PI Syllabus 201516
PI Syllabus 201516
Syllabus
of
Bachelor of Technology
Production & Industrial Engineering
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 1
3PIU1: MECHANICS OF SOLIDS
TEXT BOOK
1 Bansal, R. K., “A Textbook of Strength of Materials Laxmi Publications. 2010
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Timoshenko, S.P., and Gere, J.M., “Mechanics of Materials”, 2nd Ed., 2002
CBS Publishers
2 Crandall, S.H., Dahl, N.C., and Lardner, T.J., “An Introduction to the 1999
Mechanics of Solids”, Tata McGraw-Hill
3 Pytel and Kiusalaas, “Mechanics of Materials” Cengage Learning 2011
4 Punmia, Jain and Jain, “Mechanics of Materials”, Laxmi Publication 2002
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 2
5 Popov, E.P., Nagarajan, S., and Lu, Z. A., “Mechanics of Materials”, 2 nd 2002
Ed., Prentice-Hall of India
CO1: Understand the basic concepts of material science, to learn about different types of
crystal system.
CO2: Analyse different mechanism of plastic deformation.
CO3: Analyse the effect of heat treatment on properties of steel.
CO4: In depth knowledge and comparison of properties of different materials.
CONTACT
UNIT CONTENTS
HOURS
Crystal structure – BCC, FCC and HCP, unit cell, crystallographic planes
and directions, miller indices. Crystal imperfections, point, line, surface 4
and volume defects.
I
Frank Reed source of dislocation, Elastic & plastic modes of deformation,
Bauschinger's effect, slip & twinning, strain hardening, cold/hot working 4
recovery, re-crystallization and grain growth.
Classification of Engineering Materials: Solidification of metals and of
some typical alloys, mechanism of crystallization (I) nuclear formation (ii)
crystal growth, general principles of phase transformation in alloys,
phase rule and equilibrium diag., equilibrium diagram of binary system
having complete mutual solubility in liquid state and limited solubility in 5
solid state, binary isomorphous alloy system, Hume-Rothery rule , binary
II system with limited solid solubility of terminal phase and in which
solubility decreases with temperature and also alloy with a peritectic
transformation, equilibrium diag of a system whose components are
subject to allotropic change.
Iron carbon equilibrium diagram, phase transformation in the iron
carbon diagram, eutectic, peritectic, eutectoid and peritectoid reactions 3
and microstructures.
Isothermal transformation diagrams –cooling curves superimposed on
Isothermal Transformation diagram, critical cooling rate. (i) Formation of 4
Austenite from Pearlite (ii) Transformation of Austenite into Pearlite.
III Full annealing, stress relief, spheroidizing – normalizing, hardening and
tempering of steel. Hardenability, Jominey end quench test –
4
Austempering, martempering. Case hardening, carburising, nitriding,
cyaniding, carbonitriding. Flame and Induction hardening.
Non-Metallic Materials- Polymers – types of polymer, commodity and
engineering polymers – Properties and applications of PE, PP, PS, PVC,
4
PMMA, PET, PC, PA, ABS, PI, PAI, PPO,PPS, PEEK, PTFE Polymers. Urea
IV and Phenol formaldehydes.
Constitution of alloys: Solid solutions - substitutional and interstitial.
Ferrous and Non Ferrous Metals- Effect of alloying additions on steel (Mn, 4
Si, Cr, Mo, V, Ti & W) - stainless and tool steels – HSLA steel.
Mechanical Properties and Testing: Types of fracture, testing of materials
under tension, compression and shear loads – hardness tests (Brinell, 4
Vickers and Rockwell) Impact test Izod and charpy, fatigue and creep test.
Classification of steels and cast iron constitution and properties. BIS
V
stds. Engineering Ceramics – Properties and applications of Al2O3, SiC,
Si3N4, PSZ etc. Fiber and particulate reinforced composites and resin 4
plastics. Introduction to Nano materials- Nano structured materials.
Nano clusters & Nano crystals.
40
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 3
TEXT BOOK
1 Material Science and Engg. An Introduction, William D.Callister, J Wiley 2003
REFERENCE BOOKS
Year
SN Name of Authors /Books /Publisher
of Pub.
1 Material Science, Raghvan V., Prentice Hall India 2012
2 Principles of Material Science and Engineering, William F.Smith, TMH 2008
3 Engineering Physical Metallurgy, Lakhtin Y., Mir Publisher.
4 Introduction to Engineering materials Tata McGraw-Hill Publications. 2011
5 Essentials of Material Science and Engineering, Askeland, Cengage 2003
6 Material Science and Engineering properties, Gilmore, Cengage Learning 2015
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 4
Reheat cycle, regenerative cycle, bleeding extraction cycle, feed water
3
heating co-generation cycle.
TOTAL 40
TEXT BOOK
1 Nag P.K., Engineering Thermodynamics, Tata Mc-Graw Hill
REFERENCE BOOKS
Year
SN Name of Authors /Books /Publisher
of Pub.
1 Chattopadhyay P., Engg Thermodynamics, Oxford University Press. 2011
2 Van G.J. Wylen and Sonntag R.E., Fundamental of Thermodynamics, J 2003
Wiley
3 Cengel Y.A. and Boles M.A, Thermodynamics-An Engg. Approach, TMH 2011
4 Jones J.B. and .Dugan R.E, Engineering Thermodynamics, PHI 1996
5 Rao Y.V.C., An Introduction to Thermodynamics, Wiley Eastern Ltd. 1993
6 Moran M.J and H.N. Shapiro, Fundamentals of Engineering 1996
Thermodynamics, John Wiley and Sons
7 Rogers, Gorden., Engineering Thermodynamics, Pearson Education 1996
8 Kroos & Potter, Thermodynamics for Engineers, Cengage learning 2015
9 Mishra, Engineering Thermodynamics, Cengage learning. 2015
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 5
Welding electrodes, selection of welding electrodes, flux. Pressure welding:
forge welding, resistance electric welding, butt welding, flash welding, spot
welding, seam welding, projection welding. Fusion welding: gas welding, 4
electric arc welding, metallic arc welding, carbon arc welding, shielded arc
welding, Thermit welding.
TIG welding, MIG welding, submerged arc welding, ultrasonic welding,
plasma arc welding, laser beam welding, friction welding, cold welding, 3
IV under water welding.
Thermal cutting of metals, welding of dissimilar metals, welding of plastics,
5
Residual welding stresses, heat treatment of weldments,
Testing of Castings and Weldments: Causes and remedies for casting
defects, welding defects. Destructive testing methods: tensile test, 4
compression test, bend test, impact test, hardness test.
V Non-destructive testing methods: visual inspection, leak test, x-ray and X-
ray radiography, magnetic particle test, liquid penetration test, fluorescent
4
penetration test, ultrasonic test, eddy-current test, allowable defects and
quality control of welding as per ASME standard.
TOTAL 40
TEXT BOOK
1 Rao.P.N., Manufacturing Technology, Vol. 1, Tata McGraw Hill 2013
REFERENCE BOOKS
SN Name of Authors /Books /Publisher Pub.
1 Ghosh, A., & Mallik, A. K. 1986. Manufacturing Science: Ellis Horwood. 1999
2 Schey, Introduction to Manufacturing Processes, Tata McGraw Hill 2000
3 Kalpakjian, S., & Schmid, S. R., Manufacturing processes for engineering 2008
materials, Pearson Education.
4 Campbell, J. S. Principles of manufacturing materials and processes: TMH 1999
5 Heine,, Loper, C.R., and Rosenthal, P.C., "Principles of Metal casting", TMH 1976
6 Groover, M.P., Fundamentals of Modern Manufacturing: Materials, Processes 2007
and systems, Prentice Hall, New Jersey
7 Kalpakjian, S. & Schmid S.R, Manufacturing Engineering and Technology, 2000
Addison Wesley Longman
8 Little, R.L., Welding and welding technology Tata McGraw-Hill Education 1973
9 Shan, H.S., Manufacturing Process, Pearson Education. 2012
10 Principle of Foundry Technology , P.L.Jain, Tata McGraw Hill, 2003
11 Modern Welding Technology, B.Curry, Prentice Hall, 2002
12 Welding Principle & applications ,Larry Jeff in Delmar, 1997
13 Foundry Engineering ,Taylor HF Fleming, M.C. & Wiley Eastern Ltd.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 6
Fluid Statics: Basic equation of fluid statics, Manometers, Force on
plane areas and curved surfaces, center of pressure, Buoyant force, 5
Stability of floating and submerged bodies.
Fluid flow concepts and Basic control volume equations: General
control equation, conservation of mass, energy equation and its 4
application, Momentum equation and its applications
II
Basic governing differential equation: Reynolds transport equation,
continuity equation, momentum equation, energy equation, 4
Bernoulli’s equation.
Viscous flow: Laminar flow through pipe and between parallel plate. 4
III Turbulent flow: Relation, Prandle mixing length, Losses in open and
4
closed conduit
Measurements: Pressure, velocity, flow measurement-orifices,
3
venturimenter, orificemeter, nozzle meter, notches and weirs.
IV
Flow through pipe: Major and minor Losses in pipe, Hydraulic and
5
energy gradient line, Network of pipes-series and parallel.
Hydraulic Turbines: Classification of hydraulic turbines, work done
and efficiencies of Pelton, Francis and Kaplan turbines, Draft tube, 5
V Specific speed and unit quantities
Hydraulic systems: Hydraulic press, Hydraulic accumulator,
Hydraulic Intensifier, Hydraulic Ram, Hydraulic lift, Hydraulic 3
coupling, Hydraulic torque convertor Gear pump.
TOTAL 40
TEXT BOOK
1 Yunus A. Cengel and Cimbala, Fluid Mechanics, Tata McGrawHill, 2006
REFERENCE BOOKS
SN Name of Authors /Books /Publisher Pub.
1 Streeter V.L., K.W. Bedford and E.B.Wylie , Fluid Mechanics , TMH 2010
2 Robert W. Fox and Alan T. McDonald, Introduction to Fluid Mechanics, John 2009
Wiley & Sons.
3 Potter, Mechanics of Fluids, Cengage Learning. 2012
4 Frank M. White, Fluid Mechanics, Tata McGraw Hill. 2003
5 John F. Douglas, Fluid Mechanics, Pearson Education. 2007
6 Munson, B. R., Young, D. F., & Okiishi, T. H. Fundamentals of Fluid
Mechanics, Wiley
7 Som, S. K., & Biswas, G. Introduction to fluid mechanics and fluid 2010
machines, Tata McGraw Hill.
8 K.Subramaanya, Hydraulic Machines, McGrawhill, 2013
9 Modi and Seth, Fluid Mechanics and Hydraulic Machinery, Standard Book
1991
House
CO1: Solve linear differential equations using Laplace, Fourier transforms and Z
transform.
CO2: Analysis of numerical problems using interpolation.
CO3: Apply concept of numerical differentiation and integration to solve problems.
CO4: Understand and apply various methods to solve ODE numerically.
CONTACT
UNIT CONTENTS
HOURS
Laplace Transform: Definition and existence of Laplace transform,
I 10
properties and formulae, unit step function, Dirac Delta function,
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 7
Heaviside function, inverse Laplace transform, Convolution theorem,
application of Laplace transform to ordinary differential equation,
solution of integral equations.
Fourier Transforms: Fourier Complex, Sine and Cosine transform,
properties and formulae, inverse Fourier transforms, Convolution
II 9
theorem, application of Fourier transforms to partial ordinary
differential equation (One dimensional heat and wave equations).
Z-Transform: Definition, properties and formulae, Convolution
III theorem, inverse Z-transform, application of Z-transform to difference 7
equation.
Numerical Analysis: Interpolation, difference operators- forward,
backward, central, shift and average operators, Newton’s forward and
IV backward interpolation formulae, Gauss’s forward and backward 7
interpolation formulae, Stirling’s formula, Lagrange interpolation
formula for unequal intervals. Inverse interpolation.
Numerical differentiation by Newton’s, Gauss’s and Stirling’s formula.
Numerical integration: Trapezoidal Rule, Simpson’s 1/3 and 3/8 Rule.
V Numerical solution of ODE of first order: Picard’s method, Euler’s 7
method, Modified Euler’s method, Runge-Kutta fourth order method,
Milne’s Method.
TOTAL 40
TEXT BOOK
1. Advanced Engineering Mathematics, Jain and Iyengar, Narosa
Publications.
2. Engineering Mathematics for semesters III and IV, C.B. Gupta, McGraw
Hill Education, India.
3. Advanced Engineering Mathematics, Denis Zill and Warren Wright, Jones
& Bartlett India Private Limited.
4. Advanced Engineering Mathematics,O’neil, Cengage Learning, India.
REFERENCE BOOKS
CO1: To know the practical aspects of machining, working principle and machining
process.
CO2: Learn and practice the machining operation and tools used in machining.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 8
CO3: Understand the foundry techniques.
CO4: Learn and perform the gas, arc, spot, welding operations.
CO5: Learn to operate the machine used in manufacturing.
CO6: To know the basic concept of production technology
SN NAME OF EXPERIMENT
Machine Shop
1 To study lathe machine construction and various parts including attachments,
lathe tools cutting speed, feed and depth of cut.
2 To perform step turning, knurling and chamfering on lathe machine as per
drawing.
3 To perform taper turning
(a) by tailstock offset method as per drawing
(b) Using compound rest.
4 To prepare the job by eccentric turning on lathe machine.
5 To study shaper machine, its mechanism and calculate quick return ratio. To
prepare a job on shaper from given mild steel rod.
Foundry Shop
6 To prepare mould of a given pattern requiring core and to cast it in aluminum.
7 To perform moisture test and clay content test.
8 Strength Test (compressive, Tensile, Shear Transverse etc. in green and dry
conditions) and Hardness Test (Mould and Core).
9 To perform permeability test
10 A.F.S. Sieve analysis test.
Welding Shop
11 Hands-on practice on spot welding.
12 Hands-on practice on submerged arc welding
13 Hands-on practice on metal inert gas welding (MIG) and tungsten inert gas
welding (TIG).
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 9
CO3: Demonstrate the heat treatment processes on different materials.
CO4: Summarise the behaviours of materials on different situation and loads.
CO5: Apply the knowledge of material properties in material selection for any practical
problem.
SN NAME OF EXPERIMENT
1 (a) Study of various crystals structures through models BCC, FCC, HCP,
tetrahedral and octahedral voids.
(b) Material identification of, say, 50 common items kept in a box.
2 Specimen preparation for metallographic examination /micro structural
examination-cutting, grinding, polishing, etching.
3 Comparative study of microstructures of different given specimens (mild steel,
gray C.I., brass, copper etc.)
4 Heat treatment experiments such as annealing, normalizing, quenching, case
hardening and comparison of hardness before and after.
5 Study of Microstructure and hardness of steel at different rates of cooling.
Microstructure examination of white cast iron.
6 To perform Tensile/Compressive/Shear/torsion test on a given material and to
determine its various mechanical properties under
tensile/compression/Shear/torsional loading
7 To determine Rockwell/ Vickers/Brinell hardness of a given material
8 To perform Impact test on a given material and to determine its resilience.
9 To study and perform Fatigue test on a given material and to determine fatigue
strength of the material
10 To perform Bending test and to determine the Young’s Modulus of Elasticity via
deflection of beam.
11 Creep testing on creep testing machine
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Vander Voort, Metallography: Principles and Practice, McGraw-Hill 1984
2 Prabhudev K.H., Handbook of Heat Treatment of Steels, Tata McGraw-Hill 2000
3 Suryanarayanan, A.V.K. “Testing of Metalic materials” TataMcGraw Hill 1993
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 10
Determination of the Reynold’s number for laminar, turbulent and transient flow in
8
pipe.
9 Determination of Coefficient for minor losses in pipes.
To study the velocity distribution in a pipe and also to compute the discharge by
10
integrating the velocity profile.
To study the boundary layer velocity profile over a flat plate and to determine the
11
boundary layer thickness.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 11
4PIU1: DESIGN OF MACHINE ELEMENTS – I
TEXT BOOK
Bhandari, V. B., Introduction to Machine Design, McGraw Hill 2013
1
Education (India)
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Bahl and Goel, Mechanical Machine Design, Standard Publishers 2002
Distributors
2 Shigley, Joseph E., Mechanical Engineering Design, McGraw Hill 2002
Education (India)
3 Sharma and Aggarwal, Machine Design, S.K.Kataria and Sons, Delhi. 1997
4 Sharma and Purohit, Design of Machine Elements, Prentice Hall India. 2002
5 Jindal U C, Machine Design, Pearson Education India 2010
TEXT BOOK
Motion and Time Study and Measurement of Work, Ralph, M Barnes , John 2001
Wiley and Sons.
REFERENCE BOOKS
Year of
Name of Authors /Books /Publisher
Pub.
Human Factors Engineering and Design, M.S.Saunders and E.J. McCormic, 1995
McGraw Hill.
Introduction to Work Study, George Kanawaty, ILO. 2002
Industrial Engineering Handbook, Harold Bright Maynard, Kjell B. Zandin, 1998
McGraw-Hill.
Work measurement and methods improvement, Lawrence S. Aft, Wiley-IEEE. 2002
“Niebel’s Methods, Standards, and Work Design”, Benjamin W. Niebel, 2008
Freivalds Andris, McGraw Hill Education (India).
Motion and time study: improving productivity, Marvin Everett Mundel, 2003
Prentice-Hall.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 13
4PIU3: THEORY OF MACHINES
TEXT BOOK
1 Rattan, S.S., “Theory of Machines”, 2nd Ed., Tata McGraw Hill 2006
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Bevan, T., “Theory of Machines”, Pearson Education. 2013
2 Uicker, J.J., Pennocle, G.R, and Shigley, J.E, “Theory of Machines and 2009
Mechanisms”, 3rd Ed., Oxford University Press.
3 Ambekar , A. G., “Mechanism And Machine Theory”, Prentice-hall Of 2007
India
4 Ghosh, A., “Theory of Mechanisms and Machines”, Affiliated East West
Press.
5 Singh, S., “Theory of Machines”, Pearson Education 2013
6 Stanisic., “Mechanisms and Machines-Kinematics, Dynamics & 2014
Synthesis”, Cengage leasrning
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 14
CO4: Classify different gear manufacturing techniques.
CONTACT
UNIT CONTENTS
HOURS
Classification of metal removal process and Classification of machine
tools, Geometry of single point cutting tool and tool angles, tool
I 5
nomenclature in ASA and ORS. Concept of orthogonal and oblique
cutting.
Chip Formation, Mechanics of metal cutting, shear angle and its
relevance, various theories of metal cutting. Thermal aspects of
2
II machining and measurement of chip tool interface temperature.
machinability, tool wear, tool life, Cutting fluids, Economics of
machining, Measurement of cutting forces.
Lathe: Construction and cutting speed, feed, and depth of cut,
machining time and power estimation. Capstan and turret lathe
machines, tool layout. 4
Shaper: Construction and working principle, Quick return
III mechanism.
Milling: Introduction, types of milling machines, milling cutters,
milling operations, dividing head, Indexing methods, machining time 4
and power estimation and gear cutting.
Gear hobbing, gear shaping. Gear finishing processes: shaving,
grinding, lapping and shot blasting 3
IV
Drilling: - tool geometry of twist drills, types of drills, drilling machine
5
construction, drilling time and force estimation
Grinding- Need and different methods of grinding, grinding wheel
designation and selection, Dressing and truing, Types of grinding
V 4
machines, Grinding process. Honing, lapping, super finishing,
polishing and buffing processes.
TEXT BOOK
Lal G.K., Introduction to Machining Science, New Age international 2007
1
Publishers.
REFERENCE BOOKS
SN Name of Authors /Books /Publisher Pub.
1 Rao.P.N., Manufacturing Technology, Vol. 1,2 and 3, Tata McGraw Hill 2013
2 Ghosh, A., & Mallik, A. K.. Manufacturing Science: East West Press Private 1986
Limited.
3 Schey, Introduction to Manufacturing Processes, Tata McGraw Hill 2000
4 Kalpakjian, S., & Schmid, S. R., Manufacturing processes for engineering 2008
materials, Pearson Education.
5 Pandey & Singh, Production Engineering Science, Standard Publishers 1999
Distributer, Delhi.
6 Stephenson, D. A., & Agapiou, J. S. Metal cutting theory and practice: CRC 2006
Taylor & Francis.
7 Karl H.Heller, All About Machine Tools, Wiley Eastern Ltd., New Delhi 1972
8 Kalpakjian, S. & Schmid S.R, Manufacturing Engineering and Technology, 2000
Addison Wesley Pub. Co.
9 Sen, G. C., & Bhattacharyya, A. Principles of Machine Tools: New Central Book 1988
Agency
10 Bhattacharyya A, Theory & Practice of Metal Cutting, New Central Book 2006
Agency
11 Shan, H.S., Manufacturing Process, Pearson Education. 2012
12 Boothroyd, G., & Knight, W. A. Fundamentals of machining and machine 2006
tools: Taylor and Francis.
13 Milton C. Shaw, Metal Cutting Principles, CBS Publishers. 2005
14 Trent, E. M. Metal cutting: Butterworth Heinemann 2000
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 15
4PIU5: INDUSTRIAL MANAGEMENT
TEXT BOOK
Essentials of Managements an Introduction, Koontz, Tata McGraw-Hill, New 2002
1
Delhi.
REFERENCE BOOKS
SN Name of Authors /Books /Publisher Pub.
1 Fundamentals of Managements, Robbins, Pearson Education 1995
2 Works Organisation and Management, Basu and Sahu, IBH 2005
3 Industrial Organisation and Management, Bethel, Atwater, Smith & Stachmax, 2010
McGraw Hill
4 Principles of Industrial Organization, Kimbal and Kimbal, McGraw Hill 2008
5 Principles of Industrial Management, Leon Pratt Alford, Henry Russell Beatty, 2001
Revised Edition, Ronald Press Co.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 16
6 Works Organisation & Mgt, SK Basu, K. C. Sahu, N. K. Datta , Oxford & IBH. 1992
7 Management, Griffin, John Wiley and Sons. 2002
8 Management: Tasks, Responsibilities & Practices, Drucker P. F., Allied Pub. 1995
8 Raju, Industrial Engg and Management, Cengage learning 2015
TEXT BOOK
Year of
SN Name of Authors /Books /Publisher
Pub.
Advanced Engineering Mathematics, Jain and Iyengar, Narosa
1
Publications.
Advanced Engineering Mathematics, Denis Zill and Warren Wright, Jones
2 & Bartlett India Private Limited.
Introduction to Probability and Statistics, Seymour Lipschutz and John J.
3
Schiller, McGraw Hill Education, India.
4 Advanced Engineering Mathematics, O’neil, Cengage Learning, India.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Advanced Engineering Mathematics, Irvin Kreyszig, Wiley, India.
2 Advanced Engineering Mathematics, M. Greenberg, Pearson Education,
3 Advance Engineering Mathematics, Potter, Oxford, India.
4 Engineering Mathematics, Pal and Bhunia, Oxford, India.
5 Higher Engineering Mathematics, B.V. Ramana, McGraw Hill Education, I
6 Complex Variables and Applications, J.W. Brown & R.V. Churchill, MHI
7 Probability and Statistics, Murray Spiegel, John Schiller, R. AluSrinivasan,
McGraw Hill Education, India.
8 Engineering Mathematics, Paras Ram, CBS Publisher, India.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 17
4PIU7: PRODUCTION PRACTICE - II
CO1: Review of sectioning and BIS standards for various machine elements.
CO2: Practice assembly drawing with sectioning.
CO3: Practice part drawing from assembly.
CO4: Practice of drawings in software like AutoCAD/ProE etc.
CO5: Learn the free hand sketching of various parts of machine element.
SN CONTENTS
Review of sectioning, Review of BIS Standard (SP 46), Fasteners – screws, bolts
and nuts, riveted joints, pins, locking devices, welded joints, pipe joints, unions
and valves. Assemblies involving machine elements like shafts, couplings,
bearing, pulleys, gears, belts, brackets. Tool drawings including jigs and fixtures.
Engine mechanisms-assembly and disassembly. Production drawings - limits,
fits and tolerances, dimensional and geometric tolerances, surface finish
symbols. Layout drawings. Schematics, process and instrumentation diagrams,
piping drawings. Structural drawings - examples for reading and interpretation.
Computer aided design and use of software packages for engineering drawings
Assembly Drawing with sectioning and bill of materials
Universal Coupling, Forming punch and die, Jigs for inspecting shaft etc.(1
drawing sheet of any assembly) Lathe tail stock, shaper tool head, steam stop
valve, feed check-valve, swivel machine vice etc (1 drawing sheet of any assembly)
Detailed part drawings from assembly drawing indicating fits, tolerances and
surface finish symbols by referring BIS codes (1 drawing sheet) Check-valve,
Junction Valve etc.
Computer Aided Drafting (4 drawings)
Introduction, input, output devices, introduction to software like
AutoCAD/ProE/ Creo/Solidworks, basic commands and development of 2D and
3D drawings of simple parts
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 18
Free Hand Sketches: Connecting rod, crank shaft, Pipes and Pipe fittings,
machine arbor and cutter, universal dividing head, jigs and fixtures, Step less
drive, sliding gear box, safety valve, three way stop valve, blow-off cock, Swivel
bearing, Turret Tool Post, drill-press vice, screw jack
TEXT BOOK
1 Laxminarayan and M.L. Mathur, Machine Drawing, Jain Brothers
REFERENCE BOOKS
SN Name of Authors /Books /Publisher
1 Gill P S, Machine Drawing, Kataria & Sons
2 Basudeb Bhattacharya, Machine Drawing, Oxford University Press
4 Ostrowsky, O., Engineering Drawing with CAD Applications, ELBS
5 Siddeshswar N., P Kannaiah, VVS Shastry, Machine Drawing,Tata McGraw Hill
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 19
b) To determine standard time for drilling a hole in mild steel workpiece by
stopwatch method.
3 Two handed Process Chart
a) To draw two handed process chart for bulb holder assembly and to suggest a
satisfactory layout.
b) To find out standard time for assembly.
4 Left - Hand and Right - Hand Operation Chart
a) To make left hand and right hand operation chart for bolts and washer assembly.
b) Draw work place layout using principles of motion economy.
5 Pin Board Experiment
6 To practice various Graphic tools for method study
To study with reference to the bulb holder assembly operation the following aspects
: (i) Learning effect (ii) Sequence of operation (iii) Preparation of 2-H process chart
and computing cycle time.
7 To determine the normal working area, max. working area, height for a normal man
(i) for the assembly of pins in a box (ii) For the assembly of Nuts, bolts and washers.
8 Work sampling Practice
9 MTM practice
10 To study the operator’s performance under different working conditions (light,
temperature, sound, atmosphere etc.)
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 20
1. Chaturvedi P. D., & Chaturvedi M. (2013). Business Communication: Skills,
Concepts, and Applications. South Asia, Dorling Kindersley (India) Pvt. Ltd.
2. Ober S. (2004). Contemporary Business Communication. New Delhi, Biztantra,
An Imprint of Dreamtech Press.
3. Ray R. (2004). Communication Today: Understanding Creative Skill. Mumbai,
Himalaya Publishing House.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 21
5PIU1: THERMAL ENGINEERING
TEXT BOOK
1 J.P. Halman, Heat Transfer, Mc Graw Hill
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Incropera and Dewitt, Fundamental of Heat and Mass transfer, John 2007
Wiley
2 Cengel, Heat and Mass transfer, Mc Graw Hill 2011
3 M.Thirumaleshwar, Fundamental of Heat and Mass Transfer, Pearson 2006
Education
4 Ozisik, Heat and Mass Transfer, Mc Graw Hill 2009
5 C.P. Arora, Refrigeration and Air Conditioning, Tata McGraw Hill. 2008
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 22
CONTACT
UNIT CONTENTS
HOURS
The meaning of Quality and quality improvement, dimensions of
quality, history of quality methodology, quality control, Quality of
5
design and quality of conformance, Quality policy and objectives,
Economics of quality.
I
Modeling process quality: Describing variation, frequency distribution,
continuous and discrete, probability distributions, pattern of
4
variation, Inferences about process quality: sampling distributions
and estimation of process parameters. Analysis of variance.
Statistical Quality Control: Concept of SQC, Chance and assignable
causes of variation, statistical basis of control chart, basic principles, 4
choice of control limits, sample size and sampling frequency, analysis
II of patterns on control charts. The magnificent seven.
Control chart for variables: X-bar and R charts, X-bar and S charts,
control chart for individual measurement. Application of variable 4
control charts.
Control chart for attributes: control chart for fraction non conforming
P-chart, np-chart, c-chart and u-chart. Demerit systems, choice
III between attribute and variable control chart. SPC for short production 7
runs. Process capability analysis using histogram and probability plot,
capability ratios and concept of six sigma.
Quality Assurance: Concept, advantages, field complaints, quality
2
rating, quality audit.
Acceptance Sampling: Fundamental concepts in acceptance sampling,
IV
operating characteristics curve. Acceptance sampling plans, single, 4
double and multiple sampling plans, LTPD, AOQL, AOQ.
Introduction to Quality systems like ISO 9000 and ISO 14000. 2
Reliability and Life Testing- Failure models of components, definition
of reliability, MTBF, Failure rate, common failure rate curve, types of
failure, reliability evaluation in simple cases of exponential failures in
8
V series, paralleled and series-parallel device configurations,
Redundancy and improvement factors evaluations. Introduction to
Availability and Maintainability
TOTAL 40
TEXT BOOK
Introduction to Statistical Quality Control, Douglas C. Montgomery, 2nd
1 1991
Edition, Wiley.
Charles E. Ebeling, An introduction to reliability and maintainability
2 2004
engineering, Tata McGraw-Hill Education.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Quality Planning and Analysis, J.M.Juran and F.M. Gryna, McGraw Hill
2 Quality Control, Dale H. Besterfield, 8th Edition, Pearson/Prentice Hall 2008
3 Statistical Quality Control, E. L. Grant and Richard S. Leavenworth, 2000
Tata McGraw-Hill
4 Fundamentals of Quality Control and Improvement, Amitava Mitra, 2nd 1998
Edition, Prentice Hall
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 23
CO 2 To design for various components and analyse the stresses induced in them.
CO 3 To conduct the force analysis on different power transmitting components.
CO 4 To apply and examine the elements under different operating conditions.
CONTACT
UNIT CONTENTS
HOURS
Fatigue Considerations in Design: Variable load, loading pattern, 3
endurance stresses, Influence of size, surface finish, notch sensitivity
and stress concentration.
I Goodman line, Soderberg line, Design of machine members subjected 3
to combined, steady and alternating stresses.
Design for finite life, Design of Shafts under Variable Stresses, Bolts 2
subjected to variable stresses.
Design of IC Engine components: 8
II
Piston, Cylinder, Connecting Rod and Crank Shaft.
Design of helical compression, tension, torsional springs, springs 4
III under variable stresses.
Design of belt, rope and pulley drive system, 4
Design of gear teeth: Lewis and Buckingham equations, wear and 4
dynamic load considerations.
IV
Design and force analysis of spur, helical, bevel and worm gears,
4
Bearing reactions due to gear tooth forces.
Design of Sliding and Journal Bearing: Methods of lubrication, 4
hydrodynamic, hydrostatic, boundary etc. Minimum film thickness
V and thermal equilibrium.
Selection of anti-friction bearings for different loads and load cycles,
4
Mounting of the bearings, Method of lubrication.
TOTAL 40
TEXT BOOK
Design of Machine Elements, Bhandari V.B, 3rd Ed., Tata McGraw-Hill, New
1 2010
Delhi
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Machine Design, Sharma and Aggarwal, Kataria and Sons, Delhi. 1997
2 Mechanical Engg Design, Shigley, Mischke, Budynas and Nisbett, Tata 2002
McGraw-Hill
3 PSG Design Data Book, P.S.G. College of Technology, Coimbatore. 1966
4 A Text Book of Machine Design, Karwa A., Laxmi Publication. 2002
5 Machine Design, Hall, Holwenko and Laughlin, Schaum’s Outlines
Series, Tata McGraw Hill.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 24
Repeatability and reproducibility, Errors in measurement, Types of
3
error, Systematic and random error, Calibration, Interchangeability.
Linear and angular measurements: Linear measuring instruments:
3
Vernier caliper, Micrometer, Slip gauges, Optical flat, Application of
limit gauges;
II Comparators:- Mechanical comparators, Electrical comparator, 2
Pneumatic comparator;
Sine bar, Use of sine bar, Limitations of sine bars, Sources of error in
4
sine bars, Bevel protractor, Applications of bevel protractor.
Form measurement: Introduction, Screw thread measurement,
Thread gauges, Measurement of gears: Gear errors, Spur gear 4
measurement, Parkinson gear tester.
III Surface finish measurement:-Introduction, Elements of surface
texture, Analysis of surface finish, Methods of measuring surface
4
finish, Straightness measurement, Flatness testing, Roundness
measurements
Machine tool metrology: Coordinate measuring machine (CMM):-
IV Types of CMM, Features of CMM, Computer based inspection,
Computer aided inspection using robots. 5
Measurement of force: Accelerometer, Load cells.
Torque measurement: Torque measurement using strain gauges,
4
Torque measurement using torsion bars,
Measurement of power: Mechanical dynamometers,
V
Measurement of flow: Variable area meters – rotameter, Hot wire
anemometer, Pitot tube.
4
Temperature measurement: Thermocouples (Thermo electric effects),
Thermistors, Pyrometers
TOTAL 40
TEXT BOOK
G.K. Vijayaraghavan & R. Rajappan, Engineering Metrology and
1 2009
Measurements, A.R.S. Publications, Chennai, Fourth Edition June
REFERENCE BOOKS
SN Name of Authors /Books /Publisher Year of Pub.
1 Mechanical Measurements , Beckwith T.G. ,N.L. Buck, and R.D.
Marangoni , Addison Wesley
2 Dimensional Metrology . Khare & Vajpayee, Oxford & IBH
3 Engineering Metrology, Jain R.K., Khanna Publishers
4 Metrology & Precision Engineering , Scarr, McGraw Hill
5 Handbook of Industrial Metrology, ASTME
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 25
Machine drives: Mechanical transmission, Hydraulic transmission, 2
Electrical circuits.
Stepped regulation of speed: Design of speed box.
II 2
Design of machine tool structures, Basic principles of design for
strength, Basic principles of design for rigidity.
Introduction to design of lathe beds 4
Introduction to guides and slideways: Types of slideways, Design of
slideways, Shapes of slideways, Application of slideway Profiles and
III their combination, Material of slideways, Type of connecting sections 8
and their applications, Clearance adjustment in slides. Anti-friction
guideways.
Machine tool spindles and spindle bearings, Kinematic systems and
IV operations of lathes, Kinematic systems and operations of drilling 8
machine, Kinematic systems and operations of milling machine.
Construction, working principle and applications of shaping, planing
4
V and slotting machines
Alignment & Acceptance test of lathe, milling, drilling machines 4
TOTAL 40
TEXT BOOK
1 Machine tool design by N K Mehta 2007
2 Principle of machine tools by G C Sen & Bhattacharya
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Rao P.N., Manufacturing Technology, Vol. 1,2 and 3, Tata McGraw Hill 2013
2 Ghosh, A., & Mallik, A. K.. Manufacturing Science: East West Press 1986
Private Limited.
3 Schey, Introduction to Manufacturing Processes, Tata McGraw Hill 2000
4 Kalpakjian, S., & Schmid, S. R., Manufacturing processes for 2008
engineering materials, Pearson Education.
5 Pandey & Singh, Production Engineering Science, Standard Publishers 1999
Distributer, Delhi.
6 Stephenson, D. A., & Agapiou, J. S. Metal cutting theory and practice: 2006
CRC Taylor & Francis.
7 Karl H.Heller, All About Machine Tools, Wiley Eastern Ltd., New Delhi 1972
8 Kalpakjian, S. & Schmid S.R, Manufacturing Engineering and 2000
Technology, Addison Wesley Pub. Co.
9 Sen, G. C., & Bhattacharyya, A. Principles of Machine Tools: New Central 1988
Book Agency
10 Bhattacharyya A, Theory & Practice of Metal Cutting, New Central Book 2006
Agency
11 Shan, H.S., Manufacturing Process, Pearson Education. 2012
12 Boothroyd, G., & Knight, W. A. Fundamentals of machining and machine 2006
tools: Taylor and Francis.
13 Milton C. Shaw, Metal Cutting Principles, CBS Publishers. 2005
14 Trent, E. M. Metal cutting: Butterworth Heinemann 2000
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 26
CO4: Learn NC software’s, Sensors, NC modelling & Simulation and Robotics.
CO5: Know the basics of Adaptive control, FMS, CAM and Rapid Product Development
CONTACT
UNIT CONTENTS
HOURS
Introduction: Definition of NC, Applications of NC, Historical
I Developments in Automation, Classification of NC Systems, 8
Comparison of NC and Conventional Machines, Advantages of NC
NC Hardware: Architecture of NC Systems, Design Considerations,
Mechanical Elements, Structure, Guideways and Slides, Guideway
Elements, Transmission Systems, Spindle Unit, Coolant system,
II 8
Lubrication System, Tool and work Changing Mechanisms, Electrical
Elements, Drives, Sensors, Control Loops, Computing Elements/
Firmware, Interpolators
NC Software: Introduction, Manual Part Programming, Computer-
III Assisted Part Programming, Language Based , Geometric Modeling 8
Based, Automatic Part Program Generation,
CAPP Systems, 5 Axis Programming, Post-Processing, Programming
IV 4
Robots and CMMs
NC Simulation, Kinematic simulation, Volumetric simulation,
4
Applications of Volumetric NC Simulation, Verification
Advanced Topics:, Adaptive Control, Off-line adaptive control, Various
optimisation criteria, Hardware Based AC, Software Based AC, Tooling
V
and Instruments for NC Special Considerations in High Speed Cutting 8
(HSC) and Die Sinking, Rapid Product Development, CAM, FMS, CIM
TOTAL 40
TEXT BOOK
1 Krar S. and Gill A., CNC: Technology and Programming, McGraw Hill 1990
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Koren Y., Computer Control of Manufacturing Systems, Tata McGraw 1983
Hill.
2 Pressman R.S. and Williams J.E., Numerical Control and Computer- 1977,
Aided Manufacturing, John Wiley & Sons
3 Jones B.L., Introduction to Computer Numerical Control, John Wiley & 1986
Sons.
4 Kral I.H., , Numerical Control Programming in APT, Prentice-Hall 1986
5 Chang C.H. and Melkanoff M.A., ,NC Machine Programming and Software 1986
Design, Prentice-Hall
CONTACT
UNIT CONTENTS
HOURS
Organisation & Types, Decision Making, Data & information,
I Characteristics & Classification of information, 3
Cost & value of information, Various channels of information & MIS. 2
Foundation of Information System : Introduction to Information
System in Business Fundamentals of Information System, Solving
II Business Problems with Information System, 4
Concept of Balanced MIS, Effectiveness & Efficiency Criteria. Tool and
Techniques of MIS- dataflow diagram, flow chart etc. 4
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 27
Business application of information technology, electronic commerce,
Internet, Intranet, Extranet & Enterprise Solutions, Information
III System for Business Operations, 5
Information system for managerial Decision Support, Information
System for Strategic Advantage 5
Managing Information Technology, Enterprise & Global Management,
IV Security & Ethical Challenges, Planning & Implementing Change.. 4
Reports: Various types of MIS reports, GUI & Other Presentation tools 4
Advanced concepts in information system: Enterprise Resource
Planning: introduction, various modules like Human Resources,
V Finance, Accounting, Production & Logistics. 5
Supply Chain Management, CRM, Procurement Management System
Object Oriented modeling case studies. 4
TOTAL 40
TEXT BOOK
Information systems for Modern Management, G.R.Murdick, Prentice
1
Hall of India
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Management Information systems, S. Sadagopan, Prentice Hall of India
2 Management Information Systems, Effy Oz, Cengage Learning
3 Management Information Systems, James A O Brien, Irwin McGraw Hill
4 Management Information Systems, Laudon and Laudon, Prentice Hall
of India
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 28
Basic Concepts of Inference: Estimation, hypothesis testing, point
estimation, confidence interval estimation, estimator, estimate, bias and
variance of estimator, mean square error, precision and standard error,
4
confidence level and limits, null and alternative hypothesis, type I and II
error, probabilities of type I and II error, acceptance sampling, simple and
composite hypothesis, P-value, one-sided and two -sided tests.
Inference for Single Samples: Inference for the mean (large samples),
confidence intervals for the mean, test for the mean, sample size
4
determination for the z-interval, one-sided and two -sided z-test, inference
for the mean (small samples), t distribution.
III Inference for Two Samples: Independent sample design, matched pair design,
pros and cons of each design, side by side box plots, comparing means of two
populations, large sample confidence interval for the difference of two means, 4
large sample test of hypothesis for the difference of two means, inference for
small samples (confidence intervals and tests of hypothesis).
Inference for Proportions and Count Data: Large sample confidence interval
for proportion, sample size determination for a confidence interval for 3
proportion,
IV
Large sample hypothesis test on proportion, comparing two proportions in
the independent sample design (confidence interval and test of hypothesis), 4
chi-square statistic
Simple Linear Regression and Correlation: Dependent and independent
variables, probability model for simple linear regression, least squares fit,
4
goodness of fit of the LS line, sums of squares, analysis of variance,
V prediction of future observation, confidence and prediction intervals,
Multiple Linear Regression: Probability model for multiple linear regression,
4
least squares fit, sums of squares. Use Excel, R, and MATLAB® in the class.
TOTAL 40
TEXT BOOK
Ajit Tamhane and Dorothy Dunlop “Statistics and Data Analysis: From
1 1999
Elementary to Intermediate” Prentice Hall
REFERENCE BOOKS
SN Name of Authors /Books /Publisher Pub.
1 Richard Levin, David S. Rubin, Statistics for Managements, PHI 1988
2 J. K. Sharma, Statistics for Management, Pearson Education India 2001
CONTACT
UNIT CONTENTS
HOURS
Global and National scenarios, Form and characteristics of renewable energy
sources.
Solar Energy: Solar radiation, its measurements and prediction, Solar
thermal collectors, flat plate collectors, concentrating collectors, Basic theory
of flat plate collectors, solar heating of buildings, solar still, solar water
I heaters, solar driers, conversion of heat energy in to mechanical energy, solar
thermal power generation systems. 2
Solar Photovoltaic: Principle of photovoltaic conversion of solar energy,
types of solar cells and fabrication, Photovoltaic applications: battery
charger, domestic lighting, street lighting, water pumping, power generation
schemes 3
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 29
Wind Energy: Atmospheric circulations, classification, factors influencing
II wind, wind shear, turbulence, wind speed monitoring, Betz limit, WECS- 3
classification, characteristics, applications.
Ocean Energy: Ocean energy resources, ocean energy routes, Principles of
III ocean thermal energy conversion systems, ocean thermal power plants,
Principles of ocean wave energy conversion and tidal energy conversion. 4
Other Sources: Nuclear fission and fusion, Geothermal energy- Origin, types
of geothermal energy sites, site selection, geothermal power plants, Magneto-
hydro-dynamic (MHD) energy conversion, Formation of biomass,
IV
photosynthesis, Biomass resources and their classification, Chemical
constituents and physicochemical characteristics of biomass, Biomass
conversion processes. 5
Fuel Cells: Thermodynamics and electrochemical principles, Basic design,
V types, applications.
Hydrogen Energy: Economics of hydrogen, Production methods. 5
TOTAL 40
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 30
5PIU8: MACHINE TOOL DESIGN SESSIONAL
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 32
Professional ethics: Professional and Professionalism-Professional Accountability,
Role of a professional, Ethic and image of profession; Engineering Profession and
Ethics: Technology and society, Ethical obligations of Engineering professionals,
2
Roles of Engineers in industry, society, nation and the world; Professional
Responsibilities: Collegiality, Loyalty, Confidentially, Conflict of Interest, Whistle
Blowing.
Disaster management: Understanding Disasters and Hazards and related issues
social and environmental. Risk and Vulnerability. Types of Disasters, their
occurrence/ causes, impact and preventive measures:
Natural Disasters- Hydro-meteorological Based Disasters like Flood, Flash Flood,
3 Cloud Burst, Drought, Cyclone, Forest Fires; Geological Based Disasters like
Earthquake, Tsunami, Landslides, Volcanic Eruptions.
Man made Disasters: Chemical Industrial Hazards, Major Power Break Downs,
Traffic Accidents, Fire Hazards, Nuclear Accidents. Disaster profile of Indian
continent. Case studies. Disaster Management Cycle and its components.
In order to fulfill objectives of course,
a) The institute shall be required to organize at least 3 expert lectures by eminent
social workers/professional leaders.
b) Each student shall compulsorily be required to:
4
i. Visit a social institution/NGO for at least 7 days during the semester and
submit a summary report.
ii. II. Perform a case study of a disaster that has occurred in last decade and
submit a summary report.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Professional Ethics by R Subramanian, oxford publishers 1995
2 Engineering Ethics: Concepts and cases by Charles E. Harris, Jr., Michael 2007
S. Pritchard, Michael J. Rabins. CENGAGE Learning, Delhi
3 Controlling Technology: Ethics and Responsible Engineers by Stephen H 2002
Unger. John Willey and Sons.
4 Ethical Issues in Engineering, by Deborah Johnson. Prentice Hall 2011
5 Human Values in the engineering Profession, Moniograph by A N Tripathi. 2015
Published by IIM Calcutta.
6 Towards Basics of Natural Disaster Reduction by Prof. D.K. Sinha. 2009
Researchco Book Center, Delhi.
7 Understanding Earthquake Disasters by Amita Sinvhal. Tata McGraw Hill, 2012
New Delhi.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 33
6PIU1: TOOL ENGINEERING
TEXT BOOK
1 Rao, P.N. “Manufacturing Technology” Vol. I, Tata McGraw Hill Ltd
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Tool design by Donldson 2009
2 Tool design by ASTME 2004
3 Metal Cutting Theory and Cutting Tool Design, Arshinov & Acherken, MTR 2001
Publishers
4 Machine Tool Design, Acherken, MIR Publishers 1992
5 Principles of Machine Tools, Sen & Bhattacharya, New Central Book Agency 2001
CO1: Understand the concepts of operations research modeling approaches. By formulating and
solving engineering and managerial situations as LPP.
CO2: Evaluate engineering and managerial situations as Transportation and Assignment
problems.
CO3: Understand game, queuing and decision theories
CO4: Solve Integer programming problems.
CO5: Simulate and analyze engineering and managerial problems
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 34
CONTACT
UNIT CONTENTS
HOURS
Overview of Operations Research 1
Linear Programming: Applications and model formulation, Graphical
I method, Simplex method, duality and Sensitivity analysis. 4
Transportation Model and Assignment Model including travelling
salesman problem. 4
Integer Linear Programming: Enumeration and cutting Plane
solution concept, Gomory’s all integer cutting plane method, Branch
II and Bound Algorithms, applications of zero-one integer programming. 5
Replacement Models: Capital equipment replacement with time,
group replacement of items subjected to total failure. 3
Queuing Theory: Analysis of the following queues with Poisson
pattern of arrival and exponentially distributed service times, Single
channel queue with infinite customer population, Multichannel queue
with infinite customer population, 3
Competitive Situations and Solutions: Game theory, two person
III
zero sum game, saddle point, minimax (maximin) method of optimal
strategies, value of the game. Solution of games with saddle points,
dominance principle. Rectangular games without saddle point – mixed
strategy, approximate solution, and simplified analysis for other
competitive situations. Application of linear programming 4
Theory of Decision making: Decision making under certainty, risk and
uncertainty. Decision trees. 5
Deterministic Inventory control models: functional role of
inventory, inventory costs, model building, Single item inventory
IV
control model without shortages, with shortage and quantity
discount. Inventory control model with uncertain demand, service
level, safety stock, P and Q systems, two bin system. Single period
model. Selective Inventory control techniques. 4
Probabilistic Inventory control models: Instantaneous demand
without setup cost and with setup cost, Continuous demand without
setup cost 4
Simulation: Need of simulation, advantages and disadvantages of
V simulation method of simulation. Generation of Random numbers,
Generation of Normal Random numbers. Use of random numbers for
system simulation. , Monte Carlo simulation, simulation language
ARENA, Application of simulation for solving queuing Inventory
Maintenance, Scheduling and other industrial problems 4
TOTAL 40
TEXT BOOK
1 Operations Research, Ravindran, Phillips and Solberg, Wiley India.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Introduction to Operations Research, Hillier F.S. and Lieberman G.J., 2002
CBS Publishers.
2 Operations Research, Taha H.A., Pearson Education 2012
3 Linear Programming and Network Flows, Bazaraa, Jarvis and Sherali, 2003
Wiley India.
4 Principles of Operations Research, Wagner H.M., Prentice Hall of India. 2001
5 Operations Research, Gupta and Heera, S. Chand Publications. 2008
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 35
6PIU3: MICRO AND NANO MANUFACTURING
B.Tech. (P&I) 6th semester 3L+0T
CO1: Understand the various machining operations on micro and nano scale.
CO2: Learn and developed understanding of micro and nano manufacturing tools.
CO3: Analyze the different surface damages during micro and nano manufacturing
processes.
CO4: Apply the knowledge of micro and nano manufacturing processes in manufacturing
industries.
CONTACT
UNIT CONTENTS
HOURS
Nanoscale Cutting:- Introduction, Material representation and
microstructure, Atomic interaction, Nanometric machining 4
Meso-micromcahining:- Introduction, size effects in micromachining,
I
mechanism for large plastic flow, origin of the size effect, Meso-
machining processes.
Burr formation in micromachining operations. 4
Microturning:- Characteristic features and applications, Microturning 3
tools and tooling systems, Machine tools for microturning
Microdrilling: Characteristic features and applications, Microdrills
II
and tooling systems, Machine tools for microdrilling
Micromilling:- Characteristic features and applications, Micromills 3
and tooling systems, Machine tools for micromilling,
Microgrinding and Ultra-precision Processes: Introduction, Micro
and nanogrinding, Nanogrinding apparatus, Nanogrinding
procedures, Nanogrinding tools, Preparation of nanogrinding wheels,
Bonding systems, Vitrified bonding 4
Non-Conventional Processes: Laser Micromachining:- Introduction,
III
Fundamentals of lasers, Stimulated emission, Types of lasers, Laser
microfabrication, Nanosecond pulse microfabrication, Shielding gas,
Effects of nanosecond pulsed microfabrication, Picosecond pulse
microfabrication, Femtosecond pulse microfabrication, Laser
nanofabrication. 4
Evaluation of Subsurface Damage in Nano and Micromachining: 4
Introduction, Destructive evaluation technologies, Cross-sectional
IV
microscopy, Preferential etching, Angle lapping/angle polishing, X-ray
diffraction, Micro-Raman spectroscopy. 4
Applications of Nano and Micromachining in Industry: 4
Introduction, Typical machining methods, Diamond turning,
V Shaper/planner machining, Applications in optical manufacturing,
Aspheric lens, Fresnel lens, Microstructured components,
Semiconductor wafer production. 5
TOTAL 39
TEXT BOOK
1 Micro and Nano manufacturing by Marks J. Jackson springer 2008
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 J. Paulo Davim, Mark J. Jackson, Nano and Micromachining ISTE Ltd 2009
John Wiley & Sons, Inc.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 36
CO2: Compare the different theories of continuous process improvement and customer
satisfaction.
CO3: Analyze different methods to achieve the quality in whole systems.
CO4: Describe importance of quality management, six sigma, bench marking systems etc.
CO5: Apply the knowledge of TQM in service and manufacturing industries.
CONTACT
UNIT CONTENTS
HOURS
Introduction to TQM: Definition, Basic approach, Guru's of TQM, TQM
framework, benefits. 2
Leadership: Characteristics of Quality Leadership, Leadership Concepts,
The 7 Habits of Highly Effective People, The Deming Philosophy, The Role
I
of TQM Leaders Strategic Planning Communications, Decision Making. 3
Customer Satisfaction: Introduction, Customer Perception of Quality,
Service Quality, Translating Needs into Requirements, Customer
Retention. 3
Continuous Process Improvement: Introduction, Process, The Juran
Trilogy, Improvement Strategies, Types of Problems PDSA Cycle, Problem-
Solving Method, DMAIC, Kaizen, Reengineering, six sigma. 3
Supplier Partnership: Principles of Customer/Supplier Relationship
II Partnering, Sourcing Supplier, Selection, Supplier Certification Supplier
Rating, Relationship Development. 2
Performance Measures: Basic Concepts, Strategy, performance measure
presentation, Cost of Quality, Malcolm Baldrige and Rajiv Gandhi
National Quality Award, Balanced Score Card 3
Lean Enterprise: Historical Review, Lean Fundamentals, Value Stream
Map, Implementing Lean, Benefits. 3
Six Sigma: Historical Review, Statistical Aspects, Improvement
III
Methodology, Organizational Structure Benefits. 3
Benchmarking: Benchmarking Defined, Reasons to Benchmark, Process,
deciding what to benchmark, Pitfalls and Criticisms. 2
Quality Management Systems: Benefits of ISO Registration, ISO Series of
Standards, ISO 9001 Requirements, Implementation, Documentation, 2
Environmental Management Systems: ISO 14000 Series Standards,
Concepts of ISO 14001, ISO 14001, Requirements, Benefits, Integrating
IV
QMS and EMS. Other EMS Systems, 2
Quality Function Deployment: The QFD Team, QFD Process. 2
Total Productive Maintenance: The Plan, Learning the New Philosophy,
Promoting the Philosophy, Training, Improvement Needs, Goal, 2
Management Tools: Forced Field Analysis, Nominal Group Technique,
Affinity Diagram, Interrelationship Digraph, Tree Diagram, Matrix
Diagram, Process Decision Program Chart, Activity Network Diagram 2
Experimental Design: Introduction, Basic Statistics, Hypothesis, t Test F
V
Test. One Factor at a Time Orthogonal Design, Point and Interval
Estimate, Two Factors Full Factorials. Fractional Factorials. 3
Taguchi's Quality Engineering: Introduction, Loss Function, Orthogonal
Arrays, Signal-to-Noise Ratio, Parameter Design, 3
TOTAL 40
TEXT BOOK
D. H. Besterfield, G. H Besterfield, Hemant Urdhwareshe, Total Quality
1 2013
Management: Revised Third Edition, Pearson Higher Education
REFERENCE BOOKS
Year
SN Name of Authors /Books /Publisher
Pub.
1 Total Quality Management: text with cases, John S Oakland, Butterworth- 2003
Heinemann
2 Total Quality Management for Engineers, Zaire, M., Wood Head Publishing 1991
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 37
3 Total Quality Control, Feigenbaum. Armand V., McGraw Hill 1991
4 The Management and Control of Quality,(5th Edition), James R.Evans and 2002
William M.Lidsay, South-Western (Thomson Learning)
TEXT BOOK
Facilities Planning, Tomphins James A & White John A, John Wiley &
1
Sons
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 38
1 Facility Layout & Location, Francis R.C. & White J.A. Prentice Hall. 2002
2 Material Handling, Immer, McGraw Hill 2009
3 Practical Plant Layout, Muther , McGraw Hill 1998
4 Plant Layout & Design , Immer , McGraw Hill 2004
TEXT BOOK
Hair, J. F., Black, W. C., Babin, B. J., Anderson, R. E., & Tatham, R.
1 2015
L. “Multivariate data analysis”, (7th edition). Pearson India.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Tabachnick, B. G., & Fidell, L. S., “Using multivariate statistics”, (5th 2001
edition). Pearson Prentice Hall
2 Gujarati, D. N. , “Basic econometrics”, Tata McGraw-Hill Education. 2012
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 39
6PIU6.2: COMPUTER AIDED DESIGN AND GRAPHICS
3L+0T
B.Tech. (P&I) 6th semester
CO1: Learn basic concepts of geometric modeling.
CO2: Acquire the theory of mathematical representation of geometric entities like curves
and surfaces.
CO3: Access the solid modeling concept.
CO4: Learn the various algorithms to display geometric model realistically.
CONTACT
UNIT CONTENTS
HOURS
Overview of Computer Graphics: Picture representation,
Coordinate Systems, Raster Scan Display, DDA for line generation
and Bresenham’s algorithm for line and circle generation;
I Graphics standards: GKS, IGES, STEP, DXF. Different types of
models. 5
Parametric representation of plane curves: line, circle, ellipse,
parabola and hyperbola. 4
Parametric representation of Space Curves: Cubic spline curve, 4
Bezier Curve and B Spline Curves. Blending of Curves.
II
Parametric representation of Surfaces: Hermite Bicubic
surfaces, Bezier surfaces and Bspline surfaces. 4
Solid Representation: B-rep. and CSG. Comparison between
III three types of models.
7
Two and Three Dimensional Transformation of Geometric
Models: Translation, Scaling Reflection, Rotation and Shearing,
IV Homogeneous Representation, Combined Transformation. 4
Projection of Geometric models: Parallel and Perspective
Projection. 4
Clipping: Point clipping, Line clipping, Cohen- Sutherland
algorithm etc., Viewing transformation. 4
V
Hidden line and surface removal: Techniques and Algorithms.
Shading and Rendering. 4
TOTAL 40
TEXT BOOK
Zeid and Sivasubramanian, CAD/CAM: Theory and Practice, Tata
1
McGraw Hill
Rogers and Adams, Mathematical Elements for Computer Graphics,
2
Tata McGraw Hill
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Rao P.N., CAD / CAM Principles and Applications, McGraw Hill. 2004
2 Pao Y.C., Elements of Computer Aided Design and Manufacturing, John 1984
Wiley and Sons.
3 Alavala C.R., CAD/CAM: Concepts and Applications, Prentice Hall of 2008
India.
4 Xiang and Plastock, Computer Graphics, Schaum’s Outlines, Tata 2007
McGraw Hill.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 40
6PIU6.3: MANAGERIAL ACCOUNTING, FINANCE & ECONOMICS
3L+0T
B.Tech. (P&I) 6th semester
CO1: Understand concept of engineering economics, decision making and time value of
money.
CO2: Learn methods of comparison of alternatives and annual equivalent methods
CO3: Analyse replacement studies, methods of computing depreciation, cost accountancy
and financial accountancy.
CO4: Compute elements of cost, techniques of cost control.
CO5: Understand budget, inflation, finance, break-even charts and relationships.
CONTACT
UNIT CONTENTS
HOURS
Concept and scope of Engineering Economics. Problem Solving and
decision making. Time Value of Money: Interest formulae and their
I applications. 3
Cash Flow Diagrams. Single and multiple payment cash flows. 4
Methods of comparison of alternatives – present worth method
(Revenue dominated cash flow diagram), Future worth method
(Revenue dominated cash flow diagram, cost dominated cash flow
diagram). 5
II
Annual equivalent method (Revenue dominated cash flow
diagram, cost dominated cash flow diagram), rate of return method,
Examples in all the methods. 4
Replacement studies: current salvage value of defender, replacement
due to deterioration and obsolescence. Depreciation meaning and
methods of computing depreciation-Straight line method of
depreciation, declining balance method of depreciation, Sum of the
years digits method of depreciation, sinking fund method of
III
depreciation/ Annuity method of depreciation. 4
Cost and Costs Control: Costs and Cost Accountancy: Meaning of cost
and cost Accountancy (C.A.) Financial Accountancy (F.A.) comparison
between C.A. and F.A.
Elements of cost Direct cost and indirect cost, variable costs and fixed
cost calculation of Product cost, Cost control-Techniques of cost
control. 4
Budgets- Meaning Kinds, Advantages, Budgetary control. Inflation:
IV Causes of inflation, consequences of inflation, measuring inflation,
leasing/buying decisions. Break-Even analysis, linear break-even
analysis, Break-Even charts and relationships, Non-linear break-even
analysis. 3
Finance & Financial Statements: Introduction Needs of Finance, Kinds
of Capital Sources of fixed capital shares-ordinary and Preference
Shares. Borrow capital. Surplus profits: Sources of Working capital,
Management of working capital, Financial Institutions. 4
V Financial Statement (i) Profit & Loss Statement (ii) Balance Sheet (B.S.)
Financial ratios-current ratio, Liquidity ratio, Profits investment ratio,
equity ratio and Inventory turn-over ratio. Management and Financial
ratio, Money conversion cycle in the Business.
TOTAL 40
TEXT BOOK
1 Engineering Economics, Riggs Bedworth, Tata McGraw Hill, New Delhi
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Engineering Economics and Costing, Sasmita Mishra, Prentice Hall of India
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 41
2 Financial Planning Management and Control, Prasanna Chandra, Tata McGraw-
Hill.
TEXT BOOK
Design and Manufacture of Plastic Parts, R.L.E. Brown, John Wiley and 1980
1
Sons, New York
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Designing with Plastics, Gerhard, Hanser Verlag
2 Handbook of Plastics Joining: a practical guide, PDL handbook series,
Plastics Design Library, William Andrew
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 42
3 Modern Plastics Handbook, McGraw Hill handbooks, Modern plastics 1997
series, Charles A. Harper, McGraw-Hill Professional
4 Industrial Plastics: theory and applications, Erik Lokensgard and Terry 2000
L. Richardson, 4th Edition, Cengage Learning
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 43
6PIU9: OPERATIONS RESEARCH LAB.
B.Tech. (P&I) 6th semester
0L+0T+2P
CO1: Solve linear programming, assignment and transportation problem using software.
CO2: Solve integer programming, inventory and queuing theory using software.
CO3: Solve simulation, replacement problems, decision tree and game theory using
software and verify it with the analytical method.
SN LABORATORY WORK/NAME OF EXPERIMENT
Solve using software and verify with analytical methods
1 Linear programming problem
2 Assignment problem
3 Transportation problem
4 Integer programming problem
5 Queuing Problem
6 Inventory problem
7 Simulation Problem
8 Replacement Problem
9 Decision Tree
10 Game theory
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 44
4 ANOVA
Designs: unbalanced, randomized block, complete block, fractional factorial,
mixed model, nested, split plot, Latin square, crossover and change over,
ANCOVA
Means model for missing cells designs
Repeated measures: one-way, two or more factors, three or more factors
Options to test normality and homoscedasticity assumptions
Type I , II and III sums of squares
5 Time Series
Smoothing: LOWESS, moving average, running median, and exponential
Seasonal adjustment
Fourier and inverse Fourier transforms
Box-Jenkins ARIMA model
Specify autoregressive, difference and moving average parameters
Forecast and standard errors
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 45
13 Networking Alumni activities
14 Career planning & Goal setting Expectation
Strategizing for one’s own career
management
15 Time Management Exercises
16 Pre-interview preparation Refresher training
Suggested Readings:
1. The Seven Habits of Highly Effective People - Stephen R. Covey.
2. Who Moved My Cheese - Dr. Spenser Johnson.
3. Seven Spiritual Laws of Success - Deepak Chopra.
4. I’m OK are OK – Erric Seghal
5. Emotional Intelligence - David Goleman
6. Working with Emotional Intelligence - David Goleman.
7. Good To Great - Jim Collins
8. Goal - Eliyahu Goldratt.
9. Only the Paranoid Survive - Andrew Grove
10. All the books in the “Chicken Soup for the Soul” series.
11. “Effective Group Discussion: Theory and Practice” by Gloria J. Galanes, Katherine Adams
, John K. Brilhart
12. “Effective Presentation”, 3rd Edition by Ros Jay, Antony Jay published by Pearson
13. Effective Presentation Skills (A Fifty-Minute Series Book) by Steve Mandel
14. EatiQuette’’s The Main Course on Dining Etiquette””: A step-by-step guide to dining with
confidence in the 21st Century, by David Rothschild
15. “The Complete Idiot’’s Guide to Etiquette” by Mary Mitchell – Published by Alpha Books
16. “Strategic interviewing” by Richaurd Camp, Mary E. Vielhaber and Jack L. Simonetti –
Published by Wiley India Pvt. Ltd
17. Essentials of Effective Communication, Ludlow and Panthon; Prentice Hall of India.
18. Spoken English by V Sasikumar and PV Dhamija; Tata McGraw Hill
19. Developing Communication Skills by Krishna Mohan and Meera Banerji; MacMillan India
20. Rich dad poor dad, By Robert T. Kiyosaki
21. Think & Grow Rich, Napolean Hill.
22. How to win friends and Influence people, Dale Carnegie.
23. The millionaire next door, Thomas J. Stanley
24. The Richest man in Babylon, George Samuel Clause
25. The Science of getting rich, Wallace Wattles
26. The Intelligent Investor, Benjamin Graham
27. The 4-hour work week, Timothy Ferriss
28. The greatest salesman in the world, O G Mandino
29. The millionaire mind, Thomas J Stanely
30. The magic of thinking big, David Joseph Schwartz
31. The 48 laws of power, Robert Greene.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 46
7PIU1: METAL FORMING PROCESSES
B.Tech. (P&I) 7th semester Max. Marks: 150
CONTACT
UNIT CONTENTS
HOURS
FUNDAMENTALS OF METAL FORMING Classification of forming
processes, Mechanics of metal working, Flow stress determination,
Temperature in metal working, strain rate effects, metallurgical
structures, deformation zone theory, hydrostatic pressure, residual
stresses, Spring back 3
I
Review of state of stress – Components of stress, behaviour of metal
when subjected to stress, Introduction to stress tensor, principal
stresses, Stress deviator, Mohr’s circle of stress (two dimension and
three dimensions), Mohr’s circle of strain, von-mises, Tresca yield
criteria. 5
FORGING: Classification, equipment, forging in plain strain, open-die
forging, closed-die forging, calculation of forging loads in closed-die
forging, forging defects, powder metallurgy forging, residual stresses 4
in forging.
II
ROLLING: Classification, Rolling mills, hot and cold rolling, rolling of
bars and shapes, forces and geometrical relationships, simplified
analysis of rolling load: rolling variables, Problems and defects in 4
rolled products, theories of cold and hot rolling, torque and power.
EXTRUSION: Classification of extrusion processes, equipment, hot
extrusion, deformation, lubrication and defects in extrusion, analysis
of the extrusion process, cold extrusion and cold forming, hydrostatic
extrusion, extrusion of tubing, influence of friction, extrusion force
III calculation, production of seamless pipe and tubing. 4
DRAWING OF RODS, WIRES AND TUBES; Introduction, rod and
wiredrawing, analysis of wiredrawing, tube-drawing processes,
analysis of tube drawing, residual stresses in road, wire, and tubes,
defects, Tube drawing and sinking processes, Tube bending. 4
SHEET METAL FORMING: Classification – conventional and HERF
processes – presses – types and selection of Presses, forming limit
criteria, Limiting Draw ratio - processes: Deep drawing, 3
IV
spinning, stretch forming, plate bending, Rubber pad forming,
bulging, Explosion forming, electro hydraulic forming, Magnetic pulse
forming. 5
RECENT ADVANCES: Super plastic forming – Electro forming – fine
V
blanking – Hydro forming – Peen forming – LASER Forming – 4
Micro forming - P/M forging – Isothermal forging – high speed hot
forging – near net shape forming, high velocity extrusion – CAD and
CAM in forming 4
TOTAL 40
TEXT BOOK
1 Rao, P.N. “Manufacturing Technology”, Vol 2, 3 TMH Ltd.,
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Nagpal G.R. “Metal forming processes”, Khanna publishers.
2 Serope Kalpakjian, Steven R Schmid, “Manufacturing Process for
Engineering Materials” – Pearson Education
3 Edward M. Mielink, “Metal working science Engineering, McGraw Hill,
Inc,.
4 Metal Hand book Vol.14, “Forming and Forging”, Metal Park, Ohio,
USA.
5 Dieter G.E., “Mechanical Metallurgy”, McGraw Hill, Co., S.I.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 47
7PIU2: OPERATIONS PLANNING AND CONTROL
B.Tech. (P&I) 7th semester Max. Marks: 150
UNI CONTAC
CONTENTS
T T HOURS
Introduction to operations management (OM), the scope of OM;
Historical evolution of OM; Trends in business; the management
process. Operations Strategy, Competitiveness and Productivity 3
Demand Forecasting: components of forecasting demand,
I
Approaches to forecasting: forecasts based on judgment and
opinion, Time series data. Associative forecasting techniques,
Accuracy and control of forecasts, Selection of forecasting
technique. 4
Product and Service design, Process selection, Process types, Product 3
and process matrix, Process analysis.
Capacity Planning: Defining and measuring capacity, determinants
II
of effective capacity, capacity strategy, steps in capacity planning
process, determining capacity requirements, Capacity alternatives,
Evaluation of alternatives; Cost-Volume analysis. 2
Planning levels: long range, Intermediate range and Short range
planning, Aggregate planning: Objective, Strategies, and techniques of
aggregate planning. 4
III
Master scheduling; Bill of materials, MRP; inputs processing and
outputs, and overview of MRPII , use of MRP to assist in planning
capacity requirements, Introduction to ERP 4
Production Control: Capacity control and priority control, production
control functions; Routing, scheduling, dispatching, expediting and
follow up. Techniques of production control in job shop production,
batch production and mass production systems. sequencing: priority
IV
rules, sequencing jobs through two work centers, scheduling services 4
Introduction to Just-in-time (JIT) and Lean Operations: JIT
production, JIT scheduling, synchronous production, Lean operations
system 4
Supply Chain Management (SCM): Need of SCM, Bullwhip effect,
Elements of SCM, Logistics steps in creating effective supply chain,
Purchasing and supplied management. 3
V
Project Management: Nature of projects, project life cycle, Work
breakdown structure, PERT and CPM, Time-Cost trade-offs: Crashing.
Resource allocation, leveling 5
TOTAL 40
TEXT BOOK
1 Stevenson, Operations Management, Tata McGraw Hill. 2009
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Roberta S. Russell, Bernard W. Taylor, Operations Management, John 2010
Wiley & Sons
2 Joseph S. Martinich, Production And Operations Management, John 2008
Wiley & Sons
3 S.N. Chary, Production and Operations Management, Tata McGraw Hill 2009
4 Norman Gaither, Greg Frazier, Operations Management, Thomson 2002
Learning
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 48
7PIU3: ADVANCED MANUFACTURING METHODS
B.Tech. (P&I) 7th semester Max. Marks: 150
CONTACT
UNIT CONTENTS
HOURS
Introduction and classification of advanced machining process,
I consideration in process selection, difference between traditional and
non-traditional process, Hybrid process. 3
Abrasive finishing processes: AFM, MAF (for Plain and cylindrical
II
surfaces). 4
Mechanical advanced machining process: Introduction, Mechanics
III of metal removal, process principle, Advantages, disadvantages and 5
applications of AJM,USM,WJC.
Thermo electric advanced machining process: Introduction,
Principle, process parameters, advantages, disadvantages and
IV
applications about EDM, EDG, 4
LBM, PAM, EBM 6
Electrochemical and chemical advanced machining process: ECM,
ECG, ESD, Chemical machining, 5
V
Anode shape prediction and tool design for ECM process. Tool
(cathode) design for ECM Process. 3
TOTAL 40
TEXT BOOK
1 Modern Machining Process, Pandey and Shan, Tata McGraw Hill 1980
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Advance Machining Process, Jain V.K., Allied Publishers Ltd. 2002
2 Non Traditional Manufacturing Process, Gary F. Bevedict, Marcel Dekker 1987
Inc New York.
3 Non-Conventional Machining Process, Mishra P.K., Narosa Publishing 2006
House
4 Non-Conventional Machining Process, J.A. McGeough 1988
5 Rapid Prototyping: principles and applications, Chee Kai Chua, Kah Fai 2003
Leong and Chu Sing Lim, 2nd Edition, World Scientific
6 Rapid Prototyping: Theory and Practice, Ali Kamrani, Emad Abouel Nasr 2006
and Springer; 1st Edition,
CONTACT
UNIT CONTENTS
HOURS
Introduction to CIM: Overview of Production Systems, the product
I
cycle, Automation in Production Systems, computer’s role in 2
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 49
manufacturing, sources and types of data used in manufacturing. The
Beginning of CAM: Historical Background,
Introduction to manufacturing System, Classification of
manufacturing system, overview of classification scheme,
manufacturing progress functions. 3
Computer Aided Process Planning (CAPP): Traditional Process
Planning, Retrieval process planning system, Generative Process
II
Planning, Machinability data systems, computer generated time
standards. 8
Group Technology (GT): Introduction, part families, part classification
and coding, coding system and machining cells. Introduction to
Product data Management System (PDM) 4
Computer Aided Production Management Systems (CAPM):
III
Introduction to computer aided PPC, Introduction to computer aided
inventory management, manufacturing resource planning (MRPII),
computer process monitoring and shop floor control, and computer
process control. 5
Computer Aided Quality Control (CAQ); Computer in quality control,
Off-Line and On-Line Quality control, Automated inspection, contact
inspection methods, Non contact inspection methods: optical and non
IV optical computer aided testing. Overview of automatic identification
methods. 5
Flexible manufacturing systems (FMS). Types of FMS, Flexibility in
manufacturing, FMS components, FMS applications and benefits. 4
Product Design and CAD/CAM in the production system: Introductory
concepts Product design and CAD, CAM,CAD/CAM and CIM 4
V Collaborative Engineering; Introduction, Faster Design throughput,
Web based design, Changing design approaches, extended
enterprises, concurrent engineering, Agile and lean manufacturing. 5
TOTAL 40
TEXT BOOK
Mikell P. Groover, , Automation, Production Systems, and Computer- 2008
1
Integrated Manufacturing, 3rd ed., Pearson/Prentice Hall,
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 James A. Rehg and Henry W. Kraebber, Computer-Integrated 2005
Manufacturing, 3rd ed., Pearson/Prentice Hall,
2 Nanua Singh, Systems Approach to Computer-Integrated Design and 1996
Manufacturing, John Willey & Sons.
3 Computer Aided Manufacturing, Chang, Wysk and Wang, Pearson 2008
Education
4 CAD/CAM: Principles and Applications, P.N. Rao, McGraw Hill 2003
5 Computer Control of Manufacturing Systems,Y. Koren, McGraw Hill 2009
6 Computer aided Manufacturing, Rao, Tiwari and Kundra, Tata McGraw 2002
Hill.
7 Computer Numerical Control: Machining and Turning Centres, Quesada 2007
and Jeyepoovan, Pearson Education
TEXT BOOK
1 Simulation Modeling and Analysis, Law A.M., McGraw Hill.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Discrete-Event System Simulation, Banks and Carsan, Prentice Hall of
India
2 Simulation Modeling and Analysis with ARENA, Altiok and Melamed,
Academic Press
3 Simulation with ARENA, Keltan, Sadowski and Turrock, McGraw Hill
4 Simulation Modeling and ARENA, Rossetti and Taha, John Wiley and
Sons
5 Dynamic Systems: Modeling, Analysis and simulation, Finn Hangen,
Tapir Academic Press
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 51
impact – distribution networks in practice design in the supply chain – role of
network – factors affecting the network design decisions
Designing and planning for transportation network: Role of transportation - modes
and their performance – transportation infrastructure and policies - design options 4
and their trade-offs – Tailored transportation.
Sourcing & pricing Sourcing – In-house or Outsource – 3rd and 4th PLs – supplier
scoring and assessment, selection – design collaboration – procurement process –
sourcing planning and analysis. Pricing and revenue management for multiple
customers, perishable products, seasonal demand, bulk and spot contract. 4
Dimensions of Logistics: Introduction, Nature and Concepts, Evolution; Supply
Chain Management, Logistical Mission and Objectives; Components and Functions
of Logistics Management; Integrated Logistics Management; Key Distribution-
Related issues and Challenges and Strategic Logistics Management; Total Cost
Analysis and Trade-off 3
Inventory Management: Introduction, Concept, types, Functions; Elements of
Inventory Costs; Inventory Management under certainty, Managing Finished
Products Inventory under Uncertainty, Strategic Inventory Management Tools and
Techniques; Distribution Requirement Planning. 3
Supply Chain Integration: Introduction – push, pull and push–pull systems – push
– based supply chains – pull – based supply chain – push-pull supply chain -
identifying the appropriate supply chain strategy – implementing a push-pull
strategy – demand – driven – strategies – the impact of the internet on supply chain 3
Strategies: distribution strategies – direct shipment – cross docking – trans
shipment – centralized versus decentralized control – central versus local
facilities.
Decision-support systems for supply chain management: Introduction – the
challenges of modeling – structure of decision support systems – input data –
analytical tools – presentation tools – supply chain decision – support systems.
40
TEXT BOOK
Donald J Bowersoy & David J Closs, Logistical Management- - Tata McGraw
1
Hill
2 R P Mohanty & S G Deshmukh, Supply Chain Management- Theories & Practice
REFERENCE BOOKS
Pub.
SN Name of Authors /Books /Publisher
Year
1 Sunil Chopra, Supply Chain Management-–Pub: Peter Meindi
2 Badi N V , Supply chain Management- - Pub : Vrindra Publications ( P) Ltd. ,
Delhi
3 Sunil Sharma , Supply Chain Management- Concept, Practice &
Implementation –- Pub: Oxford Univ. Press
4 Sople- Logistics Management-Pub.- Pearson edition-2013
5 Desai K D – Six Sigma, Pub. Himalaya Publishing house
6 Ray & Ruben- Stores Management, Pub. Himalaya Publishing House
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 52
Safety Regulations, pollution problems, human reliability, total
quality management (TQM), total productivity maintenance (TPM),
environmental issues in maintenance, ISO 9000. 4
Maintenance Management - types of maintenance strategies,
Planned and unplanned maintenance, breakdown, preventive &
predictive maintenance. Their comparison, advantages & 4
II disadvantages. Limitations.
Computer aided maintenance, maintenance scheduling, spare part
management, inventory control, organisation of maintenance
department. 4
Tribology in Maintenance, friction wear and lubrication, friction &
wear mechanisms, prevention of wear, types of lubrication
mechanisms, lubrication processes. 3
Lubricants - types, general and special purpose, additives, testing
III of lubricants, degradation of lubricants, seal & packings. 3
Repair methods for basic machine elements: Repair methods for
beds, slideways, spindles, gears, lead screws and bearings–Failure
analysis–Failures and their development–Logical fault location
methods–Sequential fault location. 3
Machine Health Monitoring - Condition based maintenance,
signature analysis, oil analysis, vibration, noise and thermal
signatures, on line & off line techniques, 4
IV Instrumentation & equipment used in machine health monitoring.
Instrumentation in maintenance, signal processing, data
acquisition and analysis, application of intelligent systems, data
base design. 4
Reliability, availability & maintainability (RAM) Analysis -
Introduction to RAM failure mechanism, failure data analysis,
V
failure distribution, reliability of repairable and non repairable
systems. 4
Improvement in reliability, reliability testing, reliability prediction,
utilisation factor, system reliability by Monte Carlo Simulation
Technique. 4
TOTAL 40
TEXT BOOK
Anthony Kelly, Strategic Maintenance Planning, Butterworth-
1 2006
Heinemann
R. C. Mishra, K. Pathak ,Maintenance Engineering and Management,
2 2012
PHI Learning Pvt. Ltd
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Higgins L.R., “Maintenance Engineering Hand book”, McGraw Hill 1988
2 Maintenance & Spare parts Management Gopal Krishnan
3 Srivastava S.K., “Industrial Maintenance Management”, S. Chand and Co 1981
4 Hand book of Condition Monitoring CNR Rao
5 White E.N., “Maintenance Planning”, I Documentation, Gower Press 1979
6 Armstrong, “Condition Monitoring”, BSIRSA 1988
7 Davies, “Handbook of Condition Monitoring”, Chapman &Hall, 1996
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 53
Overview of Rapid Product Development (RPD). Product Development Cycle; 3
Definition of RPD; Components of RPD. Rapid Prototyping (RP);Principle of RP;
Technologies and their classifications; 4
Selection of RP process; Issues in RP; Emerging trends. 4
TEXT BOOK
1 C.K. Chua , K.F. Leong , C.S. Lim, Rapid Prototyping: Principles And 2008
Applications, World Scientific Publishing Co Pte Ltd; 3rd Revised
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
2 Ali K. Kamrani , Emad Abouel Nasr, Rapid Prototyping: Theory And 2006
Practice (Manufacturing Systems Engineering Series) , Springer-Verlag
New York Inc
3 Stucker, David W. Rosen and Ian Gibson, Additive Manufacturing 2014
Technologies: 3D Printing, Rapid Prototyping, And Direct Digital
Manufacturing, Springer New York.
4 Neil Hopkinson , Richard Hague , Philip Dickens, Rapid Manufacturing: 2005
An Industrial Revolution For The Digital Age 1st Edition, Wiley New York;
5 Chee Kai Chua, Kah Fai Leong, 3d Printing And Additive Manufacturing: , 2014
Principles And Applications , Fourth Edition Of Rapid Prototyping, World
Scientific Publishing Company;
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 54
EBW and LBW: Electron Beam welding process parameters,
atmospheric affect Defective analysis of Electron beam welds and
IV Electron Beam welding dissimilar materials. Laser Beam welding
process parameters, atmospheric affects in LBM and Laser Beam
welding of steels. 8
Weldability: Weldability studies of cast iron and steel, Effects of
alloying elements on weld ability, welding of plain carbon steel, Cast
V
Iron and Aluminum. Micro & Macro structures in welding. Welding 7
defects and inspection methods.
TOTAL 40
TEXT BOOK
Nadkarni S.V., Modern Welding Technology, Oxford IBH Publishers, 2009
1
1996.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 D. L. Olson, T. A. Siewert, Metal Hand Book, Vol 06, Welding, Brazing and 2012
Soldering, ASM International Hand book Metals Park, Ohio USA, 2008.
2 Howard B. Cary , Scott Helzer, Modern Welding 2004
Technology Paperback , Pearson Edu.
3 K. S. Yadav, Advanced Welding Technology, Standard Book House 2018
SN NAME OF EXPERIMENT
Perform any ten experiments from the list given below
1 Study of the effect of clearance and shear angle on the blanking and piercing
operations
2 To determine the effect of percentage of reduction and the semi-cone angle of the
die on the drawing load.
3 To find the effect of percentage of reduction and the die geometry on extruding
force.
4 Experimental determination of wire drawing force for wire drawing operation.
5 Study of the drop forging operation (flowability, forging load etc by plasticine
model.
6 To determine roll load in the sheet rolling process.
7 Students will be given at least one practical problem regarding the design and
fabrication of Jigs & Fixture or Press tool.
8 Working drawings of the following:- Drilling Jigs (Box type, Leaf type, Indexing
type, Trunion type etc.), Milling Fixtures, Grinding fixtures, Assembly and welding
fixtures (for automobile components and frames etc.), Drawing Dies, Bending Dies,
Compound Dies, Combination Dies & Progressive Dies.
9 Determination of true stress true strain relationship.
10 To mount die assembly on power press and produce the desired blanks.
11 To mount forming die assembly and to form a cup of M S Sheet.
12 Study of sheet gauges and sheet metal working machines and preparing a funnel
using shear, circle cutting machine, ending rollers and spot wring machine.
13 Determine the drawing force component during wire drawing operation using wire
drawing dynamometer.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 56
8PIUA1: NEW ENTERPRISE AND INNOVATION MANAGEMENT
B.Tech. (P&I) 8th semester 3L+1T
CONTACT
UNIT CONTENTS
HOURS
Entrepreneurship: Entrepreneurship and enterprise: Concept, role in
economic development. Entrepreneurial competencies: awareness,
assessment and development. Simulation exercise on goal setting in
entrepreneurship. Entrepreneurial & Intrapreneurial mind. International
entrepreneurship opportunities.
I 8
Starting the venture: Generating business idea – sources of new ideas,
methods of generating ideas, creative problem solving, opportunity
recognition; environmental scanning, competitor and industry analysis;
feasibility study – market feasibility, technical/operational feasibility,
financial feasibility.
Business Plan: Emerging Business Opportunities-sources & assessment.
Business Plan: Concepts, Methods, analysis & interpretation.
Functional plans: Marketing plan – marketing research for the new
venture, steps in preparing marketing plan, contingency planning; 7
II
organizational plan – form of ownership, designing organization structure,
job design, manpower planning;
Financial plan: cash budget, working capital, proforma income Statement,
proforma cash flow, proforma balance sheet, break even analysis.
Sources of finance: Sources of external finance, short term as well as long
term, Debt or equity financing, commercial banks, venture capital;
III financial institutions supporting entrepreneurs; 8
legal issues – intellectual property rights patents, trade marks, copy
rights, trade secrets, licensing; franchising.
Start Up: Institutional support to start up and incentives for SSI.
Statutory obligation in starting a unit (general like Income Tax, VAT, CST
or GST, Service tax, excise and customs, labour laws, etc.
Start up strategies. Dealing with outside agencies like consultant,
contractors, etc. Key marketing issue of new venture. Starting a
IV franchising business. Starting an e-commerce venture. Buying a running 8
business.
Managing growing venture:
Growth, objective and strategy. Managing growth. Assessing resource from
external sources, for financing growth including public issue, merger,
amalgamation, joint venture, collaboration & selling business.
Innovation Management: an introduction, organizational setups that
7
V facilitate innovations. Management of research and development. Strategic
alliances and network. Incubators and Accelerators.
TOTAL 40
TEXT BOOK
1 Hisrich, Robert D., Michael Peters and Dean Shephered, Entrepreneurship, Tata McGraw
Hill, New Delhi.
REFERENCE BOOKS
Name of Authors /Books /Publisher
1. Barringer, Brace R., and R., Duane Ireland, Entrepreneurship, Pearson Prentice Hall, New
Jersy,USA.
2. Lall, Madhurima, and Shikha Sahai, Entrepreneurship, Excel Book, New Delhi.
3. Charantimath, Poornima, Entrepreneurship Development and Small Business
Enterprises,Pearson
4. Paul Trot, Innovation Management and New Product Development, Pearson Education
5. P Narayana Reddy, Entrepreneurship : Text and Cases, Cengage
6. Murdick, Ross & Claggett. Information Systems for Modern Management,. PHI of India.
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 57
8PIUA2: PRODUCT DEVELOPMENT AND LAUNCHING
B.Tech. (P&I) 8th semester 3L+0T
TEXT BOOK
1 Product Design and Manufacturing, Chitale and Gupta. McGraw Hill.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Product Design and Development, Ulrich and Eppinger, McGraw Hill 2003
2 Project Management in New Product Development, Barkley B.T., Tata 2008
McGraw Hill.
3 Product Management, Anandan C., McGraw Hill. 2009
4 Engineering Design Methods, Cross, Nigel, John Wiley and Sons. 1995
5 Product Design and Manufacture, Lindbeck, J.R., Prentice Hall of India. 1995
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 58
8PIUA3: NON DESTRUCTIVE EVALUATION AND TESTING
B.Tech. (P&I) 8th semester 3L+0T
CONTACT
UNIT CONTENTS
HOURS
Introduction: An Overview, Factors influencing the Reliability of NDE,
Defects in materials, Defects in composites. NDT methods used for
evaluation of materials and composites. 3
I
Visual Inspection: Basic Principle and Applications. 2
Liquid Penetrant Testing: Principle, Procedure and Test Parameters,
Materials, Limitations and Applications. 3
Radiographic Inspection: Principles of X – ray radiography,
equipment, Absorption, Scattering, X-ray film processing, General
II radiographic procedures, Reading and Interpretation of Radiographs,
Industrial radiographic practice, Limitations and Applications, 8
Welding defects detection. Gamma ray radiography.
Ultrasonic Testing: Principle of wave propagation, Ultrasonic
equipment, Variables affecting an ultrasound test, Basic methods:
Pulse Echo and Through Transmission, Types of scanning. 5
III
Applications of UT: Testing of products, Welding Inspection, Tube
Inspection, Thickness Measurement, Elastic Constant Determination,
Ultrasonic testing of composites. 3
Magnetic Particle Inspection: Methods of generating magnetic field,
Demagnetization of materials, Magnetic particle test: Principle, Test
IV
Equipment and Procedure, Interpretation and evaluation. 5
Introduction to Accostic Emission Testing and Thermography. 3
Eddy Current Testing: Principle of eddy current, Factors affecting
eddy currents, Test system and test arrangement, Standardization
V
and calibration, Application and effectiveness. 5
Comparison and Selection of NDT Methods, Codes and Standards 3
TOTAL 40
TEXT BOOK
Baldev Raj, T. Jay Kumar, M. Thavasimuthu, Practical Non-Destructive Testing,
1
Narosa.
REFERENCE BOOKS
Year of
SN Name of Authors /Books /Publisher
Pub.
1 Loius Cartz, Non Destructive Testing, ASM International 1995
2 J PRASAD, C G K NAIR, NDT & Evaluation Of Materials, TMH 2008
3 R. Halmshaw, Introduction to the Non-Destructive Testing of Welded 1997
Joints,
4 American Metals Society, Non-Destructive Examination and Quality 1989
Control, Metals Hand Book, Vol.17, 9th Ed.
SN NAME OF EXPERIMENT
1 At least one Case Study from each unit of 8MEUA1
Questions will be case/inferences/application based Practical:
student can perform one of the following or combination according to the
instruction of the faculty in charge:
• Prepare a feasibility report/business plan and make presentation in the class.
• Prepare an assignment on at least three leading entrepreneurs
• Visit a franchisee and prepare a report and/or make presentation in the class
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 59
8PIUA5: ADVANCE SOFTWARE LAB
B.Tech. (P&I) 8th Semester 0L + 0T + 3P
SN NAME OF EXPERIMENT
1 Development of group /class projects and Hands on Practice on various platforms
and applications software like AutoCAD (Drafting ), Solid works (Design Modeling),
CATIA (Surface Modeling), ANSYS(Analysis and Design), MS projects (Project
Management concepts), LABview, FLUENT (Computational Fluid Dynamics),
TECPlot, COMsol, NASTRAN (Finite element Modeling) & Arena (Simulation).
B.Tech. P & I E syllabus for University Teaching Dept, RTU, Kota. Effective from 15-16 Page 60