30/01/2023

22-11828

Instruction manual
OIL PROCESSING MACHINE

MAS 6000 F.S.S PR (400V tri. 50Hz)

ARRAS MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33) (0)321551104. Fax (+33) (0)3215581 50
http://www.maxei.fr/
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

CONTENT

PRELIMINARY INFORMATION ABOUT THE MACHINE ................................................................................................................................................... 1

1. FOREWORD ........................................................................................................................................................................................................................................................1
2. INTENDED USE...................................................................................................................................................................................................................................................1
3. GENERAL DESCRIPTION .....................................................................................................................................................................................................................................1
4. TECHNICAL AND PERFORMANCE SPECIFICATIONS ...........................................................................................................................................................................................2
SAFETY INSTRUCTIONS ...................................................................................................................................................................................................... 3
1. GENERAL SAFETY INSTRUCTIONS: .....................................................................................................................................................................................................................3
2. OPERATING SAFETY DEVICES.............................................................................................................................................................................................................................4
3. WARNINGS STATEMENTS AND SYMBOLS .........................................................................................................................................................................................................4
INSTALLATION INSTRUCTIONS......................................................................................................................................................................................... 5
1. UNPACKING .......................................................................................................................................................................................................................................................5
2. HANDLING AND SLINGING ...............................................................................................................................................................................................................................5
Use of lifting rings ...............................................................................................................................................................................................................................................6
Platform hoisting .................................................................................................................................................................................................................................................6
3. MACHINE POSITIONING ....................................................................................................................................................................................................................................7
4. MACHINE CONNECTION ...................................................................................................................................................................................................................................8
OPERATION .......................................................................................................................................................................................................................... 8
1. MACHINE COMPOSITION ..................................................................................................................................................................................................................................8
2. OPERATING DIAGRAM 654.......................................................................................................................................................................................................................... 12
3. OPERATING PRINCIPLE ................................................................................................................................................................................................................................... 13
4. SELECTED MACHINE OPTIONS........................................................................................................................................................................................................................ 14
5. VALVES & ACCESSORY OPERATION............................................................................................................................................................................................................... 20
NON-LIVE PROCESSING (TRANSFORMER STOPPED) ................................................................................................................................................... 22
1. BEFORE START UP ........................................................................................................................................................................................................................................... 22
2. FILLING THE MAS WITH OIL .......................................................................................................................................................................................................................... 23
3. STARTING UP .................................................................................................................................................................................................................................................. 24
In manual mode................................................................................................................................................................................................................................................ 24
In un-monitored mode .................................................................................................................................................................................................................................... 25
4. STOPPING THE MAS ...................................................................................................................................................................................................................................... 25
5. DRAIN THE MACHINE ..................................................................................................................................................................................................................................... 25
6. CREATING THE VACUUM INSIDE THE TRANSFORMER ................................................................................................................................................................................... 26
TROUBLESHOOTING TABLE ............................................................................................................................................................................................. 27
1. OPERATING ANOMALIES ................................................................................................................................................................................................................................ 27
2. FAULT TABLE ................................................................................................................................................................................................................................................... 28
SPARE PARTS ..................................................................................................................................................................................................................... 29
MAS MACHINE DESCRIPTION 3000 ................................................................................................................................................................................ 30
GENERAL UNIT 645 ........................................................................................................................................................................................................ 31
ELECTRIC DIAGRAMS 31.................................................................................................................................................................................................. 32
FEED PUMP ASK4002 ........................................................................................................................................................................................................ 33
EXTRACTION PUMP ASK3303 ......................................................................................................................................................................................... 34
VACUUM PUMP SV65B..................................................................................................................................................................................................... 35
TEMPERATURE REGULATOR TYPE PXF4 MANUAL ....................................................................................................................................................... 36
CE DECLARATION OF CONFORMITY ............................................................................................................................................................................... 37
NOTICE HORLOGE GRASSLIN ............................................................................................................................................ ERREUR ! SIGNET NON DEFINI.
COMPRESSEUR AIR COMPRIMÉ (KAESER) ....................................................................................................................... ERREUR ! SIGNET NON DEFINI.

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Preliminary information about the machine

1. Foreword
This instruction manual is an original manual, addressed to the purchaser of the machine who
must hand it over to the staff in charge of connecting, using, and maintaining this machine.

These persons must make sure that the information in this manual has been read and
understood.

As a result, in the event of misuse or failure to comply with the procedures and warnings
mentioned in this document and the maintenance logbook, the manufacturer declines all
liability.

2. Intended Use
The "MAS 6000 F.S.S PR (400V tri. 50Hz)” machine is designed to filter and degas transformer
oil.

It can also be used to heat a transformer and create a vacuum inside it.

3. General description
This device is designed to process dielectric oil which before processing has a water
concentration of about 50 ppm and a dissolved gas concentration of about 10% of the volume,
by a suitable number of passes.

The dielectric fluid, which is passed through a mesh filter on input to the installation, is drawn
in by the feed pump then reheated by immersion heaters in the electric boiler.

After a fine filtration using a cartridge filter, the dielectric oil is sprayed onto a set of Raschig
rings laid out inside a vacuum chamber.

Finally, the processed fluid is discharged from the installation by the extraction pump.

(See operating diagram (4.2))

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

4. Technical and performance specifications

Technical specifications
Dimensions (W x H x D) [mm] 2590 X 2585 X 1795

Nominal flow rate [L/h] 6000

Heating power [KW] 80

Total power [KW] 93

Vacuum pump flow [M3/h] 240

Vacuum pump limit vacuum (input closed) 0,08 mbar

Vacuum during processing 0.5 to 5 mbar

Power supply voltage (400V tri. 50Hz)

Dielectric voltage [KV] >70

Processing temperature 80° c max

Sound pressure level LpA [dB (A)] 80

PERFORMANCES

Before processing After processing

Water Approx 50 ppm Approx 5 ppm

Dissolved gas Approx 10% Approx 0.5 %

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Safety instructions
1. General safety instructions:
For your personal protection and to ensure proper operation of the machine, please read this
instruction manual carefully.
It is essential that you follow the instructions below:

the machine must only be used as described in this instruction manual.

the instruction manual must be available at the machine location at all times.
Operation, servicing and maintenance of this machine can only be carried out by
persons who are familiar with the machine and who have been informed of the
hazards.
Never start the machine in a closed room/ Danger of exhaust gas poisoning
Only carry out maintenance work after the machine has been shut down.
There is a risk of falling or slipping if there is oil around the machine, therefore keep
the floor around the machine clean.
The machine requires constant monitoring during manual operation.
Personal Protection Equipment (PPE) inherent to the use and maintenance of the
machine must be worn. (see list below)

Safety footwear Protective gloves Protective eye-wear Hearing protection

The safety rules are printed in the text in bold type and marked with this symbol:

Ignoring the above instructions can lead to injury and damage to property

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

2. Operating safety devices

The machine is fitted with safety devices:

✓ An anti-foam system automatically regulates the abusive increase of foam and thus
prevents degasser saturation.
✓ A safety thermostat that stops heating if overheating occurs.
✓ A pre-set minimum flow contact that turns off the heating when there is no flow.
✓ A level contact in the cell that switches off the heating and the feed pump. During
this time, the extraction pump continues to operate. If the level is restored, the
heating and the feed pump are restarted automatically.
✓ A safety valve that protects the oil feed circuit from excess pressure.
✓ Circuit breakers that protect the motors and heating elements from electric
overloads.
✓ An emergency stop button.

3. Warnings statements and symbols

Label Meaning Definition

Generic hazard situation

HAZARD (An additional note will indicate the
hazard type).

Risk of crushing when closing the lid

CRUSHING RISK
and the band / door / tipping gantry.

Before carrying out any work on the

ELECTRIC RISK machine, it is compulsory to
cut off the electricity supply.

Some surfaces can exceed a

HIGH TEMPERATURE RISK temperature of 80 °C.
Risk of burns from touching.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Installation instructions
1. Unpacking
Check that the packing has not been damaged. Otherwise, have it noted by the transporter.

If the machine was not packed for shipping, carefully check its general condition.

Check the contents against the packing list.

In order to comply with applicable regulations, the machine is emptied of the oil that was used
for factory testing, except for the lubricating oil for the different pumps.

2. Handling and Slinging

Total machine size:

Dimensions
Length [mm] 2590
Width [mm] 1795
Height [mm] 2585
Weight [Kg] 2200

Before any handling:

- These operations must be carried out by authorised personnel and

must respect the slinging angles (chain slings).
- A handling accessory check must be carried out before each use.
- Make sure that there is no one under the machine during handling.
- Check that the handling equipment is suitable for the machine
weight (specified above).

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Use of lifting rings

If your machine is fitted with lifting rings (option) use them with handling resources that are adapted
to the machine's weight (indicated in the manual).

This operation must be carried out by authorised staff and must comply with the slinging angles (chain
slings). Make sure that there is no one under the machine during handling.

Platform hoisting
Skid mounted machines are fitted with fork passages.
Use the fork passages and handling resources that are adapted to the machine's weight (indicated in the
manual). Make sure that there is no one under the machine during handling.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

3. Machine positioning
The machine must be placed beside the transformer to be processed to reduce the length of
the connecting pipes as much as possible, and preferably sheltered from the rain.

Risk of intoxication and/or loss of consciousness.

In the event of confinement, or the use of machines in a closed area and in the presence of
persons, channel the exhaust fumes outside.
If possible, prefer the use of machines in ventilated premises.

Note: The ground must not slope more than 2%.

Positioning example (machine on skid)

Positioning example (machine On Trailer "option")

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

4. Machine connection

➢ Turn the main switch to OFF.

➢ Set all pump on/off selectors (PH1, PH2, PV1,) to the 0 position.
➢ Connect the machine to the network (400V tri. 50Hz).
The cable must be at least equal to 3 single-core size 35 mm² cables min. for the lives
and 1 single-core cable size 25 mm² min. for the earth 4G35

➢ Check the voltage using a voltmeter.

➢ Turn the main switch to ON
➢ For the processing of a stopped transformer, connect the unit to the transformer or the
tank using the hoses; check the connection clamp tightness and for processing under
load, see the connection section in the processing under load section.

Operation

1. Machine composition

1) Oil feeder motor pump unit

It is of the multi-cell horizontal shaft centrifuge type. It is built in cast iron and bronze. The
shaft seal is obtained via mechanical packing.
Horizontal intake - Vertical discharge.

Pump ASK4002
Max Flow 12000 L/h
Discharge height 40 m
Motor power 4 KW
Rotation speed 1500 rpm

The oil processing unit is fitted with a symmetrical so-called "Fireman" connector, a filter
screen, an isolating solenoid valve, a water content measurement probe, an oil feed motor
pump unit and an oil sampling valve is which also used to drain the heater

2) Direct electric heating unit

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Composed of a paralleliped-shaped heating body fitted with 8 immersion heaters on a

clamp with heating elements of a unit power of 10 KW/440860034 - split into 8 X 10 KW.
The unit output is connected to the filter by a safety valve, a regulation probe, a safety
thermostat, a by-pass, and a pressure gauge graduated from -1 to 10 bars

3) Filter unit (cartridge filter)

The filter consists of a metal body and a filter cartridge with a filtering threshold of 0,5 µm.

The filter is fitted with an electric contact fouling indicator (option).

The filter outlet is connected to the dehydration cell by tubing with a flow regulation valve
and a flow indicator.

4) Dehydration cell

It is cylindrical with GRC type concave ends in mild steel.

The cell is fitted with a spray nozzle and a Raschig ring basket.

 On the top part:

- 1 oil inlet tapping,
- 1 vacuum pump connection tapping,
- 1 vacuum indicator from 1000 to 0 mbar,
- 1 venting solenoid valve.

On the casing, under the basket:

- 1 level contact,
- 1 foam detector,
- 1 low voltage projector-porthole for the observation of oil degassing in the
bottom of the cell.

On the bottom part:

- 1 tapping to extract the oil under vacuum with a manual drainage valve.

5) Oil extraction vacuum motor pump unit

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

It is of the multi-cell horizontal shaft centrifuge type. It is built in cast iron and bronze. The
shaft seal is obtained via mechanical packing.

Horizontal intake - Vertical discharge.

Pump ASK3303
Flow 7500 L/h
Return height 40 m
Motor power 3 KW
Rotation speed 1.500 rpm

The oil processing unit is fitted with an oil extraction motor pump unit, an oil sampling
valve, a check valve, a cut-off valve, a pressure gauge graduated from -1 to 10 bars with
pressure switch, an input/output oil connection (flexible drain) and a so-called “Fireman”
symmetrical connection.

6) Vacuum motor pump unit mono-étagé

mono-étagé type, designed for degassing and dehydration under vacuum of dielectric
fluids.
Rotary vane pump with lubrication by oil flow with filter, check valve and air ballast.
The unit is composed of Une pompe SV300B

Flow 240 m³/h

Limit vacuum (intake closed) 0,08 mbar

The connection to the cell is made by a tube of suitable diameter with a venting solenoid
valve, a safety valve and a cut-off valve.
The vacuum reading is taken by means of a Pirani pressure gauge graduated from 100 to
10-³ mbar.

7) Command and control cabinet

The standard ARRAS MAXEI oil processing units are fitted with an industrial type sealed,
painted steel cabinet, with the contacts, relays, fuses, terminal blocks and cables necessary
for the operation of the unit and on the door, the temperature display, switches and alarm
indicators for the various elements.

8) Foam breaker unit.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

The degasser is fitted with a foam breaker system which prevents degasser saturation
This system is composed of solenoid valve 9 and photoelectric barrier DM
9) Set of measurement, control, alarm and regulation instruments

See the options table in Section 4.4

10) Set of piping, hoses, valves and accessories

See valve & accessory table Section 4.5

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

2. Operating diagram 300 179 458

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

3. Operating principle

1) The oil is drawn in by the PH1 feed pump through the CR filter which protects the
machine from the intake of foreign materials

2) Then the oil is pumped into the RE heater which is used to reach the processing
temperature of 80° C Max.

3) At the heater outlet, the oil flows through filter F1, the input pressure is displayed on
the MN1 pressure gauge mounted on the piping.

4) Then the oil passes through valve 5 and the ID flow meter which displays the
degassing inlet flow rate.

5) The oil arrives in the DEG degassing cell where it is sprayed onto dispersion rings and
subjected to the action of vacuum by the PV1 vacuum pump connected to the upper
part of the degasser.

The vacuum piping is fitted with a clear CS container (safety valve) inside which a float
is located. This assembly is designed to prevent oil from being drawn in by the
vacuum pump in the event of heavy foaming.

6) The oil passes through the dispersion rings and falls to the bottom of the degasser.
(This degasser is fitted with a HP porthole which is used to view the inside of the
degasser).

7) Finally, the oil is extracted from the degasser by the PH2 extraction pump connected
to the lower part of the degasser.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

4. Selected machine options

The purpose of the table below is to help operators to identify the delivered options in order
to adapt their behaviour and how they control the machine.

Note: If the machine does not have one of the options below, it may be possible to add it
later, please contact ARRAS-MAXEI for further information.

Option Inclu Note

ded
1 Input solenoid valve EVE Oui Voir Paragraphe (a)
2 Output solenoid valve EVS Non
3 Motorised pneumatic input valve EVEP Non
4 Motorised pneumatic output valve EVSP Non
5 Vacuum level measurement (pirani gauge) PIR Oui Voir Paragraphe (d)
6 In line water content measurement system PPM Non
7 Gas content measurement Non
8 Pressure switches (input and output) PS1 /PS2 Oui Voir paragraphe (g)
9 Input temperature measurement TE Non
10 Output temperature measurement TS Oui
11 Electric filter fouling detection IC Oui Voir Paragraphe (h)
12 Gas pump meter on the output VC Non
13 Un-monitored mode FSS Oui Voir paragraphe (5.3.2)
14 Programmable deferred start HOR Non
15 Remote monitoring GSM Non
16 Transformer Oil Level Measurement System TOLMS Non
17 Voltmeter/Ammeter on cabinet Non
18 Phase direction check Non
19 Automatic phase direction reversal Non
20 24V AC Auxiliary control voltage Non
21 50/0 mbar display vacuum pressure gauge Oui
22 Fire detection kit Non
23 Oil leakage detection containment save all Oui Voir paragraphe (m)
24 Reversal of input/output flow Oui
25 Auxiliary vacuum connection Oui
26 Transformer isolation unit Non
27 Transformer pump control Non

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

a. Input solenoid valve

The EVE input solenoid (normally closed solenoid) is used to

automatically isolate the facility input if there are faults, electric
power cuts, or if the PH1 input pump stops. This makes the
gravity transfer of oil impossible.
When you start the facility, it is possible to force the EVE input
solenoid to open using the ”input solenoid override” selector.
Caution: if the machine stops due to a fault when in forced
mode, the EVE solenoid will remain open.
When running in monitored mode (selector in the (ON position),
the solenoid override is inhibited and it will close if there is a
fault.
In normal operating mode (processing), the "Force input
solenoid" selector should always be in the "0" position.

b. Output solenoid valve

The EVS output solenoid (which is normally shut) is used to

automatically isolate the facility output in the event of a fault, an
electric power cut, or if the PH2 input pump stops. This makes
the gravity transfer of oil impossible.
When you start the facility, it is possible to force the EVS output
solenoid to open using the "Force output solenoid" selector.
Caution: if the machine stops due to a fault when in forced
mode, the EVS solenoid will remain open.
In normal operating mode (processing), the "Force output
solenoid" selector should always be in the "0" position.

c. Motorised pneumatic input and/or output valve

As an option, these motorised pneumatic valves replace the

manual valves at the machine input and/or output.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

d. Vacuum level measurement (pirani gauge)

The vacuum level can be accurately measured

using a Pirani gauge. The digital display is installed
on the control cabinet door. Measuring range:
1000 mbar to 10-2 mbar

e. In line water content measurement system

This option is used to know the general transformer state and to

carry out in-line water content measurement, i.e. during oil
processing, thus reducing measurement error due to sampling as
well as the risks associated with handling hot oil. The system is
installed in a case that protects it from external shocks and the
elements.
Connected to the unit, the oil continuously circulates inside the
system from the unit output to the input.
It also makes it possible to carry out the preventive maintenance
of transformers and to schedule their oil processing.

f. Gas content measurement

The machine may be fitted with a device to measure oil gas content. This
automatic measurement gives the operator an image of oil saturation.
Since the measuring cell is connected to the degasser, the incoming oil
flows are provided by the oil pumps. The vacuum pump provides the
vacuum. The graphic display installed on the electric cabinet makes it
possible to view the measured values and the gas content in %.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

g. Pressure switches (input and output)

The machine can be fitted with:

➢ a PS1 pressure gauge / pressure switch which detects possible
excess pressure at the machine input.
➢ a PS2 pressure gauge / pressure switch which detects possible
excess pressure at the machine output.
These faults trigger the immediate shutdown of the installation. If
there is an excess oil pressure fault, after having determined the
cause of the problem, reset the fault using the Excess feed pump
pressure" or "Excess extraction pump pressure" push buttons.

h. Electric filter fouling detection

The filter on the facility can be fitted with a fouling

indicator, when the pressure difference exceeds 1.5 Bars,
the indicator lights and does not stop the machine.
When the maximum machine flow is less than its rated
value, the filter cartridges must be replaced

i. Gas pump meter on the output

The machine can be fitted with a gas pump meter

installed after the PH2 extraction pump + a
display on the front of the electric cabinet.
This option makes it possible to see the instant
flow rate and the volume of oil leaving the
machine.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

j. Programmable deferred start

This option includes a timer that is used to start or stop the machine at
a later time without the operator being present. The oil processing
facility stops automatically and remains in safety mode until the
operator returns.

k. Remote monitoring

The unit can be fitted with a GSM transmitter PLC combined with
the automatic mode, this option allows operators (maximum 5) to
receive a phone call or a text message if the machine stops.
To use this option, a SIM card is required (not included).

l. Transformer Oil Level Measurement System

This option triggers an alarm if the oil level in the transformer

changes (from the original set point). The TOLMS will automatically
isolate the transformer to prevent catastrophic losses and damage to
the transformer.

m. Oil leakage detection containment save all

This option consists of an oil level sensor in the containment

save all, which detects the presence of oil and turns on a
indicator and stops the unit, in order to check the cause of the
leak

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

n. Auxiliary vacuum connection

The machine can be fitted with an additional vacuum connection

consisting of piping with a cut-off valve. This option makes it
possible to create a vacuum in the transformer (vacuum between
1 and 5 mbar). To do this:
➢ close valve 10,
➢ pre-heat vacuum pump PV1 (for about 15 minutes),
➢ open valve 14 to create the vacuum inside the
transformer.

o. Transformer cut-off unit

Composed of a solenoid valve, if there is an incident or

unforeseen stoppage of the processing (power failure), it
is used to isolate the device from the component to be
processed. It therefore prevents dangerous oil transfer
from the transformer to the unit.

p. Transformer pump control

The oil processing unit is fitted on the cabinet with a plug and button to control
the transformer pump start up.
Before connecting the plug, make sure that:
✓ the support base is not already powered on (press the STOP button).
✓ the bare end of the power supply cable is connected (respect the wiring diagram,
the L1, L2, L3 live order and the earthing).
✓ the pump and the processing device are earthed.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

5. Valves & accessory operation

Element Operation Note
Valve 1 Machine input cut-off valve (Optional solenoid valve)
Valve to remove the PH1 pump
Valve 2
Cut-off from the boiler
Heater drainage
Valve 3
Un-processed oil sample-taking for analysis
Valve 4 F1 filter cut-off valve
Pressure limit on the warmer output The LP valve is set in the factory and must
LP
Adjust the filter nominal flow rate never be modified.
Valve 5 Adjust the degasser input flow rate
Valve 6 Degasser drainage valve
Valve 7 Processed oil sample-taking
Valve 8 Machine output cut-off valve (Optional solenoid valve)
Temporarily vent the vacuum in the degasser when Solenoid valve
Valve 9
foam is detected
Valve 10 Isolate the vacuum pump from the degasser
Valve 11 Drain the CS safety valve into a container
Valve 12 Restore atmospheric pressure Solenoid valve
Valve 13 (option) Solenoid valve
Valve 14 Create a vacuum inside the transformer
Valve 15 Regen connection (option)
Valve 16 Regen connection (option)
Valve 17 Circulation valve (option)
Valve 18 Cut-off valve (option)
Valve 19 Auxiliary valve
Valve 20 Air regulation valve (option)
Valve 21 Filling valve
Valve 22 Drain the CS safety valve into the degasser
Valve 23 Drain F1 filter
Valve 24 Flow regulation valve
Valve 25 Transformer connection valve
Valve 26 Transformer connection valve
Valve 27 Flexible drainage valve
Valve 28 Bubble remover drain valve
Valve 29 Drain F2 filter
Valve 30 Vacuum valve for bubble remover (option)
Valve 31 Interconnection valve (option)
Valve 32 Interconnection valve (option)
Valve 33 Interconnection valve (option)
Valve 34 Cut-off valve
Valve 35 Cut-off valve
Valve 36 Cut-off valve
Valve 37 Control valve (gas measurement)
Valve 38 Control valve (gas measurement)
Valve 39 Drainage valve
Valve 40 Transformer cut-off valve
Valve 41 Drainage valve
Valve 42 Transformer cut-off valve
Valve 43 Transformer cut-off valve

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Element Operation Note

Valve 44 Drainage valve
Valve 45 Cut-off valve (pressure sensor)
Valve 46 Cut-off valve (pressure sensor)
Filter to protect the device from drawing in foreign To be cleaned every 200 hours \ see
CR
material. Section 3.1.4 Maintenance logbook
Safety valve set to 4 bars which protects the machine
SP
from any dangerous pressure increases.
Safety thermostat factory set to 80°C. This thermostat
TS stops the heating if the temperature exceeds 80°C at
the heater
TR Oil temperature sensor
MN1 Pressure gauge to read the input pressure.
PS1 Pressure switch for overpressure protection (option)
MN2 Pressure gauge to read the output pressure
PS2 Pressure switch for overpressure protection (option)
CN High level contact, stops the feed pump.
DM Foam detection system in the degasser
ID Degasser input flow meter
Safety valve designed to prevent the oil from being
CS drawn into the vacuum pump when there is an
abundance of foam.
NHCS high level sensor stops the vacuum pump (option)
Check valve preventing the oil from returning into the
CAR degassing unit when the PH2 extraction pump is not
running
An illuminated porthole that is used to observe the
HP
inside of the degasser
Indicator showing the vacuum value inside the
IV1
degasser (graduated from 0 to 1000)
Vacuum value indicator (graduated from 100 to 0.001
MP
mbar.)
the filter cartridges must be replaced (see
F1 Filter
section 3.1.12. Maintenance booklet)
IC1 Electric contact F1 filter fouling indicator
TE water content measurement system (option)

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Non-live processing (transformer stopped)

1. Before start up

Before reading the next section, for the safe operation of the machine, read
the safety instructions in section 2.

Before powering on the machine, check the following points:

Before start up

The power supply voltage is compliant with the value

indicated on the electric diagram.

The machine is connected to the transformer by the hoses and Incorrect tightening of the oil input fittings prevents
the clamps are tightly closed. the priming of the PH1 feed pump and may cause foaming

The pump oil level is correct See section 3.1.1 Maintenance logbook

Valves 3,6,7,11,14,15,17,23 must be shut

Valves 2,5,8,10,22 must be open

Check whether the motor rotation direction matches

The pump motors are rotating in the right direction the rotation arrow direction.
Incorrect rotation direction causes damage and can cause oil
to flow onto the mechanical seal.

The machine is ready

There is a risk of the machine restarting when power returns following an

accidental power cut or when releasing the emergency stop.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Filling the MAS with oil

Before reading the next chapter, for the safe operation of the machine, read the
safety instructions in section 2.

Risk of intoxication: If the machine is used in closed premises, channel the

vacuum pump exhaust gases outdoors.

First, the vacuum pumps must be warmed. To do this

shut manual valve 5 and start the vacuum pump.
preheat the vacuum pump for about 15 min, especially in winter temperature conditions.

Lorsque vous démarrez l’installation, il est possible de forcer l’ouverture de l’électrovanne

d’introduction (Forçage électrovanne d’entrée). Attention, lors d’un arrêt de la machine sur
défaut en mode forcée, l’électrovanne EV1 restera ouverte.

➢ Open valves 2,5,8,10,22 (control lever parallel to the piping).

➢ Shut valves 3,6,7,11,14,15,17 and 23 (control lever perpendicular to the piping).
➢ Mettre le selecteur forcage introduction EV1 sur la position 1
➢ Start the vacuum pump
➢ Wait for oil to flow into the degasser (intake piping filled by the vacuum).
➢ Set the"PH1" feed pump selector to "1".

Avoid dry running, make sure the pump is only started with discharged oil.

➢ When the oil reaches the degasser (as seen through the sight glass), set the vacuum
pump selector switch(es) to "0".
➢ Mettre le selecteur forcage introduction EV1 sur la position 0
➢ Wait for the high level in the degassing tank. When the high level is reached, set the
“PH1”feed pump selector to "0".

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

2. Starting up

In manual mode

Before reading the next chapter, for the safe operation of the machine, read
the safety instructions in section 2.

En mode MANUEL (sélecteur auto-manuel commuté sur la position MANUEL).

A foaming phenomenon can form in the degasser for several hours.

Continuously monitor the inside of the degasser (using the HP sight glass) at the
start of processing and, if foaming occurs, halve the oil input flow into the
degasser using valve 5

The vacuum pumps must be warmed, especially in winter temperatures. To

do this, shut manual valve 10 and run the vacuum pump for approx. 10 min.

➢ Check that:
o Valves 3,6,7,11,14,15,17,23, are shut (control lever perpendicular to the piping).
o Valves 2,5,8,10,22 are open (control lever parallel to the piping).
➢ Mettre le selecteur forcage introduction EV1 sur la position 1
➢ Start the vacuum pump(s)
➢ Wait for oil to flow into the degasser (intake piping filled by the vacuum).
➢ Start the"PH1" feed pump.
➢ When the level reaches the bottom of the sight glass, start up the "PH2" extraction pump.
➢ Déforcer l’ouverture de l’électrovanne d’introduction EV1 (sélecteur : forçage électrovanne d’entrée en
position 0).
➢ Start the heater using the selectors
➢ Set the temperature regulator to the required value (usually 70°C).
➢ Adjust the flow rate using valve 5
➢

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

In un-monitored mode

Before reading the next chapter, for the safe operation of the machine, read
the safety instructions in section 2.

This operating mode is linked to the "FSS un-monitored mode" option, see section 4.4 to see
if this option is included on your device. If it is, follow the steps below:

➢ Check that:
o Valves 3,6,7,11,14,15,17,23 are shut (control lever perpendicular to the piping).
o Valves 2,5,8,10,22 are open (control lever parallel to the piping).

turn the selector (Auto / Manu ) to the "Auto" position to activate un-monitored operation
of the system.

3. Stopping the MAS

Before reading the next chapter, for the safe operation of the machine, read
the safety instructions in section 2.

➢ Turn the heating selectors to the 0 position in order to stop the heating a few minutes
before the pumps. Wait for the temperature to drop a few degrees before stopping the
pumps.
➢ Switch the pump selectors to position 0.
➢ L’électrovanne EV1 se ferme automatiquement à la condition qu’elle ne soit pas forcée par
le sélecteur (forçage électrovanne d’entrée).
➢ Shut valve 8.

4. Drain the machine

Before reading the next chapter, for the safe operation of the machine, read
the safety instructions in section 2.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Check that all the valves are shut.

- Open valve 8.

- Start the PH2 extraction pump.

5. Creating the vacuum inside the transformer

Before reading the next chapter, for the safe operation of the machine, read
the safety instructions in section 2.

This operation is linked to the "auxiliary vacuum connection" option, see section 4.4 to find
out if this option is included on your unit. If it is, follow these steps

The vacuum pumps must be warmed, especially in winter temperatures. To

do this, shut manual valve 5 and run the vacuum pump for approx. 15 min .

- Connect the vacuum hose to the fitting used for the transformer drying operation
- Open valve 14 and shut valves 10 and 22.
- Start vacuum pump PV1.
- Check the vacuum in the transformer using the MPpirani pressure gauge.
This operating mode does not allow simultaneous oil processing and creation of a vacuum in
a transformer.

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Troubleshooting table
1. Operating anomalies

Before reading the next chapter, for the safe operation of the machine, read
the safety instructions in section 2.

Before carrying out any work, it is imperative to:

➢ Stop motors and pumps (selectors on position 0)
➢ Power off the electric cabinet using the Q0 cut-off switch
➢ Comply with all safety instructions

Anomalies Causes Solutions

The oil introduction circuit to the degassing unit ➢ Check that the supply hose
Extended unstable flow
is not correctly drained. fittings are correctly tightened.
on start up
There are air infiltrations in the intake circuit of ➢ Check the PH1 pump seal
the introduction pump PH1. packing
CS check valve full of ➢ Stop the vacuum pump
oil. The vacuum pump has drawn in the foam. ➢ Then drain the CS valve using
valve 11.

Boiling in the ➢ Check that the supply hose

There are air infiltrations in the intake circuit of
degassing unit on start fittings are correctly tightened.
the introduction pump PH1.
up ➢ Check the PH1 pump seal
packing

➢ Start the PH2 pump

Level too high in the Extraction pump PH2 is not running or cannot
➢ Temporarily reduce the flow
degassing unit prime.
using valve 5.
➢ Stop the PV1 vacuum pump.
Insufficient vacuum in
➢ Check the oil intake RC fitting
the degassing unit (in There is an air intake in the vacuum circuit
tightness.
excess of 10 mbar)
➢ Check that valve 11 is shut

Insufficient vacuum in - The oil to be processed has a high gas load. ➢ Reduce the processing flow.
the degassing unit (less - The processing temperature is too high and the ➢ Lower the processing
than 10 mbar) vapours are drawn in by the vacuum pump temperature by a few degrees.
Insufficient processing
The filter is fouled. ➢ Replace the filter
flow
Oil coming out of the - Safety valve fault ➢ Replace the safety valve
safety valve - PH1 input pressure too high (it should not ➢ Reduce the input pressure on
exceed 2 bars) PH1

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

2. Fault table

Fault Causes Actions

The oil in the warmer is overheating ➢ Wait for the oil to cool and then
Overheating indicator light on or there is a fault on the TS safety check the TS thermostat settings.
thermostat.

➢ Rearm the circuit breaker in

One of the circuit breakers has question.
Circuit breaker fault indicator
tripped. ➢ Check the operating intensity
and adjust the circuit breaker if
necessary.
➢ Start the PH2 pump
Degasser high level fault indicator Extraction pump PH2 is not running ➢ Temporarily reduce the flow
or cannot prime. using valve 2.
➢ Stop the vacuum pump.
Safety valve high level fault ➢ Stop the vacuum pump and
The oil level in the safety valve has
indicator drain the valve using valve 11
reached the sensor level

➢ Start the PH2 pump.

Extraction pump PH2 is not running
High level fault indicator ➢ Temporarily reduce the flow
or cannot prime.
using valve 5.
➢ Stop the vacuum pump
➢ When the PH1 pump starts,
check that the installation is not
Flow fault indicator The input valve is shut completely under vacuum
(vacuum < 500 mbar).
➢ Vent the installation before
restarting PH1.
➢ Check the opening of the
manual valves (3,4 and 5) and
Excess oil input pressure indicator Pressure too high in the feed circuit
the operation of the pneumatic
valves.
➢ Check the F1 filter
➢ Check the opening of the
Excess oil output pressure manual valves (8 or the
Pressure too high in the extraction
indicator transformer valve) and the
circuit
operation of the pneumatic
valves.
A solenoid valve will not open ➢ Check the fuse, the coil and the
\ will not shut distributor

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Spare parts

Name Qty Reference

Vacuum gauge 1 409090040
Machine cartridge \ filter 1 445070186
Pressure Gauge or\ (Pressure
1 437070154
Switch option)
Marine thermostat 1 408110122
PT 100 probe 1 430070031
Immersion heater 1 7.8 KW/44086026
CS Seal 2 300143538
Glass tube for CS 1 445581140
Sealing for PH1 1 445190114
Sealing for PH2 1 445190113
Servicing kit for PV1 1 430360069
Oil for PV1 2 193782517
Floodlight lamp 1 437010050
Jauge de pirani + Afficheur 1 409090099/101

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Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

MAS machine description 6000

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 TECHNICAL DESCRIPTION
I–BETH107GB_B page 1/9 OF THE STANDARD OIL TREATMENT MACHINE

TYPE MAS 6000

INTRODUCTION
The safe use of dielectric fluids in transformers, circuit breakers and other electrical devices depends on some of their fundamen-
tal characteristics which can affect the overall operation of the electrical equipment. To provide multiple functionality as a
dielectric, coolant and arc extinguisher, such fluids must have certain fundamental properties, particularly a high dielectric
breakdown strength.
However, in operation the fundamental properties of dielectric fluids are changed by oxidation products and other contaminants
such as water, solid particles and solutes. The range of ARRAS MAXEI oil treatment machines use filtration, dehydration and
vacuum degassing to keep the oil in good condition. They are particularly recommended for maintenance, drying and filling
operations on your transformers and circuit breakers. By removing impurities, dissolved gases and water, they regenerate the
dielectric properties of the oil and ensure your electrical equipment will enjoy a long service life. Recognised and used
worldwide for their high performance, reliability and ease of use, our standard range of devices are now being upgraded with our
latest technological developments.
The machines can now be automated and optionally equipped with remote monitoring or control systems. Our oil
treatment equipment is therefore more autonomous, saving you a considerable amount of time and greatly increasing
productivity.

Oil Treatment
The standard range of ARRAS MAXEI oil single pass. These characteristics are given for a mineral
treatment machines are designed to handle oil with a distillation curve of 10-2 mbar at 80°C. break-
dielectric oil which, before treatment, has down voltage of the oil will be higher than 75 kV after
a water concentration of 50 ppm and con- treatment. For an oil at 20 ppm this will come out with a
tains about 10% dissolved gas by volume. moisture content of about 3 ppm* after a single pass.
After optimum treatment conditions are These characteristics are given for a mineral oil with a
reached (incoming oil temperature of 50° distillation curve of 10-2 mbar at 80°C.
C), clean oil will leave after one pass at a
maximum temperature of 70 °C with a
moisture content of between 5 and 10 ppm
and dissolved gases of about 0.1% by
volume *. The breakdown voltage of the
oil will be higher than 75 kV after
treatment. Under the same conditions, an *: Theoretical value given to a precision
oil at 20 ppm will come out with a mois- close to that of test equipment, i.e.
in the order of 2 to 5 ppm.
ture content of between 3 and 5 ppm* in a
I–BETH107GB_B page 2/9 OIL TREATMENT T YMAS
TYPE P E M6000
AS 6000
ARRAS MAXEI

Operating principle
The dielectric fluid is first
passed through a strainer be-
fore entering the machine. It
is then pumped in by the inlet
pump (P1) and heated with
immersion heaters in the elec-
trical heating unit. After fine-
grade filtering through a car-
tridge filter, the dielectric is
sprayed onto a set of Raschig
rings arranged inside a va-
cuum chamber. Finally, the
treated fluid is pumped out of
the machine by the exhaust
pump (P2).

Non-contractual
photograph of sche-
matic design
shown above.

Standard of design : IEC recommendations

Three phase induction motors : IEC 60 072
Code of practice for maintenance of insulating oil :
IEC 422
Method for determination of electric strengh of
insulating oil : IEC 156
New insulating oil : IEC 296

Component Parts
1 Inlet pump
1 Electrical heating element, 2 heat settings.
1 Cartridge filter
1 Dehydration unit
1 Exhaust pump
1 Single stage vacuum pump
1 Set of measurement, inspection, alarm and automatic control devices.
1 Instrumentation & Control cabinet
1 Set of pipes, valves and accessories.
4 Handling rings.

As standard, the machine is installed on a steel section chassis with a leakpan.

 I–BETH107GB_B page 3/9 OIL TREATMENT TYPE MAS 6000
ARRAS MAXEI

Machine Description
Oil reheating and filtration

Maxi flow of the pump in l/h 9 000

1) Oil inlet pump
Pump type Centrifugal The standard range of ARRAS MAXEI oil treatment machines have a symmetric Guille-
Height of discharge in mWC 40
min connector on the inlet, like French fire system, a strainer filter, an isolation valve, a
pump and an oil sampling valve which is also used to drain out the heating sytem.
Motor power in kW 4.0

Pump building Cast iron/steel

Rotation speed in rpm 1500

2) Heating system
Connection diameter in mm 40 - 1”1/2 The standard range of ARRAS MAXEI oil treatment machines have a heating system at
the inlet to the oil inlet pump with a tubular heating compartment, heated by immersion
elements mounted on flanges. The heating system has two power settings. The outlet from
Total heating power in kW 78
the heating system has a pressure relief valve set at 4 bar, an overheating safety thermo-
Number of immersion heater 10 stat, a temperature control sensor, a heater bypass and a -1 / +5 bar manometer.
Number of speed 2

Head density in W/sq.cm 1.8

3) Filtration
The standard range of ARRAS MAXEI oil treatment machines are fitted with a consuma-
Number of filter 1 : inlet ble filter cartridge. Nominal grade is 1 µm. The filter is connected to the dehydration cell
Number of cartridges by filter 1
by a pipe with a pressure switch activated clogging control system.

Rate of the filtration in nominal 1 µm

Filter building Cast iron/steel

Clogging control Pressostat

Vacuum degassing of the oil
4) Dehydration Unit
The standard range of ARRAS MAXEI oil treatment machines are fitted with a cylindri-
Flow of primary pump in m3/h 240
cal steel dehydration cell with a spray nozzle and Rashig ring packing. The upper part of
Limit vacuum in mbar 0,08 the cell has an oil inlet connection, a vacuum line, a vacuum gauge, a Pirani gauge and a
Motor power in kW 5.5 vacuum relief valve. The central part of the cell is equipped with a level contactor and a
low voltage light to monitor the bottom of the cell and an anti-foaming system. The lower
Rotation speed in rpm 1450
part is equipped with a flow control tube and a drain valve.
Oil capacity in litre 8

Vacuum measure Pirani

5) Vacuum Pump
The standard range of ARRAS MAXEI oil treatment machines have a single stage vacu-
um pump consisting of a rotor vane pump lubricated by oil circulation, with a filter, check
valve and air ballast. The pump is connected to the dehydration cell by a pipe fitted with a
safety valve, an isolation valve and a pump vacuum relief solenoid valve.

Maxi flow of the pump in l/h 7 000

Pump type Centrifugal

Oil Extraction
Height of discharge in mWC 30

Motor power in kW 3.0

6) Oil Exhaust Valve
Rotation speed in rpm 1500 The standard range of ARRAS MAXEI oil treatment machines are equipped at the exhaust
Pump building Cast iron/bronze outlet with an oil extraction pump, an oil sampling valve, a check valve, an isolation valve
and a symmetric Guillemin connector , like French fire system.
Connection diameter in mm 40 - 1”1/2
 I–BETH107GB_B page 4/9 OIL TREATMENT TYPE MAS 6000
ARRAS MAXEI

7) Control Panel
The standard range of ARRAS MAXEI oil treatment machines have a painted steel sealed
industrial grade cabinet with the protection features, control devices and cables needed to ope-
rate the machine. Switches and alarm annunciator lights for the various components are
mounted on the door.

8) Finish
The standard range of ARRAS MAXEI oil treatment machines are painted grey (RAL 7035).
Equipment must not be exposed to a corrosive environment which could affect the paint such
as acid fumes.
 I–BETH107GB_B page 5/9 OIL TREATMENT TYPE MAS 6000
ARRAS MAXEI

Machine Description
Technical Specifications

MAS Reference Code MAS 6000

Flow Rate (l/h) 1500 to 6400
Total Power (kW) 88
Oil connector Guillemin 40 mm diam.
Vacuum connector Guillemin 50 mm diam.
Pump Type Centrifugal
Maximum inlet flow rate 9000
Maximum outlet flow rate 7000
Discharge head (at rated flow) 30 mWC
Heating Power (kW) 78
Delta T in °C at rated flow 24
Delta T in °C at mean flow 48
Filtration Grade 1 µm nominal
Clogging control Pressure Switch
Vacuum pump type Single stage
3
Flow in m /h 240
Vacuum during treatment 0.5 to 2 mbar
Vacuum measurement Pirani
Noise level < 75 dB
Standard power supply voltage 400 V 3 phase 50Hz– or 60 Hz *
* increases oil flow rate and vacuum by 20%

NOMINAL
MAS 6000 L l h WEIGHT
(cm) (cm) (cm) (Kg)
Platform 285 171 185 2000
Platform on wheels 285 171 210 2000
Platform on wheels with tarpaulin protection 285 171 220 2100
Skid 285 171 195 2000
Skid on wheels 285 171 220 2000
Skid on wheels with tarpaulin protection 285 171 230 2100
Low speed trailer 298 171 240 2850
Low speed trailer with tarpaulin protection 298 171 250 3000
Low speed trailer with metallic cover protection 298 184 250 3500
Road trailer 458 171 265 2850
Road trailer with tarpaulin protection 458 171 280 3000
Road trailer with metallic cover protection 465 184 280 3500
Estimated dimensions for a standard machine (excluding packing).
 I–BETH107GB_B page 6/9 OIL TREATMENT TYPE MAS 6000
ARRAS MAXEI

Options (Photos are not contractual and can be changed without prior notice)
Low speed trolley
The standard range of ARRAS MAXEI oil treatment machines can be mounted on a cart
(maximum speed: 20 km/h) with 4 full rubber wheels. It co includes:
- a frame made out of standard beams,
- 4 wheels with full tyres,
- 1 swivel axle
- a parking brake.

Road trailer

The standard range of ARRAS MAXEI oil treatment machines can be mounted on a road trail-
er (maximum speed : 90 km/h, 1 trailer coupling, fixed with standard spherical towing ball).
The trailer is equipped with back traffic lights in accordance with the European road regula-
tions.

Heavy duty trailer

The standard range of ARRAS MAXEI oil treatment machines can be mounted on a heavy
duty trailer (maximum speed : 90 km/h, 1 trailer coupling, adjustable vertically, with standard
ring towing eye : BNA 68 42).
The trailer is equipped with back traffic lights in accordance with the European road regula-
tions.

Tarpaulin protection

The standard range of ARRAS MAXEI oil treatment machines can be protected by a tarpau-
lin, mounted on a light frame.
The cover can be open on the four sides to give access to all components.
As an additional option, light frame can be reinforced in order to allow the oil treatment plant
to be handled by crane.

Metallic cover

The standard range of ARRAS MAXEI oil treatment machines can be protected by a metallic
cover. Frame is made of steel, while roof and 4 doors are made of aluminium.
The 4 doors (one by side) have vertical opening (with jacks) and can be locked with keys.
The doors give access to all components for operation.

On-Line moisture analyser

Operator can get a continuous on-line indication of the moisture content thanks to a probe
which can be installed at the oil inlet or discharge side.
A calculator will display the oil temperature, the moisture content ( 0-100 ppm) and will rec-
ord those values ( save as SD card 2 to 8 GB , you can extract and read the files on Excel )
I–BETH107GB_B page 7/9 OIL TREATMENT TYPE MAS 6000
ARRAS MAXEI

Options (Photos are not contractual and can be changed without prior notice)
4-ways recorder

The TFT colour screen allows to visualise and keep a record of some parameters such as
temperature, vacuum level, etc…
( save as card 2 to 8 GB , you can extract and read the files on Excel )

Digital oil flow meter with counter

Placed on the control panel, this device displays the discharge oil flow rate (l/h) and the total
oil flow (cumulative, 2 counters : partial with reset and total) which has passed through the
machine (m3 or l).

Inlet / outlet automatic valve

When placed at the oil inlet, this electrical valve shuts down in case of power outage This
would prevent an oil spillage by isolating the machine from the transformer .

Roots vacuum pump for oil treatment and transformer drying.

In case of this option, the primary vacuum pump mounted on the plant is completed with a
second pump stage composed of a roots (Flow of the Roots : 500 m3/h, or 1000 m3/h , or
2000 m3/h). With this equipment, the efficiency of the treatment is increase (time, gas, water
is reduced).
A transformer drying connection is provided with this option

Electronic vacuum controller (Pirani) for transformer drying

Vacuum level can be measured with accuracy thanks to a Pirani gauge (0-10V). Digital dis-
play is installed on the control cabinet door. Measure range : 1000 mbar to 10-4 mbar.

Power source cable

Option includes a electrical power source cable with open end for customer to connect with
appropriate plug.

Spring rewind hose reels.

One set of two rewind hose reels with a capacity of 15 meters (20 m maximum for standard
equipment) flexible hoses, connected to the inlet / outlet oil pipes.

Spring rewind cable reel or motorized cable reel.

One rewind cable reel or motorized cable reel with a capacity of 20 meters (20 m maximum
for standard equipment) cable, connected to the main electrical cabinet.
 I–BETH107GB_B page 8/9 OIL TREATMENT TYPE MAS 6000
ARRAS MAXEI

Options (Photos
(Photosare
arenot
notcontractual
contractualand
andcan
canbebechanged
changedwithout
withoutprior
priornotice)
notice)

Automatic operating mode without operating personnel

This mode allows the operator to rest without the need to be present close to the machine. This
system includes additional pressure switches , inlet electrical valve, high level alarm on the
safety trap... In case of a disturbance or a power outage, the oil treatment plant shuts down
automaticaly and remains in sefety mode, till the operator returns.

Automatic operating mode with clock

Associated with the automatic operating mode, this option includes a clock which allows to
postpone the start or the shut down of the machine, without the need for the operator to be
present.

GSM surveillance

When associated with the automatic operating mode, this option allows up to 5 operators to
receive a phone call or a SMS message on their cell phone (Orange® or SFR® recommended)
in case of a machine shut down.
For the use of this option, a SIM card is needed (not included).

230V triphase supply

This option allows the machine to be connected to a 230 V triphase network, instead of 380V
(note that the machine is not designed to operate with both).

Power phase Control

A red ligth will indicate if phase connection to local power supply is correct .

Automatic power phase control

When associated with the phase control option, this devise will allow the equipment to start
without the need to change the phase connections.

HMI screen for display and control.

The HMI (5.7 “ size) colour touch screen show the analogic values of the process and the dy-
namic mimic diagrams.
I–BETH107GB_B page 9/9 OIL TREATMENT TYPE MAS 6000
ARRAS MAXEI

Options (Photos are not contractual and can be changed without prior notice)

Voltmeter/Ammeter
Both items are displayed on the control panel.

2 oil hoses
Each are 10 m long, with diameter 40 mm and quick Guillemin connection at both ends.
Other quick connections are possible (Camlock, flanges, etc…).

Inlet temperature measurement

thanks to a PT 100 sensor, the oil temperature value is displayed on the control panel.

Outlet temperature measurement

thanks to a PT 100 sensor, the oil temperature value is displayed on the control panel.

2 pressure switches
Installed at both oil inlet and outlet, they allow the display of the actual pressure and the
modification the setting point .

Transformer Oil Level Measurement System (TOLMS)

This option triggers an alarm in case of a change of the oil level (from the original set point)
within the transformer, and TOLMS will shut down the equipment.
TOLMS is delivered with 25 meters of flexible pipe.

0,5 µ filter cartridge or outlet fine filter

For a finer filtration.

Treatment of energised transformers with TEC technology :

- 1 set of additional connection pipe, valves and sensors for measuring, controlling, alarm-
ing and regulating installed on a ARRAS MAXEI oil treatment plant
- 1 Safety gas removal tank for transformer protection
- 1 Control panel with HMI display and PLC to control the plant.
- 1 Set of 3 automatic insulations valves (low, high and bypass) with accessories for the safe
connection of the plant to the transformer.
- 1 Set of 6 hoses with flanges (5 hoses diameter 25 or 40 or 50*, length : 10 m and 1 hose
diameter 25 or 40 or 50*, length : 2m). * depending of the oil flow
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

General unit 300 179 457

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
http://www.maxei.fr/ 31
 14

12

10
15

13
16

11

4
8

2
9

5
6

1
A

A
B

B
1200
C

C
2380
1984
D

D
1546

80 1 416 016 040 vanne à souder acier SW DN40

1298
79 1 419 013 049 Coude à souder 3D à 90° acier DN40

1121
78 1 300 085 583 Bride plate acier à souder PN10 DN40
77 1 102 270 375 tube adx sans soudure DN40 (Ø48,3 ép. 3,2)
76 1 420 530 135 GF 530 Ø12/17long. 150

811
75 1 419 013 049 Coude à souder 3D à 90° acier DN40
E 74 1 411 416 113 Bride SAE 3000 BS-BW 1"1/2 3149 PETROMETALIC

E
539
73 1 420 092 120 GF 92 Ø12/17
72 1 420 290 200 GF290 ø20/27
71 1 430 400 228 joint plat Viton DN50 (Ø61x107x3)
70 2 420 300 150 GF 300 15/21
423 000 850 Bouchon symétrique Guillemin DN50, aluminium,
69 1 10 901 22
VOIR NOTE 1 avec verrou
423 000 746 1/2
VOIR NOTE 1 920 raccord symétrique Guillemin DN50 fileté 2",
VOIR NOTE 2 68 1 10 301 29 R. PONS
VOIR NOTE 2 aluminium, sans verrou
70
67 1 102 278 303 tube carré 30x3
66 2 420 092 120 GF 92 G3/8"
F

F
94
65 1 420 241 264 GF 241 G1"-G3/4"
64 1 420 290 150 GF 290 G1/2"
411 310 040 bride à collet taraudée avec perçages type GF
63 2
VOIR NOTE 1 329 DN40
tôle S235JR ép.10mm à souder sur 62 2 430 400 109 joint torique Viton R47
la remorque perçage ø14 a contrepercer
avec les plot d'ancrage machine 61 2 430 400 251 joint plat viton Ø95x110x3
60 10 300 148 716 joint plat Klinger SIL C-4430 (85x95x3)
59 5 430 400 223 joint plat Viton DN25 (Ø35x70x3)
58 1 430 400 226 joint plat Viton DN65 (Ø83x123x3)

G 57 2 430 400 227 joint plat Viton DN80 (Ø90x142x3)

G
56 2 329 000 714 joint plat Klinger SIL C-4430 DN32 (43x82x3)
445 230 021 Débimètre type DW181, raccords filetés G1"1/2, DW181 C043
55 1 KROHNE
corps en laiton, plage 1200 à 10000L/h BAK1
445 070 734 collier série standard PP Ø26,9 avec serrage,
54 1 426,9-PP-SP4 STAUFF
plaque à souder SP4
1710

1600

445 522 054 Remorque simple avant train type RSAT JAC
53 1 2410x1710 3000kg MANUTENTION
437 110 018 Détecteur capacitif M30x1,5 portée 20mm,
52 1 KI5082 IFM
alimentation 24V DC, raccord électrique M12
437 130 086 électrovanne
7 type 0211, G1/4", 24V AC, 50-60Hz,
51 1 019784 BÜRKERT
8W, NO, Pnal 0/6 bars, joints NBR
50 1 416 009 012 vanne à visser acier Ø12/17
9
H clapet anti-retour à simple battant entre brides

H
69 49 1 414 300 042 PN10 DN32, corps acier, battant acier, joints
Viton
445 077 811 CAPTEUR DE NIVEAU ELECTRONIQUE EFECTOR160
48 1 LMT110 IFM

789
LMT110 LMACE-A12E/QSKG/1/US
409 017 101 manomètre
68 Ø100 G1/2" plage 0/1000 mbar
47 1 DELTA P
absolu

557
545

46 2 445 550 008 silencieux G1/4"

Electrovanne type 6013 NF, G1/4", 24V AC

410
45 1 437 130 087 50/60Hz, 8W, pression nominale 0/1 bar, joints 125 312 BÜRKERT
37 Viton
44 1 437 070 702 Réflecteur 24x21mm XUZC24 TELEMECANIQUE
43 1 437 110 014 détecteur photoélectrique Optimum XUK2ARCNL10T TELEMECANIQUE
I 42 2 300 160 455 /E bride démontable de hublot ø90

I
403 139 45 41 2 445 195 110 glace ronde VTS ø110 ép.19mm V.I.O.
VOIR NOTE 2
437 460 490 Projecteur
970 VOIR NOTE 1 326 VOIR NOTE 2 HL 80 H, ampoule halogène 50W, 24V
40 1 HL 80 H MAX MÜLLER
AC, protection IP55
VOIR NOTE 1 610 46 39 1 416 106 080 vanne papillon DN80
2300
445 070 747 Collier série standard PP Ø48,3 avec serrage,
38 5 648,3-PP-SP6 STAUFF
plaque à souder SP6
2410
18 37 1 445 070 725 Collier de serrage ISO-KF DN10/16 183 41 LEYBOLD
445 010 008 Anneau de centrage aluminium avec joint
36 1 183 26 LEYBOLD
48 torique ISO-KF DN16
445 040 305 buse
34 33 28 de pulvérisation à 120° G3/4" (5520 L/h à 1
35 1 EEW 3165 PNR
bar)
J 63 Thermostat NAVISTAT ISNT, sonde Ø9, doigt de
408 110 122 gant Ø12/10 lg. 150, fût G1/2", plage de réglage 471.2331.332.14.

J
34 1 TRAFAG
39 1417.150
+20/+150°C
55 Sonde de température PT100 3 fils, Ø6 long.
33 1 437 070 031 150mm, G1/2" DELTA P
47
55 Thermoplongeur 7,8kW, A=1045mm, cerclage de
440 860 026 maintien en extrémité, 3 circuits en tube d'acier
32 10 inox Ø10,2mm, tension 230V, sorties câblées
78 2,5mm² en Arcap avec gaine Silisol lg. 1300mm
31 1 445 230 054 Indicateur de colmatage électrique PE + HVNN DONALDSON
80 Filtre haute pression type G451, 10.5bar avec by-
445 160 096 pass,
11 raccord 1"1/2 SAE, by-pass 3.5bar, sans
30 1 indicateur de colmatage, joints Viton, longueur G451-1-E-4-J-V-7 DONALDSON
79 34,00"
K Elément filtrant 5µm absolu, débit

K
29 1 445 070 186 extérieur/intérieur 800L/min, joints Viton (pour DT-HF4-27-5UM DONALDSON
filtre G451 1E4XXB7)
8
437 070 154 Capteur de pression, électronique avec
28 2 PG2454 IFM
afficheur analogique
25
27 4 430 400 225 joint plat Viton DN40 (Ø49x92x3)
2584

26 1 110 543 100 tôle adx. ép.10

38 25 1 300 179 462 Carrosserie MAS 6000

24 9 300 178 368 Plot d'ancrage machine
43 300 161 050
23 9 Cale long. 80 pour chemin de câbles
/0
300 164 938
72 22 1 Support détecteur de mousse
L 22 16 /A

L
21 1 300 173 972 Support de filtre G451
15
300 169 607
20 1 Montage de pompe ASK 3303
/C
12 19 1 300 179 468 Tuyauterie d'interconnexion
18 1 300 179 470 Tuyauterie de débitmètre
17 1 300 179 471 Tuyauterie retour by-pass
16 1 300 179 469 Tuyauterie d'introduction
15 1 300 179 467 Tuyauterie de sortie chaudière
14 1 300 173 641 Tuyauterie de refoulement pompe d'introduction
M 300 160 828

M
13 1 Limiteur de pression sur clapet DN25
/A
300 163 049
12 1 Montage de pompe ASK 4002
24 /C
2591
2492 11 1 300 163 589 Chaudière 78kW
10 1 300 179 464 Tuyauterie d'extraction
300 177 338
9 1 Clapet de sécurité MAS 4/5/6000
/B
300 177 252
8 1 dégazeur 3/4/6000 V18
/D
7 1 300 179 460 Tuyauterie de vide
6 1 300 163 755 ensemble pompe à vide SV300B
N 5 1 300 169 866 Support d'armoire électrique 600x400

N
4 1 300 179 473 Rétention MAS6000
NOTE 1: 3 1 300 179 459 Schéma électrique
plot d'ancrage à positionner en fonction
des renfots de remorque 2 1 300 179 458 Schéma de principe
19 10 28
NOTE 2: 1 1 300 131 182 Plaque de conformité machine GIR
plot d'ancrage à positionner avec la Référence Désignation
Rep. Qté Référence Marque
1794

carrosserie Maxei
38 20
NOMENCLATURE
6
Profil : Matière : Matériau <non spécifié>
51
O

O
Machine : Ensemble parent :

Quantité : pièce(s) Dureté requise : RAL : 7035 Masse : 1943.13 kg

Traitement : peinture Echelle :

Tolérance générale :
A0 1:10

53 MAS 6000 RCC

a MAJ dimension gatte de rétention BW 20/10/22

0 Création du plan BW 27/09/22

P
REV. DESCRIPTION EDITE PAR DATE VERIFIE PAR DATE APPROUVE
PAR DATE
300 179 457

P
TABLE DE REVISIONS Ce plan est la propriété de ARRAS-MAXEI. Il ne peut être transmis ou reproduit sans autorisation écrite.

16 15 14 13 12 11 10 7 6 5 4 3 2 1
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Electric diagrams 300 179 459

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
http://www.maxei.fr/ 32
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

FEED PUMP ASK4002

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
http://www.maxei.fr/ 33
OPERATING INSTRUCTIONS

&217(176

 *HQHUDO  
1.1 Application Fields......................................................................................................................... 12
1.2 Technical Data............................................................................................................................. 12
 6DIHW\  
2.1 Marking of Information in the operating Instructions.................................................................... 12
2.2 Qualification and Training of Personnel....................................................................................... 12
2.3 Risks Resulting from Ignoring the Safety Information ................................................................. 12
2.4 Safety Conscious Working .......................................................................................................... 13
2.5 Safety Information for the Operator / User .................................................................................. 13
2.6 Safety Information for Maintenance, Inspection and Assembly Work ......................................... 13
2.7 Unauthorized Modification and Manufacture of Spare-Parts ....................................................... 13
2.8 Unauthorized Operating Methods ................................................................................................ 13
2.9 Explosion protection .................................................................................................................... 13
2.9.1 Commissioning ............................................................................................................................ 14
2.9.2 Operation ..................................................................................................................................... 14
2.9.3 Marking ........................................................................................................................................ 14
2.9.4 Temperature limits ....................................................................................................................... 14
 7UDQVSRUWDWLRQDQG6WRUDJH 
3.1 Transportation.............................................................................................................................. 14
3.2 Storage ........................................................................................................................................ 15
 'HVFULSWLRQRIWKH3URGXFWDQG$FFHVVRULHV  
4.1 General description...................................................................................................................... 15
4.2 Construction................................................................................................................................. 15
4.3 Versions ....................................................................................................................................... 15
4.4 Accessories ................................................................................................................................. 15
 6HWWLQJXSWKH3XPS  
5.1 Place of Installation...................................................................................................................... 15
5.2 Installation.................................................................................................................................... 15
5.3 Piping ........................................................................................................................................... 16
5.3.1 Suction Pipes ............................................................................................................................... 16
5.3.2 Discharge Pipe ............................................................................................................................ 16
5.4 Motor connection ......................................................................................................................... 16
 &RPPLVVLRQLQJ'HFRPPLVVLRQLQJ  
6.1 Preparing for Operation ............................................................................................................... 16
6.2 Commissioning ............................................................................................................................ 16
6.3 Minimum flow rates...................................................................................................................... 17
6.4 Decommissioning ........................................................................................................................ 17
6.5 Preservation................................................................................................................................. 17
 0DLQWHQDQFH&RUUHFWLYH0DLQWHQDQFH 
7.1 General remarks .......................................................................................................................... 17
7.2 Maintenance and Inspection........................................................................................................ 17
7.3 Dismounting and Assembly ......................................................................................................... 17
7.3.1 Assembly Tools ........................................................................................................................... 17
7.3.2 Replacement of stuffing box packing........................................................................................... 17
 7URXEOH6KRRWLQJDQG)DXOW5HPRYDO  
 6SDUHSDUWVOLVW 

11
OPERATING INSTRUCTIONS

Warnings about electrical voltages are marked

 *HQHUDO specifically by the sign below:

The descriptions and directions in these as-

sembly and operating instructions refer to the
following standard versions: These operating
regulations do not cover all possible design 6DIHW\VLJQDFFRUGLQJWR',1:
details and variants or any of the contingencies
that may arise during assembly, operation and as regards explosion protection with the sym-
maintenance. bol

1RWH The opening of the pump, invalidates all

claims for damages!

 $SSOLFDWLRQ)LHOGV Safety information which, if ignored, can result

in danger to the pump and its functions are
It is vital to ensure that the pump has to be shown by the word
operated in the application fields confirmed by
the manufacturer. When operating the equip-
ment outside the limits stated in the operating
&$87,21
data, the manufacturer has to be contacted.
Information located directly on the pump, e.g.:
 7HFKQLFDO'DWD œ the arrow showing the direction of rotation
Besides the operating data, the name plate of œ the markings of the pipe connections
the pump shows the pump type, pump size and
pump number, which have to be specified for must always be observed and kept legible.
any queries, supplementary orders and espe-
cially for spare-part orders. If you have any  4XDOLILFDWLRQDQG7UDLQLQJRI3HU
queries, please contact your supplier or the VRQQHO
manufacturer. The explosion protection class is
indicated on the type plate or a separate plate. The operating, maintenance and assembly
personnel must be appropriately qualified for
 6DIHW\ the work they carry out. The client must pre-
cisely outline the area of responsibility of the
These operating instructions contain basic personnel, and monitor their duties. If the
information that must be considered at set-up personnel is not suitably qualified, they must be
and during operation and maintenance. For this trained. If necessary, the manufacturer/supplier
reason, the commissioning engineer must read can carry out training courses on behalf of the
the operating instructions before assembly and operator of the pump. The operator must also
commissioning. The manual must also be ensure that the personnel has read and fully
available to the responsible personnel/machine understood the contents of these operating
minder at the pump’s place of operation at all instructions.
times.
You should not just consider the general safety  5LVNV5HVXOWLQJIURP,JQRULQJWKH
information listed in this point: specific safety 6DIHW\,QIRUPDWLRQ
information is also contained in the other main
points. Ignoring the safety information may lead to
hazards for the people involved as well as
 0DUNLQJRI,QIRUPDWLRQLQWKHRSHU endangering the environment and the pump.
DWLQJ,QVWUXFWLRQV The non-observation of the safety information
shall invalidate all claims for damages incl.
The safety information contained in these compensation for damages.
operating instructions which, if ignored, may
endanger operating and other personnel is
marked by the general danger sign below:

In individual cases, the following dangers, IRU

H[DPSOH may result from ignoring safety infor-
mation:
6DIHW\VLJQDFFRUGLQJWR',1:

12
OPERATING INSTRUCTIONS

œ Failure of important pump/system functions

œ Failure of specified maintenance and
corrective maintenance methods
œ When using a pump with magnetic cou-
œ Endangering people by electrical or me-
pling, pay attention to the jeopardizing
chanical factors and chemical reactions
through magnetic fields when handling
œ Endangering the environment by leakage permanent magnetic parts, e.g. influence
of dangerous materials to pacemakers. NHHSGLVWDQFH!

 6DIHW\&RQVFLRXV:RUNLQJ œ Basically the pump must have stopped

before carrying out any work on it. The
Observe the safety information listed in these procedures described in the operating in-
operating instructions in addition to existing structions for shutting down the pump have
national accident prevention legislation as well always to be observed.
as any internal working, operating and safety
œ Pump units that pump media that are
regulations applicable in the operator’s plant.
hazardous to health must be decontami-
 6DIHW\,QIRUPDWLRQIRUWKH2SHUDWRU nated.
8VHU œ Directly after completion of work, all the
safety equipment and guards must be re-
œ If hot or cold parts of the pump lead to fitted or reactivated.
danger, the customer must install guards
to ensure that these parts cannot be œ Follow the points listed in Section Com-
touched. missioning, before restarting the equip-
ment.
œ The guards for moving parts (e.g. coupling)
may not be moved while the pump is run-  8QDXWKRUL]HG0RGLILFDWLRQDQG
ning. 0DQXIDFWXUHRI6SDUH3DUWV
œ Leakages (e.g. from the shaft sealing) of
Modifications or changes of the pump may be
dangerous material (e. g. explosive, poi-
permissible only after harmonisation with the
sonous or hot ) must be channelled away,
manufacturer. Original spare-parts and acces-
so that they do not cause any danger for
sories authorized by the manufacturer shall be
persons or the environment. Legal regula-
used for safety-related reasons. The use of
tions have to be observed.
other parts shall lead to invalidation of the
œ Dangers resulting from electrical energy warranty for any consequences resulting
must be ruled out National regulations including claims for compensation of damages.
must be complied with. (For details about
this, refer to the German Association of  8QDXWKRUL]HG2SHUDWLQJ0HWKRGV
Electrotechnical Engineers [VDE] regula-
tions or consult your local electricity utility). The pump’s operating safety is only guaranteed
if it is used appropriately as specified in Section
„1 General“, of these operating instructions.
The limit values stated in the data sheet may
never be exceeded.
œ When using the units in explosive envi- 7KH QRQREVHUYDWLRQ VKDOO LQYDOLGDWH DQ\
ronments, take particular care to make su- FODLPV RI ZDUUDQW\ LQFOXGLQJ FODLPV IRU
re that improper use is avoided. Non- FRPSHQVDWLRQRIGDPDJHV.
compliance with this requirement may re-
sult in excessive temperature.  ([SORVLRQSURWHFWLRQ
 6DIHW\,QIRUPDWLRQIRU0DLQWHQDQFH
,QVSHFWLRQDQG$VVHPEO\:RUN
œ The operator must ensure that all mainte-
nance, inspection and assembly work is If the units are used in explosive environments,
carried out by authorized and qualified the following instructions (2.9.1 – 2.9.4) must
specialists who are adequately informed be followed particularly.
having thoroughly read these operating in-
structions.

13
OPERATING INSTRUCTIONS

 &RPPLVVLRQLQJ 5HFRPPHQGHG PRQLWRULQJ PHDVXUHV LQ

FOXGHIRUH[DPSOH
œ The pump and the inlet and outlet lines
must be filled with the pumped medium œ check of filling level to avoid dry running.
completely. This prevents the formation of
œ temperature control at split cage.
explosive gases and dry running of the sli-
de bearings and the face seals. œ temperature control of the operating medium
œ If there is the risk of explosions when the œ pump performance monitor to detect a de-
pump is installed already, the check of the synchronization of the magnetic clutch.
sense of rotation must not be carried out
when the pump is dry. œ leakage monitoring of the pump.

œ Upon the start of the pump the inlet line œ flow check
must be completely open, the outlet shut- œ magnetic filter in the suction line.
off device must be closed. When the ope-
rating speed is reached, the operating  0DUNLQJ
point must be adjusted immediately by
opening the shut-off device on the outlet The marking of the pump with the sign and
side. the corresponding classification only applies to
œ Magnetic parts such as nuts, washers, etc. the pump.
must not get through the clutch guard. ([DPSOH ([,,*7
Steel parts may cause sparks when the
pump is rotating. External components, such as clutch and
motor, must be approved and marked by the
œ An equipotential bonding for the entire
manufacturer separately.
system in keeping with European standard
EN 50014:2000, section 15 and other This is guaranteed if the pump is purchased as
accompanying regulations has to be a complete unit with drive.
ensured.
 7HPSHUDWXUHOLPLWV
 2SHUDWLRQ Temperature class max. permissible
œ Operation with closed shut-off devices in EN 13463-1 temperature
the suction and/or pressure lines is not Surface Conveyed
permissible. temp. medium
T4 135 °C 110 °C
œ In the case of magnet-coupled pumps, T3 200 °C 175 °C
overloading the pump can result in tearing T2 300 °C 275 °C
off of the magnetic clutch. As a result the T1 450 °C 300 °C
temperature of the clutch will increase
when the drive is on. If the scavenging ho- The surface temperature of the pump must not
les are clogged, the temperature in the exceed the permissible temperature in any
magnetic clutch will also increase excessi- operating state. For this reason the permissible
vely. temperature of the conveyed medium is deter-
mined by the temperature class (see table).
œ Magnetic particles in the operating medium
must not get into the pump and must be In the case of grease-lubricated ball bearings
filtered our upstream of the pump. (series), temperature class T4 is guaranteed at
an ambient temperature of up to 40°C. In the
œ If seals or the split cage are damaged,
case of a higher ambient temperature or in the
leaking liquid may result in an explosion
special ball bearings are required.
hazard.
œ Such non-permissible operating conditions  7UDQVSRUWDWLRQDQG6WRUDJH
must be recognized safely, and the proper
counter-measures must be taken.  7UDQVSRUWDWLRQ
7KHRSHUDWRUDORQHVKDOOEHUHVSRQVLEOHIRU &$87,21
WDNLQJWKHSURSHUPRQLWRULQJPHDVXUHVDQG
WKH H[HFXWLRQ RI WKH UHTXLUHG PDLQWHQDQFH 7KHWUDQVSRUWDWLRQRIWKHFRPSOHWHXQLWKDV
DQGLQVSHFWLRQV. WR EH HIIHFWHG FRUUHFWO\ )RU SXPSV ZLWK
EDVH SODWH DQG PRWRU \RX PXVW QRW VXV

14
OPERATING INSTRUCTIONS

SHQG WKH SXPS IURP WKH ULQJ ORRS RQ WKH LQFOXGLQJ FODLPV IRU FRPSHQVDWLRQ RI GDP
PRWRU DJHV.

 6WRUDJH
It is advisable to store the unit in dry conditions.
The pump has to be protected against penetration ,I WKH XQLWV DUH LQVWDOOHG LQ H[SORVLYH HQYL
of dirty parts. URQPHQWV WKH DSSOLFDEOH UHJXODWLRQV PXVW
EHFRPSOLHGZLWK
 'HVFULSWLRQRIWKH3URGXFWDQG
$FFHVVRULHV  3ODFHRI,QVWDOODWLRQ

 *HQHUDOGHVFULSWLRQ The place of instalment should be chosen thus

so that the pump and motor can be reached
SPECK side-channel pumps of the Series SK easily. The pump has to be mounted on a
and ASK are self-priming centrifugal pumps horizontal, flat and stable ground. In principle
intended for pumping clean liquids with char- the pump has to be mounted in a horizontal
acteristics similar to water, without abrasive or position.
fibrous particles.
 ,QVWDOODWLRQ
 &RQVWUXFWLRQ
The base plate/foot has to be screwed ZLWKRXW
6HULHV6. ZDUSLQJ to the ground or the equipment frame.
The pumps of the Series SK are self-priming, If the floor is uneven, chock up the base
multi-stage side-channel pumps with one or plate/foot with appropriate flat objects, cement
more side-channel stages, capable of pumping or similar. Any warping of the base plate badly
liquids containing gases. The shafts are sealed affects the alignment of the coupling. It is
with mechanical seal. advisable to check the alignment of the cou-
pling with a ruler or a gauge (before and) after
6HULHV$6. tightening the base plate
The pumps of the Series ASK are self-priming
side-channel pumps with axial inlet fittings &$87,21
capable of pumping liquids containing gases.
,Q FDVH WKH FRXSOLQJ LV QRW DOLJQHG WKH
They are multi-stage pumps with one or more
side-channel stages. The shafts are sealed
VPRRWKUXQQLQJ RI WKH SXPS ZLOO EH GLV
with mechanical seal.
WXUEHG DQG WKH EHDULQJV ZLOO EH ZRUQ RXW
 9HUVLRQV DQGFRQVHTXHQWO\WKHSXPSPD\JHWGHIHF
WLYHHDUO\
The versions SK–M and ASK–M are hermeti-
cally sealed on the drive side by means of
LOOXVWUDWLRQDOLJQPHQWRIFRXSOLQJ
magnetic couplings with permanent magnets.
The series SK is available in the versions SK-L;
SK-LA;SK-LL (see pages 28-31). As special
execution sealing by stuffing box packing is
available.

 $FFHVVRULHV
Coupling, coupling protectors, motors, base
plates and other components available on
request.

 6HWWLQJXSWKH3XPS
&$87,21 ruler gauge

7KH QRQREVHUYDWLRQ RI DOO VDIHW\ LQIRUPD

WLRQVJLYHQXQGHU³6HWWLQJXS,QVWDOODWLRQ´
VKDOO LQYDOLGDWH DQ\ FODLPV RI ZDUUDQW\

15
OPERATING INSTRUCTIONS

A guard corresponding DIN 31001 must pre-

vent the coupling from being touched. The
pump body can also be warped by incorrect
fastening.
If low vibration running is a high priority, the ,I WKH XQLWV DUH XVHG LQ H[SORVLYH HQYLURQ
unit must be fixed to a vibration insulated PHQWV(1PXVWEHFRPSOLHGZLWK
foundation (with no fixed connection between Except for versions with coil protection con-
tacts or positors, the electric motor DOZD\V
the base plate and the foundation or the
equipment frame).
QHHGV D SURWHFWLYH PRWRU VZLWFK Operating
 3LSLQJ without a protective motor switch on the input
side that is properly set at a rated current of IN
Lay the piping safe from frost; before assem- shall invalidate any claims of warranty including
bly, clean it and connect to the pump ZLWKRXW claims for compensation of damages.
VWUDLQ. Use appropriate filters or dirt traps to
By briefly turning the motor over, you can
keep the pump free of contaminants and
check that the motor’s direction of rotation
foreign bodies. The width of the piping must
corresponds to the direction shown by the
correspond to that of the suction and discharge
arrow.
fittings and may under no circumstances be
 &RPPLVVLRQLQJ
smaller. Pipe expansions must be compen-
sated by means of appropriate measurements,
in order to relieve the strain from the unit. 'HFRPPLVVLRQLQJ

 6XFWLRQ3LSHV  3UHSDULQJIRU2SHUDWLRQ

The suction pipe should show only some built- Pumps made of cast iron or spheroidal graph-
in devices (bows, fittings etc.), in order to keep ite cast iron are treated with the preservative
the flow resistances as low as possible. If Rivolta before they leave the factory. The
necessary, a 10xDN calming segment before effects of this preservative on the medium to
the suction flange must be taken into account. be pumped must be determined before the
pumps are used. If the preservative is rinsed
In case a shut-off device is used, it has to be out, it must be disposed of in accordance with
opened during the whole operation and may the local waste disposal regulations. The pump
not be used for regulating the delivery quantity. has to be filled with the medium at least until
mid shaft.
Discharge pipes have to be laid falling, suction
pipes have to be laid rising.
&$87,21
 'LVFKDUJH3LSH
It is recommended to install a regulation device 'U\UXQRIWKHSXPSVKDOOEHDYRLGHGE\DOO
behind the discharge fitting of the pump in PHDQV 2WKHUZLVH DQ\ ZDUUDQW\ IRU DQ\
order to regulate the material to be delivered. FRQVHTXHQFHV UHVXOWLQJ LQFOXGLQJ FODLPV
IRUFRPSHQVDWLRQRIGDPDJHVLQYDOLGDWH
 0RWRUFRQQHFWLRQ
 &RPPLVVLRQLQJ
œ Before starting the motor, check the direc-
tion of rotation. Check the rotating direction
of the motor by quickly switching ON/OFF.
(OHFWULFDO FRQQHFWLRQ RI WKH SXPS PXVW EH The rotation direction has to correspond to
FDUULHGRXWE\VNLOOHGSHUVRQQHO the arrow with rotation direction.
7KH FRQQHFWLQJ GLDJUDP RI WKH PRWRUV LV &$87,21
VKRZQLQVLGHWKHWHUPLQDOER[FRYHU
Apart from the faultless electrical installation :URQJGLUHFWLRQRIURWDWLRQOHDGVWKDWSXPS
required (taking into account appropriate JHWVGDPDJHG
guidelines and VDE regulations), serious œ completely open all suction-side and
consideration is necessary of the pump’s discharge-side shut-off devices.
direction of rotation, which is shown by an
arrow on the pump casing. œ switch on motor

16
OPERATING INSTRUCTIONS

œ adjust the operating point through closing  0DLQWHQDQFH&RUUHFWLYH0DLQ

the discharge-side fittings. The operating WHQDQFH
point is regulating itself according to the
curved line applicable, in case no dis-  *HQHUDOUHPDUNV
charge-side shut-off device is installed.
In general the pumps are maintenance-free.
&$87,21 The ball bearings are lifetime lubricated, the
sleeve bearings are lubricated by the medium.
2SHUDWLRQ DW FORVHG VKXWRII GHYLFH KDV WR 0DLQWHQDQFH is RQO\ required for the pump
EH DYRLGHG 'R QRW VXEMHFW WKH SXPS WR version provided with VWXIILQJER[SDFNLQJ
WKHUPDOVKRFNV
 0DLQWHQDQFHDQG,QVSHFWLRQ
 0LQLPXPIORZUDWHV
The VWXIILQJ ER[ SDFNLQJV must be adjusted
The minimum capacity required is indicated in thus, that there is very slight leakage of a few
the characteristic curve. drops per minute (50-120 drops/min). Dry
running and completely sealed stuffing box
The flow rates are valid for water and similar
packings heat up to an unacceptable degree,
liquids. In the case of liquids with other physical
damage the shaft and become defective after a
properties, consult the manufacturer
short period.
 'HFRPPLVVLRQLQJ  'LVPRXQWLQJDQG$VVHPEO\
œ switch-off the motor.
These assembly instructions are intended as a
œ close the shut-off devices. support for replacing the stuffing box packing.
œ In case, the medium remains in the unit,  $VVHPEO\7RROV
the fittings have to be secured so that they
cannot be opened accidentally. If there is a The following special tools are needed for
flux preventer installed in the dischar- dismounting:
gepipe, the shut-off device can be left
open, assuming a counter pressure is œ stuffing box key
available. œ packing retractor (stuffing box packing)
&$87,21  5HSODFHPHQWRIVWXIILQJER[
SDFNLQJ
:KHQWKHUHLVIURVWRUWKHSXPSZLOOEHRXW
RI VHUYLFH IRU D ORQJHU SHULRG GUDLQ WKH Loosen gland cover (453). Take-off the stuffing
SXPSRUSURWHFWLWIURPIUHH]LQJ box inlet (455). Withdraw the rings (461) by
use of the packing retractor. Renew the rings
as described in the following:

When decommissioning, in order to effect any ,OOXVWUVHFWLRQDOGUDZLQJRIVWXIILQJER[SDFNLQJ

works at the pump, the drive has to be secured
that it cannot be switched-on. The shut-off
devices in the suction and discharge pipes
have to be closed, the pump has to adopt the
environment temperature and to be drained.

 3UHVHUYDWLRQ
In case of long-term shut-down, rinse the pump
with preservation means (Rivolta). Especially
when using water. For thermal oil pumps,
preservation is not required.
Before inserting a new packing set, check,
whether the correct sealing material and size
are used. Use basically packings, thickness
and length of which are exactly fitting. In case
no pre-pressed packing rings are available,

17
OPERATING INSTRUCTIONS

ring cuts have to be established. Exacting cuts If no packing cutter is available, the packing
can be made by a packing cutter. bundle can also be bowed or cut over a shaft
or a tube. An angular cut gives better sealing
properties than a straight cut. Thus the sealing
LOOXVWU  VFKHPDWLF LOOXVWUDWLRQ RI WKH SDFNLQJ effect is better! For the insertion never use
PRXQWLQJ sharp objects. Insert the cut rings one after the
other with the cut ends rotated by 90 º C to the
stuffing box insert (455) into the stuffing box
space. Tighten the packing by use of the gland
cover (453), so that it can adapt to the stuffing
box space. Loosen the gland cover and tighten
it again using not too much force.
When starting, high initial leakage is allowed.
bend up first axially then radially After a running-in period of approx. 15 minutes
set the minimal leakage through turning gradu-
ally the gland cover (453).
During the running-in period, stuffing box
packings are particularly jeopardized by ther-
mal factors. Therefore, when first starting, you
should pay particular attention to heating-up of
Insert with cut ends first the shaft. If the packing runs too hot, you must
stop the unit. Loosen the packings and start up
the pump again. If necessary, possibly repeat
this procedure several times, until the opera-
tional leakage on the shaft is reached.

If the units are used in explosive environments,

the quenching tank, ball bearing, seals and
magnetic clutch must be checked regularly.

 7URXEOH6KRRWLQJDQG)DXOW5HPRYDO
'LVWXUEDQFH &DXVH $FWLRQ
Wrong direction of rotation Change polarity of motor
Pump doesn’t prime
Slide closed Open slide
Contaminants in suction opening Clean suction fitting
Pump draws air Check the liquid level
Delivery amount too low
Motor RPM speed too low Check motor connection and voltage
Cavitation Check suction conditions
High pipe friction losses If necessary increase the piping cross-
Delivery height too low section
Motor RPM speed too low Check motor connection and voltage
System/pump pressure less than
Delivery amount too high Install a throttle on the pressure side
assumed
Counter pressure too high Change the layout
Pump runs loudly Increased pressure due to narrow
Reduce resistance. Clean piping
piping
Pump is blocked Foreign bodies in the pump Clean the pump

18
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

EXTRACTION PUMP ASK3303

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
http://www.maxei.fr/ 34
Produktionsprogramm/
production program
• Seitenkanalpumpen
side channel pumps

• Kleinpumpen
small centrifugal pumps

• Wärmeträgerölpumpen
thermal oil pumps

• Magnetpumpen
magnetic drive pumps

• Eintauchpumpen
submersible pumps

• Drehschieberpumpen
roller vane pumps

• Schwingankerpumpen
magnetic piston pumps

• Flüssigkeitsring-Vakuumpumpen
liquid ring vacuum pumps

• Vakuumkompaktanlagen
vacuum package units

Anwendungsbereiche
fields of application
• Medizintechnik
medical appliances

• Schweißmaschinen
welding machinery
• Schienenfahrzeuge
rail cars

• Luft- und Raumfahrt

aerospace equipment

• Temperiergeräte
temperature controllers

• Baumaschinen
construction machinery

• Getränkeautomaten
drink dispensers

• Industrie- und Apparatebau

industrial and mechanical engineering

• Automobilindustrie
automobile industry

• Anlagenbau
system manufacturing
ASK
Seitenkanalpumpen Side channel pumps
selbstansaugend mit NPSH-Vorstufe self priming with NPSH-suction stage

Anwendungen: applications:
- Seitenkanalpumpe im Kombisystem - side channel pump in combination system
- selbstansaugend – gasmitfördernd - self priming – gas delivering
- Förderung von Flüssigkeiten bei ungünstigen saugseitigen Verhältnissen - delivery of liquids at unfavourable suction side conditions
- Zulaufhöhen auch unter 0,5 m möglich - supply heads also possible below 1.6 feet
(Rücksprache mit Werk erforderlich) (please contact factory)
- Einsatz der Pumpe für Flüssigkeiten am Siedepunkt - use of pump for liquids at boiling point
- Für den NPSH-Wert werden 0,5 m Sicherheitszuschlag empfohlen. - increased safety factor of 0,5 m for NPSH value is recommended
Beispiel: Kesselspeisewasser, Kondensat, Flüssiggas, Kältemittel, examples: boiler feed water, condensate, liquid gas, refrigerating medium,
Destillat, Lösungsmittel destillate, solvent

Technische Daten: technical data:

Förderstrom: max. 35 m³/h (50 Hz) capacity: max. 160 U.S.GPM (50 cycles)
max. 42 m³/h (60 Hz) max. 185 U.S.GPM (60 cycles)
Förderhöhe: max. 350 m (50 Hz) total head: max. 1150 feet (50 cycles)
max. 490 m (60 Hz) max. 1600 feet (60 cycles)
Drehzahl: 1450 1/min (50 Hz) speed: 1450 rpm (50 cycles)
1750 1/min (60 Hz) 1750 rpm (60 cycles)
Nenndruck: PN 40 nominal pressure: 580 PSI
Temperatur: max. 180 °C temperature: max. 180 °C
Wellendichtung: Gleitringdichtung shaft sealing: mechanical seal

Ausführung: execution:
Enddruck: zulässigen Pumpenenddruck beachten final pressure: admissible final pump end pressure to be observed
Temperatur: - 40 °C bis 120 °C temperature: - 40 °C to 120 °C
(> 120 °C Drücke gemäß DIN 2401) (> 120 °C pressures according to DIN 2401)
Stutzenstellung: Saugstutzen axial position of fittings: suction flanges positioned axially
Druckstutzen radial nach oben discharge flange positioned radially facing upwards
Flansche: EN 1092-2 PN 40 flanges: EN 1092-2 PN 40
DIN 2512 mit Nut oder DIN 2512 possible with groove or
gebohrt nach ANSI möglich drilled according to ANSI
Lagerung: dauergeschmiertes Rillenkugellager nach DIN 625; bearings: lifetime lubricated deep groove ball bearing according to DIN 625;
flüssigkeitsumspültes Gleitlager sleeve bearing liquid rinsed
Drehrichtung: vom Antrieb auf die Pumpe gesehen links rotation direction: counter clockwise, view towards pump

3
VERTRETUNGEN REPRESENTATIONS REPRÉSENTATIONS

Berlin / Berlin / Berlin China / China / Chine Japan / Japan / Japon Rumänien / Romania / Roumanie Thailand / Thailand / Thailande
Huckauf Ingenieure Jiashan SPECK PUMPS Systemtechnik Rodateq, Inc. Klaus Union S.R.L. Pump Systems Flux & Speck Co. Ltd.
Fontanepromenade 17 Ltd. Suite 301 Oka Bldg. Str. Piata Alexandru, Lahovary 55 Soi Anamai
D - 10967 Berlin No. 4 Economical Developing Zone, 2 - 1 - 16 Kyomachibori, Nishiku Nr. 1A; sc. B, Apt. 68, sector 1 Srinakarin Road
Tel.: +(49) 30 89 09 59 92 Jiashan Xian, Zhejiang Province Osaka, Japan 550 - 0003 Bukarest - Romania Suanlaung Bangkok 10250
Fax: +(49) 30 89 09 59 91 CN - 314100 Tel.: +(81) 6 64 44 1940 Tel.: +(40) 21 31 85 61 4 Thailand
E-mail: info@huckauf.de Tel.: +(86) 573 473 12 98 Fax: +(81) 6 64 44 9050 Fax: +(40) 21 21 08 05 2 Tel.: +(662) 3 20 25 67
Internet: www.huckauf.de Fax: +(86) 573 473 12 88 E-mail: info@rodateq.co.jp E-mail: klaus_union@rdslink.ro Fax: +(662) 3 22 24 86
E-mail: speck-pumps@js.zj.cn Internet: www.rodateq.co.jp E-mail: fluxspeck@csloxinfo.com
Deutschland Ost / East Germany / Russland / Russia / Russie
Est de l´Allemagne Frankreich / France / France Rodateq, Inc. Klaus Union Tschechische Republik
Huckauf Ingenieure Speck Pompes Industries S.A. Tokyo Branch Evgeny Gorchilin Czech Republic /
Auerswalder Hauptstraße 2 Z.I. Parc d’Activités du Ried No. 408, 3 - 22 - 12 Dokuchaev per., 2 République Tchèque
D - 09244 Lichtenau 4, rue de l’Energie Highashi Ikebukuro, Toshima - ku Hotel Complex Volga Sigmet spol s.r.o.
Tel.: +(49) 37208 6 60 80 B.P. 227 Tokyo, 170-0013 Japan Building 2, room 3-090 Kosmonautu c.p. 1085/6
Fax: +(49) 37208 6 60 77 F - 67727 Hoerdt Cedex Tel.: +(81) 3-5979-8818 Moskow 107078 - Russia 77200 Olomouc
E-mail: info@huckauf.de Tel.: +(33) 3 88 68.26.60 Fax: +(81) 3-5979-8817 Tel.: +(7) 95 78 39 146 Tschechische Republik
Internet: www.huckauf.de Fax: +(33) 3 88 68.16.86 E-mail: roda-t@yo.rim.or.jp Fax: +(7) 95 78 39 147 Tel.: +(420) 5 85 22 70 72
E-mail: info@speckpi.fr Internet: www.rodateq.co.jp E-mail: gorchilin_klaus_union@mtu-net.ru Fax: +(420) 5 85 22 70 72
Hamburg / Hamburg / Hambourg E-mail: sigmet@sigmet.cz
Industrievertretung Griechenland / Greece / Grèce Korea / Corea / Corée Schweiz / Switzerland / Suisse
W. Wandrach GmbH SPECK Hellas J.C. International Inc. E.W. Müller AG Türkei / Turkey / Turquie
Flurstr. 105 Salaminos St. 54 3rd floor Kwang Jin B / D Roggenacker 6 SPECK - Pompa
D - 22549 Hamburg GR - 17676 Kallithea 403 - 17, Seokyo-Dong, Mapo - Ku CH - 8808 Pfäffikon Sanayi ve Ticaret Ltd. Sti.
Tel.: +(49) 40 39 86 24 - 0 Tel.: +(30) 210 9 56 50 06 Seoul, Korea Tel.: +(41) 55 41 04 11 8 P.K. 41 Suadiye
Fax: +(49) 40 39 05 855 Fax: +(30) 210 9 57 74 73 Tel.: +(82) 2 326 2800 Fax: +(41) 55 41 05 61 5 TR - 81072 Istanbul
E-mail: info@speck-pumpen-roth.de E-mail: speck@otenet.gr Fax: +(82) 2 326-2804 E-mail: emueller@ewmuellerag.ch Tel.: +(90) 21 63 87 89 40
Internet: speck-pumpen-roth.de E-mail: jcint@nuri.net Fax: +(90) 21 63 87 98 29
Großbritannien / Great Britain / Singapur / Singapore / Singapour E-mail: speckturk@tnn.net
Hannover / Hanover / Hanovre Grand Bretagne Malaysia / Malaysia / Malaisie Leesonmech
Industrievertretung F. Treder ABC Pump Sales & Services Leesonmech Engineering ( M ) SDN BHD USA / USA / Etats-Unis
Ortheide 43 Subsidiary of ABC Power Tools Services Engineering ( M ) SDN BHD no. 56, Jalan 1, Taman Delima SPECK Pumps
D - 31749 Auetal Ltd. no. 56, Jalan 1, Taman Delima Kluang Johore Pool Products
Tel.: +(49) 5752 929597 Units 5/6 & 8 Kluang Johore Malaysia 8125 Bayberry Road
Fax: +(49) 5752 929599 Macon Business Park, Malaysia Tel.: + (60) 7 777 1055 Jacksonville, Florida 32256 - USA
Mobile: +(49) 172 5116999 Crewe Tel.: +(60) 7777 1055 Fax: + (60) 7 777 1066 Tel.: +(1) 904 7 39 26 26
E-mail: info@trederpumps.de Cheshire CW1 6DA, England Fax: +(60) 7777 1066 E-mail: klleeson@tm.net.my Fax: +(1) 904 7 37 52 61
Internet: www.trederpumps.de Tel.: +(44) 1270 58 93 33 E-mail: klleeson@tm.net.my E-mail: info.usa@speck-pumps.com
Fax: +(44) 1270 58 08 22 Skandinavien / Scandinavia / Internet: www.usa.speck-pumps.com
Köln / Cologne / Cologne E-mail: admin@speck-abc.com Scandinavie
Huckauf Ingenieure Niederlande / Netherlands / SPECK Pumper Systemteknik Vietnam / Vietnam / Vietnam
Grillenpfad 28 Indien / India / Inde Pays Bas Salg Skandinavien Sinh Tan Trading Co. Ltd.
D - 40764 Langenfeld Fouraar Enterprises SPECK - Pompen Nederland B.V. SkæphØj 74 330A Cach Mang Thang Tam
Tel.: +(49) 2173 91 45 60 715, Veena Killedar Industrial Estate, Postbus 218 DK - 8680 Ry Quarter 13
Fax: +(49) 2173 91 45 88 10/14, Pais Street, Byculla (W.) NL - 6900 AE Zevenaar Tel./Fax: + (45) 86 89 26 02 Tan Binh District
E-mail: info@huckauf.de IN - Mumbai-400 011 Tel.: +(31) 316 33 17 57 Mobile: + (45) 40 43 47 20 Ho Chi Minh City
Internet: www.huckauf.de Tel.: + (91) 222 309 4777 Fax: +(31) 316 52 86 18 E-mail: bfj@speck-systemteknik.dk Vietnam
Fax: +(91) 222 307 1479 E-mail: info@speck.nl Tel.: +(84) 88 44 60 11
Service / Service / Service E-mail: fouraar@bom3.vsnl.net.in Spanien / Spain / Espagne Fax: +(84) 88 10 52 93
FSE Fluid Systems Erfurt DOVAC B.V. Ponsec Rotary Equipment S.L. E-mail: sintorn@hcm.vnn.vn
Am Teiche 3 Israel / Israel / Israël Meer en Duin 228 Paseo Juan de Borbon, 76
D - 99195 Erfurt/Stotternheim Ambi-Tech NL - 2163 HD Lisse Edificio “El Far”
Tel.: + (49) 36204 73 99 10 Electronics Engineering Ltd., Tel.: +(31) 252 423 363 E - 08039 - Barcelona
Fax: +(49) 36204 73 99 19 20 Ta’as st.; Industrial Area, Kfar-Saba Fax: +(31) 252 417 946 Tel.:+(34) 93 2247013
E-mail: info@fluidsystems.org P.O. Box 50 E-mail: info@dovac.nl Fax:+(34) 93 2219480
Kfar-Saba 44425 Internet: www.dovac.nl E-mail: ponsec@ponsec.net
Australien / Australia / Australie Israel
Pumps & Services Australia Tel.: +(972) 9-7677500 Österreich / Austria / Autriche Südafrika / Rep. South Africa / Afrique
P.O. Box 3043 Fax: +(972) 9-7677400 Tuma Pumpensysteme GmbH du Sud
Malaga Distribution Centre E-mail: p.weiss@netvision.net.il Eitnergasse 12 SPECK Pumps South Africa ( Pty ) Ltd.
W.A. 6945 Australia Internet: www.pweiss.co.il A - 1230 Wien 4 Bart Street Wilbart / Germiston
Tel.: +(61) 8 92 48 96 99 Tel.: +(43) 1 914 93 40 P.O. Box 15465
Fax: +(61) 8 92 48 96 98 Italien / Italy / Italie Fax.: +(43) 1 914 93 40 16 Hurlyvale 1611
E-mail: pumpserv@primus.com.au Kreiselpumpen / Centrifugal pumps / E-mail: contact@tumapumpen.at South Africa
Internet: www.pumpserv.com.au Pompes centrifuge: Internet: www.tumapumpen.at Tel.: +(27) 1 14 55 43 00
Klaus Union Pompe e Valvolve S.r.l. Fax: +(27) 1 14 55 69 96
Belgien / Belgium / Belgique Via Piave, 17 Polen / Poland / Pologne
SPECK - Pompen Belgie N.V. I - 20027 Rescaldina (MI) E.A. Krupinski Elzbieta Krupinska Taiwan / Taiwan / Taiwan
Bierweg 24 Tel. : +(39) 0331-579823 ul. Przymiarki 4A SPECK Pumpenfabrik
B - 9880 Aalter Fax: +(39) 0331-579825 31-764 Krakow/Polen Walter Speck KG Taiwan Branch
Tel.: +(32) 9 3 75 30 39 E-mail: info@klausunion.it Tel./Fax: +(48) 12 645 5684 2Fl., no. 153, Sec. 2
Fax: +(32) 9 3 25 00 17 Internet: www.klausunion.it E-mail: biuro@krupinski.krakow.pl Ta - Tung Rd., His Chi City
E-mail: info@speckpompen.be Taipei, Taiwan
Internet: www.speckpompen.be Vakuumpumpen / Vacuum pumps / Portugal / Portugal / Portugal Tel.: +(886) 2 86 92 62 20
Pompes à vide: Ultra Controlo Fax: +(886) 2 86 92 67 59
Chile / Chile / Chili Rio Nanta S.r.l. Projectos Industriais, Lda. Mobile: +(886) 936120952
W & F Ingenieria Y Maquinas S.A. Via Mauro Macchi, 42 Quinta Lavi – Armazém 8 E-mail: speck886@ms32.hinet.net
Felix de Amesti 90, Piso 6 I - 20124 Milano Abrunheira
Las Condes, Santiago - Chile Tel. +(39) 02 89406421 P – 27 10 - 089 Sintra
Tel.: +(56) 2 206 2943 Fax: +(39) 02 8323913 Tel.: +(351) 219 154 350
Fax: +(56) 2 206 3039 Mobile: +(39) 339 6587816 Fax: +(351) 219 259 002
E-mail: rwendler@tie.cl E-mail: rionanta@rionanta.it E-mail: info@ultra-controlo.com
Internet: www.rionanta.it Internet: www.ultra-controlo.com

Ausgabe 04/2006 - Ersatz für Ausgabe 11/2004

Edition 04/2006 - replaces edition 11/2004
Édition 04/2006 - remplace édition 11/2000
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

VACUUM PUMP SV300B

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
http://www.maxei.fr/ 35
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

Temperature Regulator Type PXF4 manual

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
http://www.maxei.fr/ 36
 Instruction Manual 1-2. Installation and Wiring
► This equipment is intended to be used under the following conditions.

Micro Control X Ambient temperature

Ambient humidity
-10 °C to 50 °C
90% RH or below (with no condensation)
Overvoltage category II

Model : PXF4
by IEC 61010-1
Pollution degree 2
250VAC, 0.1A T(Time-Lag) for 100 to 240V AC Power supply,
Recommended fuse 400V DC/400V AC, 1A T(Time-Lag) for 24V DC/24V AC Power supply
Usage environment Indoor use

INP-TN2PXF4a-E ► If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal,
SSR Drive output terminal, Current output terminal or Communication (RS485) terminal, ensure
to provide a basic insulation between the SELV circuits and these terminals (For example, use
Grobal Sales Section transformer which has a basic insulation or higher degree of insulation). The basic insulation
requires a clearance at least 1.5 mm and a creepage of at least 3.0 mm. If such insulation is not
Instrumentation & Sensors Planning Dept. provided, the UL61010 and EN61010 safety compliance may become invalid.
1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan ► For 24V DC/AC power supply model, if the equipment is connected to the Safety Extra Low
http://www.fujielectric.com Voltage (SELV) circuit, a basic insulation must be provided between the SELV circuit and the
power input terminals. Otherwise, the power input terminals must be connect to Extra Low Voltage
Phone: +81-42-514-8930 Fax: +81-42-583-8275 (ELV) circuit so as to prevent the electric shock.
http://www.fujielectric.com/products/instruments/ ► For CT input, use Current Transfer which has specification as shown below in order to prevent the
electric shock and spread of fire.
1) Over Voltage Category II
2) Pollution Degree 2
BASIC INSULATION, SUPPLYMENTARY INSULATION,
3) Required level of Insulating or REINFORCED INSULATION
4) Maximum Voltage line to neutral 300Vac rms or 300Vdc
Thank you for purchasing the Fuji module type temperature controller.
Once you have confirmed that this is the product you ordered, please use it in accordance with the following
instructions. About safety standard
For detailed information on operating this equipment, please refer to the separate user's manual.
Please observe the following instructions to meet the requirements of safety standard.
In addition, please keep this instruction manual within easy reach of the actual person using this equipment. Failure to observe these instructions violates safety standards. (This product is not a safety equipment.)
………………………………………………………………………………………………………………………………
● Install a recommended fuse, which is specified in the instruction manual, between the external main power
(mains circuit) and this equipment.
CAUTION ● If accessible Safety Extra Low Voltage (SELV) circuits are to be connected to Signal input terminal, SSR
Drive output terminal, Current output terminal or Communication (RS485) terminal, ensure to provide a
The contents of this manual are subject to change without notice. basic insulation between the SELV circuits and these terminals (For example, use transformer which has a
This manual is complied with possible care for the purpose of accuracy, however, basic insulation or higher degree of insulation). The basic insulation requires a clearance at least 1.5 mm
and a creepage of at least 3.0 mm. If such insulation is not provided, the UL61010 and EN61010 safety
Fuji Electric shall not be held liable for any damages, including indirect damage, caused by compliance may become invalid.
typographical errors, ● Whole this equipment must be mounted in an enclosure in order to prevent the electric shock and spread
absence of information or use of information in this manual. of fire.
● Be sure to install an appropriate external protective circuit to prevent excessive temperature rise etc.
● When performing wiring work, be sure to turn the power off and to wear protection gloves or safety glasses,
to prevent an electric shock.
● Set proper parameter input signals which correspond to each input to be connected. Be careful not to
confuse voltage input with current input, or vice versa.
● Do not use this equipment for the measurement of circuits which falls under measurement categories II, III,
Confirming Specifications and Accessories Related Information or IV.
● Do not use this equipment for measurement of signals to which a voltage over 30 VRMS or over 60 V DC is
Before using the product, confirm that it Refer to the following reference materials applied.
● If there is a risk that anyone may come into contact with the terminal while the instrument is being
matches the type ordered. for details about the items described in this energized, attach the terminal cover (optional) to prevent an electric shock. Before removing a terminal
(For model code, please refer to page 23.) manual. cover, turn off all the power.
………………………………………………………………………………………………………………………………
Confirm that all of the following accessories are
included. Document Reference No.
Data sheet EDS11-178 ► Note that the insulation class for this equipment is as follows. Before installing, please confirm that
Temperature Controller 1 unit Micro Controller (Model: PXF)
the insulation class for equipment meets usage requirements.
INP-TN5A2400-E
Instruction Manual 1 copy Operation Manual
Mounting bracket 1 pc Micro Controller (Model: PXF) Basic insulation (1500 V AC) Functional insulation (500 V AC) No insulation
Communication Functions INP-TN5A2227-E
Waterproof packing 1 pc Manual (MODBUS) Power supply (100 to 240V AC) Internal circuit Power supply (24V DC/24V AC) Internal circuit

The latest manuals can also be downloaded at Control output 1 (relay contact)
Process value input
Control output 1 (relay contact)
Process value input
Option the following URL: or Remote SV input or Remote SV input
Name Quantity Order No. http://www.fujielectric.com/products/instruments/ Motorized valve OPEN output Motorized valve OPEN output
CT input CT input
Terminal cover 1 pc ZZPPXR1-A230
Control output 1 Control output 1
Control output 2 (relay contact) (SSR drive, current, voltage) Control output 2 (relay contact) (SSR drive, current, voltage)
PC loader 1 cable ZZP*TQ501923C3 or or
communication cable Motorized valve CLOSE output Control output 2 Motorized valve CLOSE output Control output 2
(SSR drive, current, voltage) (SSR drive, current, voltage)
Shunt resistor
1 pc ZZPPXR1-A190 Alarm output 1 Alarm output 1
(250Ω ± 0.1%) Digital input 1 to 3 Digital input 1 to 5
(relay contact) Alarm output (relay contact) Alarm output
1 to 3 1 to 3
Alarm output 2 (relay contact) Alarm output 2 (relay contact)
Communication (RS-485) Communication (RS-485)
(relay contact) (relay contact)

Please Read First (Safety Warnings) (1) (2) (1) (2)

(1): When the 9th code is "J" AL 1 and 2: independent common
Please read this section thoroughly before using and observe the mentioned safety warnings fully. (2): When the 9th code is other than "J" AL 1 to 3: shared common
Safety warnings are categorized as “Warning” or “Caution”. Failure to follow the instructions may
result in a safety hazard. ● A power switch or a circuit breaker should be installed within the power supply facility.
● A power switch or a circuit breaker should be properly installed within easy reach of an operator.
Warning mishandling may lead to minor or serious personal injury, fire, and/or property damage. ● A power switch or a circuit breaker should be identified as the one for this product.
Mishandling may cause injury to the user or property damage.
● Electrical wiring must be made by the qualified personnel only and in accordance with your local
Caution
and national standards.
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the ● For power supply wiring, use wire equal to 600V vinyl insulated wire or above.
equipment may be impaired. ● To prevent damage and failure of the equipment, provide the rated power voltage.
● To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
● Before turning on power, confirm that clearance space has been secured to prevent shock or fire.
● Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
● Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal operation,
shock or fire.
1. Warning ● If any failure occurs, please contact the manufacturer and return the product.
● Output relay is the part has a limited life. When output relay contact comes to the end of its life, it
might remain on-state, or off-state. For safety, use a protective circuit outside.
1-1. Limitations in Use ● The factory default setting of this equipment is as follows. Change the setting as necessary so
as the equipment to meet your application. Please note that the improper settings may result in
This product is a temperature controller which was developed, designed and manufactured on the overheat or unexpected damage.
premise that it would be used for general machinery. For the details of operation, refer to the separate volume, "Operation Manual (INP-TN5A2400-E)".
In particular, if this product is to be used for applications that require the utmost safety as described Control output 1: heating control
below, please take into consideration of the safety of the entire system and the machine by adopting Control output 2 (optional): cooling control
such means as a fail-safe design, a redundancy design as well as the conducting of periodical Alarm output 1 to 3 (optional): No function
inspections. ● Symbols on the instrument
• Safety devices for the purpose of protecting the human body : Read this instruction manual thoroughly before using the product, and usethe product safely.
• Direct control of transportation equipment
• Airplanes
• Space equipment
• Atomic equipment, etc. 1-3. Maintenance
Please do not use this product for applications which directly involve human lives.
● When installing or removing the equipment, turn the power OFF. Otherwise, shock, operational
errors or failures may be caused.
● Periodic maintenance is recommended for continuous and safe use of this equipment.
● Some parts installed on this equipment have a limited life and/or may deteriorate with age.
● The warranty period for this unit (including accessories) is three years after the date of manufacture,
if the product is used properly.

-1-
 2. Caution 2-4. Key Operation Cautions/Error Operations
● The alarm function does not work properly when an error takes place unless the settings are made
2-1. Cautions when Installing correctly. Always verify its setting before operation.
● If the input wiring breaks, the display will read "UUUU". When replacing the sensor, always turn the
Please avoid installing in the following locations. power OFF.
● Locations in which the ambient temperature falls outside the range of –10 to 50°C when equipment
is in use. (If the power supply is 200V AC, the recommended maximum ambient temperature is
45°C.)
● Locations with rapid temperature changes, leading to dew condensation 2-5. Others
● Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.
● Locations with vibration or shock directly. (Vibration and shock may cause output relay malfunction.) ● Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. If wiping
● Locations in contact with water, oil, chemicals, steam or hot water. is necessary, use a neutral cleaning agent.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by Fuji ● Do not use mobile phones near this equipment (within 50 cm). Otherwise a malfunction may result.
distributor.) ● Trouble may occur if the equipment is used near a radio, TV, or wireless device.
● Locations with high concentrations of atmospheric dust, salt or iron particles. ● This equipment should be treated as an industrial waste when it is disposed of.
● Locations with large inductive interference, resulting in static electricity, magnetic fields or noise
● Locations in direct sunlight.
● Locations that build up heat from radiant heat sources, etc.

Recommended site conditions For Proper Usage

● A place where the ambient humidity during operaion is between 45 to 85%RH.

About EMC standard Confirmation of model code

● This equipment is a class A , for industrial locations, equipment. Do not use this equipment in domestic Please confirm that the model delivered matches your order.
establishment, such as residential areas, or it may cause radio interference. If you use this equipment in
domestic locations, take adequate measures on the outside of the equipment to reduce radio interference. "15 Model Specifications" (page 23)
● Under the requirement of EMC standard, the maximum length of external cable including a sensor to be
connected to this equipment is 30 m. Do not connect the sensor longer than 30 m.

1 Installation and Mounting

External dimensions
2-2. Cautions when Attaching to the Panels • Panel cut dimensions
● Insert the controller unit into the panel cutout from the front, and then put the mounting bracket
• Mounting the panel
from the rear. The mounting bracket should be pushed in until the controller is securely fixed to the "3 Installation and Mounting" (page 3)
panel. If there is a slight gap remaining, gently tighten the two screws until the gap disappears.
(Make sure not to over tighten the screws, as doing so may result in the mounting bracket
separating from the stopper.)
● The front of this equipment is waterproof in compliance with NEMA-4X standards (IP66- equivalent). 2 Wiring Connection Terminal connections diagram
To effect waterproof, the included packing is shall be attached between the controller and the "4 Wiring" (page 4)
panel according to the guidelines below. (Incorrect attachment may cause the equipment to lose its
waterproof capabilities.)
(1) As shown in Fig. 1, insert to the panel after attaching the packing to the equipment case.
(2) As shown in Fig. 2, tighten the fixture screws so that no gaps can remain between the equipment Turn Power On
face, the packing and the panels. Once finished, confirm that there are no changes in shape
such as displaced or improperly-fitted packing, etc. as shown in Fig. 3.
● If the panel does not have enough strength, gaps may develop between the packing and the panel
to lose waterproofing capabilities. 3 Display and Operations
Fig. 1 Fig. 2 Fig. 3 4 Parameter List
Packing 5 Functions of the Temperature Controller
Unit Unit Packing
Packing Changing set value
"5 Display and Operations" (page 6)
Case Basic Operation Methods
Case "5 Display and Operations" (page 7)
Front Case Panel Panel Mounting Screw (Good)
bracket (Bad) Parameter List
"6 Parameter List" (page 8 to 13)
Attachment on vertical surface
(Horizontal attachment) Input/Output/Control
"7 Functions" (page 14)

Caution ● In order to aid heat dissipation, do not block the sides of the equipment.
● Do not block the air vents on the top and bottom of the case.

6 Advanced Usage Setting of input sensor and input range

"8-1 Input Setting" (page 19)
2-3. Cautions for Wiring Selecting control method
"8-3 Control Setting" (page 19)
● For thermocouple input, use the designated compensation lead; for resistance bulb input, use wires
with small lead wire resistance and without any resistance difference among the three wires. Controlling through auto-tuning
● To avoid noise conductor effects, input signal wires should be separated from electric power lines or "7-7 Auto-tuning" (page 15)
load lines. tomatic setting parameters
● Input signal wire and output signal wire should be separated each other. And both should be shield "7-3 Fuzzy PID Control", "7-4 Self-tuning Control" (page 14)
wire.
● If there is a lot of noise from the power source, adding an insulation transducer and using a noise
filter is recommended.
(Example: ZMB22R5-11, noise filter, Manufacturer: TDK)
Always attach a noise filter to a panel that is grounded securely, and keep the wiring between the
noise filter output side and the measuring equipment power terminal wiring to a minimum length.
Operation
Please do not attach fuses and switches, etc. to the noise filter output wiring; otherwise the filter’s
effectiveness will be decreased.
● Twisting the power wires is effective when connecting the wires. (The shorter the pitch of the twist,
the more effective the connection is against noise.) 7 Error Indications
● Operation preparation time is required for the contact output when power is turned on. If using it as Display during equipment error
a signal to an external interlock circuit, please couple it with a delayed relay. "9 Error Indications" (page 19)
● Concerning the output relay, connecting the maximum rated load will shorten the product’s life; so
please attach an auxiliary relay. If the output operation frequency is high, selecting a SSR/SSC
drive output type is recommended.
Wait 30 minutes for the controller to stabilized thermally. Operations such as
[Proportionate cycles] Relay output: 30 seconds or more, SSR/SSC drive output: 1 second or more Caution measurements should be taken after the equipment has been on for 30 minutes
● If you selected the version with CT, use a common power line for the heater and the controller. or more.
● When inductive loads such as magnetic opening/closing equipment, etc. as relay output equipment
are connected, use of a surge absorber is recommended in order to protect the contacts against
opening/closing surges and to ensure long-term use.
(Example)
Recommended specification for the surge absorber 1 7 13

2 8 14
Voltage Nominal varistor voltage 3 9 15

100 V 240 V 4 10 16

200 V 470 V 5 11 17

6 12 18

Attachment position: between the relay control output contacts.

-2-
3. Installation and Mounting
3-1. External/Panel Cut Dimensions

73.2 ((If with terminal cover)

7.7 58
1 Mounting frame
48

48 (Terminal cover)
44.8
48

57
Waterproof
t (panel thickness) 1 ≤ t ≤ 8* Terminal cover
packing
Panel (option)

* When using the parameter loader with PXF being mounted

on a panel: t (panel thickness) 1 ≤ t ≤ 4

1-6 7-12 13-18

6.2
Terminal screw M3
Rear view

Terminal block is not attached to unused terminals

(terminal 7 to 12) according to the model.

Installing multiple controllers horizontally

(In this installing, the waterproof of PXF
is lost.)
+0.5
(48 × n – 3) 0
48
+0.5
45 0

installing multiple controllers

57

+0.5
45 0
+0.5

Mounting bracket
45 0

73 or more

Panel cut dimensions should also meet the above dimensions after the panel is coated.
Cautions when Close Fit Mounting:
● When the power supply is AC 200V, keep the maximum ambient temperature at 45°C.
● If any equipment or walls which have a depth of 70 mm exist around this instrument,
Caution keep a clearance of at least: 30 mm on the both sides, 50 mm below, 30 mm above.
63 or more Cautions when wiring:
● Start by wiring from the left-hand terminals (terminals 1 to 6).
● Use a screw that is the right size on terminals and tighten them with a torque of about 0.8
N/m.
● Do not attach anything to unused terminals. (Do not use relay terminals.)

-3-
 4. Wiring
4-1. Terminal Connection Diagram (Syandard type)

Standard type
Control Relay output Relay output Relay output Relay output
output 1 (SPDT) SSR Current Voltage (SPDT) SSR Current Voltage
(SPST) (SPST)
Control Relay output Relay output Relay output Relay output Relay output
output 2 None None None None None (SPST) (SPST) (SPST) (SPST) (SPST)
OUT1 + + + OUT1 + + +
13 13 NC 13 OUT1 13 OUT1 13 OUT1 13 13 NC 13 OUT1 13 OUT1 13 OUT1
OUT1 – OUT1 –
14 14 COM 14 – COM 14 COM 14 – COM 14 14 COM 14 – COM 14 COM 14 – COM
15 NO 15 NO

11 11 11 11 11
OUT2 OUT2 OUT2 OUT2 OUT2
12 12 12 12 12

Control
output 1 SSR Current Voltage SSR Current Voltage SSR Current Voltage
Current or Current or Current or Voltage or Voltage or Voltage or
Control re-transmission re-transmission re-transmission re-transmission re-transmission re-transmission
output 2 SSR SSR SSR
output (current) output (current) output (current) output (voltage) output (voltage) output (voltage)
+ + + + + + + + +
13 OUT1 13 OUT1 13 OUT1 13 OUT1 13 OUT1 13 OUT1 13 OUT1 13 OUT1 13 OUT1
– – – – – – – – –
14
+ COM 14
+ COM 14
+ COM 14
+ COM 14
+ COM 14
+ COM 14
+ COM 14
+ COM 14
+ COM
15 OUT2 15 OUT2 15 OUT2 15 OUT2 15 OUT2 15 OUT2 15 OUT2 15 OUT2 15 OUT2
or re-transmission output or re-transmission output or re-transmission output or re-transmission output or re-transmission output or re-transmission output

Alarm output
2 points 3 points 1 or 2 points
(independent common)
1 7 13
AL1 1 AL1 1 AL1 1 Process value input
2 8 14
AL1 COM 2 AL2 2 Non-C 2 Universal input
3 9 15
AL2 3 AL3 3 AL2 3
A
+
4 10 16 16 16
AL2 COM 4 COM 4 COM 4
B
+ +
(Note 1) 5 11 17 17 17 17 17
Note 1: Power supplies for AL1 and AL2 must be of the same type, 6 12 18 18 – 18
B 18 – 18 –
either AC or DC.
Thermocouple RTD Current Voltage
input input
Power supply
24VAC/24VDC 100-240VAC

5 5
6 6 Option
RS485
50/60Hz 50/60Hz
+
7
RS485
8 –

Digital input Remote SV input CT input

+
9 DI1 9 9
RSV1 CT1
10 DI-COM 10 – 10

Control output 1 Control output 2 Alarm output 1 and 3

● Relay output (SPST) ● Relay output ● Relay output
250 V AC, 3 A (resistive load) 250 V AC, 3 A (resistive load) 250 V DC, 1 A (resistive load)
● Relay output (SPDT) ● SSR output
250 V AC, 5 A (resistive load) 12 V DC, 20 mA
● SSR output ● Current output Note) If you use PXF as a substitute for PXR or PXG which was used with SSR
12 V DC, 20 mA 4 to 20 mA/0 to 20 mA (up to 500 Ω) output, be careful about the control voltage of SSR, for it is different among
PXR, PXG, and PXF.
● Current output ● Voltage output
4 to 20 mA/0 to 20 mA (up to 500 Ω) 0 to 5 V/1 to 5 V/0 to 10 V/2 to 10 V (MIN. 10 kΩ) Output voltage range [V]
Model
● Voltage output min max
0 to 5 V/1 to 5 V/0 to 10 V/2 to 10 V (MIN. 10 kΩ) PXF 10.7 13.2
PXR 17.0 25.0
PXG 18.0 24.0
Note) It is not necessary to make a mistake in the wiring for themeasurements
input terminal. There is a possibility that theinput circuit breaks when it
makes a mistake in wiring.

-4-
4-2. Terminal Connection Diagram (Motorized valve control type)

Motorized valve control type

Valve Control

Close
11
12
Valve COM
control
output 1 Valve Control

Open
13
14
COM

Alarm output
2 points 1 or 2 points
(independent common)
1 7 13
AL1 1 AL1 1 Process value input
2 8 14
AL1 COM 2 Non-C 2 Universal input
3 9 15
AL2 3 AL2 3
A
+
4 10 16 16 16
AL2 COM 4 COM 4
B
+ +
(Note 1) 5 11 17 17 17 17 17
Note 1: Power supplies for AL1 and AL2 must be 6 12 18 18 – 18
B 18 – 18 –
of the same type, either AC or DC.
Thermocouple RTD Current Voltage
Power supply input input

24VAC/24VDC 100-240VAC

5 5
6 6 Option
Digital input RS-485
50/60Hz 50/60Hz
7 +
DI3 7
8
DI2 RS485
8 –
9
DI1
10
DI-COM
Digital input

9 DI1
10 DI-COM

Valve control output 1

● Relay output
250 V AC, 3 A (resistive load)

Alarm output 1 and 2

● Relay output
250 V DC, 1 A (resistive load)

-5-
 5. Display and Operations
5-1. Part names and functions

Operation parts

USER Key
Press this key once in PV/SV display to switch between SV display and MV display.
Press and hold this key in PV/SV display to start the assigned function.
(No function is allocated at the factory.)
Press this key once in operation control mode, channel-selection mode, or setup mode to return to
PV/SV display.

SEL key
Press this key once in operation mode to move to operation control mode.
Press and hold this key in operation mode to move to channel selection mode.
Press this key once in channel selection mode to move to setup mode.
Press and hold this key in setup mode to move to channel selection mode.
Press this key once in parameter selection submode of setup mode to enter parameter editing
submode.
Press this key once in parameter editing submode to save the change and return to parameter
selection submode.

key
USER key Use this key to select the digit when changing values.

keys
key Use this key to change SV value when in PV/SV screen.
Press this key in operation control mode, channel selection mode, or setup mode, to change
parameters to be displayed.
key Use this key to edit parameter when in parameter setting submode.

SEL key USER + key USER+ key

Press and hold this key in PV/SV display to start the assigned function.
(The factory set function for this key is switching between RUN and standby.)
USER + key
USER+ key
Press and hold this key in PV/SV display to start the assigned function.
(The factory set function for this key is switching between start/stop of auto-tuning.)

Display

(1) Process value (PV)

(4) (5) (6) (7) (8) Indicates process value. Shows parameter name when in parameter setting.

(2) Set point (SV)

Shows set point. Shows parameter set value when in parameter setting.
(9) (3) Screen No.
Shows screen No. when in parameter setting.
(10) (1) (4) OUT 1 indicator
Lights during control output 1 is ON.

(5) OUT 2 indicator

Lights during control output 2 is ON.
(16)
(6) EV 1, EV 2, EV 3 indicators
Lights during digital output 1 to 3 are ON.
(11) (17)
(7) STBY indicator
Lights during standby.

(8) MANU indicator

Lights during manual mode.
(12)
(9) Lock indicator
Lights during key lock.

(10) No. indicator

(2) Lights during indicating screen No.
(3)
(11) RUN/HOLD/END indicators
(13) (14) (15) Lights during ramp/soak operation.

(12) AT indicator
Lights during auto tuning.

(13) MV indicator
Lights during MV is indicated on SV display.

(14) TM indicator
Lights during the time is indicated on SV display.

(15) RMN indicator

Lights during remaining time is indicated on SV display.

(16) °C/°F indicator

Shows the temperature unit under use.

(17) A/%/kW/h indicator

Shows the unit under use for the values indicated on SV display.

-6-
 5-2. Basic Operations
The below figure illustrates the mode transition and the key operations.

Power ON

Operation
mode PV/SV display PV/MV display PV/power
(Operation
screen)

Operation Parameter
Press
control mode
and hold
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL
AUTO/MANUAL

Channel
Channel Ｃｈ１ Ｃｈ２ Ｃｈ３ Ｃｈ４ Ｃｈ５ Ｃｈ６
selection mode ＰＩＤ ＰＬＴ ＰＲＧ ＭＯＮ ＡＬＭ ＳＥＴ

Ｃｈ７ Ｃｈ８ Ｃｈ９ Ｃｈ１１ Ｃｈ１２ Ｃｈ１３

ＳＹＳ ＭＡＴＨ ＣＯＭ ＤＳＰ ＣFG ＰＡＳＳ

in the selected channel

Press
and hold

Parameter
Setup mode ex) ch1 PID

d
i
P

Operation mode
In this mode the normal operation is performed. The process value (PV) and the set value (SV) are displayed. The device starts in this mode when you turn on the
power. You can change the set value (SV) in this mode. You can check the output value (MV) and the amount of electric ower by switchin the screen.

Operation control mode

In this mode you can put the device to standby or change the alarm set value.

Channel selection mode

In this mode you can select the parameter channel to be displayed.

Setup mode
In this mode you can setup each parameter. This mode includes the parameter selection submode and the parameter editing submode, which can be switched by
SEL key. In the parameter selection submode, you can switch between parameters by using ΛV keys. In the parameter editing submode, you can change parameter
values by using ΛV keys.

5-3. Changing values on operation screen

● Changing SV (set values) ● Changing MV (control output values)

1 Change the display to PV/SV display (shown when you turn on the power).
1 Switch to manual mode.

2 Change the SV with the keys. 2 Change the display to PV/MV display (MAN lamp is lit).
(Pressing the key in manual mode toggles between PV/SV display and PV/MV display.)

3 Press the key to save the values.

(The value will be automatically saved after 3 seconds even if a key is not pressed.) 3 Change the MV with the keys.

(Changes are reflected to the MV as it is changed.)

See “7-8 Manual Output” (page 15) for more about changing to manual mode.

-7-
 6. Parameter List
The following explains each channel parameter.
● The list also shows the operational range of set values for parameters that are limited.
● When the PV input lower limit (Pvb), PV input upper limit (PvF), or decimal place position (Pvd) is
changed, reconfigure all the initial parameter setting values.
● When the parameter that has RST on its Remarks column is changed, turn off the power once, and
then re-start the controller.

Operation control parameter

Parameter
Function Setting range Initial value Remarks
№ Display Name
1 Switchover between auto and manual Switchover between auto and manual modes oFF (auto) / on(manual) oFF This parameter is not displayed in default setting. If you
mode need to change this parameter, change the setting of
"Ch11 dSP" so that it appears.
2 Switchover between RUN and standby Switchover the operation mode between RUN and standby oFF(RUN) / on(standby) oFF
3 Local/remote switchover Switches the operation between local/remote SV. LoCL (local)/ REM (remote) LoCL
4 Ramp soak control command Changes ramp soak run states oFF (stop)rUn (run)hLd (hold) oFF Displays End (when ending) or GS (during guaranty
soak).
5 Auto-tuning run command Runs auto-tuning. oFF (stop/finish) on (normal type) oFF
L-oN (low PV type)
6 Alarm output latch release command Cancels the alarm output latch state oFF / rST (latch resets) oFF
7 SV selection Chooses the SV No. used for control LoCL LoCL "When changing the SV with the front key, do not
Sv1 change the “Svn” parameter via communication.
Sv2 Otherwise, the changed SV may not be stored
Sv3 correctly."
Sv4
Sv5
Sv6
Sv7
di (depending on DI)
8 PID selection Chooses the PID No. used for control LoCL LoCL
Pid 1 (PID group No. 1)
Pid 2 (PID group No. 2)
Pid 3 (PID group No. 3)
Pid 4 (PID group No. 4)
Pid 5 (PID group No. 5)
Pid 6 (PID group No. 6)
Pid 7 (PID group No. 7)
di (depending on DI)
9 Sets the alarm value for ALM1. Absolute value alarm: 0 to 100% FS 2.50%FS
Deviation alarm: -100 to 100% FS
10 ALM1 set value
11
12 Sets the alarm value for ALM2. Absolute value alarm: 0 to 100% FS 2.50%FS
Deviation alarm: -100 to 100% FS
13 ALM2 set value
14
15 Sets the alarm value for ALM3. Absolute value alarm: 0 to 100% FS 2.50%FS
Deviation alarm: -100 to 100% FS
16 ALM3 set value
17
27 Electric power calculation command Switches among on/off/hold of electric power calculation. oFF (stop calculation) oFF
rUn (run calculation)
hLd (suspend calculation)
28 Key lock Sets the key lock to prevent wrong operation oFF (no lock) ALL (all lock) PArA (All but SV oFF
locked)

Ch1 PID (control parameters)

Parameter
Function Setting range Initial value Remarks
№ Display Name
50 Proportional band (%) Sets the proportional band of the PID parameter. 0.1 to 999.9% 5.0%
51 Integration time "Sets the integration time of the PID parameter. 0 to 3200 sec 240 sec
Setting ""0"" will turn off integration."
52 Differential time "Sets the differential band of the PID parameter. 0.0 to 999.9 sec 60.0 sec
Setting ""0"" will turn off differentiation."
53 ON/OFF control hysteresis Sets the hysteresis width for the ON/OFF control. 0 to 50%FS 0.25%FS
54 Cooling proportional band coefficient "Sets the proportional band coefficient for cooling. 0.0 to 100.0 1.0
Setting ""0.0"" will turn the cooling into an ON/OFF control."
55 Dead band (%) Shifts the cooling proportional band from the set value -50.0 to 50.0% 0.0%
56 Output convergence value (%) Offset value which is added to the MV output value -100.0 to 100.0% 0/50 (single/dual)
57 Anti-reset windup Sets the range of integration control 0 to 100%FS 100%FS
58 Normal/reverse operations "Selects single control or dual control. Sets the control action rv-- (heat (reverse)/cool (none)) rv--/rvno [RESET]
(normal or reverse)." no-- (heat (normal)/cool (none)) (single/dual)
rvno (heat (reverse)/cool (normal))
norv (heat (normal)/cool (reverse))
rvrv (heat (reverse)/cool (reverse))
nono (heat (normal)/cool (normal))
59 SV limit (lower) Sets the lower limit of SV 0 to 100%FS 0.00%FS Note 1)
60 SV limit (upper) Sets the upper limit of SV 0 to 100%FS 100.00%FS Note 1)
61 OUT1 proportion cycle "Sets the proportion cycle of the control output (OUT1) 1 to 150 sec 30 (relay)
(contacts, SSR drive)" 2 (SSR)
1 (current)
62 OUT2 proportion cycle "Sets the proportion cycle of the control output (OUT2) 1 to 150 sec 30 (relay)
(contacts, SSR drive)" 2 (SSR)
1 (current)
63 OUT1 lower limit Sets the lower limit of the control output(OUT1) -5.0 to 105.0% -5.0%
64 OUT1 upper limit Sets the upper limit of the control output(OUT1) -5.0 to 105.0% 105.0%
65 OUT2 lower limit Sets the lower limit of the control output(OUT2) -5.0 to 105.0% -5.0%
66 OUT2 upper limit Sets the upper limit of the control output(OUT2) -5.0 to 105.0% 105.0%
67 Type of output limiter Sets the type of output limiter 0 to 15 0
73 Alpha Sets 2-degrees-of-freedom coefficient α -199.9to 300.0% 40.0%
74 Beta Sets 2-degrees-of-freedom coefficient β 0.0 to 999.9% 100.0%

Note 1: “SvL” and “Svh” must be set so that SvL < Svh. When you change the values for “SvL” and “Svh”, check SV 1 (“Sv1 Ch2”) through SV 7 (“Sv7 Ch2”).

-8-
Ch2 PLT (PID palette parameters)
Parameter
Function Setting range Initial value Remarks
№ Display Name
100 SV1 Sets the SV (set value) SV limit (lower)(SVL) to SV limit (upper)(SVH) 0%FS Note 1)
%FS
101 Proportional band 1 (%) Sets the proportional band. 0.1 to 999.9% 5.0%
102 Integration time 1 Sets the integration time. 0 to 3200 sec 240 sec
103 Differential time 1 Sets the differential time. 0.0 to 999.9 sec 60.0 sec
104 ON/OFF control hysteresis 1 Sets the hysteresis when using the ON/OFF control. 0 to 50%FS 0.25%FS
105 Cooling proportional band 1 (%) Sets the cooling proportional band. 0.0 to 100.0 1.0
106 Dead band 1 (%) Sets the dead band -50.0 to 50.0% 0.0%
107 Output convergence value 1 (%) Offset value which is added to the control output -100.0 to 100.0% 0/50 (single/dual)
108 Anti-reset windup 1 Sets the anti-reset windup 0 to 100%FS 100%FS
109 Normal/reverse 1 Selects single control or dual control. rv-- (heat (reverse)/cool (none)) rv--/rvno Note 2)
Sets the control action (normal or reverse). no-- (heat (normal)/cool (none)) (single/dual) [RESET]
rvno (heat (reverse)/cool (normal))
norv (heat (normal)/cool (reverse))
rvrv (heat (reverse)/cool (reverse))
nono (heat (normal)/cool (normal))
• • • • • • •
• • • • • • •
• • • • • • •
160 SV 7 Sets the SV (set value) SV limit (lower)(SVL) to SV limit (upper)(SVH) 0%FS Note 1)
%FS
161 Proportional band 7 (%) Sets the proportional band. 0.1 to 999.9% 5.0%
162 Integration time 7 Sets the integration time. 0 to 3200 sec 240 sec
163 Differential time 7 Sets the differential time. 0.0 to 999.9 sec 60.0 sec
164 ON/OFF control hysteresis 7 Sets the hysteresis when using the ON/OFF control. 0 to 50%FS 0.25%FS
165 Cooling proportional band 7 (%) Sets the cooling proportional band. 0.0 to 100.0 1.0
166 Dead band 7 (%) Sets the dead band -50.0 to 50.0% 0.0%
167 Output convergence value 7 (%) Offset value which is added to the control output -100.0 to 100.0% 0/50 (single/dual)
168 Anti-reset windup 7 Sets the anti-reset windup 0 to 100%FS 100%FS
169 Normal/reverse 7 Selects single control or dual control. rv-- (heat (reverse)/cool (none)) rv--/rvno Note 2)
Sets the control action (normal or reverse). no-- (heat (normal)/cool (none)) (single/dual) [RESET]
rvno (heat (reverse)/cool (normal))
norv (heat (normal)/cool (reverse))
rvrv (heat (reverse)/cool (reverse))
nono (heat (normal)/cool (normal))
170 PID switching point 1 Sets the PID switching point for palette 1. 0 to 100%FS 0%FS
• • • • • • •
• • • • • • •
• • • • • • •
176 PID switching point 7 Sets the PID switching point for palette 7. 0 to 100%FS 0%FS
177 Max SV selection number Choosing SV with the user key sets it to the maximum LoCL Sv7
possible number. Sv1
Sv2
Sv3
Sv4
Sv5
Sv6
Sv7
di (depending on DI)
178 Max PID selection number Choosing PID with the user key sets it to the maximum LoCL Pid7
possible number. Pid1
Pid2
Pid3
Pid4
Pid5
Pid6
Pid7
di (depending on DI)

Note 1: “SvL” and “Svh” must be set so that SvL < Svh. When you change the values for “SvL” and “Svh”, check SV 1 (“Sv1 Ch2”) through SV 7 (“Sv7 Ch2”).
Note 2: Set the same value as the one for the Normal/Reverse setting (“rEv Ch1”).

Ch 3 PRG (ramp soak parameters)

Parameter
Function Setting range Initial value Remarks
№ Display Name
200 Ramp soak operation pattern (Step No.) Sets which steps to use in the ramp soak operation pattern 0 (uses steps 1 to 8) 14 Note 1)
1(uses steps 9 to 16)
2(uses steps 17 to 24)
3(uses steps 25 to 32)
4(uses steps 33 to 40)
5(uses steps 41 to 48)
6(uses steps 49 to 56)
7(uses steps 57 to 64)
8(uses steps 1 to 16)
9(uses steps 17 to 32)
10(uses steps 33 to 48)
11(uses steps 49 to 64)
12(uses steps 1 to 32)
13(uses steps 33 to 64)
14(uses steps 1 to 64)
di (depending on DI)
201 Ramp soak time units Sets the units of the ramp soak time hh.MM (hour:min) hh.MM
MM.SS (min:sec)
202 Ramp soak 1 seg/SV 1 Sets the SV 0 to 100%FS 0%FS
203 Ramp soak 1 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00
204 Ramp soak 1 seg soak time Sets the soak time. 00:00 to 99:59 (hour:min/min:sec) 00:00
205 Ramp soak 2 seg/SV 2 Sets the SV 0 to 100%FS 0%FS
206 Ramp soak 2 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00
• • • • • • •
• • • • • • •
• • • • • • •
389 Ramp soak 63 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00

390 Ramp soak 63 seg soak time Sets the soak time. 00:00 to 99:59 (hour:min/min:sec) 00:00
391 Ramp soak 64 seg/SV 64 Sets the SV 0 to 100%FS 0%FS
392 Ramp soak 64 seg ramp time Sets the ramp time. 00:00 to 99:59 (hour:min/min:sec) 00:00
393 Ramp soak 64 seg soak time Sets the soak time. 00:00 to 99:59 (hour:min/min:sec) 00:00
394 Ramp soak mode Sets the program operation method 0 to 15 0
395 Guaranty soak ON/OFF Sets the guaranty soak ON or OFF oFF (guaranty soak off)/on (guaranty soak on) oFF
396 Guaranty soak band (Lower) Sets the lower limit of guaranty soak 0 to 50%FS 1.25%FS
397 Guaranty soak band (Upper) Sets the upper limit of guaranty soak 0 to 50%FS 1.25%FS
398 PV start Sets whether or not to start ramp soak with PV. oFF (PV start off)/on (PV start on) oFF
399 Restore mode Sets how to restart when the controller is restored after a rES (Reset) rES
power loss. Con (Continue)
ini (Restart)
400 Max pattern selection Sets the maximum pattern number selectable by using the 0 to 14 14
user key.
401 Min pattern selection Sets the minimum pattern number selectable by using the 0 to 14 0
user key.

Note 1: Do not change this parameter during the ramp soak operation. Be sure to set “PrG” = “oFF” before changing the parameter.

-9-
Ch 4 MON (monitor parameters)
Parameter
Function Setting range Initial value Remarks
№ Display Name
420 Ramp soak progress Displays the progress of the ramp soak oFF (ramp soak stopped) —
1-rP (ramp in step 1)
1-Sk (soak in step 1)

64rP (ramp in step 64)

64Sk (soak in step 64)
End (ramp soak finished)
421 MV1(%) Displays the output value of the control output (OUT1) -5.0 to 105.0% —
422 MV2(%) Displays the output value of the control output (OUT2) -5.0 to 105.0% —
424 Remote SV Shows a remote SV. -5% to 105%FS —
425 Heater current (A) Shows a heater current value. 0 to 110.0 A —
(A current value when OUT1 is ON.)
427 SSR leak current (A) Shows a leak current value. 0 to 110.0 A —
(A current value when OUT1 is OFF.)
429 Remaining time on timer 1 Displays the remaining time on timer 1 0 to 9999 sec/ 0 to 9999 min —
430 Remaining time on timer 2 Displays the remaining time on timer 2 0 to 9999 sec/ 0 to 9999 min —
431 Remaining time on timer 3 Displays the remaining time on timer 3 0 to 9999 s/0 to 9999 min —
435 Communication status Displays the communication status. 0 to 9999 times (number of communication —
times)
436 Current (A) Shows a value measured by CT. 0 to 110.0 A —
438 Electric power Shows a calculated value for electric power. 0.0 to 9999 KW —
439 Power Displays the calculated amount of electric power. 0.0 to 999.9 Wh —
440 Number of opetating times (control relay Displayes the number of times that control relay 1 has 0 to 9999k times —
1) operated.
441 Number of opetating times (control relay Displayes the number of times that control relay 2 has 0 to 9999k times —
2) operated.
442 Operating days Displays the number of days oparated, converted from total 0 to 5000 days —
operating time.
443 Error source Displays the source of an error 0 bit: PV input underflow (LLLL) —
1 bit: PV input overflow (UUUU)
2 bit: PV underrange
3 bit: PV overrange
4 bit: R-SV underrange
5 bit: R-SV overrange
6 bit: Range setting error
8 bit: PV input circuit error
9 bit: R-SV input circuit error
10 bit: CT input circuit error
444 DI input state Displays the state of DI. 0 bit DI1 —
1 bit DI2
2 bit DI3
445 Communication error station number Shows the station number under a cooperative 1 to 31 —
communication error or a programless communication error.
446 Current palette No. Displays the PID palette No. currently selected. 0-7 —
447 Current pattern No. Displays the pattern No. of the ramp soak currently selected. 0-15 —

Ch 5 ALM (alarm parameters)

Parameter
Function Setting range Initial value Remarks
№ Display Name
470 ALM1 alarm type Set the alarm type for ALM1. 0 to 58 0 Refer to section 11 for the detail.
471 ALM1 hysteresis Sets the hysteresis for alarm output 1 ON/OFF 0 to 50%FS 0.25%FS
472 ALM1 delay Sets the delay before detecting alarm output 1 0 to 9999 [sec/min] 0
473 ALM1 delay time units Sets the delay time units for alarm output 1 sec (second) sec
Min (minute)
474 ALM1 option Assigns the optional functions to ALM1 0000 to 1111 0000
Ones digit: alarm output latch
Tens digit: error alarm
Hundreds digit: inverted output
Thousands digit: hold reset
475 ALM2 alarm type Set the alarm type for ALM2. 0 to 58 0 Refer to section 11 for the detail.
476 ALM2 hysteresis Sets the hysteresis for alarm output 2 ON/OFF 0 to 50%FS 0.25%FS
477 ALM2 delay Sets the delay before detecting alarm output 2 0 to 9999 [sec/min] 0
478 ALM2 delay time units Sets the delay time units for alarm output 2 sec (second) sec
Min (minute)
479 ALM2 option Assigns the optional functions to ALM2 0000 to 1111 0000
Ones digit: alarm latch bit mask
Tens digit: error alarm bit mask
Hundreds digit: inverted output bit mask
Thousands digit: hold reset bit mask
480 ALM3 alarm type Set the alarm type for ALM3. 0 to 58 0 Refer to Section 11 for the detail.
481 ALM3 hysteresis Sets the hysteresis width for the ON/OFF control. 0 to 50%FS 0.25%FS
482 ALM3 delay Sets the delay before detecting alarm output 3 0 to 9999 [sec/min] 0
483 ALM3 delay time units Sets the delay time unit for alarm output 3 sec (second) sec
Min (minute)
484 ALM3 option Assigns the optional functions to ALM3 0000 to 1111 0000
Ones digit: alarm output latch
Tens digit: error alarm
Hundreds digit: inverted output
Thousands digit: hold reset
500 HB alarm set value Sets the value to activate the heater burnout alarm. 0.0 to 100.0 (A) 0.0A
501 HB alarm hysteresis Sets an ON/OFF hysteresis for the heater burnout alarm. 0.0 to 100.0 (A) 0.5A
502 Shorted-load alarm set value Sets the alarm value for heater shorted load. 0.0 to 100.0 (A) 0.0A
503 Shorted-load alarm hysteresis Sets an ON/OFF hysteresis for the heater shorted-load alarm. 0.0 to 100.0 (A) 0.5A
508 Loop break detection time Sets the time before detecting a broken loop 0 to 9999 sec 0 (Off)
509 Loop break detection range (°C) Sets the temperature range before detecting a broken loop 0.0 to 100.0%FS 2.50%FS
511 Electricity alarm Sets the value for electricity alarm. 0-9999KWh 0

- 10 -
Ch 7 SYS (system parameters)
Parameter
Function Setting range Initial value Remarks
№ Display Name
590 USER key Assigns the function to the [USER] key 0 to 29 0 Refer to section 12 for the detail.
591 USER + UP key Assigns the function to the [USER]+ Ʌ key 0 to 29 1
592 USER + DOWN key Assigns the function to the [USER]+ V key 0 to 29 5
593 DI-1 function select Allocates a function to DI-1. 0-48 0 Refer to Section 14 for the detail.
594 DI-2 function select Allocates a function to DI-2. 0-48 0
595 DI-3 function select Allocates a function to DI-3. 0-48 0
599 OUT1 output type Selects the content to be output from OUT1 0 to 427 1 Refer to section 13 for the detail.
600 OUT2 output type Selects the content to be output from OUT2 0 to 427 2
601 DO1 output type Sets the trigger for DO1 0 to 427 3
602 DO2 output type Sets the trigger for DO2 0 to 427 4
603 DO3 output type Selects the content to be output from DO3. 0 to 427 5
607 LED indicator assignment (OUT1) Selects the content for OUT1 to indicate. 0 to 427 1
608 LED indicator assignment (OUT2) Selects the content for OUT2 to indicate. 0 to 427 2
609 LED indicator assignment (Ev1) Selects the content for EV1 lamp to indicate. 0 to 427 3
610 LED indicator assignment (Ev2) Selects the content for EV2 lamp to indicate. 0 to 427 4
611 LED indicator assignment (Ev3) Selects the content for EV3 lamp to indicate. 0 to 427 5
615 LED indicator assignment (STBY) Selects the content for STBY lamp to indicate. 0 to 427 12
616 LED indicator assignment (MANU) Selects the content for MAN lamp to indicate. 0 to 427 13
617 Ramp SV ON/OFF Sets the ramp SV ON/OFF oFF ON
oN
618 Ramp SV-Decline Sets the slope for a falling SV during ramp SV operations 0 to 100%FS 0.00%FS
619 Ramp SV-Incline Sets the slope for a rising SV during ramp SV operations 0 to 100%FS 0.00%FS
620 Ramp SV-slope time unit Sets the unit of time for the slope during ramp SV operations hoUr: slope temperature/hour hoUr
Min: slope temperature/min
621 Ramp SV - display mode Displays the SV during ramp operations or the SV goal value rMP: ramping SV rMP
on the SV display TrG: target SV
622 Control method Selects the control method. oNoF: ON/OFF control Pid
Pid: PID control
FUZy: Fuzy control
SELF: Self-tuning control
Pid2: PID2 control
2FRE: 2-degrees-of-freedom PID
626 Start mode Sets the operation mode during startup AUTo: starts in AUTO mode AUTO
MAn: starts in manual mode
REM: starts in remote mode
STbY: starts in standby mode
627 Control operation cycle Sets the control operation cycle. 0.1 to 0.9S, 1 to 99S 0.1S
628 PID pallette switching method Sets the method for switching among PID pallette. 0: selected PID № 0
1: selected SV №
2: PV

Ch 8 MATH (calculation parameters)

Parameter
Function Setting range Initial value Remarks
№ Display Name
650 Simple calculation ON/OFF Sets ON/OFF of simple calculation OFF OFF Note 1)
ON

Note 1: Refer to the operation manual for the detail of calculation functions.

Ch 9 COM (communication parameters)

Parameter
Function Setting range Initial value Remarks
№ Display Name
760 Communication type Selects a type of communication. 0: MODBUS RTU 0 [RESET]
1: Cooperative operation Note 1)
2: Programless communication
761 Station No. Sets the station number. 0 to 255 (0: unresponsive communication) 1 [RESET]
762 RS-485 baud rate Sets the baud rate 96: 9600 bps 96 [RESET]
192: 19200 bps
384: 38400 bps
115K: 115 Kbps
763 RS-485 parity Sets the parity check none odd [RESET]
odd
even
764 RS-485 response interval Widen the time interval of receiving response. (Set value × 20 0 to 100 1 (20 ms) [RESET]
ms)
767 Communication permissions Sets whether or not overwriting is possible from the master r: Read only rW [RESET]
side (PC, etc.) rW: Read/overwrite permitted
769 MODBUS user address setting 1 Sets the MODBUS user address 30001 [RESET]
• • • • • • •
• • • • • • •
• • • • • • •
800 MODBUS user address setting 32 30001 [RESET]

Note 1: Refer to the communication instruction manual (MODBUS) for the detail of communication functions.

Ch 10 PFB (PFB parameters)

Parameter
Function Setting range Initial value Remarks
№ Display Name
870 PFB dead band Sets the dead band for PFB. 0.0% to 100.0% 5.0%
871 Valve stroke time Sets the full-stroke time for the motorized valve. 5 s to 180 s 30 s

Ch 11 DSP (parameter mask)

Parameter
Function Setting range Initial value Remarks
№ Display Name
1 — Parameter mask Sets the parameters to be displayed/not displayed. OFF/diSP Values differ
depending on the
model.

- 12 -
Ch 12 CFG (configuration parameters)
Parameter
Function Setting range Initial value Remarks
№ Display Name
940 Operation timeout (return to PV/SV Sets the time until the display returns to PV/SV screen from 15S: 15 sec 60S
display) setting screen. 30S: 30 sec
60S: 60 sec
5M: 5 min
10M: 10 min
non
942 Blinking SV during Soft Start Sets whether or not to blink SV during Soft Start. oFF: OFF ON
oN: ON
943 Blinking PV/SV at ALM Sets whether or not to blink PV/SV when alarm becomes ON. 0: PV display (no change) 0
1: PV and alarm status, alternately
2: blinking PV
3: alarm status
944 Display timeout Sets the time until the display automatically turns off. oFF: Not use oFF
15s: Auto-off after 15 sec.
30s: Auto-off after 30 sec.
1M: Auto-off after 1 min,
5M: Auto off after 5 min.
945 PV/SV Display off Sets ON/OFF of PV and SV display 0: PV and SV ON 0
1: SV OFF
2: PV OFF
3: PV and SV OFF
4: PV, SV, and indicators OFF (all OFF)
5: SV OFF (relights for 5 sec. by pressing any
key)
6: PV OFF (relights for 5 sec. by pressing any
key)
7: PV and SV OFF (relights for 5 sec. by
pressing any key)
8: PV, SV, and indicators OFF(relights for 5
sec. by pressing any key)
946 Blinking PV at input error Sets whether or not to blink PV at an input error 0: PV blinks at an input error 0
1: No blink
947 Brightness Sets the brightness of LED backlight 0 to 3 3 (3 is the brightest)
948 Control at burnout Sets whether to continue or to stop control when the device oFF: stops control oFF
detects a burnout of PV input oN: continues control
949 Display mode switchover Switches between the two display modes. dMd1: mode 1 (PXR mode) dMd2 [RESET]
dMd2: mode 2 (PXF mode)
950 Model code Shows model code - P
951 X
952 F
• • • • • • •
• • • • • • •
• • • • • • •
962 *

963 Reset Resets the controller oFF: No reset oFF

rST: Performs reset
965 Software version Shows the software version — —
966
967
968

Ch 13 PASS (password parameters)

Parameter
Function Setting range Initial value Remarks
№ Display Name
990 Password1 setup Sets password 1. 0000 to FFFF 0000
991 Password2 setup Sets password 2. 0000 to FFFF 0000
992 Password3 setup Sets password 3. 0000 to FFFF 0000

- 13 -
 7. Functions 7-3. Fuzzy PID Control
Related to normal PID controls, fuzzy PID control acts with small overshoot.
This controller has six types of temperature control function. Select according to type and use. You will need to run auto-tuning to set the PID parameter when using fuzzy control.

Caution The ramp soak function ( page 15), and SV selection function ( page 17) cannot
be combined. Setting fuzzy PID control

● Temperature Control Functions 1 Display the system menu (" ").

ON/OFF (2-position) Turns the control output ON/OFF according to the size relationship of PV 7-1 (page 14)
control and SV Can build a control system out of simple elements such as SSR.
Suitable when accuracy is not requested. 2 Display the control parameter (" ") and choose fuzzy (" ").
PID Controls PID calculation and controls proceed according to the previously set PID 7-2 (page 14)
parameters.
PID parameters can be set manually or through auto- tuning (AT).
It is the most basic control in this equipment.
3 Press the key to set the value.

Fuzzy PID Control PID control with function that reduces the amount of overshoot during 7-3 (page 14)
control. It is effective when you want to suppress overshoot when SV is
changed, even if you may take a long time to reach the target value. Refer to
Self-tuning Control Automatically calculating PID control according to the control target or SV 7-4 (page 14) For more details on auto-tuning, see "7-7 Auto-tuning" (page 15)
change. It is effective when the control conditions change frequently.
PID2 Control In case which the power supply of the control target goes ON → OFF → 7-5 (page 15)
ON, this PID2 control can suppress the amount of overshoot during control
target turns OFF→ ON.
2-degrees-of-freedom Suppresses the amount of overshoot during PID control. It uses SV filter 7-6 (page 15)
control which is effective in reducing overshoot after a SV change or at startup.
7-4. Self-tuning Control
Self-tuning Control is a control which automatically calculates the value of PID, under the condition
7-1. ON/OFF (2-position) Control that the control target or set value (SV) changes.
Self-tuning is especially effective for situations when a high level of control is not needed, but auto-
Acts as an ON/OFF control when " "= (" "). tuning cannot be run due to frequent changes in the control target conditions.
ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size
relationship of PV and SV.The output hysteresis can be set under the parameter " " (" ").
When a high level of control is required, choose PID control, fuzzy PID control, or PID2
Point control.
Reverse Operation (heat control)
Method used to control the electrical heating furnace. Set the "hYS" to an appropriate value according
to the control target. Conditions where self-tuning can be used
Parameter Set value Self-tuning is used in the following situations:
" " oNoF process value ● When temperature rises when the power is turned on
PV
" " rv-- HYS ● When temperature rises when SV changes (or when the controller decides it is necessary)
● When the controller decides it is necessary because the controls have become unstable
" " arbitrary (factory setting: 1 °C)
SV
Conditions where self-tuning cannot be used
Self-tuning cannot be used in the following situations:
t
● During control standby
ON
PV<SV ● During auto-tuning
control output ● During ramp soak progress
OFF PV>SV
● When there is error input
● When set for dual output
● When any of the P, I, D, Ar parameters are set to manual
Normal Operation (cooling control) ● During manual mode
● During soft start progress
Method used to control the cooling machine
Parameter Set value Conditions to halt self-tuning
process value
" " oNoF PV
HYS Halt self-tuning in the following situations:
" " no--
● When there is a change in SV (This includes the case where SV changes because of the ramp
" " arbitrary (factory setting: 1 °C) soak function, remote SV function, or ramp SV.)
SV ● When self-tuning has not finished after running for nine or more hours

t Setting self-tuning
ON
PV>SV
control output
OFF PV<SV Turn on power of the controller and set the SV.

1 Display the system menu (" ").

● During ON/OFF control, the P, I and D settings do not affect control.
● The manual operation during ON/OFF control will become MV=100% when the
2 Display the controller parameter (" ") and choose self-tuning (" ").
key is pressed, and MV=0% when the key is pressed.
Point ● If the hysteresis width is narrow, and PV and SV are nearly equal, the output may
frequently switch ON and OFF. Note that it may affect the operation life of the contact 3
output. Press the key to set the value.

4
Turn off power of the controller.
7-2. PID Controls
PID controls run as long as the parameter is set to " " = (" "). The PID controls
5 Turn on power of the control target equipment and the controller. Turn on power of the control
calculate PID based on the set values for parameters " ", " ", " ", and " ", and output the calculated equipment first. Self-tuning will begin.
result (-5% to 105%). 6
Each parameter can be set either by manually tuning the values or by running auto-tuning (AT) to
automatically set the values. process value

SV
Refer to
For more details on auto-tuning, see "7-7 Auto-tuning" (page 15) tuning

1 Display the system menu (" "). dead time

lag time
t

2 Display the control parameter (" ") and choose PID controls (" ").
● The equipment will not tune correctly if power of the controller is turned on first.
Point ● To reset self-tuning, set the control method to PID (" ") once before changing back to
3 Press the key to set the value. self-tuning.

- 14 -
 7-5. PID2 Control Running auto-tuning
In the case which the power supply of the control target goes ON → OFF → ON, this PID2 control can
suppress the amount of overshoot. 1 Display auto-tuning (" ") and choose the tuning type.
Choose the standard type (" ") or low PV type (" ") according to the control target
This control introduces an algorithm to prevent the calculated PID result from becoming a
miscalculation, even when the control loop is open.
You will need to run auto-tuning to set the PID parameter when using PID2 control. 2 Press the key to start auto-tuning.
AT lamp will blink at the bottom of the display during auto-tuning.
● Features of PID2 Control When auto-tuning has successfully completed, blinking AT lamp will turn off and overwrites the
PID.

process value
suppress overshoot ● PID parameter which is set after auto tuning has finished normally
will be maintained even when the power is turned off. However, the PID value will not be
changed if the power is turned off during auto- tuning. In this case, rerun auto-tuning.
SV ● The equipment will use ON/OFF (2 position) control during auto- tuning, so there may
be a large change in PV according to the process. Do not use auto-tuning for processes
PV that do not permit a large change in PV. Do not use auto-tuning for processes such as
pressure control and flow control that have a fast response.
t ● Auto-tuning is not behaving normally if it has not finished after four or more hours have
ON passed. In these cases, recheck parameters such as input/output wiring, control output
control equipment power Point behavior (normal/ reverse), and input sensor type.
OFF ● Rerun auto-tuning if there is a large change in SV, a change in the PV input type, or a
close close change in the control target conditions that reduces the effectiveness of the controls.
control loop ● You can run auto-tuning when the control type is set to "fuzzy" or "PID2".
open ● You cannot run auto-tuning in manual mode.
● When using the PID selection function, the auto-tuning result for the selected PID group
is stored.
● Auto tuning is forcibly terminated when SV changes because of the ramp soak function,
remote SV function, or ramp SV.
Setting PID2 control

1 Display the system menu (" ").

7-8. Manual Output

2 Display the control parameter (" ") and choose PID2 (" "). Allows the control output to be manually set at an arbitrary value.
● Manual Mode Display
MV indiator lights during manual mode and during parameter setting.
3 Press the key to set the value.
● Switchover between Auto and Manual
Modes can be changed by three methods: the front key (user key), communication function, or the
parameter " ".
7-6. 2-Degrees-of-Freedom PID Control ● MV output flow diagram (MV output priority processing)
Suppresses the amount of overshoot during PID control. It uses the SV filter which is effective in
reducing overshoot after a SV change or at startup. MV MV1 output Specify
PID Dual Soft start setting
Controllability in 2-degrees-of-freedom PID control is different depending on the setting of the calculation calculation MV limit limit standby
during MV output
coefficient α and β. MV2 FALT
When the coefficient α = 100.0% and coefficient β =0.0% , the system performs the normal PID
OFF
control.
You can adjust the coefficient α and β as follows: manual MV1
1) Set the coefficient α to 40.0% and β to 100.0%. (factory default setting) MV output ON MV2
2) Perform a control to check the response (small overshoot).
If overshoot is not reduced by this measure, adjust the coefficient α and β in accordance with the
parameter
following table. “MAN”
We recommend you to fix the coefficient α to 40.0% because it usually requires no adjustment.

Control result Coefficient β coefficient α

● MV limit does not apply to the MV output during manual operation, FALT, or standby.
Large overshoot Raise coefficient β by 20% Lower coefficient α by10%
Caution (Take extra caution when MV performs flash protection during combustion control by
Small overshoot Lower coefficient β by 20% Raise coefficient α by10% using the overlimit function.)

Setting 2-degrees-of-freedom PID control 7-9. Ramp Soak Function

Automatically runs after setting the times for the SV changes.
1 Display the system menu (" ").
You can choose up to 64 steps for the SV setting and 15 types of ramp soak operation patterns.

2 Display the control parameter (" ") and choose 2-degrees-of-freedom PID (" "). SV
step2 step3
SV-7
SV-8
SV-9
step1 SV-3 SV-13
3 Press the key to set the value. SV-4
SV-10
SV-12
SV-14
SV-2
SV-5
SV-1 SV-11 SV-15

7-7. Auto-tuning SV-6 SV-16

PV
Run auto-tuning to set the PID parameter automatically. TM1s • TM5s • TM16r time
TM1r • • •
TM5r • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
TM16s
" " set value Behavior Function
" " Stop/Finish Stops or finishes auto-tuning. step1 to 4: pattern0 step5 to 8: pattern1 step9 to 12: pattern3 step13 to 16: pattern4

The standard auto-tuning for SV reference. Choose this auto-tuning in most step1 to 8: pattern2 step9 to 16: pattern5
" " Normal type situations.
step1 to 16: pattern6
Auto-tuning for SV-10% reference. Choose this when you want to suppress
" " Low PV type the overshoot when tuning.

● Normal type ● Low PV type ● When using the system in the restore mode (" ") = continue (" ") in the ramp/
soak menu (" "), do not set the ramp/soak control command (" ") of the
operation menu to hold (" ") during the ramp period at the beginning of the pattern.
process AT start process AT start ● When PV start (" ") of the ramp/soak menu (" ") is on (" "), set the pattern
value AT calculating value AT calculating Caution parameter (" ") of ramp/soak (" ) to " " = 0, 2, 6 (setting that starts with 1
SV-10%FS seg ramp).
SV SV ● Do not set the Startup mode (" ") = standby mode (" ") of the sys- tem menu
(" ") and the restore mode (" ") = continue (" ") of the ramp/soak menu
(" ") at the same time.
PV PID control
PV PID control

t t

Set the following parameters before running auto-tuning.

● PV input type / PV input upper limit / PV input lower limit / Decimal position / PV input
Point filter in the setup channel menu (" ")
● OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel menu (" ").

- 15 -
 Setting Power On Start Ending Output OFF Output Repeat Behavior
Creating a ramp soak operation pattern
“0” Off Continuous control Continuous control Off
Set the following items to create a pattern. “1” Off Continuous control Continuous control On
“2” Off Continuous control Standby Off
Sets which steps to use from the following 15 types.
Steps 1 to 8 / Steps 9 to 16 / Steps 17 to 24 / Steps 25 to 32 / Steps 33 to 40 / Steps 41 to 48 / Steps “3” Off Continuous control Standby On
Pattern 49 to 56/ Steps 57 to 64 / Steps1 to 16 / Steps 17 to 32 / Steps 33 to 48 / Steps 49 to 64 / Steps 1 to
32 / Steps 33 to 64/ Steps 1 to 64 “4” Off Standby Continuous control Off
Target SV Sets the controlled temperature. “5” Off Standby Continuous control On
Ramp time Sets the time to reach the target SV from the current SV. “6” Off Standby Standby Off
Soak time Sets the time to maintain the specified SV. “7” Off Standby Standby On
“8” On Continuous control Continuous control Off
“9” On Continuous control Continuous control On
The following steps will explain how to run the specified pattern 0 in SV-1 to SV-8.
“10” On Continuous control Standby Off

1 Display the ramp soak menu (" "). “11”

“12”
On
On
Continuous control
Standby
Standby
Continuous control
On
Off
“13” On Standby Continuous control On
2 Display pattern parameter ("
Run SV-1 through SV-8.
") and choose pattern 0 (" ").
“14” On Standby Standby Off
“15” On Standby Standby On
3 Display the time parameter (" ") and choose minute:second ("
Sets the units of time. Besides minute:second ("
").
"), you can also choose hour:minute
(" ")
PV start
4 Display the target value (" ") and set the target temperature.
When the ramp soak starts (RUN), this function searches the first point where the measurement value
5 Display the ramp time parameter (" ") and set the ramp time. (PV) and the program pattern match, and starts operation at that point.

6 Display the soak time parameter (" ") and set the soak time.
PV=(1)

7 Repeat steps 4 through 7 and set the remaining parameters.

PV=(2)

Running ramp soak SV

PV=(3)

The following steps explain how to run ramp soak.

Start of (3) Start of (2) Start of (1)

1 Display program parameter (" ") and choose RUN (" "). If the measurement value does not match the pattern as with PV = (3), the normal operation starts.

2 Ramp soak starts running from the current PV.

7-10. Other Functions

● To interrupt the ramp soak operation, choose HOLD (" ") in step 2. To cancel the
Point interruption, choose RUN (" ") again.
● " " will display when ramp soak has completed. 1. Soft start function
When turning on the equipment (including the temperature controller), the soft start function
suppresses the MV to become maximum output. It places an upper limit on MV output for a specified
Guaranty soak amount of time after power is turned on.
This function is useful for effects such as suppressing the heater output during equipment startup, and
This function guarantees the soak time. Only soak time within the specified range of temperature for makes load lightened.
SV is counted towards soak time. After the specified time has passed after switching on the equipment (or if SFTM = 0), the soft start
As seen in the figure below, only the sum of the shaded areas is counted as soak time. The operation function ends and normal controls begin.
moves onto the next step when the total soak time equals the specified soak time.

soak time=T1+T2+T3 Display Parameter Function

process value
T1 T2 T3 Places a limit on MV1 output after power is turned on for a time
" " (SFo1) MV1 soft start output set value
guaranty soak period set in SFTM.
range upper limit Soft start set time Sets the time for soft start to function after turning power on.
" " (SFTM) Setting "0" will turn off soft start.
guaranty soak
range lower limit
control output (MV) MV when not using
PV soft start
SV
t
soft start output
The following steps will explain how to set an example guaranty soak range with an upper limit of 5°C set value
and a lower limit of 3°C.
MV when using
soft start (limited)
1 Display the ramp soak menu (" ").
0%
t
soft start
2 Display guaranty ON/OFF parameter (" ") and choose on (" "). power on set time

3 Display the guaranty soak lower limit parameter ("

example, set it to 3°C).
") and set the lower limit (in this
Caution The soft start function cannot be used simultaneously with the dual control

4 Display the guaranty soak upper limit parameter ("

example, set it to 5°C).
") and set the upper limit (in this

During manual mode, the manual output value has priority, but soft start will continue to
Point keep track of the set time period.
5 Press the key to set the value.

Use the following steps to set soft start output set value and set time.

Display the setup menu (" ").

Mode setting 1
Sets how you want to run ramp soak. Display the setup menu (" ").
2
The following items can be set.
Display soft start set time (" ") and set the time.
Power On Start Ramp Soak starts running from the current PV. 3
Ending Output Shows the ending output after ramp soak has been completed.
Press the key to set the value.
4
OFF Output Shows the output during OFF after ramp soak has been completed.
Repeat Behavior After finishing the last step in ramp soak, the process starts again from 1st step.

Turn off the power once, and then re-start the controller to begin soft start. (When the soft start
repeats 5 function is turned on, the lower display will alternate showing SoFT and SV.)

Note: Do not use auto-tuning at the same time.

4th soak

SV-4
2nd soak 4th ramp

3rd ramp
2nd ramp
SV-2
3rd soak
1st ramp 1st soak You can choose from
power on SV-3 the following 16 types of
start modes according to the
SV-1
combination of run method
PV options.
TM1r TM1S TM2r TM2S TM3r TM3S TM4r TM4S

- 16 -
 2. Error output function 5. SV selection function
When the error output specification function has concluded that the equipment has an error, it halts The SV selection function can record and switch up to eight sets of SV information to the palette
the temperature controls and maintains the control output at a previously specified value. There is an menu settings. It is effective when the SV used during a process are numerous and the set values
error in PV if any of the following conditions occur: have been previously decided.
Burnout upper limit / burnout lower limit / underage (PV< -5% FS) / overage (105% <PV)
Use the following steps to save SV information.
Use the following steps to set this function.

1 Display the palette menu (" ")

1 Display the setup menu (" ").

2 Display SV setting 1 (" ") and set SV1.

2 Display FALT output 1 set value ("

For dual control, set "
") and set the output value.
" the same way.
3 Set SV setting 2 through SV setting 7 in the same way as necessary.

3 Press the key to set the value.

4 Press the key to set the value.

3. Standby output function The following four methods can switch SV.
• Parameter “ ” / press the user key / DI function / overwrite parameter “ ” via the
Sets the control output value and the alarm output for standby mode. communication function

Use the following steps to set this function.

● Switch Using Parameter " "

1 Display the setup menu (" "). 1 Display the operation control mode

2 Display the standby mode setting (" ") and set the alarm output for standby mode. 2 Display the selected SV number (" ") and choose the SV No.

Refer to 3 Press the key to set the value.

For the combinations of ON/OFF settings, see "CH6 Setup parameters" (page 11).

● Switch Using the User Key

3 Display the standby control output 1 set value ("

control, set "Sbo2" the same way.
") and set the output value. For dual
1 Display the palette menu (" ")

4 Press the key to set the value. 2 Display max selected SV number ("
key.
") and set the SV number by choosing it with the user

3 Display the user key function setting (" ") and set it to SV selection function.

4. Ramp SV function
4 On the PV/SV display, pressing the user key will switch you from the currently selected SV to
the next SV.
The ramp SV function suppresses a sudden change in SV (step change) when changing SV.It allows
SV to change smoothly according to the set slope of temperature per unit of time. This smooth SV
change allows you to minimize the effect of the change on controls.
You can set both inclining temperature and declining temperature slopes, and choose from "minutes" ● Switch Using Parameter “ ” via the Communication Function
or "hours" for the time units. • In the communication, overwrite the set value to the selected SV number (" ").
You can also choose for the SV display to show the current value or the target value during ramp SV.

SV changing SV with the front key

set value
6. PID selection function
after change

set value SV during ramp SV behavior When switching the normal and reverse operation by using the PID selection function, be
before change (rMPL/rMPH) Point sure to turn off the system power beforehand for safety reasons (Do not switch normal and
reverse operation during control).
t
The SV selection function can record and switch up to eight sets of PID parameters from the palette
The SV lamp will blink while ramp SV is running.(When not displaying parameters or Ch.) When you menu settings.
turn on the power while ramp SV is in effect, ramp SV will begin using the starting value of PV (PV It is effective when the control equipment changes the target often and must frequently change the
start) PID parameters.

SV SV Use the following steps to save PID information.

SV Sv-1 SV
1 Display the palette menu (" ")

Sv 2 Display proportional bandwidth setting 1 (" ") and set P1.

PV
power ON
t
Sv switches to Sv-1 with DI input
t 3 Set " " and " " in the same way.
Set the following parameters as necessary: ON/OFF control hysteresis (" "), cooling
behavior when power rises behavior when SV changes with DI proportional band (" "), dead band (" "), balance (" "), anti-reset windup (" "),
and normal/reverse setting (" ")

Use the following steps to set this function.

4 Press the key to set the value.

1 Display the system menu (" ")

The PID parameter selection (P, i, d, normal and reverse settings) can be changed by the same four
2 Set both ramp SV decline (" ") and incline (" "). methods as the SV selection function.

● Switch Using Parameter “ ”

3 Set the unit of time for the slope (" ") during ramp SV.

1 Display the operation control mode

4 Press the key to set the value.

2 Display the selected PID number (" ") and choose the PID No.

●
●
Ramp SV can be used with remote SV or SV selection functions.
Ramp SV cannot be used at the same time with ramp soak.
3 Press the key to set the value.
Point ● Coming out of a standby state will begin PV start.
● Make sure to check the controller’s parameters after changing PV scale.
● Switch Using the User Key

If the power is turned on during the input error, or released standby, the ramp SV operates 1 Display the palette menu (" ")
differently from the normal PV start.

Caution State at PV start Operation 2 Display max selected PID number ("
user key.
") and set the PID number by choosing it with the
PV tracking (Maintains the state where SV=PV. The SV ramp
Standby function does not operate.)
Auto or manual Starts the ramp SV from the current SV (PV start is off)
3 Display the user key function setting (" ") and set it to SV selection function.

4 On the PV/SV display, pressing the user key will switch you from the currently selected SV to
the next SV.

- 17 -
 When the user key function code is 27 (SV No.+1, PID No.+1 (send)) and the initial PID 10. MV limit functions
No. and SV No. are different, the first time you press the user key, PID No. will become the
Point same as SV No. The MV limit function allows you to choose whether to limit the MV or let it pass through maxi- mum
Also the SVMX parameter value becomes the maximum selectable number for PID No. and minimum MV.
and SV No.
output value
(after limit) MV1 MV2
● Switch Using Parameter “ ” via the Communication Channel PCUT
103% PHC1 PLC1 PHC2 PLC2
• In the communication, overwrite the set value to the selected SV number (" ").
pass "0" 103% -3% 103% -3%
PHC "1" 103% limit 103% -3%
"2" limit -3% 103% -3%
limit "3" limit limit 103% -3%
7. Startup mode function
limit "4" 103% -3% 103% limit
"5" 103% limit 103% limit
The startup mode specification function sets the controller to start up in any of auto mode, manual "6" limit -3% 103% limit
mode, remote mode or standby mode. PLC "7" limit limit 103% limit
It is used when you want to start up in manual mode. pass "8" 103% -3% limit -3%
"9" 103% limit limit -3%
PHC output value "10" limit -3% limit -3%
Use the following steps to set this function. PLC "11" limit limit limit -3%
–3% (before limit)
"12" 103% -3% limit limit
1 Display the system menu (" ") "13"
"14"
103%
limit
limit
-3%
limit
limit
limit
limit
"15" limit limit limit limit

2 Display the startup mode ("

Choose from auto or manual.
") and choose the operational mode.

3 Press the key to set the value.

After changing the above setting, restarting the controller will start it in the selected mode.

Point When starting up in manual, the MV becomes 0%.

8. User function key

Pressing the key in the parameter screen will immediately return you to the PV/SV display,
regardless of assigned function. Holding the key, key + key, or key + key down for
about a second in PV/SV display or PV/MV display will run the assigned function.

Refer to
For functions that can be assigned, see "12 USER key assignment" (page 21).

Use the following steps to set this function.

Display the system menu (" ")

1
Display the assign user key specification (" ") and choose the function.
2
Press the key to set the value.
3

9. bAL and Ar functions

● The anti-reset windup function (" ") cuts integration that falls outside of the Ar set range that is
centered around SV.
Running auto-tuning will set the optimum values for P, i, and d parameters, as well as Ar.

PV
} cuts integration

SV
AR value
} includes integration

}
AR value

cuts integration

PV

● The output convergence value function ("bAL") outputs to PV and SV a calculated result of the PID
computed MV plus the bAL offset.
(The factory setting of bAL is 0% for single output, 50% for dual output.)

MV
100%

bAL=0% 50%
40% bAL=40%

proportional SV PV
bandwidth

Point Ar1 to Ar7 and bAL1 to bAL7 have the same function as in each PID group.

- 18 -
 8. Setting the Temperature Controller 9. Error Indications
8-1. Input Setting 9-1. Display During Equipment Error
Set the type and the range for input sensor. Input can be set in the setup menu (" "]. This controller has a display function to indicate several types of error code shown below. If any of the
For more on input types, input scaling, decimal point location, and input codes, see "10 Input Range error code is displayed, please eliminate the cause of error immediately. After the cause is eliminated,
and Codes (standard range)". (page 19) turn off the power once, and then re-start the controller.

1. Choose an input type (" ") Display Possible cause Control output
Check the type of the thermocouple or resistance bulb which is used. (1) Thermocouple burnout.
(2) Resistance bulb sensor (A) burnout.
" " (3)PV exceeds upper limit of the range
by 5%FS.
(1) Resistance bulb sensor B or C wire The controller outputs the specified
2. Set the PV scaling (input range) (" "/" ") burnout. value for an error. (The value can be
Set Pvb to the lower limit of the temperature range and PvF to the upper limit. It is recommended (2) Resistance bulb sensor (between A set in parameter Flo1 or Flo2)
& B or A & C) short.
to set the values at the standard range, even though they can be set at values beyond of it. " " (3) PV is below lower limit of the range
There is no standard range for DC voltage or DC current input. (-1999 to 9999, lower limit<upper limit) by 5%FS.
(4) Burnout or short in the voltage
input.
Control operation is continued
Note) Control operation is continued
3. Set the decimal point location (" ") as long as the accuracy is above
Sets whether or not to display digits after the decimal point. Two digits can also be dis- " " (1) PV < -199.9 -5%FS.
When the accuracy declines
played after the decimal point when using 1 to 5V DC, and 4 to 20mA DC. to be lower than -5%FS, the
controller outputs the specified
value for an error.
The controller outputs the specified
" " (SV flickers) Incorrect setting (Pvb/PvF) value for an error. (The value can be
Point PV scaling and decimal point location can be used with the factory settings. set in parameter Flo1 or Flo2)
Normal control
PV is not displayed Check the set value of DSPT. * The controller does not have to be
restarted
Normal control
SV is not displayed Check the set value of DSPT. * The controller does not have to be
8-2. Output Setting restarted
Normal control
Sets the control output. (Only when the output is current or voltage.) Parameters may not be displayed Check the settings of Ch11 DSP. * The controller does not have to be
restarted

1. Sets the range of the control output (OUT1, OUT2) (" "" ")
Choose any of 0 to 5V, 1 to 5V, 0 to 10V, 2 to 10V, 0 to 20mA or 4 to 20mA DC.

10. Input Range and Codes (standard range)

8-3. Control Setting
Minimum Minimum
Sets controls to normal operation or reverse operation. Input code Measurement input Measurement input
Input type range range
● Reverse operation: As the process value (PV) rises, the control output (MV) becomes smaller. Used (PVT) (°C) (PVb, PVF) increment (°F) (PVb, PVF) increment
to heat the control object. (°C) (°F)
● Normal operation: As the process value (PV) rises, the control output (MV) becomes larger. Used to RTD JPt 100 JPT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1
JIS (IEC)
cool the control object. JPT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1
JPT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1
JPT4 0.0 to 600.0 0.1 32 to 1112 1
1. Set the normal or reverse operation (" ")
JPT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1
Choose any of the following combinations of heat and cool to suit your system.
JPT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1
Control Control JPT7 -199.9 to 600.0 0.1 -328 to 1112 1
rEv
output 1 output 2 Pt 100 PT1 0.0 to 150.0 0.1 32.0 to 302.0 0.1
rv-- Reverse – PT2 0.0 to 300.0 0.1 32.0 to 572.0 0.1
no-- Normal – PT3 0.0 to 500.0 0.1 32.0 to 932.0 0.1
rvno Reverse Normal PT4 0.0 to 600.0 0.1 32 to 1112 1
PT5 -50.0 to 100.0 0.1 -58.0 to 212.0 0.1
norv Normal Reverse
PT6 -100.0 to 200.0 0.1 -148.0 to 392.0 0.1
rvrv Reverse Reverse
PT7 -199.9 to 600.0 0.1 -328 to 1112 1
nono Normal Normal PT8 -200 to 850 1 -328 to 1562 1
Thermocouple J J1 0.0 to 400.0 0.1 32.0 to 752.0 0.1
J2 -20.0 to 400.0 0.1 -4.0 to 752.0 0.1
J3 0.0 to 800.0 0.1 32 to 1472 1
J4 -100 to 1000 1 -148 to 1832 1
K K1 0 to 400 0.1 32 to 752 0.1
K2 -20.0 to 500.0 0.1 -4.0 to 932.0 0.1
K3 0.0 to 800.0 0.1 32 to 1472 1
K4 -200 to 1300 1 -328 to 2372 1
R R 0 to 1700 1 32 to 3092 1
B B 0 to 1800 1 32 to 3272 1
S S 0 to 1700 1 32 to 3092 1
T T1 -199.9 to 200.0 0.1 -199.9 to 392.0 0.1
T2 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1
E E1 0.0 to 800.0 0.1 32 to 1472 1
E2 -150.0 to 800.0 0.1 -238 to 1472 1
E3 -200 to 800 1 -328 to 1472 1
L L -100 to 850 1 -148 to 1562 1
U U1 -199.9 to 400.0 0.1 -199.9 to 752.0 0.1
U2 -200 to 400 1 -328 to 752 1
N N -200 to 1300 1 -328 to 2372 1
W W 0 to 2300 1 32 to 4172 1
PL-II PL-2 0 to 1300 1 32 to 2372 1
DC voltage 0 to 5 V DC 0-5V
1 to 5 V DC 1-5V
0 to 10V DC 0-10 -1999 to 9999 -1999 to 9999
2 to 10V DC 2-10 (Range where (Range where
— —
scaling is scaling is
0 to 100mV DC MV allowed) allowed)
DC current 0 to 20 mA DC 0-20
4 to 20 mA DC 4-20

- 19 -
 ● Timer Code, other
11. Alarm Action Type Codes Type A1Tp to A3Tp Alarm Type Action diagram
Timer 32 DI
Type A1Tp to A3Tp Alarm Type Action diagram ON delay timer ALM
0 No alarm — dLYn
Absolute value alarm 1 High alarm PV 33 DI
ALn
OFF delay timer ALM
t
dLYn
2 Low alarm PV
34 DI
ALn
ON/OFF delay timer ALM
t
dLYn dLYn
3 High alarm (with hold) PV
ALn Ramp soak delay start 35 Delay start ON
Open circuit and short circuit 37 Open loop alarm
t
38 Heater burnout alarm
4 Low alarm (with hold) PV (Optional CT is required)
ALn 41 Shorted load alarm (Optional
CT is required)
t
Power 45 Amount of electric energy
Deviation alarm 5 High alarm PV
Maintenance 46 Preventive maintenance.
ALn The number of times that
SV the relay has operated (MV1,
t MV2)
6 Low alarm PV 47 Preventive maintenance.
SV Operated hours
ALn
t
7 High/Low alarm PV
What is alarm with hold?
SV ALn
The alarm will not turn ON immediately when the process value gets into the alarm band
t and enters again. If without hold, alarm may turn ON when starting up.
8 High alarm (with hold) PV PV (process value)
ALn
SV
t
9 Low alarm (with hold) PV
SV Point Lower limit alarm
ALn
output area
t power on power off power on
10 High/Low alarm (with hold) PV
on on
ALn
SV off off off
lower limit alarm on
t
lower limit alarm off off
Zone alarm 11 High/Low deviation alarm PV
(with hold)
SV ALnL
t
● When alarm action code is changed, alarm set value may also become different from
previous settings.
● Dual Set Value Alarm Codes ● When alarm action type code is changed, turn off the power once, and then re-start the
Caution controller, before starting control.
Type A1Tp to A3Tp Alarm Type Action diagram ● Aln: AL1 to AL3 show the alarm set values
High/Low limit alarm 16 High/Low absolute alarm PV ● ALnh: AL1h to AL3h show the alarm set values
ALnh ● ALnL: AL1L to AL3L show the alarm set values
ALnL ● dLYn: dLY1 to dLY3 show the alarm delay on set values
t
17 High/Low deviation alarm PV * Other than the alarm setting, each of the event output functions can be assigned to DO1 to 3.
ALnh For more details on each of the event output functions, refer to "13. OUT, DO, indicators assignment" (page 21).
SV
ALnL
t
18 High absolute/Low deviation PV
alarm ALnh
SV ALnL
t
19 High deviation/Low absolute PV
alarm ALnh
SV
ALnL
t
20 High/Low absolute alarm PV
(with hold) ALnL
ALnL
t
21 High/Low deviation alarm PV
(with hold) ALnh
SV ALnL
t
22 High absolute/Low deviation PV
alarm (with hold) ALnh
SV ALnL
t
23 High deviation/Low absolute PV
alarm (with hold) ALnh
SV
ALnL
t
Zone alarm 24 High/Low absolute alarm PV
ALnh
ALnL
t
25 High/Low deviation alarm PV
ALnh
SV ALnL
t
26 High absolute/Low deviation PV
alarm ALnh
SV
ALnL
t
27 High deviation/Low absolute PV
alarm ALnh
SV
ALnL
t
28 High/Low absolute alarm PV
(with hold) ALnh
ALnL
t
29 High/Low deviation alarm PV
(with hold) ALnh
SV ALnL
t
30 High absolute/Low deviation PV
alarm (with hold) ALnh
SV
ALnL
t
31 High deviation/Low absolute PV
alarm (with hold) ALnh
SV
ALnL
t

- 20 -
12. USER key assignment 13. OUT, Alarm output, indicators assignment

UkY 1 to 3 set value Key function OUT

OUT (Current/ Alarm output Indicator
(Relay/SSR)
0 No function Voltage)
Category Function
1 Switchover between STBY ON/OFF LoU1, LoU2,
do1T, do2T,
oU1T, oU2T oU1T, oU2T LEV 1 to 3,
do3T
2 Switchover between Auto/Manual LSTb, LMAN

3 Switchover between Locul/Remote 0 0 0 0 None

4 Setting unavailable 1 1 1 1 Control output MV1 (heating)

5 Starts AT (standard) 2 2 2 2 MV2 (cooling)

6 Starts AT (low PV) 3 — 3 3 Alarm output Alarm 1

7 Setting unavailable 4 — 4 4 Alarm 2

8 Ramp SV HOLD 5 — 5 5 Alarm 3

9 Ramp soak RUN/OFF 10 — 10 10 Status output During auto-tuning startup

10 Ramp soak RUN/HOLD 11 — 11 11 Normal

11 Setting unavailable 12 — 12 12 Standby

12 Latch release (all) 13 — 13 13 During manual mode

13 Latch release (ALM1) 14 — 14 14 During remote SV operation

14 Latch release (ALM2) 15 — 15 15 During ramp SV

15 Latch release (ALM3) 16 — 16 16 System error

19 Start timer (ALM1) 20 — 20 20 Ramp soak OFF

event output
20 Start timer (ALM2) 21 — 21 21 RUN

21 Start timer (ALM3) 22 — 22 22 HOLD

25 SVNo. + 1 (send) 23 — 23 23 GS (Guaranty soak)

26 PID No. + 1 (send) 24 — 24 24 END

27 Setting unavailable 170 — 170 170 Ramp soak Time signal (step 1 ramp)
Time signal
28 Ramp soak pattern No. + 1 (send) 171 — 171 171 Time signal (step 1 soak)

29 SV No. + 1, PID No. + 1 (send) 172 — 172 172 Time signal (step 2 ramp)

173 — 173 173 Time signal (step 2 soak)

• • • • •
• • • • •
• • • • •

294 — 294 294 Time signal (step 63 ramp)

295 — 295 295 Time signal (step 63 soak)

296 — 296 296 Time signal (step 64 ramp)

297 — 297 297 Time signal (step 64 soak)

300 — 300 300 Ramp soak Time signal (1st step ramp)
Relative time
301 — 301 301 signal Time signal (1st step soak)

302 — 302 302 Time signal (2nd step ramp)

303 — 303 303 Time signal (2nd step soak)

• • • • •
• • • • •
• • • • •

424 — 424 424 Time signal (63rd step ramp)

425 — 425 425 Time signal (63rd step soak)

426 — 426 426 Time signal (64th step ramp)

427 — 427 427 Time signal (64th step soak)

- 21 -
 14. Digital input (DI) function
You can allocate one of the following functions to each of DI1, DI2, and DI3. These functions are activated by external DI signals.
No. Function Action ON OFF Criteria

0 No function No action — — —

1 Standby ON/OFF switchover Switches between Standby ON/OFF. Standby Cancels Standby Edge

2 Auto/manual switchover Switches the control output action between auto/manual. Manual Auto Edge

3 Local/remote switchover Switches SV between local/remote. Remote Local Edge

4 No function Not for use. — — —

5 Auto tuning (standard) start Runs standard auto-tuning. Start Stop Edge

6 Auto tuning (low-PV) start Runs low-PV type auto-tuning. Start Stop Edge

7 Ramp SV ON/OFF Enables or disables ramp SV. Disable Enable Edge

8 Ramp SV hold Switches between ramp SV hold and hold cancel. Hold Hold cancel Edge

9 Ramp soak RUN/OFF Switches between ramp soak RUN/OFF. RUN OFF Edge

10 Ramp soak RUN/HOLD Switches between ramp soak RUN/HOLD. RUN HOLD Edge

11 No function Not for use. — — —

12 Unlatch (all) Cancels all the alarm latches. Unlatch — Edge

13 Unlatch (alarm 1) Unlatches the alarm 1.

14 Unlatch (alarm 2) Unlatches the alarm 2.

15 Unlatch (alarm 3) Unlatches the alarm 3.

16 No function Not for use. — — —

17 No function Not for use. — — —

18 No function Not for use. — — —

19 Timer (alarm 1) Runs the timer for the alarm 1. Timer ON Timer OFF Level

20 Timer (alarm 2) Runs the timer for the alarm 2.

21 Timer (alarm 3) Runs the timer for the alarm 3.

22 No function Not for use. — — —

23 No function Not for use. — — —

24 No function Not for use. — — —

25 SV No. + 1 Increases the SV number by 1. +1 — Level

26 SV No. + 2 Increases the SV number by 2. +2 — Level

27 SV No. + 4 Increases the SV number by 4. +4 — Level

28 PID No. + 1 Increases the PID number by 1. +1 — Level

29 PID No. + 2 Increases the PID number by 2. +2 — Level

30 PID No. + 4 Increases the PID number by 4. +4 — Level

31 SV No. + 1, Increases both the SV number and PID number by 1. +1 — Level

PID No. + 1

32 SV No. + 2, Increases both the SV number and PID number by 2. +2 — Level

PID No. + 2

33 SV No. + 4, Increases both the SV number and PID number by 4. +4 — Level

PID No. + 4

34 Ramp soak OFF Stops ramp soak operation. OFF — Edge

35 Ramp soak RUN Runs ramp soak. RUN — Edge

36 Ramp soak HOLD Holds ramp soak. HOLD — Edge

37 Pattern No. + 1 Increases the pattern number by 1. +1 — Level

38 Pattern No. + 2 Increases the pattern number by 2. +2 — Level

39 Pattern No. + 4 Increases the pattern number by 4. +4 — Level

40 Pattern No. + 8 Increases the pattern number by 8. +8 — Level

41 DI soft start Starts DI soft start. Start — Edge

42 No function Not for use. — — —

43 Delay start (alarm 1) Enables delay start with the delay time = dLY1. Delay start enable —

44 Delay start (alarm 2) Enables delay start with the delay time = dLY2. Delay start enable —

45 Delay start (alarm 3) Enables delay start with the delay time = dLY3. Delay start enable —

46 No function Not for use. — — —

47 No function Not for use. — — —

48 No function Not for use. — — —

- 22 -
15. Model Specifications
15-1. Syandard type

<48 x 48mm size> 4 5 6 7 8 9 10 11 12 13

PXF 4 A 2 - 0 0
Standard type
Digit Specifications Note
4 <Front panel size W × H>
48 × 48mm 4
5 – A
6 <Control output 1>
Relay contact (SPST) Note1 A
Relay contact (SPDT) Note1 B
SSR drive output C
Current output E
Voltage output P
7 <Control output 2>
None Y
Relay contact (SPST) A
SSR drive output C
Current output E
Voltage output P
Transfer output (current) R
Transfer output (voltage) S
8 <Revision code> 2
9 <Alarm output>
None 0
1 point 1
2 points F
3 points M
2 points (independent common) J
10 <Power supply voltage/instruction manual>
100 to 240 V AC, Japanese & English Y
100 to 240 V AC, English V
100 to 240 V AC, Chinese & English W
24 V AC/DC, Japanese & English A
24 V AC/DC, English B Note 1: Not available for the 7th code "C", "E", "P", "R", "S".
24 V AC/DC, Chinese & English D However, if you want to order the 6th code "A"
11 <Option> (SPST relay contact for the control output 1) and the
None Y 7th code "R" or "S" (current/voltage re-transmission
RS-485 Communication M output for the control output 2), specify the model as
Digital input (DI1) S follows:
R
RS-485 communication + Digital input (DI1) V PXF4AA
S
2- 02
RS-485 communication + Remote SV input Note3 K Note 2: When using the CT input as a heater burnout alarm,
RS-485 Communication + CT input Note2 J add one alarm output for it in the 9th code.
12 – Note 3: When using the current input for the remote SV input,
13 0 0 add a 250-ohm resistor to the input terminal.

15-2. Motorized valve control type

<48 x 48mm size> 4 5 6 7 8 9 10 11 12 13

PXF 4 A T Y 2 - 0 0
Motorized valve control type
Digit Specifications Note
4 <Front panel size W × H>
48 × 48mm 4
5 – A
6 <Control output 1>
Motorized valve control output T
7 <Control output 2>
None Y
8 <Revision code> 2
9 <Alarm output>
None 0
1 point 1
2 points F
2 points (independent common) J
10 <Power supply voltage/instruction manual>
100 to 240 V AC, Japanese & English Y
100 to 240 V AC, English V
100 to 240 V AC, Chinese & English W
24 V AC/DC, Japanese & English A
24 V AC/DC, English B
24 V AC/DC, Chinese & English D
11 <Option>
None Y
Digital input (DI 1, 2, 3) D
RS-485 communication + Digital input (DI1) V
12 –
13 0 0

- 23 -
 16. Specifications 17. Limited warranty

Power supply voltage 100 (-15%) to 240 (+10%) V AC, 50/60Hz, 24 (±10%) V DC/AC, 50/60Hz 1. Scope of warranty
Power consumption 10 VA MAX. (100 to 240 V AC), 3 VA MAX. (24 V DC/AC) If malfunction occurs in the period of warranty due to Fuji Electric, the malfunctioning parts are
exchanged or repaired for free.
Control output Relay contact output
However, in the case where an engineer needs to visit your place for replacement or repair, you will
1 SPST contact, 250 V AC/30 V DC, 3A (resistive load) be charged our call out fee.
Please note that we cannot provide commissioning and/or readjustment for whole system including
1 SPDT contact, 250 V AC/30 V DC, 5 A (resistive load)
our product at repair or replacement of failed parts.
SSR/SSC drive output (voltage pulse output)
The warranty does not apply to the following cases.
ON voltage: 12 V DC (10.7 to 13.2V DC)
(1) The malfunction occurs due to inappropriate conditions, environment, handling or usage that is
OFF voltage: 0.5 V DC or lower not instructed in a catalog, instruction book or user's manual.
(2) The malfunction is caused by the factors that do not originate in the purchased or delivered
Maximum current: 20 mA DC
product.
Load resistance: 600 Ω MIN. (3) The malfunction is caused by other devices or software design that does not originate in Fuji
Electric products.
Current output (4) The malfunction occurs due to an alteration or repair that is not performed by Fuji Electric.
0 to 20 mA DC/4 to 20 mA DC (5) The malfunction occurs because the expendable parts listed in an instruction book or
connectable were not maintained nor exchanged in an appropriate manner.
Accuracy ±5%FS (6) The malfunction occurs due to factors that were not foreseeable by the practical application of
Load resistance: 500 Ω MAX. science and technology at the time of purchase or delivery.
(7) The malfunction occurs because the product is used for an unintended purpose.
Voltage outputt (8) The malfunction occurs due to a disaster or natural disaster that Fuji Electric is not responsible
0 to 5 V DC/1 to 5 V DC/0 to 10 V DC/2 to 10 V DC for.

Accuracy: ±5%FS

Load resistance: 10 kΩ MIN. 2. Exclusion of liability for loss of opportunity

Process value input Accuracy
Regardless of the time period of the occurrence, the amount of compensation assumed by Fuji
Thermocouple input: either ±1°C ±1 digit or ±0.3% ±1 digit of indicated Electric for damage, excluding which is caused by intentional acts or acts of gross negligence or
value, whichever is larger illegal act by Fuji Electric, shall not exceed the amount stipulated in the contract with the customer.
*except: Thermocouple B: 0 to 400°C: no accuracy assurance Fuji Electric is not liable for the damage to products that were not manufactured by Fuji Electric,
Thermocouple R: 0 to 500°C: ±3°C ±1 digit incidental damages or consequential damages, or damage caused due to special situations
Other thermocouples: -200 to -100°C: ±2°C ±1 digit
regardless of whether it was foreseeable or not, or passive damages such as opportunity loss or lost
RTD: either ±0.8°C ±1 digit or ±0.2% ±1 digit, whichever is larger profits of the purchaser.
mV input, voltage input, current input: ±0.3%FS ±1 digit

Alarm output Relay contact output (AL1 to AL3) 3. Scope of application

1 SPST contact, 250 V AC/30 V DC, 1A (resistive load)
● This equipment must be used under the following conditions:
Digital input Number of inputs: 1 (up to 3 points for the motorized valve control type) - The use of the equipment incurs no risk of a serious accident even if a failure or malfunction
Contact capacity: 5 V DC, 2 mA (per point) occurs on the equipment, and in case of product failure or malfunction, safety measures such as
redundant design, prevention of malfunction, fail safe setting, foolproof mechanism are provided
Input pulse width: 50 ms MAX. outside of the equipment by the user.
ON judgment: 2 V DC or lower
● The product described in this document is designed and manufactured as a general-purpose
OFF judgment: 3 V DC or higher products for general industrial applications.
Transfer output 0 to 20 mA DC/4 to 20 mA DC
0 to 5 V DC/1 to 5 V DC/ 0 to 10 V DC/2 to 10 V DC) ● The warranty does not apply to the following cases:
- For the use not described in or beyond the conditions or environment specified in the instruction
Transfer data: PV, SV, DV, MV manual or the user manual,
Accuracy: ±0.2%FS (±5%FS current output for 1 mA or lower) - For the use which has large influence on publicity including nuclear power and other power
generation, gas, and/or water,
Load resistance: 500 Ω MAX. (current), 10 kΩ MIN. (voltage) - For the use in which safety is especially required, because it may seriously affect railroads,
Remote SV input 0 to 5 V DC/1 to 5 V DC/0 to 10 V DC/2 to 10 V DC vehicles, combustion equipment, medical equipment, entertainment devices, safety equipment,
defense equipment, and/or human lives and property.
0 to 20 mA DC/4 to 20 mA DC (an external resistance of 250 Ω is required
for current input)
However, we will study the possibility of application of the equipment for the above use, if the user
Current transformer (CT) input Single phase current transformer: 1 point, for 1 to 30 A/20 to 100 A limits the usage of it and agrees to require no special quality. Please consult us.
Motorized valve control output SPST contact × 2 [without interlock circuit], 250 V AC/30 V DC, 3 A (resistive
load)

Communication function RS-485 interface

Communication method: Half-duplex bit serial, asynchronous communication

Transmission rate: 9600 bps, 19200 bps, 38400 bps, 115400 bps

Protocol: Modbus RTU compatible

Transmission distance: Up to 500 m (total connection length)

Connectable units: 31 units MAX.

Loader interface TTL Level

Connection method: dedicated cable

Communication method: Half-duplex bit serial, asynchronous communication

Transmission rate: 38400 bps, no parity

Protocol: Modbus RTU compatible

Storage temperature and humidity -20 to 60°C, 90%RH or less (no condensation)

Operating temperature and humidity -10 to 50°C, 90%RH or less (no condensation)

Altitude up to 2000 m

250V AC, 0.1A T(Time-Lag) for 100 to 240V AC Power supply,

Recommended fuse 400V DC/400V AC, 1A T(Time-Lag) for 24V DC/24V AC Power supply

Service life Service life: 10 years (at an average temperature of 25°C)

The life is shortened by half when the temperature rises by 10°C (Arrhenius'
law). If you use the controller inside a cabinet or the like, please note that the
ambient temperature can rise.

Issued in May, 2015

- 24 - Rev.1 June, 2015
Instruction manualMAS 6000 F.S.S PR (400V tri. 50Hz)

CE Declaration of conformity

ARRAS-MAXEI
62060 ARRAS CEDEX. PO Box 22004. France. Phone (+33)(0)321551104. Fax (+33)(0)3215581 50
http://www.maxei.fr/ 37
 Déclaration de conformité CE
Declaration of EC conformity / Declaración de conformidad CE

(Selon arrêté du 22 Octobre 2009 relatif au marquage CE des machines et des

équipements de protection individuelle).

MATERIEL NEUF VISE PAR L’ARTICLE R.4311-1 DU CODE DU TRAVAIL

NEW EQUIPMENT MENTIONED BY THE ARTICLE R.4311-1 OF THE LABOUR REGULATIONS
MATERIAL NUEVO AFECTADO POR EL ARTICULO R.4311-1 DEL CODIGO DEL TRABAJO

Le fabricant, soussigné : ARRAS MAXEI S.A.

The manufacturer / El fabricante :

déclare que l’équipement de travail neuf désigné ci-après :

hereby certify that the below mentioned equipment:
declara que el equipamento de trabajo nuevo designado a continuación:

Appareil de traitement d’huile

Oil treatment plant / planta de tratamiento de aceite

Type Type/Tipo : MAS 6000

N° de série Serial N°/N° de serie : 22/11828

Année de fabrication Year of manufacture/Año de fabricación : 2022

est conforme à la réglementation définie par les directives européennes :

is in accordance with the applicable regulations and Europeans norms
es conforme con las disposiciones reglamentaras definidas en las directrices europeas

2006/42/CE (Directive machines relative à la sécurité et la santé des personnes)

2014/35/UE (Directive Basse Tension)
2014/30/UE (Directive CEM)

Le dossier technique est constitué et conservé par le constructeur, ci-dessous dénommé.

Technical file is constituted and preserved by the builder cited below.
El folleto técnico está realizado y conservado por el constructor, indicado debajo.

ARRAS, 11 October 2022

Benoît Dewavrin
Responsable Qualité /Quality Manager/Responsable Qualidad

170 Allée de France - ZAC Artoipôle - BP 22004 - 62060 ARRAS CEDEX 9

tél. +33 (0)3 21 55 48 22 - fax. +33 (0)3 21 55 81 50 - email. maxei@maxei.fr - web. www.maxei.fr
ARRAS MAXEI SAS AU CAPITAL DE 1 376 000 € - RCS ARRAS B 571 920 412 00053 - APE 2829 B - N°TVA FR 28 571 920 412