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Xe Series

This document is an instruction manual for the XE Series configurable multi-input controller. It describes the controller's model identification, key functions and displays, dimensions and installation instructions, electrical wiring, auxiliary outputs, passwords, programming procedures, operating directions, and technical specifications. The manual provides details on configuring the controller for different applications.

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Andon Kjurciev
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0% found this document useful (0 votes)
36 views22 pages

Xe Series

This document is an instruction manual for the XE Series configurable multi-input controller. It describes the controller's model identification, key functions and displays, dimensions and installation instructions, electrical wiring, auxiliary outputs, passwords, programming procedures, operating directions, and technical specifications. The manual provides details on configuring the controller for different applications.

Uploaded by

Andon Kjurciev
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

Configurable Multi-input

with time-proportioning
output
XE Series
INSTRUCTION MANUAL
MIU.XE-6/96.12/E
COD. J30-154-1AXE- ING

ASCON spa
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GENERAL INDEX

1 IDENTIFICATION OF MODEL ....................................... page 1

2 FUNCTION OF KEYS AND DISPLAYS ......................... page 3

3 DIMENSIONS, INSTALLATION ..................................... page 6

4 ELECTRICAL WIRING ................................................... page 8

5 Y2 - Y3 AUXILIARY OUTPUTS ...................................... page 14

6 PASSWORDS ................................................................ page 17

7 PROGRAMMING PROCEDURE (see enclosed leaflet)


CONFIGURATION
PARAMETERS

8 OPERATING DIRECTIONS (see enclosed leaflet)


SET POINT
AUTO-TUNE

10 TECHNICAL DATA ......................................................... page 18

SERIAL COMMUNICATION
(see the instruction manual “SERIAL COMMUNICATION
SUPPLEMENT” MIU.-CS/E supplied separately)

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1 • IDENTIFICATION OF MODEL

Thank you for choosing an ASCON controller

The instruments of the XE series belong to the last generation of


microprocessor based controller, are universal, very powerful but
simple to use.
They are fitted with AUTO-TUNE, as aid for system start-up, and serial
communication for introduction into a distributed control network.
They are complete because all possible variables are always present.
Configuration of the instrument permits determination of the operating
mode according to the application required.
1.1 Identification of model

Model code Configuration code Beginning and end of scale

XE - A B C

Power supply A
100…240 V 50/60 Hz 3
16 …28 V 50/60 Hz and 20…30 Vdc 5 239.5
Serial communication B 239.5
None 0
OPTIONS

20mA C.L. Std Ascon protocol 1


20mA C.L. Modbus/Jbus protocol 2
Auxiliary output Y3 C
None 0
Fitted 1

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1 • IDENTIFICATION OF MODEL

1.2 Configuration code

Configuration code Beginning and end of scale


Model code
D E F G H I L

Input X D
1st part

E
Main output Y1
F 239.5
Auxiliary output Y2 G 239.5
2OPZIONI
nd part

Auxiliary output Y3 H

Beginning and end of scale I


(for mA and Volt input only) L
The controller is normally configured in the factory.

If this appears at the power-up


9.999
! the controller IS NOT CONFIGURED 9999

In order to configure the controller, follow the


configuration procedure reported in the enclosed leaflet
2

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2 • FUNCTION OF KEYS AND DISPLAYS

239.5
Process
1 variable "X"
2 Set point W

6 Auto-tune in

239.5
course
Auxiliary 4 Active serial
output 7
communication
Y2 “ON”
3b Auxiliary output
Auxiliary 5 Y1F (Cool)“ON”
output
Y3 “ON” 3 Main output
Y1"ON"

Functions 11 3a Main output Y1


(menu) (heat) "ON"

Face 8 Edit Set point


seal 10
IP54 Increment digit
12 Confirm data
Withdrawal
screw 9 Select digit

Front
cover

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2 • FUNCTION OF KEYS AND DISPLAYS

NUMERIC INDICATORS X, W
1 -Process The value of measure X is expressed in engineering
Variable (X) (green) units.
If above end of scale 8888
____
8888
----
239.5
If below beginning of scale
10 • In programmation: displays parameter values
• In configuration: displays the values of the 1st part
of the configuration code (see enclosed leaflet)

2 - Set point W Displays the operating Set point value


(green)
• In programmation: displays the parameter codes
7.5
239.5 • In configuration: displays the index values of the 2nd
part of the configuration code (see enclosed leaflet)

LEDS FOR OUTPUT STATE


3 - Output Y1 (red) Lit with output Y1 “ON”
De-activated with continuous or dual action
1 discontinuous output

3a - Output Y1 (heat) Lit with output


Y1 (heat) “ON” Only for HEAT/COOL
time proportional
3b - Output Y1F (cool) Lit with output Y1F output control
(cool) “ON”

4 - Output Y2 (red) Lit with output Y2 “ON”


2

5 - Output Y3 (red) Lit with output Y3 “ON” (only with Y3 option)


De-activated with continuous or dual action
3 discontinuous output
4

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2 • FUNCTION OF KEYS AND DISPLAYS

LEDS FOR OPERATING STATE


6 - Auto-Tune (green) Lit when Auto-Tune or Expert-Tune is in
AT course
7 - Serial comm. (green) Permanently lit when the serial
communication is enabled to write.
SCI Flashes with signal in transit

Loop -
239.5 With output Y2 active and configured as
Break - 239.5 Loop Break Alarm, all the front displays are
Alarm flashing (see p. 14)

KEYS
8 - Edit Set Point To modify Set point

9 - Digit selection Selects the digit to be modified


(see enclosed leaflet)
Keys for
modifying
numeric
10 - Increment digit Increments the value of the flashing
values of
digit, from 0 to 9
any data

11 - Functions Permits access to menu of


functions to be programmed Keys for
data
programming
12 - Enter Enter or Scroll of values and modes of and
operation pressing

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3 • DIMENSIONS - INSTALLATION

3.1 - Overall dimensions (in compliance with DIN 43700)

48 14 120

96
W - +

Front cover Ring with hook and


projection locking screw

44
60 min.
65 min.
Wiring with
protection protetection
plate IP65

110 min.
Advised 150 min.
thickness with
1 ÷ 16 protetection
IP65
+0.8
92

+0.6
45
Panel apertures

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3 • DIMENSIONS - INSTALLATION

3.2 - Panel installation


A • Panel fitting B • Fixing with ring
Install away from: Knurl for hook
• heat sources hold
• corrosive gases
• dusty environments

Holding
hooks

AMBIENT Seal ring fitting Locking


Temperature: 0 ÷ 50°C screws
! Humidity : 30 ... 85uR%

C • Screw locking D • Plate for engineering units

275.8
275.8 if different from
°C, remove and
apply plate with
requested unit.

°F Pa
% kPa
HR% MPa
mV l/m
V m3/h
mA Nm3/h
A CO%
kW O2%

! Do NOT force
cross-screwdriver labels supplied
psi
Bar
m
rh

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4 • ELECTRICAL WIRING

A • Terminal board B • Freeing the terminals


28 screw terminals M3.5 1
Lift the plate to free
Plate pin the pin

Wiring
protection plate
2
Rotate
downwards

Plate screw

3 gilded
Cold joint terminals for
compensation input signals
thermometer

C • Effecting the connections D • Protecting the terminal board


With eyelet Cable wires
terminals section N°

2
max.6.9

With fork
terminals 7 2
1 Depress the plate to
0.25 ÷ 2.5 engage the pin
max.6.9 AWG
22 ÷ 14 1
Rotate
With tinned wire upwards

2
6÷7

Preferential

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4 • ELECTRICAL WIRING

Although this controller is designed to resist the heaviest disturbances


present in industrial environments (level IV of standard (IEC 801-4), it is
advised to keep to the following precautions:

Precautions

Single out supply line from power line


Keep away from teleruptors, electromagnetic contactors and
! powerful motors

Keep away from power groups, in particular if with phase


control

Advised conductor course

Power supply and output channels

C D C D

Serial communication A

Analogic inputs B

Power supply C

Outputs D

A B D A B D
Channel for low level signal conductors

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4 • ELECTRICAL WIRING

Wiring diagram

1 11 Single power supply


6 TX
100…240 Vac - 50/60 Hz 1
Serial 2 12
communication
(optional)
3 13
RX
4 14
Y2 Relay Auxiliary 4
output
5 15
(-)
6 + 24 Vdc (2) 16
X 4…20 mA Y1 Relay Main output 3
i (+)
A
17 Relay Auxiliary output
2-wire 7 Y13
(2nd channel cool) 5
transmitter
(-)
18
Input B
process 9 19 Main output
variable (X)
B Y1 Logic 0/15 Vdc
2 mA J, L, 10 20
Volt K, S… Pt100

Schema
1 • Singledipower
collegamento
supply
“Switching” type
11 • Standard: 100 a 240Vac -15% +10%
Single power supply
12 • for low tension: 24Vac -15% +10%
24Vdc ±15%
Absorbed power 4VA

10

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4 • ELECTRICAL WIRING

2 • Process Variable (X)


A - For thermocouples J-L-K-S-R • Respect polarities

7 • For eventual extensions, use a


compensated cable suitable for the type
of thermocouple used
9
• The eventual shield must be well earthed
Line: max. 150 Ω at only one end
B - For RTD Pt100
• For 3-wire connection, use cables of
same section (min. 1 sq.mm)
A
7
• For 2-wire connection, use cables of
B adequate section (min. 1.5 sq.mm.)
9
B Note:
10 with a 15 m. probe to controller distance
and a 1.5 sq.mm. section cable, the error
for 3-wire connection only is about 1°C.
Line: max. 20 Ω per wire
C • Continuous, mA, Volt For 2-wire transmitter For 3 or 4-wire transmitter
+24 Vdc +24 Vdc
Auxiliary +24 4…20 mA
supply for
6 Vdc
6 6
X
transmitter
i

7 7 7
X
Rin

Rin
Rin

Input mA, Volt Transmitter


i

9 9 9
Rin = 30 Ω per mA Transmitter
Rin= 10 KΩ per Volt com.

11

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4 • ELECTRICAL WIRING

3 • Main output Y1
A • Relay Single Action
Load NO contact, capacity 3A/250Vac Load
16 for resistive loads (transition 2 x 105
Y1 V~ min. at 3A/250Vac)
17
B • Logic Single Action
Load Output 0/15Vdc
19 (20mA max.)
Y1 V~ galvanically isolated
20
Relay or static contactor

4 • Auxiliary output Y2 (see pag.14)

NO contact, capacity 3A/250Vac Load


14 for resistive loads (transition 2 x 105
Y2 Load V~
min. at 3A/250Vac)
15

5 • Auxiliary output Y3 (option)

NO contact, capacity 3A/250Vac Load


17 for resistive loads (transition 2 x 105
Y3 Load V~
min. at 3A/250Vac)
18

12

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4 • ELECTRICAL WIRING

6 • Serial communication (option)

Interface 20mA C.L. passive and


1 galvanically isolated
Transmission TX
2
Consult Directions for use “SERIAL
Zener
3 COMMUNICATION SUPPLEMENT
Reception RX MIU.-CS/E”
2,7 V
4 supplied separately.
Note
Zener 2,7 V Only for 20mA C.L.

13

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5 • Y2 - Y3 AUXILIARY OUTPUTS

Deviation
On Active high Set point ∆W (1)
W1 Off (above) -0...300 units
compared to W1
Active low
H (under)
∆W

-300 units +300 units

Band
On Active Out Set point I∆WI (1)
W1 Off (above) -0...300 units
compared to W1
Active In
H H (under)
I∆WI I∆WI

-300 units +300 units

Independent
On Active high Set point (1):
W1 Off (above) from beginning
On to end of scale
Off Active low
H (under)
W

Beginning End of scale


of scale

(1)- The Set point of Y2 and Y3 is not limited by the limits of the main
Set point W1, but only by the scale span.

14

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5 • Y2 - Y3 AUXILIARY OUTPUTS

Deviation with startup inhibition


inhibition
∆W
W1

On
Off
Active high Set point ∆W (1)
Startup (above) -300...+300 units
compared to W1
W1
Active low
∆W
inhibition (below)
On
Off
Startup

“Loop-Break-Alarm” LBA (control loop defect/interruption)

Any interruption in the connections or


any anomaly in the operation of one 239.5
of the control loop components, will 239.5
cause the output Y2 to be energized
after a few minutes and the whole
front display will be flashing.
The alarm state will stop when the Y1
anomaly causing it stops or

depressing any key for silencing it.

! With ON-OFF
action "LBA" mA
°C
feature is not available

15

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5 • Y2 - Y3 AUXILIARY OUTPUTS

Double time programmable intervention (Heat - Cool) (Y3)

Cool Heat
Only for models with option Y3 is
100% 100% possible to have a double action
Y1F limit Y1F limit
(0…-100%) Y1F Y1C (0…-100%) regulation (for instance Heat - Cool).
Output Y3 with index H=9, is
available as cool output.
Proportional band, cycle time, and
-100% 0 0 100% maximum output are settable
Dead
zone separately for Heat and Cool.
Where is Y1F Y3 = Cool outputs
Where is Y1C Y1 = Heat outputs

16

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6 • PASSWORDS

In order to prevent tampering or inadvertent alterations of the configuration


or of some important parameters at the programming stage, 2 passwords
have to be entered.

6.1 Password of access to configuration 3333


Enter password of access to configuration
WpAss (see enclosed leaflet)
3333
NO
Return to normal
OK function
YES
Introduction into configuration

6.2 Password of access to the 4th parameter group 1111


Enter password of access to the 4th group
WpAss (see enclosed leaflet) 1111

NO
Return to normal
OK function
YES
Introduction into the 4th group

17

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10 • TECHNICAL DATA

0.2% ± 1 digit (for input with RTD Pt100 and thermocouples)


Accuracy
(a25°C amb.)
0.1% ± 1 digit (for input in current and voltage)

RTD Pt100 Pt100 (IEC 751)

Thermocouples J-K-S-R (IEC 584), L (DIN 43710)


Process
Variable "X"
Direct current 4..20mA, 0..20mA, Ri 30Ω With
(configurable)
configurable
Direct voltage 0..1Vdc, 0..10Vdc, Ri 10KΩ scale field

1 Local

Set point Distinct ascent and descent


0.1...120.0% scale/min. or step gradient
gradient slope
Higher and lower limit from beginning to end of scale

Control Algorithm PID, PI, PD, P or On - Off


mode
Proportional band (P) 0,5..1000%

Integral action time (I) 0.1..100min., excludable

Derivative action time (D) 0.01..10min., excludable

Cycling time 1..200 sec.

Hysteresis 0.1..10% (for on-off control)

Dead zone 0..10% for dual action (heat-cool) control

Auto - Tune For automatic parameter adjustment (One shot)

Discontinuous with direct or reverse action


Main Relay with dual action 2 contacts NO, 3A/250Vac, 2x105 transitions
output Y1
Logic 0.15 Vdc, 20mA max. (for static relays) galvanically isolated

Maximum output 10..100% (1st channel ) -10.. -100% (2nd channel )

18

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10 • TECHNICAL DATA

Relay 2 contacts NO, 3A/250Vac, 2x105 transitions

Action mode active high (above the set point)


active low (below the set point)
Hysteresis 0,1..10%
Auxiliary
deviation ± 300 digit (with or without
outputs inhibited startup)
Y2 - Y3
Type of Set point band 0..300 digit
(configurable)
independent from beginning to end of scale
Loop-Break-Alarm
(signal of control loop defect)
Special functions Double action regulation "Heat - Cool" (only with Y3 option)
Serial
Interface 20mA C.L. passive and galvanically isolated
communication
For other data, see manual MIU.-CS/E
(option)

Access to parameters On three levels for: modification, indication only,


no access
Protections
Immunity to disturbances level IV, standard IEC 801-4
All significant data are stored in a non-volatile memory

Standard model 100..240V, 48..63Hz, -15% + 10%


Single
power Low voltage model 24V, 48..63Hz, -15% + 10% or 24Vdc ± 15%
supply
Absorbed power about 4VA
Auxiliary 24Vdc ± 10%, 20mA max. for 2-wire or 3 or 4-wire transmitter
power supply
Isolation group C according to VDE 0110

Climatic group KWF according to DIN 40040

Ambient temperature 0...50°C., humidity 35...85HR%


General
Front:IP54 standard (IP65 with Kit AXIP65- 1)
features Protection
Cover: IP30, terminal board IP20
Material Self-extinguishing UL94V1
Weight about 350 g.
Dimensions 48 x 96, depth 120mm, according to DIN 43700

19

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GUARANTEE

The equipment is guaranteed free from


manufacturing defects for 1 year after
installation, for a maximum of 18 months after
delivery.
Faults caused by use other than that described
in these operating instructions are excluded
from the guarantee.

ASCON spa
20021 Bollate (Milano), Italy
Via Falzarego, 9/11 - Tel. (0039 - 2) 33337.1
Fax (0039 - 2) 3504243 - Telex 322451 ASCON I
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