COKE OVEN GAS FLOW DIAGRAM (COKE 5)

2000
2000 2000
2000 2000 2000

2000

1400
1400
1600

EXH EXH EXH EXH

1600

1600
D C B A

2000
150
250

1600
1600
200
DS CS AS

1600
2600 Tail
2600 2 2 2

2000
Gas

2000
2600 2600 Benzol
Benzol
Furnace 2
Furnace 2

Desulfurization
SR
Gas

1600

Boosters
1600

Secondary
1600 U Hold
2600

2600
er

1600
1600
ETP ETP
500

ETP ETP

200

250
500
A

250
D C B

DS CS AS BS BS

1600
1600

1 1 1 2 1

2000
2600 2600

1600

2000
2000
2600 2600

1600

2000
1600
1600

1600

2000
1200
1200

2000

PGC A 2000
PGC E PGC D PGC C PGC B

2000
1800
1800

3000 3000 Clean Coke oven Gas 1800 2000 2000

2600
2600

Blast furnace Gas

1200

1200
1000 GLS Liquid To 1000 GLS
Liquid To Decanter B A
Decanter

250
Ammonia Vapor
100 AS waste water
2800

700 Flare
Flare
700 Stn 2 Stn 1
2800

Claus Tail Gas

700
50
Benzol Waste water
100
1200
Note:
AS waste water 1800
Butterfly Valve
2400 3000 Gate Valve
GLS – Gas Liquid Separator
1200
2400

250

2400
250

800 1200
800
PGC – primary Gas cooler
1600 ETP – Electrostatic tar Precipitator
1600
Raw coke oven Gas EXH – Exhauster
800

2800

1600
1600

1600
2800

800
1600

800

800

DS – Desulfur Scrubber
1400 2400 2400 1400 Clean Coke oven Gas
2000 2000 CS – Combi Scrubber
CDQ 1 CDQ 2 Blast furnace Gas AS – Ammonia Scrubber
1400
1400

BS – Benzol Scrubber
CDQ- Coke Dry Quenching
Battery A Battery B Battery C Battery D SRU – Sulphur Recovery Unit
- Blank
 FLUSHING LIQUOR FLOW DIAGRAM (COKE 5)

Battery D Battery C Battery B Battery A

300
300

300
300

300
300
300

300

125
125
125
125
600 450
300 450 600 300

125 150 150 125

600
600
GLS GLS
A B
Excess
Liquor 600

600
GLS,

1000
1000
PGC,ETP
1200
200
150

150

150
200
150

150
1200

600
600

600

600
PGC Lower pump

ETP & Exhauster

PGC Common pump
600

600

Seal pot pump

150
150

400

400

400
400
600
600
200

200
150

150

800
H H H H

Decanter C
Decanter B
Decanter A

Decanter D

Decanter G

Decanter H
Decanter F
Decanter E

Decanter I

Decanter L
Decanter K
Decanter J
P P P P
1 2 3 4
400

400
600

600

600
600

200
200

D D
P P 300
P P P P
1 1 2 3 4 2

400
300

400

400

400
Recy
cle
500

500
700

700

700
700

Tank 1000
A
1000 800 1000 Note:
300 P1-4 : Flushing Liquor Pump
Recy
cle DP1-2 : Diesel Flushing Liquor Pump
800 Tank HP1-4 : High Pr Flushing Liquor Pump
B
Raw coke oven Gas : Butterfly Valve
: Gate valve
Low Pressure Liquor GLS : Gas Liquid Separator
High Pressure Liquor
Water Networks in Coke Oven 5
 GROUP 1: CONDENSING/BLOWING CIRCULATING WATER SYSTEM
DN1420

Evaporation loss

Filter house

Cooling Tower 1
Blow down
LF26001 a,b&c DN1600

water Backwash
water

Makeup water
PGC,
5 nos

Water Sump 1 Exhauster

House
(Main
Motor & Oil
cooling
HEs
A B C

DN1400 9296-12000
m3/hr
 GROUP 2: CHEMICAL RECOVERY CIRCULATING WATER SYSTEM
Makeup water
Evaporation loss

Cooling Tower 2
Water Sump 2 Filter house
LF26002 a,b&c
Blow down water

For Dedusting

A C For CDQ
B

For Pump
cooling
30m3/hr P
P P P
H
H H H
E
E E E Booster BOD(B29001 a~d
Coal Water Lean Liquid Steam Station & E29001 a, b)
180m3/hr NH3 Distillation
817 Primary Stage Primary Stage waste water stripping water
Cooler Cooler Cooler primary cooler
3400m3/hr
818
12-16m3/hr
Pump condensing cooler

330m3/hr S S
822 Primary Lean Oil Secondary Lean
H H
Cooler Oil Cooler
E E

20m3/hr Sulphur
828 COG Pumps Blowdown Blowdown
Solidification
Blower for BFW cooler water
Unit
 GROUP 3: REFRIGERATION CIRCULATING WATER SYSTEM
DN1220

Evaporation loss

Filter house

Cooling Tower 3
Blow down
LF26003 a,b&c
water Backwash
water

Makeup water

Chiller A

Chiller B

Chiller D
Chiller C

Chiller E
Water Sump 3

A B C

DN1220
 GROUP 4: CHILLED WATER CIRCULATING SYSTEM
Makeup water

Water Sump 4
Coke Oven
Gas In

A B C D

PGC
5 S P P P
No.s H H H H
E E E E
Chiller C

Chiller D

Chiller E
Chiller A

Recycled water
Chiller B

Soft water NH3 water H2S Wash water

Cooler Cooler Cooler
Cooler

1620 m3/hr
Coke Oven
Gas Out

470 m3/hr----817

P P P
H H H Crude Benzol S
E E E
Condensing Cooler H Secondary Lean
Alkali Cooler Steam Stripping E Oil Cooler
Lean Liquor Cooler
Water Secondary
900 m3/hr----818
Stage Cooler 1240 m3/hr----822
Under Ground Lines
Coke Oven 5
 Under Ground Piping Network

CT 1

PGC & Exhauster(815)

CT 2 CT 3

Gas Holder(839)
Scrubbing (817)
Chiller(175)

DASU (818)

SRU (828)

CBRU (822)
G1 G2 G3 G4

G1 - Green
G2 - Blue
G2 above ground – Purple
G3 - Orange
G4 - Red
Under Ground Piping Network

G3 inlet to chiller

G4 inlet to chiller
GAS CONDENSATE SECTION
Coke Oven 5
 Coke oven
gas to PGC at GAS CONDENSATE PUMP HOUSE
800C
Raw Coke oven gas Coke Oven Batteries PGC,ETP, Exhauster All
GLS and Liquor from seal pots
Battery at 800C
Tar Residue liquefaction
NH3 water to GLS tank

Recycle
Nh3
tanks
Recycle
NH3
pump
Remaining
NH3 Liquor NH3
HPLA pump Remaining pump
Tar NH3 tank
Emulsion
Tar
Light tar
Tar sludge tank
S Air floated oil
S removing and
PGC, tar purifying machine
sludge box
Tar Tar
Residue emulsion
smashing Tar pump
pump Residue
Road tankers
liquefact IT tank
ion tank S
Tar
storage
S tank Excess
-------Drains IT
pumps Nh3 tank
Tar Tar
NH3
residue Conveyor loading
filters
separator Pit tank pump Excess
Tar Residue Remaining
Gas Scrubbers
transfer pump
pump
PGC Coke Oven 5
Primary Gas Cooler
Raw Coke
oven gas
and Liquor
from Battery Coke oven gas to PGC at
at 800C 800C
Gas Liquid
Separator
Cir water out, 430C
Flushing
liquor, 800C
Cir water in, 350C (Intermittent)
Tar mixed
Liquor to
decanter at
800C
Chilled water out, 230C

Chilled water in, 160C

Coke oven gas to

ETP at 220C Excess
condensate
to decanter
Upper Lower
Hot condensate condensate
Ammonia Pump Pump
water
flushing tank
Hot tar
addition
Decanter from GCPH
Inlet
header
Upper Seal tank
Upper Lower Circulation
Condensate Condensate Tank
Hot Ammonia water A Circulation Tank
B
flushing Pump
Lower Seal tank
 Primary Gas Cooler Flushing lines
Raw Coke oven gas from GLS (80 °𝐶)

CWR, 430C CWR,430C

CWS,350C CWS,350C

RWR,350C RWR,350C

RWS,350C RWS,350C

Coke oven gas to ETP (22 °𝐶)

Decanter

Upper Seal Pot Lower Seal Pot

Hot NH3 tank
GCPH
Decanter
Upper Lower LCP- lower condensate pump
Condensate Condensate UCP- upper condensate pump
Circulation Tank Circulation Tank GCPH- gas condensate pump house
flushing liquor
Drain line to Hot Ammonia Tank
A B Raw Coke Oven Gas
UCP LCP Tar Emulsion
ELECTROSTATIC TAR
PRECIPITATOR (ETP)
Coke Oven 5
ELECTROSTATIC TAR PRECIPITATOR (ETP)

High Tension Electric Coke oven gas to

Field from Exhauster at 230C
Transformers

Nitrogen
Flushing Liquor at 800C
(Intermittent)

Body Steam
Coke oven gas from Steam In
PGC at 220C Steam Out

Condensate to decanter
inlet header

Seal Pot Condensate from Exhauster

A B

Underground empty tank

Exhauster Coke Oven 5
Exhauster
Emergency Oil Tank CWS
Oil at
Coke Oven 600C Oil at P
Cold Bypass to PGC Inlet gas from 400C H CWR
Header ETP at 260C Gear Box E

Coke Oven gas to

Scrubbing Area at Motor
500C
Exhauster

Hydraulic
Coupler
Seal Pot CWS

CWR
Condensate to
Underground
Empty Tank

Oil
supply

S
H CWR
E Filter

Oil Station

CWS
NITROGEN NETWORK
Coke Oven 5
 NITROGEN NETWORK COKE 5
DN 250
DN 200

Air
Flare Battery Battery
compressor CDQ-2 CDQ1
stack C&D A&B

DN 100
DN 100
DN 150

DN 150

DN 150
DN 150
EMD
DN 100

DN 100
DN 100
DN 50

DN 100

DN 100

DN 50

DN 100
DN 100

DN 50
DN 100
Benzol Sulphur NH3 PGC , ETP
Gas booster Secondary
section recovery scrubber EXHAUSTER Chiller
& Gas holder desulphur
Phase 1 &2 Phase 1 & 2 phase 1 &2
Compressor Station
Coke Oven 5
COMPRESSOR STATION

DN100

AIR FILTER
FILTER
AIR FILTER

AIR FILTER
SCREW TYPE AIR

SP168016A

SP16807A
SP16805A
REGENERATIVE
COMPRESSOR DRYER
J16803A

AIR
X16803A

DN150
AIR
BUFFER
TANK
F16805

FILTER

AIR FILTER

AIR FILTER
SP16805B

SP16806B

SP16807B
REGENERATIVE

FILTER
DN150
DN100 DN150 DRYER

AIR
SCREW TYPE AIR X16803B

AIR
COMPRESSOR
J16803B

INSTRUMENT AIR TO
INSTRUMENT USER AIR STORAGE AIR STORAGE
TANK TANK
F16806A F16806B
INSTRUMENT AIR NETWORK COKE 5

Battery C,D Battery A,B

Compressor station(168) coking coking 176(Tar)
section (810) section(810)

DN40
DN40
DN100

DN25
DN 80*50
DN 100*80 DN100 DN 100*50

DN100

DN25
DN100

DN25
DN50
DN25

DN50
DN100
DN50

DN50
DN25
DN50
DN25

DN25

NH3 Chiller/so 260

822(Benzol PGC, ETP, EX & ft water DM Loading
SRU(828) DASU(818) SCRUBBING(817) filter 176(BTX)
section) DECANTER(815) plant plant Station (160)
) house
Tapping given Required Required
COMPRESSOR STATION

AIR FILTER
DN100

SP16802C
SCREW TYPE AIR

AIR FILTER
SP-16803C
AIR FILTER
SP16801C
REGENERATIVE
COMPRESSOR DRYER
J16802A X16802A

DN150
NOT INSTALLED
AIR
BUFFER
TANK
F16803

AIR FILTER
SP-16805B
AIR FILTER

AIR FILTER
SP-16807B
SP-16806B
REGENERATIVE

DN150
DN100
DRYER
DN150

X16802B
SCREW TYPE AIR
COMPRESSOR
J16802B

PROCESS AIR TO CDQ

AIR STORAGE
TANK
SCREW TYPE AIR DN100 F16804
COMPRESSOR
J16802C
PROCESS AIR NETWORK FOR CDQ COKE 5

Compressor CDQ 1 &2

station(168)

DN 150

DN 125
DN 125
DN 150*80 DN 150*80

DN50
DN50
DN 50

DN 80
260 pump
Gas holder DM water
SRU(828) house
(839) motors plant
COMPRESSOR STATION

DN100

AIR FILTER

AIR FILTER

AIR FILTER
SP16802A
SP16801A

SP-16803A
SCREW TYPE AIR
REGENERATIVE
COMPRESSOR
DRYER
J16801A X16801A

DN150
AIR
BUFFER
TANK
F16801

SP16802B
AIR FILTER

AIR FILTER

AIR FILTER
SP-16803B
SP16801B
REGENERATIVE

DN150
DN100 DN150
DRYER
SCREW TYPE AIR X16801B
COMPRESSOR
J16801B

PROCESS AIR TO
COKING
AIR STORAGE
TANK
SCREW TYPE AIR DN100
F16802
COMPRESSOR
J16801C
NOT INSTALL
PROCESS AIR NETWORK FOR COKING SECTION IN COKE 5

Flue gas waste Ground Flue gas waste Ground

Battery Battery
heat recovery Dedusting heat recovery Dedusting
C&D(810) A&B(810)
(238 II) System (833 II) 238 I System 833 I

DN 100
DN 100
DN 100
DN 50

DN 100
DN 50
DN 150*100
DN 150*100
DN 150
Compressor
station (168)
Soft Water Plant
Coke Oven 5
 SOFT WATER NETWORK
Makeup water

Soft water
Soft water Storage 1
Coolers
Tank
RWS P RWS P
Raw Water Tank H H
2 E RWR E RWR

FBWP
1&2 1 2 3
Soft water Storage
Tank in Scrubbing

NH3 & H2S (Combi)

Area
V817102

NH3 Scrubber

Scrubber
Drain

Softeners
3 No.s
3 No.s
3 No.s
MMF

ACF

1 2

Backwash
Water to
drain
Brine Tank pH Dosing
DEMINERALIZED Water Plant
Coke Oven 5
 DM WATER PLANT
Makeup

(134m3/hr, 3+1)
water

Supply Pump
RO Water
Filtered Chemical 1 2 3 4
Water Tank cleaning

UF module,

(167m3/hr)
Multi media filter
1 2 3

(84m3/hr, 6+1)
Raw Water

3 trains
(300m3) Water Tank UF Water
Tank production
(300m3) tank (300m3)

Pump (167m3/hr, 3+1)

Ultrafiltration booster
UF backwash
pump
1 (130m3/hr,
Raw Water Pump
(167m3/hr, 3+1)

2+1)

Security
Filter
1 2 3 4

Chemical
1 2 3 4 Chemical
cleaning
Cleaning
security
Reflux

(134m3/hr)
filter
Ultrafiltration

RO HP
Pump
Self
Flocculent cleaning
Dosing module
system

NaClO RO Thickener

(134m3/hr)
dosing To MMF

RO Unit
system Backwash tank (100m3)

Mixed Ion Exchanger

To
(100m3/hr)
User Intermediate water
pump (100m3/hr, 3+1) Intermediate CO2 remover
water tank (300m3)
1 2 3 (300m3)
Desalination
water tank
(600m3/hr) 1 2 3 4
Desalt water pump
(150m3/hr, 2+1)

Alkali and
Acid Injection
 DM WATER PLANT

Equipment Tag No. Capacity, m3/hr Head, m Power, kW Installed Working Reserve
Raw water pump P101 A-D 167 30-35 22 4 3 1
MMF backwash pump P102A-B 350 25-30 45 2 1 1
Ultrafiltration booster pump P201A-D 167 30-35 22 4 3 1
Ultrafiltration backwash pump P302A-C 130 25-30 15 3 2 1
RO water supply pump P301A-D 134 30-35 22 4 3 1
RO HP pump P401A-C 134 130 90 4 3 1
Intermediate water pump P501A-D 100 30-35 15 4 3 1
Cleaning water pump P001A 134 30 15 1 1 0
Neutralization tank self suction drainage pump P801A-B 50 20 7.5 2 1 0
Acid and alkali unloading pump P901 20 t/h 20 3 2 2 0
Regeneration (backwash) water pump P701A-B 40 30 7.5 2 1 1
Ammonia dosing unit >50 L/h 8 0.55 2 1 0
Desalted water pump P601A-C 150 30-35 30 3 2 1
Acid and alkali unloading pump 20 t/h 20 3 2 2 0
DM WATER NETWORK

Flue Gas Heat Flue Gas Heat

Recovery Recovery
(238 I) (238 II)

DN 80
DN 80
DM Plant

DN 50

DN 50
DN 250

Sulfur
Recovery
(I&II)
HIGH STEAM(HS)
Coke Oven 5
HIGH PRESSURE STEAM IN COKE 5

CDQ 2 CDQ 1

DN 200
DN 200
High Steam
DN 300
MEDIUM STEAM(MS)
Coke Oven 5
MEDIUM PRESSURE STEAM IN COKE 5

CDQ 2 CDQ 1

DN 300
DN 300
Medium Steam
DN 600

Chillers(175) DM water plant

LOW STEAM(LS)
Coke Oven 5
 LOW PRESSURE STEAM IN COKE 5

Flue Gas Heat Flue Gas Heat

Loading Tank Battery Battery Gas venting
Recovery Recovery
Station(160) Area(176) A&B(810) C&D(810) (831)
(238 I) (238 II)
DN 100

DN250

DN 100

DN250

DN 80
DN 50

DN 100

Low Steam

150/200/200
DN
DN 150/200

DN 200
DN 200
DN 150
DN 150

DN 100

DN 50
DN 600

DN 100

DN 400
Ammonia Benzol
PGC,ETP,EX& Gas
scrubbing DASU(818) section(822
Decanter(815) SRU(828) holder(839)
(817) I&II)
NAOH COKE 5
 NAOH NETWORK IN COKE 5
Waste water

RWS

scrubber(817)
H2S/COMBI
NAOH unloading DN50 Delivery NAOH tank Mixing NAOH DN125 P
tank/ Lye tank (818) tank(818) H
(176) E

DN50 RWR

DN50

DN125
DM plant
DN50

NH3 stripper(818)

DN50 Alkali storage tank

(818)
P&ID Symbols and Description
Coke Oven 5
Symbols
Dosing Pump
Flame arrestor
Ball Valve

Gate Valve Breather valve

Globe Valve

vent

Check Valve

NRV

Plug Valve
diaphragm Valve

Butterfly Valve
Needle Valve

Regulating valve
Centrifugal Pump

Steam Trap

Blower
Peep glass
 Fire Water
Coke Oven 5
FIRE WATER NETWORK
Remaining PFD Networks

Wash Oil -
Make Up Water -
Technical Water -
Steam Condensate Network -
Tail Gas Network -
FOS system -
Filter House –
Fire Water Network
THANK YOU