Exercise IX:

PLUMBING WORKS

Subject: ABTECN4S (ARC 214)

Submitted to: Professor Mark G. Delfin
Submitted by: Orlino, Joshua S.
PART I. GENERAL

A. DESCRIPTION

- All work must be conducted under the direct supervision of a licensed plumber and
in strict adherence to these specifications, as well as the methods outlined by the
National Building Code of the Philippines, the Code on Sanitation of the Philippines,
and the ordinances of each relevant City or Municipality. All applicable rules and
regulations must be followed, and necessary permits must be obtained before
commencing work.

- The Contractor is responsible for providing all necessary materials, tools, equipment,
apparatus, transportation, and labor required for the complete installation and
testing of the Plumbing System, ensuring it is ready for use according to the best
practices of the Plumbing Trade. The progress of installation shall be closely
supervised by either a Master Plumber or a Sanitary Engineer to ensure accuracy and
correctness."

B. WORKMANSHIP

- All work must exhibit meticulous craftsmanship by skilled mechanics and should meet
the satisfaction of the Engineer. Installations must be of brand-new quality, free from
leaks, holes, scratches, impurities, and equipment must be properly calibrated.

- Upon substantial completion, all work shall be presented to the owner for
endorsement. The owner will inspect the work and approve it if found satisfactory. In
case of non-conformance during inspection, the contractor is responsible for
rectifying the deviation at their own expense, without imposing additional costs on
the owner. Payment and acceptance of the work shall only occur once it is deemed
satisfactory by either the Owner or the Engineer, representing the Owner.

- All work must adhere to the architectural, structural, fire protection, mechanical, and
electrical plans, and must be verified for potential interferences and conditions that
may affect the work.

C. MAINTENANCE

- The contractor bears the responsibility of rectifying any defective or ineffective

installations within a one-year period at no additional expense to the owner. In case
of a breakdown requiring immediate remedy, the Plumbing Contractor shall promptly
attend to repair calls for the system. All necessary parts and labor shall be provided
without additional charges to the owner.
 D. DRAWING

- The Plumbing Contractor shall submit AS-BUILT Plans upon endorsement of the
completed project, accomplished in at least two (5) sets reflecting the actual layout
and deviation from the originally issued drawings. This drawing shall be scaled of not
less than 1:100.

- The drawing shows the general arrangement of all piping. However, where local
and/or actual conditions at the jobsite necessitate a deviation or rearrangement, the
Contractor shall prepare and submit the new arrangement for the Architect's
approval."

E. WORKMANSHIP AND COORDINATION WITH TRADES

- The Contractor for plumbing and sanitary works is expected to coordinate with other
trades such as Architectural, Civil, Mechanical, and Electrical based on plans in actual
site conditions.

F. OTHER REQUIREMENTS

- The Plumbing Contractor shall assume the responsibility for the cost of the entire
work and changes thereto as may be deemed necessary for the completion of the
project, which may be occasioned by approval of materials other than that specified.

- The Plumbing Contractor shall take all responsibilities for the actions of his workmen
regarding safety at the workplace that may result in injuries to themselves or others.

PART II. PRODUCTS

A. DESCRIPTION

- The Contractor is hereby obliged to submit Request for Approval/ Request for
Information/ Engineer’s Approval a complete set of proposed materials/ brands
within the grace period of one (1) month after the project has been awarded.

B. PIPES AND FITTINGS SCHEDULE

Cold Water Lines

- shall be Galvanized Iron (GI) pipes for underground and shall be Polypropylene
Random (PPR), PN-16 for cold and PN-20 for hot waterline pipelines confirming to
ISO 4422 PN Standards or approved equal.
Sewer Lines
- all main line lateral and branch line shall be Polyvinyl Chloride pipe (PVC), series 1000,
"Moldex, Emerald, Neltex and " brands confirming to ASTM D2729/3311 or approved
equal.

Vent Lines
- all main line lateral and branch line shall be Polyvinyl Chloride pipe (PVC), series 1000,
"Moldex, Emerald, Neltex and " brands confirming to ASTM D2729/3311 or approved
equal.

Drainage Lines and Downspouts

- all main line lateral and branch line shall be Polyvinyl Chloride pipe (PVC), series 1000,
"Moldex, Emerald, Neltex and " brands confirming to ASTMD2729/3311 or approved
equal.

Gate Valve
- U-Bolted, Bonnet, Rising stem, all iron flange type. "Kinetech, KSB, brands or
approved equal.

Float Valve
- shall be non-modulating valve that accurately controls the liquid levels in tank.
Desired shall be filling open when liquid reaches a pre-set low point and close drip to
slit when the level reaches a pre-set large point. "Neltex” or approved equal.

Non-Return Valve
- shall be provided through with flow that can occur in one (1) direction only. It shall be
single down swing check type of best quality confirm ASTM.

Water Heater – Panasonic DH-3JP2PK

- Air Bubble jet to increase the force of water output •
- 3.5kW
- Electronic Temperature Control
- 6-way Shower Head Spray
- ‘Semi-Pause’ Shower Head
- Single Water Filter Mesh for easier maintenance
- Flow Valve Sensor Heater automatically switches ‘Off’ when there’s no water supply.

C. OTHER MATERIALS

Drains-cast iron body with strainer (brass), local, Philippine Standards (PS)
- "Jaman Products INC. by Eurobrass, Uniflex" as indicated on drawings or approved
equal.

Deck Drain/ Gutter Drain

 - "Jaman Products INC. by Eurobrass, Uniflex" or approved equal.

Parking Drain
- "Jaman Products INC. by Eurobrass, Uniflex" or approved equal.

Floor Drain (Standard)

- "Jaman Products INC. by Eurobrass, Uniflex" or approved equal.

Cleanout (standard for common areas)

- "Jaman Products INC. by Eurobrass, Uniflex" or approved equal.

Area Drain (600mmX600mm)

- "Jaman Products INC. by Eurobrass, Uniflex" or approved equal.

Water Meter
- "Asahi, Meco, Arad, Synergy" or approved by local water district for main water. Sizes
of water meter are indicated in the plans.

Hose Bibb
- 20mm standard hose connection, male tapered threads, polished chromium plated.

D. Seal System / Sleeves

Manufacturer: Subject to compliance with requirements, provide comparable product by the
following:

- Metraflex Company
- Atlanta Industries INC.
- Pipeline Seal and Insulator, Inc.
- Neltex Development Company
- Proco Products, Inc.

E. Painting
- A clean field welds and branded areas of shop paint comply with SSPC-PAI
requirements for touching up fields painted surface.

F. Jointing/ Fittings

Flanged Join Gasket

- “UNITEC ” or approved equal.

Screwed Joints
- US Federal Specifications GG-P-251.

PVC Pipes and Fittings

 - PVC cement or as per the Manufacturer's recommendations.

Concrete Drain Pipe

- cement mortar

G. Identification And Approval Of Materials

- Each length of pipe shall be clearly marked to indicate the direction of flow. Following
the award of the contract, the contractor is required to submit the brands of materials
for engineering approval within 30 days."

H. Other Materials
- In the event of brand or material substitutions, the contractor must formally submit
a request, duly sealed, to the Design Engineer for assessment and evaluation,
including comments and approval."

- Re asons for material or brand changes."

PART III. EXECUTION

A. Water Distribution System

Meter
- Water meters shall be included in the contractor's installation to ensure proper
system setup and arrangement.
- Coordinate with the local water district to comply with additional requirements.
Installation
- Provide unions for connecting two pipes.
- Ensure all gate valves are installed with easy access for maintenance, such as
providing manholes if above ceiling or as otherwise specified.
- Use reducing fittings for changes in pipe sizes.
- Install accessible contraction-expansion joints.

B. Water Distribution Lines

Installation
- Cold water supply piping systems shall be pitched toward fixtures and risers for proper
air relief.
- Anchor horizontal pipe runs of 15mm in length to supporting structures midway to
allow for equal expansion and contraction.
- Provide unions and approved threaded connectors.

C. Excavation, Pipe Laying

Excavation/Trenches
- Excavate trenches to the appropriate depth so that pipes rest on concrete as
described in related clauses and have inverts at specified levels.
Obstruction of Road
- Contractor operations should not occupy more than one half of the width of any road
or street without written consent from the consultant.
- Remove excess soil during excavation to avoid soil deposition and dispose of it in a
suitable location provided by the contractor.
- After laying water-tight pipes, carefully and neatly refill trenches and excavations.

Settlement and Damage Restoration

- The contractor is responsible for promptly restoring any settlement and damages
throughout the entire duration of the project. This includes addressing any settlement
that may occur on surfaces, whether private or public, at the contractor's expense.

Material Compaction
- Ensure that each layer or lift of specified material is compacted to achieve in-place
density not less than the specified percentage of maximum density.

Concrete Protection
- Pipes shall be laid on a cement concrete bed or cradles as indicated in the drawings.
The pipes should then be placed on the bed or cradles and set to the required line
gradient using right rails and bonding rods.

Finish Operation (Site Grading)

- Grade the finish to indicate a slope within 30mm to drain water away from structures
and to provide suitable surfaces for the movement of machinery. Any surfaces
affected by the contractor's operations shall be restored as specified.

D. Miscellaneous
Cleanouts
- Cleanouts shall be installed at every change of direction of the pipe for maintenance
purposes and shall be of the same size as the pipe it connects to.
Traps
 - Traps and connections shall facilitate the free and silent flow of discharging water.
- Each trap shall be positioned as close as possible to the fixture, and no fixture shall
have double traps.
Valves
- Valves shall be installed on all water supplies to fixtures as specified in the plans
provided. (Refer to the plan for the required valve installations.)

E. Site Plumbing Utilities

General

Layout and Installation

- The entire site plumbing utilities system must be laid out and installed consistently in
accordance with the slopes specified in the plans. Pipe joints and connections to area
drains, catch basins, and junction boxes must be leak-proof and exhibit seepage
integrity achievable through the methods outlined in this section of the specifications.

Junction Boxes
- Junction boxes for storm and sanitary (sewer) drainage lines outside the building shall
have cast-in-place reinforced concrete covers.

Excavation and Backfilling

- Trench excavation and backfilling procedures shall comply with the specifications
outlined in the excavation, trenching, and backfilling section for utility systems.

F. Concrete Drainage Pipe

Material

- Pipes shall be made of reinforced concrete (250mm diameter and larger) and non-
reinforced concrete (200mm diameter and smaller), conforming to ASTM C-14-75.

Installation

Bedding Surfaces
- Bedding surfaces must provide a firm foundation, carefully leveled to match the specified
line and grade.

Pipe Laying
- Concrete pipes shall be laid carefully with hubs upgraded and ends closely aligned.

Jointing
- Joints shall be sealed with cement mortar consisting of one part Portland cement to 1.5
parts clean sharp sand, mixed to achieve workable consistency. The joint must be completely
filled and thoroughly compacted with a wooden caulking tool. Excess mortar should be
removed, and the joint finished smoothly to the level of the pipe exterior.

G. Excavation For Storm and Sanitary (Sewer Drainage System)

Excavation Method
- Excavation for sewer and storm drains shall be conducted through open cutting unless
written permission is obtained from the consultant for tunneling. Excavated soil shall
be retained for refilling the trenches later.

Support Systems
- The contractor shall provide efficient and effective support for the sides of sewer
trenches and other excavations using suitable timbering, bracing, and shoring. Loose
or sandy strata and areas below the sub-soil water level shall be adequately timbered.

Responsibility
- The contractor is accountable for the sufficiency of all timbering, bracing, and shoring
used, as well as any damage to persons or property resulting from improper quality,
strength, placement, or removal of such support systems.

H. Testing
- Testing shall be conducted in accordance with applicable local codes.

I. Backfilling
- Backfilling shall commence after pipes have been tested for leaks. The contractor shall
compact the soil to achieve not less than the specified percentage of maximum dry
density as determined by ASTM D698.

Backfill Material
- Except for special pavement materials, the remainder of the trench shall be backfilled
with material free from stones larger than 6 inches in diameter, with layered thickness
not exceeding 6 inches.

J. Testing And Disinfection

Drainage System Test

Ball Test
- The contractor must ensure proper grade in the drainage pipes. A
representative/inspector will use a ball to check for adequacy by inserting it into a
fitting. If the grade is correct, the ball will travel to the clean-out.
Water Test
- During installation of rough-in drainage and vents, a water test can be conducted by
filling the system with water to a minimum depth of 3 meters. All rough openings
must be tightly sealed below the clean-out. The system should be filled to the level of
the highest point, such as the vent terminal, and maintain this water level for at least
15 minutes.

Air Pressure Test

- The system must be completely filled with air to a pressure of 35 kPa (5 psi) and
maintain this pressure for 15 minutes without any drop.

Smoke Test
- A smoke generator is used to fill the system until smoke begins coming out of the vent
terminal. Once smoke is visible, the system should be plugged or capped. Maintain
the system filled with smoke at a pressure of 1 inch of water column (less than 0.04
psi) for 15 minutes without adding more smoke.

Pressure Test of Waterline

Pressure Test Requirement

- Before potable water piping can be put into service, a pressure test must be
conducted as required by code, which may be witnessed by a local inspector.

Test Medium
- Only potable water can be used to test potable water distribution pipes.

Air Removal
- Ensure air is removed from the system through valves and fittings before testing.

Inspection
- The normal operating supply pressure is sufficient for testing. Visually inspect every
fitting and connection for leaks, and recheck for small leaks after an hour, especially
on threaded connections.

Pressure Gauge Insertion for Blocked Sections

- If a section of the system is blocked from view, insert a pressure gauge along that part
of the system, pressurize it, and isolate the system. Record the pressure reading for 8
hours at 2000 psi.

Defective Work

- The contractor is accountable for rectifying any repeated work if the system fails to
receive approval from the inspector.
 - The contractor, in conjunction with the inspector, may repeat the testing of the system
until it meets the required standards for leak testing satisfactorily.

Distinction of Water Distribution System and Water Tanks (as per AWWA C-601):

Disinfection and Bacteriological Testing

- Prior to connection to existing mains, disinfection and bacteriological testing must be
performed according to specifications. Authorization for connection to the existing
system will be granted only upon satisfactory hydrostatic disinfection and
bacteriological test results.

Approval Process
- Disinfection of pipelines should not commence until all necessary appurtenances and
sample points are installed and approved by the inspector through written
confirmation of the disinfection process results.
- Efforts should be made to maintain the water main and its appurtenances clean and
dry during the installation process.
- Any valves, fittings, or appurtenances that become contaminated during installation
must be thoroughly rinsed with potable water and treated with a 5% sodium
hypochlorite disinfecting solution before installation.

Timing of Disinfection

- Disinfection of the pipelines should not occur simultaneously with hydrostatic testing.
Disinfection is to be conducted only after the lines have been flushed and have
successfully passed the hydrostatic test.

K. Responsibility

Construction Activities
- The contractor is responsible for planning and executing all activities pertinent to the
construction of a dwelling, building, or other structure.

Compliance and Supervision

- The contractor must oversee skilled workers and ensure the completion of the project
in compliance with all relevant codes, rules, and regulations governing construction
practices.

Licensing and Permits

- The contractor is obligated to obtain all necessary licenses and permits from relevant
authorities prior to commencing construction, as specified.

-END OF SPECIFICATION-