PDE TurboGen
PDE TurboGen
•Jiun-Ming (Jimmy) Li
Institute of Aeronautics and Astronautics, National Cheng Kung University, Tainan, Taiwan, 701,
Republic of China
•Frank K. Lu
•Donald R. Wilson
ARC, MAE Department, UT Arlington, Arlington, Texas, 76019
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 1
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Agenda
z Introduction:
z Why PDE for Power Generation
z How PDE can be applied for Power Generation
z Objectives of This Study
z Experimental Setup
z Video of Test Run
z Results
z Conclusion
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 2
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Advantages of PDE
z Simplicity of design
z Detonation wave does the work of compressing the gas,
producing extremely high pressure ratios, higher
temperatures.
z No requirement of high compression ratios and thus no
compressor required
z Constant volume combustion offers better efficiencies than
constant pressure combustion in Brayton cycle
z Better thrust, Isp, fuel efficiencies
z Higher weight to thrust ratios
z
Y Da + ya d = YADA
. a A
z ∴
. =( )
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Mar-07 AERODYNAMIC RESEARCH CENTER 3
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
PDE Cycle vs. Brayton Cycle
Bellini, R., and Lu, F.K., “Exergy Analysis of a Pulse Detonation Power Device”, Proceedings of the 10th Brazilian
Congress of Thermal Sciences and Engineering-ENCIT 2004, Brazil. Society of Mechanical Sciences and
Engineering-ABCM, Rio de Janeiro, Brazil, 2003, 2004, Paper CIT04-0734.
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Mar-07 AERODYNAMIC RESEARCH CENTER 4
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
PDE Applications
The attraction of the PDE is its simplicity and
versatility
z Mostly military: Missiles, UAVs
z Electric Power Generation: Hybrid PDE
with turbine and generator
Ground based and Onboard
Civilian and Military
Large scale and small scale power plants, portable
power generators
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Mar-07 AERODYNAMIC RESEARCH CENTER 5
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
PDE Hybrid Engines for Power Generation
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Mar-07 AERODYNAMIC RESEARCH CENTER 6
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Many Fuel Options for PDEs
z Coal: US DoE estimates that ¼ of world coal resources are in the
US, enough to last over 200 years. Efforts are underway to produce
clean coal gas
z Natural Gas: US DoE claims that 900 of the next 1000 Electric
Power Stations will use Natural Gas. 80% of US Natural Gas is
produced internally. LPG, CNG used for vehicles.
z Propane: Widely used, available in many container sizes. Imagine a
PDE that could take propane canisters.
z Bio-gas
z Hydrogen: Best and cleanest. Hydrogen economy is set to take off
(2020??). Steps are underway to produce H2 from hydrocarbon
fuels, e.g., Natural Gas, coal, etc.
z Coal aerosol??
z Kerosene
z Jet Fuels
z Octane
PDEs can be designed to operate on virtually any fuel. It just takes a little
bit more engineering.
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Mar-07 AERODYNAMIC RESEARCH CENTER 7
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
PDE and Pulse Jets for the Masses
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Mar-07 AERODYNAMIC RESEARCH CENTER 8
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Objectives of This Study
z To assemble a proof of concept working
model of a hybrid PDE-turbine-generator
system
z Use commonly available fuels
z Low budget
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Mar-07 AERODYNAMIC RESEARCH CENTER 9
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Experimental Setup
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MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
PDE
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 11
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Electronically Controlled Gaseous Injectors
AFS-Gs60-05-5c series Fuel Valves
Solenoid Valves Alternate Fuel Systems (2004) Inc. Calgary, Canada
•12 Vdc, 8A peak, 2A hold.
•Fast acting (2ms reaction time). Up to 35Hz tested
successfully. 50Hz max.
•Easy and precise control possible using TTL
signals from a remote computer.
•Max pressure 550 kPa (90psig)
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Mar-07 AERODYNAMIC RESEARCH CENTER 12
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Ignition System
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 13
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Turbo-Charger
z AG Kühnle, Kopp & Kausch in Frankenthal, Germany (1899)
z Schwitzer Company in Indianapolis, Indiana (1918)
z BorgWarner Automotive (Auburn Hills, Michigan) took over 3K in 1997
z BorgWarner Automotive took over Schwitzer Co. in 1999
z BorgWarner Turbo Systems is head-quartered in Kirchheimbolanden,
Germany
z Supplies turbo-chargers to commercial and passenger engine and automobile
manufacturers from Alfa Romeo to Caterpillar to Cummins to Porsche to VW
The compressor can deliver a maximum air flow rate of 0.17 kg/s
Recommended for automotive engines of up to 150 kW power
rating.
The turbine’s inlet is 40 mm in diameter; and the outlet is 65 mm
in dia.
The compressor’s inlet is 36 mm, and the outlet is 38 mm in dia.
The turbine is capable of withstanding temperatures as high as
1050°C and running at up to 200,000 rpm.
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Mar-07 AERODYNAMIC RESEARCH CENTER 14
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
http://www.turbodriven.com/files/picture_passenger/bwts_picture_passenger_20_26.jpg
Turbine over-pressure
trap door was bolted
shut
• Oil supplied by an oil pump from an old Dodge truck, turned by an electric motor so that oil
pressure is maintained at 40 to 60 psi
•Water supplied at tap pressure
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 15
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Bicycle Dynamo Generator
Motor ↔ Generator
Motors are run at 1000 to 10,000 rpm
Small DC motors used in RC Cars run at 18,000 rpm, but they are too small and rated
for lower power.
Rated at 6VRMS, 3W @ ~2000 rpm
Powers
a bicycle headlamp (1.6 Ω, 22.5 W)
and
a red tail lamp (8.7 Ω, 4W)
www.myra-simon.com/bike/dynamos.html
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 16
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
bicycle bottle dynamo
Brushless ac generator
2 pole permanent magnet rotor
Wire wound stator armature
dc resistance of 4.2 Ω
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Mar-07 AERODYNAMIC RESEARCH CENTER 17
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Diagnostics •National Instruments DAQ consisting of a 1042Q
chassis w/ a pair of 8 channel 2.5 MS/s S-series PXI-
6133 cards.
•The DAQ is connected to a remote PC via fiber optic
cable which ensures smooth, EMI free signal
transmission.
•4 PCB piezo-electric dynamic pressure transducers
(111A24 model, 1000 psi maximum, 450 kHz resonant
frequency)
•1 differential pressure transducer for measuring flow
rate of the compressor air output (Honeywell Micro
Switch model number 164PC01D37)
•Type K thermocouples
•Water cooling adapters for PTs (064A01 recessed
sensor and 064B02 flush sensor models).
•Flow-Dyne Engineering critical flow nozzles to
measure gas mass flow
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Mar-07 AERODYNAMIC RESEARCH CENTER 18
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
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Mar-07 AERODYNAMIC RESEARCH CENTER 19
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Results of 15 Hz test Propane-Oxygen
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Mar-07 AERODYNAMIC RESEARCH CENTER 20
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Results
• Propane + Oxygen at equivalence ratio of 1.2, 0.0057 kg/s
• Exhaust of Turbine is at 800˚C
• Turbine spins at over 127,000 rpm
• Compressor outputs air flow of over 0.055kg/s
• Detonation observed in PDE
• No damage visible in turbine after over 1 minute of run time
2700
2600
2500
VCJ = 2449
Velocity (m/s)
2400
2300
2200
2100
2000
PT1-2 PT2-3 PT3-4
Position
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Mar-07 AERODYNAMIC RESEARCH CENTER 21
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Conclusions and Recommendations
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 22
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT
Conclusion and Recommendations (contd.)
z Radial turbines create high losses, as flow is turned 90˚,
90 suffer high
temperature and pressure effects of high speed flows.
9-Mar-
Mar-07 AERODYNAMIC RESEARCH CENTER 23
MECHANICAL AND AEROSPACE ENGINEERING DEPARTMENT