±1‰ 86.54.076

R17, R18, R28, R30, R33,

5 Resistor 0805-1KΩ±5% 86.54.011
R35~R41, R53, R56, R58, R60
7-11
IC
 SERVICE MANUAL FOR INFANT INCUBATOR

6 R26 Resistor 0805-100Ω±1% 86.54.073

R3, R8~R13, R19, R20, R24, R25,

7 Resistor 0805-10KΩ±5% 86.54.003
R42~51, R61

8 R5, R6, R14~R16, R21~R23, R31 Resistor 0805-20KΩ±1‰ 86.54.077

9 C24~C26, C32~C39, C45, C46 Capacitor 0805-0.01uF±20% 86.51.001

C1, C2, C5~C23, C31, C40,

10 Capacitor 0805-0.1uF±20% 86.51.003
C47~C49, C54, C57

11 C41~C44 Capacitor 0805-22PF±20% 86.51.008

12 C3, C4, C29, C30 Capacitor CA45B-16V-10uF±20% 86.51.028

13 C27, C28, C50, C51 Capacitor SMD-25V-150uF±20% 86.51.063

14 C52, C53, C55, C56 Capacitor CA45A-25V-1uF±20% 86.51.026

15 U16, U17 Integrated circuit TPS3824-50 86.58.103

Integrated circuit
16 U5, U6, U31 86.58.105
SN74LVC1G3157DBVR

17 U12 Integrated circuit AT89C51ED2-UM 86.58.055

18 U7 Integrated circuit SN74AHCT32D 86.58.092

19 U13 Integrated circuit DS1230Y-100 86.58.094

20 U15 Integrated circuit SN74AHC273DW 86.58.107

21 U8, U9, U10 Integrated circuit SN74LS244 86.26.012

22 U14 Integrated circuit SN74AHCT373DW 86.58.109

PARTS AND ACCESSORIES LIST, MAIN BOARD（continued）

ITEM DESCRIPTION AND PARTS

CODE
NO. SPECIFICATION NUMBER

23 U3 Integrated circuit SN74AHCT04D 86.58.090

24 U1, U2 Integrated circuit MAX7221CWG 86.58.114

25 U4 Integrated circuit SN74AHCT139D 86.58.115

26 U32 Integrated circuit KP1020 86.58.058

27 U23, U26, U28, U30 Integrated circuit K1010 86.58.059

7-12 IC
 SERVICE MANUAL FOR INFANT INCUBATOR

28 U22 Integrated circuit MC7805BDTG 86.58.065

29 U21 Integrated circuit TLV2544CD 86.58.086

30 U19 Integrated circuit SN74AHCT74D 86.58.136

31 U24 Integrated circuit LM358D 86.58.111

32 U25 Integrated circuit SN74AHCT08D 86.58.067

33 U18 Integrated circuit AT89C4051 86.58.119

34 U20 Integrated circuit DS12C887 86.58.093

35 U27 Integrated circuit MAX232CSE 86.58.087

36 U29 Integrated circuit MAX489CSD 86.58.110

37 U11 Integrated circuit TLV2548CDW 86.58.076

Crystal oscillator
38 JZ1, JZ2 86.60.080
HC-49/S-SMD-11.0592MHz

39 L1~L7 Inductor NLV32T-220J 86.19.002

40 Q1~Q4, Q6 Triode MMBT3904LT1 86.58.149

41 D1 Diode HZ6B1 86.27.002

42 DC1 DC-DC F0505S-1W 86.60.077

43 V3 Nixie tube NET-3631AG 86.58.025

V1, V2（For skin temperature

44 Nixie tube NET-5631AG 86.58.024
configuration）

PARTS AND ACCESSORIES LIST, MAIN BOARD（continued）

ITEM DESCRIPTION AND PARTS

CODE
NO. SPECIFICATION NUMBER

45 H13 LED NEA-B10ZAG 86.58.019

46 H4, H7~H12 LED Φ5-R 86.58.045

47 H5 LED Φ5-G/Y 86.58.035

H1, H2, H3（For skin temperature

48 LED Φ5-G 86.58.034
configuration）

49 J5 Single row lead DPCZ-60T 86.55.047

7-13
IC
 IC
86.59.040
86.10.042

86.55.107

86.55.103

86.55.101

86.55.209

86.55.057

86.55.056
86.55.097

86.60.073
86.55.211

Socket

Integrated circuit Socket IC-28J

Integrated circuit Socket IC-24J

SERVICE MANUAL FOR INFANT INCUBATOR

C1
VCC
circuit

0.1uF
C3
VCC
Buzzer TMB12A05
Socket XY2.5-10S

Fuse 1812L050-C V1 air temperatur

Socket DC-2-24S

Socket XY2.5-6S

Socket XY2.5-4S

Socket XY2.5-3S
Socket R-230-10

U1 10uF SA1 11
R1 A
DIN 1 19 SB1 7
DIN DIN V+ 24K B DIG
LEDCS 12 SC1 4
61704441122

LEDCS CS C
CLK 13 18 SD1 2
CLK CLK ISET D DIG
DIG0 2 14 SA1 SE1 1
DIG0 SEG A E
Integrated

DIG1 11 16 SB1 SF1 10

DIG1 SEG B F DIG
DIG2 6 20 SC1 SG1 5
DIG2 SEG C G
DIG3 7 23 SD1 SDP1 3
DIG3 SEG D DP
DIG4 3 21 SE1

7-14
DIG4 SEG E
DIG5 10 15 SF1 NET-5631A
DIG5 SEG F
5 17 SG1 V2 skin temperat
DIG6 SEG G
8 SA1 11
DIG7 A
next1 24 22 SDP1 SB1 7
DOUT SEG DP B DIG
SC1 4
C
4 SD1 2
GND D DIG
9 SE1 1
GND E
SF1 10
F DIG
MAX7221CWG SG1 5
G
SDP1 3
DP
C2 NET_5631A
VCC
0.1uF
C4
VCC
U2 10uF
next1 1 19 R2
DIN V+ 24K
LEDCS 12 V3 temperature se
CS
CLK 13 18 SA2 11
CLK ISET A
DIG8 2 14 SA2 SB2 7
DIG0 SEG A B DIG
DIG9 11 16 SB2 SC2 4
DIG1 SEG B C
DIG10 6 20 SC2 SD2 2
DIG2 SEG C D DIG

UZ2(U13)

UZ3(U20)
UZ1(U12)
DIG11 7 23 SD2 SE2 1
DIG3 SEG D E
DIG12 3 21 SE2 SF2 10
DIG4 SEG E F DIG
DIG13 10 15 SF2 SG2 5
DIG5 SEG F G
5 17 SG2 SDP2 3
DIG6 SEG G DP
8

LS1
DIG7
next2 24 22 SDP2 NET_3631A

F1
J2

J3

J1

J4

J6

J7
DOUT SEG DP
4
GND
9
GND
50

51

52

53

54

55

57

58
56

59

60
MAX7221CWG
 C6
+5
+5
U11 0.1uF
DOUT 1 20 ADCS
SDO CS C29 C31
DIN 2 19
C24 C25 C26 SDI REFP 10uF 0.1uF
CLK 3 18
0.01uF 0.01uF 0.01uF SCLK REFM
ADC_INT 4 17
EOC/(INT) FS
5 16
+5 VCC PWDN +5
J6 air_probe 6 15
skin_probe R26 A0 GND
4 7 14 CSTART
airflow_probe A1 CSTAR
3 100 8 13
bat_voltage 9 A2 A7
2 12
A3 A6 C45 R5 R6
1 10 11
+5 R21 R22 R23 A4 A5 0.01uF 20K 20K
4PIN 20K 20K 20K TLV2548
+5

SCHEMATIC DIAGRAM OF MAIN BOARD (DISPLAY PART)

skin sensor +5
U33
1
OC
CLK2 11
C
+5 U7D D0 2
C21 C22 CS5 12 1D
D1 3
0.1uF 0.1uF 11 CLK2 2D
U7A D2 4
/WR 13 3D
SERVICE MANUAL FOR INFANT INCUBATOR

CS2 1 D3 5
U4A 3 G1 4D
SN74AHC32D D4 6
A14 2 4 /RD 2 5D
A Y0 D5 7
A15 3 5 6D
B Y1 D6 8
6 CS1 SN74AHC32D 7D
Y2 D7 9
1 7 8D
OE Y3 U7B
CS4 4 SN7
SN74AHC139D 6 G2
/RD 5
U
U4B SN74AHC32D /RST 1
A12 14 12 CS4 U7C U13 C10 CLK1 11
A Y0 0.1uF
A13 13 11 CS2 CS3 9 A15 20 28
B Y1 CE VCC
10 CS3 8 CLK1 /RD 22 D0 3
Y2 OE
15 9 CS5 /WR 10 /WR 27 +5 D1 4
OE Y3 WE
A0 10 11 D0 D2 7
SN74AHC32D A0 DQ0
SN74AHC139D A1 9 12 D1 D3 8
A1 DQ1
A2 8 13 D2 D4 13
A2 DQ2
A3 7 15 D3 D5 14
A3 DQ3
U5 VCC U6 VCC A4 6 16 D4 D6 17
A4 DQ4
TXD1 3 5 RXD1 3 5 A5 5 17 D5 D7 18
B1VCC B1VCC A5 DQ5
1 1 A6 4 18 D6
TXD2 B2 C7 RXD2 B2 C9 A6 DQ6
TXD 4 RXD 4 A7 3 19 D7 10
A 0.1uF A 0.1uF A7 DQ7
S0 6 2 S0 6 2 A8 25
S GND S GND A8
A9 24 SN
A9

7-15
SN74LVC1G3157 SN74LVC1G3157 A10 21
A10
A11 23
A11
A12 2
A12
+5 A13 26
R20 A13
A14 1
A14 C13
10K
R8 14 0.1uF
10K GND
20

4
2 1 /RST DS1230Y-100
GND RST
+5
C17 U14 C11 D0 18

WDI
0.1uF 5 3 RST 1 20 0.1uF D1 16
VDD RST OE VCC
ALE 11 D2 14
R9 LE
+5 U17 +5 D3 12
TPS3824-50 10K D0 3 2 A0 D4 9
D1 Q1
D1 4 5 A1 D5 7
+5 D2 Q2
D2 7 6 A2 D6 5
D3 Q3
U12 D3 8 9 A3 D7 3
D4 Q4
S0 2 43 D0 D4 13 12 A4
P1.0 P0.0/AD0 D5 Q5
WDI 3 42 D1 D5 14 15 A5
P1.1 P0.1/AD1 D6 Q6
motorspeed2 4 41 D2 D6 17 16 A6
P1.2 P0.2/AD2 D7 Q7
ADCS 5 40 D3 D7 18 19 A7 SN
P1.3 P0.3/AD3 D8 Q8 C19
6 39 D4
LEDCS P1.4 P0.4/AD4 0.1uF
CLK 7 38 D5 10
CLK P1.5 P0.5/AD5 GND
DIN 8 37 D6 20
DIN P1.6 P0.6/AD6
DOUT 9 36 D7 SN74AHC373DW
P1.7 P0.7/AD7
VCC
RTC_INT 15 24 A8 U20 C18 D0 18
P3.3/INT1 P2.0/A8 0.1uF
ADC_INT 14 25 A9 /RST 18 24 D1 16
P3.2/INT0 P2.1/A9 RST VCC
26 A10 ALE 14 D2 14
P2.2/A10 AS
CSTART 17 27 A11 CS1 13 23 +5 +5 D3 12
P3.5/T1 P2.3/A11 CS SQW
motor_pulse 16 28 A12 /RD 17 19 RTC_INT R11 D4 9
P3.4/T0 P2.4/A12 DS IRQ
C43 29 A13 10K D5 7
P2.5/A13
35 30 A14 /WR 15 4 D0 D6 5
+5 EA/VP P2.6/A14 R/W AD0
31 A15 1 5 D1 D7 3
22pF P2.7/A15 +5 MOT AD1
21 6 D2

2
JZ2 XTAL1 C8 AD2
20 44 7 D3
XTAL2 VDD 0.1uF AD3
C44 11.0592M 22 8 D4
VSS AD4
RST 10 11 RXD 9 D5 SN

1
RST P3.0/RXD AD5
13 TXD 10 D6
22pF P3.1/TXD AD6
/RD 19 33 ALE 12 11 D7
P3.7/RD ALE/P GND AD7
/WR 18 32
P3.6/WR PSEN
DS12887
AT89C51ED2_PL44 R10
10K
KR1 KR2 KR3 KR4 KR5
+5 R43 R44 R45 R46 R47
10K 10K 10K 10K 10K
VCC
KC1 KC2 KC3 KC4 KC5
C32 C33 C34 C35 C36

IC
 SERVICE MANUAL FOR INFANT INCUBATOR

SCHEMATIC DIAGRAM OF MAIN BOARD (CONTROL PART)

7-16 IC
 SERVICE MANUAL FOR INFANT INCUBATOR

ELECTRIC BOARD SCHEMATIC DIAGRAM

PARTS AND ACCESSORIES LIST, ELECTRIC BOARD

ITEM DESCRIPTION AND

CODE PARTS NUMBER
NO. SPECIFICATION
1 S Power switch 86.57.027

2 X1, X2 Socket （SS-8B） 86.55.094

3 F1, F2 Fuse （F5AH/250V） 86.59.037

4 F3 Fuse （T1.6AL/250V） 86.59.018

5 F4 Fuse （F2AL/250V） 86.59.007

6 X3 Power-supply fliter（FN9222-10-06） 86.60.021

7-17
IC
TRIUP International Corp
Address: 8 Floor, FengHuang Culture Building, 215 JiangDong Middle Rd, Nanjing, China