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Flow Diagram

This document outlines the preparation and fabrication process for circuit boards. It involves several steps: artwork generation and inspection/shearing are followed by punching tooling holes. Drilling is then done either manually or via CNC machine. Further steps include metalization, applying and developing dry film photoresist, electroplating, stripping, etching, applying soldermask, solder dipping, punch pressing, CNC routing, and final inspection/testing/packing. Setup and run times are provided for each step per unit.

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Sergio Rivera Stapper
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27 views6 pages

Flow Diagram

This document outlines the preparation and fabrication process for circuit boards. It involves several steps: artwork generation and inspection/shearing are followed by punching tooling holes. Drilling is then done either manually or via CNC machine. Further steps include metalization, applying and developing dry film photoresist, electroplating, stripping, etching, applying soldermask, solder dipping, punch pressing, CNC routing, and final inspection/testing/packing. Setup and run times are provided for each step per unit.

Uploaded by

Sergio Rivera Stapper
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PREPARATION

Artwork Inspect &


Punch Tooling Holes
Generation Shear

FABRICATION

Profile

Punch Press

Solder Dip Soldermask


CNC router

Inspect, Test, Packing End


IMAGE TRANSFER

Dry Film Photoresi


Drill

Manual
Metalization

CNC

Etch & Tin Strip Stif DFPR


Dry Film Photoresist

Panel Prep

Laminate & Expose

Develop

Electroplate
SCENARIO 1: Not buying the CNC
Return rate 16%

0
Manual Drill (setup+Run)
CNC Drill (setup+Run)

NPV 498,364

SCENARIO 2: buying the CNC


Return rate 16%
0
CNC investment -80,000
Depreciation
CNC Drill (setup+Run)
CNC Drill (setup+Run)

NPV 218,550

GIVEN DATA
DRILL OPERATION
manual
setup
Run
CNC
Setup
run

Direct labor cost for manual drilling or running the CNC is $15 per hour
The labor cost for programming the CNC drill is $20 per hour.
All boards other than those run by Dief will be done on a CNC machine.
September’s production is indicative of monthly demand. Done in CNC
Initial investment
Depreciation
A 5-year life for the CNC machine.
16% cost of capital.
1 2 3 4 5
114,615 114,615 114,615 114,615 114,615
37,590 37,590 37,590 37,590 37,590

131,211 113,113 97,511 84,061 72,467

1 2 3 4 5

16,000 16,000 16,000 16,000 16,000


37,590 37,590 37,590 37,590 37,590
37,590 37,590 37,590 37,590 37,590

78,603 67,762 58,415 50,358 43,412

total minutes Sept monthtly tYearly 12


38205 9551.25 114615
765 191.25
37440 9360
3132.5 37590
2160 720
9650 2412.5

15 $/hour 0.25 $/min


20 $/hour 0.33 $/min
7 boards
5754 boards
$ 80,000.00
$ 16,000.00
units
5761
setup min run min/unit
Artwork Generation 29 0.25
setup min run min/unit
Inspect & Shear 20 0.27
setup min run min/unit
Punch Tooling Holes 10 0.17
0.00
Drill 0.00
setup min run min/unit
Manual 15 6.63
setup min run min/unit
CNC 240 2.05
setup min run min/unit
Metalization 10 0.20

DFP 0.00
setup min run min/unit
Panel prep 5 0.08
setup min run min/unit
Laminate & Expose 20 0.46
setup min run min/unit
Develop 20 0.23
setup min run min/unit
Electroplate 25 1.32
setup min run min/unit
Strip DFPR 5 0.08
setup min run min/unit
Etch & Tin Strip 10 0.13
setup min run min/unit
Soldermask 45 0.62
setup min run min/unit
Solderdip 30 0.35
setup min run min/unit
Profile 0.00
setup min run min/unit
Punch Press 50 0.62
setup min run min/unit
CNC Router 150 0.53
setup min run min/unit
Inspect, test, pack 45 1.97

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