Workbook Aircraft Design
Workbook Aircraft Design
The complete step-by-step guide for development of most of the existing types of aircraft
Workbook
2021
Contents
Contents 2
1. Preparation for statistical analysis 3
2. Types of flight missions 4
3. Determination of the main aircraft parameters 5
3.1. Initial estimations of the aircraft mass 5
3.1.1. Estimating the mass of the empty aircraft. 6
3.1.2. Estimating the fuel mass 7
3.1.3. Estimating the mass of the cabin crew 8
3.1.4. Estimating the mass of the aircraft loading 8
3.2. Determination of the wing loading 8
3.3. Aircraft traction and qualities 9
4. Aerodynamic scheme 10
4.1. Choosing the aerodynamic scheme 10
4.2. Wing airfoil and geometry 11
4.3. Horizontal surface geometry 12
4.4. Vertical surface geometry 12
4.5. Elevator and rudder design 13
5. Cabin design 13
5.1. Estimating the fuselage width 13
5.2. Estimating cabin length 14
5.3. Estimating cabin height 14
5.4. Estimating the body length 15
6. Re-estimation of aircraft masses 15
6.1. Estimating the masses of aircraft construction 15
6.1.1. Estimating final relative wing mass 15
6.1.2. Estimating final relative fuselage mass 16
6.1.3. Estimating the final control surfaces mass 16
6.1.4. Estimating the final landing gear mass 17
6.1.5. Estimating the final landing gear mass 17
6.2. Powerplant, fuel and equipment final relative mass 17
7. Aircraft mass balance characteristics 17
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Aircraft Design
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Aircraft Design
As you can see every element of the flight can be classified, so it makes sense that you will have
different characteristics and variables for each stage of the flight. Once you decide what is the mission
that suits to your aircraft and explored the stages of your mission, you can find the parameters specific
to each stage in the table below.
Segment Characteristics
№
Name
1 Take Off Ltoff, Vtoff
2 Climb Hcl, Vcl, tgθ
3 Cruise Flight Vcr, Hcr, L
4 Descending Vdes, δH
5 Landing Vdes, ldes
6 Maneuvering Hm, tm, ny
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Aircraft Design
We can take the values of mey* = mey/m0 and mfl* = mfl/m0 as a relative empty and fuel masses,
respectively.
The final equation for the initial aircraft mass estimation is:
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Aircraft Design
At that stage the empty mass can be calculated based on the statistical analysis. It is usually from 0.3 to
0.7 of the whole mass, depending on the aircraft size and mission. The Figure 2 shows the relative
empty mass depending on the type and the take off mass of the aircraft. Table 3 shows summarized
statistical analysis to determine m*ey.
- A, C – Coefficients;
- m0 – Take-off mass (from the statistics), kg;
- Kp – Coefficient of the propeller type.
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Aircraft Design
Aircraft Type A C
Glider 0.86 -0.5
Monoplane 0.91 -0.5
Single Engine 2.36 -0.18
Two Engine 1.51 -0.1
Agricultural 0.74 -0.03
Turbofan 0.96 -0.05
Jet Engine 1.59 -0.1
Fighter Jet 2.34 -0.13
Bomber 0.93 -0.07
Heavy Transport 1.02 -0.06
Kp = 1.00 for fixed propellers
Table 3: Empty Plane Coefficients
The fuel needed and basically its mass can be estimated from all segments of the flight that require
significant fuel consumption: take-off, climbing, cruise flight, descending, landing, manoeuvring. Once
you determine the segments of your flight by choosing its mission, the sum of the fuel used in each
segment will give you the final fuel volume and mass for the mission.
If you the number of segments is denoted with i then the fuel in the end of this segment will be mi. So
the difference between the starting point and the final point is due to the fuel burn. To determine the
change in the mass due to fuel burn depending on the number of segments, you can use the following
equation:
When determining the fuel mass change during flight it is important to take into account the
aerodynamic qualities of the aircraft, which are determined from the quality coefficient Kmax.
- Take-off fuel segment:
- Climbing segment:
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Aircraft Design
The mass of the cabin crew is usually approximated taking for each bomber of the cabin crew a weight
of 90kg.
The mass of the aircraft load includes the passengers and their luggage.
mld=90npas+180Vl (10)
• Landing conditions
where: clandmax = 2.5…3.2 –max lift coefficient when landing for effective wing mechanization
Vmin – landing velocity
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Aircraft Design
• Manoeuvring conditions
where: kv - coefficient
Kcb – aerodynamic quality when climbing
neg – number of engines
tgθ – climbing gradient
• horizontal flight
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Aircraft Design
• take-off condition
Once the estimation of the above coefficients is completed, you can take the once having the maximum
value.
4. Aerodynamic scheme
The term “Aerodynamic Scheme” describes some scheme that includes all surfaces on the aircraft,
regardless whether they are control surfaces or static. This scheme determines the shape, position and
dimensions of those surfaces. A typical aircraft scheme consists of main surfaces, such as wing, that
provide most of the total lift and supporting surfaces such as horizontal and vertical surfaces that help
for the stabilization and control of the aircraft.
Depending the position of the supporting surfaces to the wing, we can divide the aerodynamic schemes
to the following:
- Standard Scheme: Horizontal surfaces are positioned behind the wing
- Foreplane: Horizontal surfaces are positioned in from of the wing
- Flying wing: There is only a single surface
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Aircraft Design
- Choosing the take off and landing mechanization and the aerodynamic scheme
- Choosing the powerplant scheme, such as number, type of the engines and their position on the
aircraft.
- Aircraft sections and armoury
We can organize all elements from the general scheme in a table for simplicity. We can use the values
in that table later on, when determining the dimensions of each component in the aerodynamic scheme.
The table is called features matrix and is provided on Table 5.
With the date from the previous section, we can find the wing span (l):
• S – wing area, m2
• λ - aspect ratio (from the statistics and the scheme)
𝑙 = √𝑆𝜆 (17)
Then based on the statistical analysis we can now choose the inner and outer chords of the whing and
find the taper ratio.
𝑏
𝜂 = 𝑏0 , (18)
𝑟
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Aircraft Design
We can now estimate the geometric and the aerodynamic chords of the wing:
𝑏0 𝑏𝑟 𝑆
𝑏𝑚 = = 𝑙 , where bm is the median geometric chord (19)
2
2 1+𝜂+𝜂2
𝑏𝐴 = 3 𝑏0 , where bA is the median aerodynamic chord (20)
𝜂(1+𝜂)
Once we choose the front wing sweep Xfe, we can now estimate:
2 𝑙
𝑋𝑟𝑒 = 𝑎𝑟𝑐𝑡𝑔 [ (𝑏𝑟 − 𝑏0 + 𝑡𝑔𝑋𝑓𝑒 ], rear sweep (21)
𝑙 2
2 𝑏𝑟 −𝑏0 𝑙
𝑋0.25 = 𝑎𝑟𝑐𝑡𝑔 [ 𝑙 ( + 2 𝑡𝑔𝑋𝑓𝑒 ], crank sweep at 0.25 from the inner chord (22)
4
The rest of the parameters for the horizontal surface (Lhs, Shs, lhs, b0hs, brhs, bAhs, Xrehs) are estimated
with the equations from the wing geometry section (17) – (22).
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Aircraft Design
𝑆𝑣𝑠 𝐿𝑣𝑠
𝐴𝑣𝑠 = (24)
𝑆𝑙
The rest of the parameters for the vertical surface (Lvs, Svs, lvs, b0vs, bkvs, bavs, Xrevs) are estimated with
the equations from the wing geometry section (17) – (22).
5. Cabin design
where:
B2 and n2, B3 and n3 – width and quantity of the double and triple blocks of seats respectively.
They are shown on Figure 3.
cn and nn – width of the cabin corridors (cn >509mm)
δ1 = 30…50mm – distance between the seats and the inner wall of the cabin
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Aircraft Design
where:
l1 – minimum distance between the front compartment to the front row (Figure 4). Ist class =
630mm, IInd class = 615mm, IIIrd class = 585mm;
l2 – minimum distance between the rear compartment to the back row (Figure 4). Ist class =
1000mm, IInd class = 800mm, IIIrd class = 750mm;
ir – number of rows;
t – distance between two seat blocks. Ist class = 980…1080mm, IInd class =
840…870mm, IIIrd class = 780…810mm;
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Aircraft Design
𝐿𝑚 = 𝐿𝑐 + 𝜆𝑓 𝐷𝑚 + 𝜆𝑏 𝐷𝑚 , (27)
where:
𝜆𝑓 = 1.2. . .2 and 𝜆𝑏 = 2. . .3 – extensions of the front and rear compartment respectively.
D 𝜇 – diameter of the median section estimated with 𝐷𝜇 = √4𝑆𝜇 /𝜋, where Sμ is section area.
∗ 𝑛𝑒 √𝑆 𝜂+4 𝜇−1
𝑚𝑤 = 1,15.10−4 . 𝐾𝑚𝑒𝑐 𝐾𝑐𝑜𝑛 𝐾𝑚𝑎𝑡 𝜑 (1 − ), (29)
√𝜃𝑐0𝑐𝑜𝑠 1,5 𝑋 𝜂+1 𝜂+3
where:
- Kcon – Coefficient related to the type of construction. Kcon = 0.9 for wings with honey comb
structure. Kcon = 0.95 for riveted + glued wing. Kcon = 1 for riveted wing.
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Aircraft Design
- Kmec – Mechanization coefficient. Kmec = 0.9 for wing without mechanization. Kmec = 1 for
- Kmat – Wing material coefficient. Kmat = 1 for material D16, Kmat = 1.2 for material AMG6.
- λ – Aspect ration
- η – Taper ration
- ne = 5.5…6 – Overloading
where:
- Kep =1.14 for engines mounted inside the fuselage. Kep = 1 for engines mounted outside the
fuselage.
- lm - body length, m
where:
- Kv - velocity coefficient, Kv = 0.643 + 1,02.10-3Vcr
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Aircraft Design
√𝑝
∗
𝑚𝑙𝑑 = 𝐾𝑚𝑡 𝐾𝑓𝑙 (6. 𝐻ℎ𝑙 + 11.3)10−3 + 0,625𝐾𝑡𝑟 1+𝑝𝑡𝑟 + 0.005 , (32)
𝑡𝑟
- Kfl – aerodynamic coefficient of the landing gear. Kfl = 1.2 aerodynamic shape, Kfl = 1 for
where:
- m*ld = mld/m0 – the relative loading mass
- L – range, km
- Vcr – cruise velocity, km/h
Finally the fuel relative mass is simply the ratio between the actual fuel mass and the take-off mass:
∗ 𝑚𝑓𝑙
𝑚𝑓𝑙 = 𝑚0
, (35)
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Aircraft Design
enough longitudinal stability. Also in case the center of masses moves forward, there is enough lever
displacement to balance the aircraft for take-off and landing.
Here we are going to center the horizontal axis of the aircraft as since it is symmetric, the vertical axis
moments can be neglected. The origin of the coordinate system can be either taken at the nose of the
aircraft or at the tip of the coot wing chord.
We first need to estimate the sum of static horizontal moments with the equation:
∑(𝑚𝑔𝑥)𝑖
𝑥𝑚 = ∑(𝑚𝑔)𝑖
, (36)
where:
- x is the distance of the element from the chosen coordinate system origin.
- m is the mass of the element
Then we can estimate the balancing characteristics with the equation:
∗ 𝑥𝑚 𝑥𝐴
𝑥𝑚 = 𝑏𝐴
, (37)
where:
- xm – coordinates of the center of masses
- x*m longitudinal balancing
- xA – coordinate of the tip of the median aerodynamic chord.
The coordinates of the elements are taken from a simplified aircraft blueprint, showing their relative
positions.
The balancing characteristics of the aircraft have to be estimated in all of those cases:
- Maximum take-off mass
- Fully equipped aircraft without fuel.
- Full fuel tank without any load.
- Empty aircraft without fuel and load.
The moving masses such a passengers and cabin crew have to be positioned near the center of masses
of the aircraft.
Aircraft Balancing
Component Moment Distance Force
mgx, daNm x, m mg, daN
1.1 Wing
1.2 Fuselage
1.3 Main landing gear
1.4 Front landing gear
1.5 Horizontal surface
1.6 Vertical surface
2. Powerplant
3. Equipment
3.1 Front compartment
3.2 Back compartment
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Aircraft Design
4. Cabin crew
4.1 Pilots
4.2 Flight attendants
4.3 Crew luggage
5. Fuel
6. Load
7. Passengers
Σ(mgi x) Σ(mg)i
Standard positions of the aircraft components are:
- Wing center of mass position – 40…42% bA
- Tail center of mass position – 45…50% bAhot
- Fuselage center of mass position – 50% of fuselage length
- Re-estimating passenger and cabin crew mass: 80kg for a pilot, 70kg for cabin crew, 75kg for
passenger and 15kg for luggage per passenger.
The balance characteristic of the aircraft in each case shall be between x*m = 0.2…0.3.
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