Specification Pipa
Specification Pipa
MECHANICAL WORKS
TABLE OF CONTENTS
SECTION A: PLUMBING
SECTION B: VENTILATION AND AIR CONDITIONING
SECTION C: PUMPS
SECTION D: VALVES
SECTION E: INSULATION & PAINTING
SECTION F: PIPING
SECTION G: DUCTING
SECTION H: FAN
SECTION I: SPLIT UNIT
i
SECTION A - PLUMBING
I. GENERAL
1. Scope of Work
The scope of work for plumbing installation here in is all the work shown in the
drawings and the technical specification book, which includes (but not limited
to) the following:
b. Supply and install of All Clean Water Installation, Waste Water and
Sewage Water Installation, Rainwater Installation according to Design
Drawing and Technical Specification.
2. Coordination
c. Any work called on the specification but not shown on the drawing and bill
of quantity or otherwise, shall be completed and installed.
3. Workers Qualifications
A-1
4. Submissions
b. Shop Drawing which shows in detail the installation of equipment and its
relationships with other work or works that had difficulties to be done. Or
any proposed changes or modifications to the plan drawing.
5. Review
Unless otherwise specified in the drawings of the plan, this work applies to the
following rules:
a. Indonesian Plumbing Guidelines.
b. Indonesian National Standards (SNI).
a. If the work has been completed and after the first handover, the Contractor
shall submit 4 sets of as built drawing, which consists 3 sets of Blue Print
and 1 set of transparent, alongside with soft copy in 1 set CD.
8. Related Section
Section : Piping
Section : Pumps
Section : Valves.
A-2
II. SYSTEM
1. Clean Water
a) On Region
Centralled from West Ground Water Tank and East Ground Water Tank,
clean water lifted and distribute with Distribution Pump into each Ground
Water Tank in each Lot.
b) On Supporting Building
Clean water from main Clean Water piping network will be metering first and
then directly distributed to every Fixture Unit.
Water a) On Region
Waste Water / Sewage Water from each lot will be collected at temporary
storage / sewage lift station (SLS) with a certain capacity. Then from each
SLS in every lot, Waste Water / Sewage Water channeled to sewage water
lines that provided in whole region and delivered to Central WWTP.
c) On Supporting Building
Waste water from floor drain, lavatory are separated with sewage water from
WC and Urinoir. Basically, waste water from the toilet like from floor drain,
lavatory separated by dirty water from the toilet and urinoir. Therefore, it will
be used separated pipe for different kind of water. Furthermore, since its small
capacity for each supporting building, it will have independent Bio septic
System to processing the small amount of waste water / sewage water.
In principles, rainwater from roof will be channeled with riser pipe then
thorough a few Box Control it will delivered to Region Drainage Lines.
Refer to Section:
Section: Piping
Section: Pumps
Section: Valves
A-3
IV. WARRANTY
2) Contractors must use skilled personnel in their fields to deliver the best and
tidy work. Before a pipe is closed (by walls, ceiling etc.) it should be tested
and approved by the Supervisor and its designated representative.
3) This job contractor must provide a written warranty to the Supervisor, that all
clean water supply and distribution installations, fire installations, sewerage
installations will work satisfactorily, and that the Contractor shall bear all costs
for necessary damages / replacements for a period of time one year.
4) Examples
Before Plumbing Installation, fixture and other equipment, contractor should
submit samples of material to be installed and/or technical data sheet of
equipment to be approved by CM.
V. TRAINING
The Contractor shall collect and submit to CM an System and Device Operation
Manual, consisting of all Equipment Maintenance and Operation Procedures and
Its Installations. This Manual Handbook must be submitted in 4 sets of books and
1 set of Softcopy on CD.
A-4
SECTION B – VENTILATION AND AIR CONDITIONING
I. SCOPE OF WORKS
The scope of work for the air conditioning installation herein is all the work shown
in the drawing and the technical specification book, which includes (but is not
limited to) the following:
II. COORDINATION
c. Any work called on the specification but not shown on the drawing and bill of
quantity or otherwise, shall be completed and installed.
III. STANDARDS
B-1
IV. RELATED WORKS
1. Shop Drawing which shows in detail the installation of equipment and its
relationships with other work.
b. The Contractor shall also submit 3 sets of books containing instructions for
operation and maintenance of all installations and equipment to the Client no
later than 30 calendar days after the first handover.
VII.SYSTEM
B-2
The air system here uses a single split wall mounted system for office units
within supporting buildings.
b. Mechanical Ventilation.
For toilet ventilation and mechanical rooms used exhaust fan which some
equipped with duct and some exhaust fan industrial wall type. With fresh air in
the form of door grille and wall grille with the size according to the drawing
plan.
Refer to Section :
Section: Piping
Section : Insulation and Painting
Section: Fans
Section : Split unit
Section: Ducting
After the 2nd handover, Contractor / Supplier must provide warranty equipment
installed and perform service / maintenance during the specified period that is :
c. Train the operator assigned by the Client, so that the operator is proficient in
running and maintaining installed equipment.
B-3
SECTION C - PUMPS
I. GENERAL
1. Scope of Works
The pump specifications here are a minimal requirement for the pumps used
in the mechanical work of this project.
3. Related Works
Section: Plumbing
a. Pumps for clean water supply systems shall be of the type of centrifugal
(end suction) in which the driving motors shall be coupled directly with the
pump shaft by means of a properly fitted flexible coupling in accordance
with the manufacturer's instructions.
b. The pumps and their respective motors shall be placed on a single bed plate
and installed in accordance with the manufacturer's recommendation.
d. All pumps must be specially painted and carried out by the manufacturer.
C-1
e. All electric motors (for driving pumps) shall be equipped with Variable
Speed Drives (VSD), both mounting and connecting shall comply with the
provisions of the PUIL. The motors must be made of materials that are
resistant to tropical weather and local conditions.
g. The pump motor has the same rotation as the pump, with nominal power
not less than 125% of the nominal shaft power. The motor is of the type
Squirrel Cage TEFC (Totally Enclosed Fan Cooled) and fitted complete
with elastic coupling.
C-2
SECTION D - VALVES
I. UMUM
1. Scope of Works
The specifications here are a minimal requirement for the valves used in the
mechanical work of this project.
3. Related Works
Section: Plumbing
1. The pressure rating of all the valves shall follow the following classifications:
10K - Class : Used for Valves with Working Pressure under 10 Kg/cm².
2. Material.
3. Connection Type.
D-1
SECTION E – INSULATION & PAINTING
1. GENERAL
1. Scope of Works
The specifications here are a minimal requirement for the Insulation and
Painting Works used in the mechanical work of this project.
2. Standards
3. Related Works
Section: Piping
Section : Ventilation and Air Conditioning (VAC)
1. Piping Insulation
b. The condensate drain pipe uses the same insulation while the pipe that
inserted into the wall is insulated with a bandage of polyethylene tape
2. Painting Requirement
2.1. General
2.2.Painting Schedule
E-1
Unseen pipe & visible pipe : - Base Paint
- Finish Paint
E-2
SECTION F - PIPING
I. GENERAL
1. Scope of Works
The specifications here are a minimal requirement for the piping used in the
mechanical work of this project.
3. Related Works
Section : Plumbing
Section : Insulation & Painting
Section : Ventilation and Air Conditioning
Used for refrigerant pipes on Air Cond. units, the standard used is ASTM
B.280 or AS/NZS 1571, with a silver welding heating link (brazing).
F-1
3. HDPE Pipes
1. PVC Pipes
b. Excavated soil pipes should be made with the right depth and slope.
c. The base of the pit should be sufficiently stable and flat so that the entire
length of the pipe is well located or well support.
e. During periodic installation, the Contractor shall close each end of the
open pipe to prevent the entry of soil, dust, dirt and others.
g. The rain drain pipe from the building is connected to the main channel
outside the building with a concrete junction box.
h. Sleeves for pipes should be installed properly each time the pipe
penetrates the concrete construction.
k. All pipes must be firmly tied to the hanger or the anchor used should be
F-2
sturdy (rigid).
The pipes must be supported to keep them from changing, the inclination
must be fixed, to prevent the occurrence of vibration, and must be such
that it still allows the construction and expansion of the pipe by the
temperature change..
l. Horizontal pipe should be hung with adjustable hanger with distance not
more than 3 meter.
m. The Contractor shall propose the construction of the hanger for approval
by the CM. Hangers made of wire, chain, strap or perforated strips should
not be used.
2. Copper Pipes
a. Cutting the pipe must wear a special cutter to cut the copper pipe so that
there should be no debris saws..
b. Each connection after welded, must be cleaned from the crust and after
cold immediately given anti-rust paint.
c. Each end of the pipe that has not been connected should be closed so no
objects / dirt into the pipe.
d. Pipes through walls / concrete slab must wear sleeve and surrounding
filled with sealant material or building compriband eg fire resistant sealant.
e. The pipe hanger corresponds to the detail drawing, with the pipe hanger /
pipe buffer distance should be no more than :
Up to ½" should have distance in 2.0 meter
f. Hanging pipe on concrete plate using ramset for pipe diameter ½ " up to
2½" and expansion bolt (dynabolt) for pipe above him 3 ".
F-3
h. All pipes should be mounted straight with the wall / Section of the building
in the horizontal and vertical directions.
i. Pipe bends allowable angle is 90o & 45o. Basically to wear elbow bend
angle of 90o & 45o long radius. In case of local conditions is not possible
then the use of short radius must get written approval of the CM and
Consultant.
j. Before the pipe is installed, the supports must be installed in a perfect state.
m. Pipes and fittings shall be free of internal stresses resulting from forced
materials.
3. HDPE Pipes
b. Around the pipe should be filled with sand with a thickness of 15 cm and
then filled with soil and compacted.
c. The depth of the pipe planted in the soil should be taken into account to
the path that crosses the road. The pipe that crosses the road must be
planted to a minimum depth of 1.20 m from the road surface or inside the
trench box.
d. For pipes within the utility duct, spacing support should follow the standards
according to the class and size. For PE 100 SDR 17 pipes are as follows:
F-4
e. The connecting system uses butt fusion using auxiliary equipment that
complies with the HDPE pipe connection standards.
g. For connection with pipe with different material (pillar hydrant pipe) using
stub end with flange.
i. Failed tests must be repeated and the required testing and equipment
costs are borne by the Contractor.
All drainage systems should have plugged holes for the entire system to
be filled with water to the highest "Vent" hole.
The system should be able to retain the water loaded as above, at least for 1
(one) hour and the decrease of water for a period of not more than 10 cm.
If and when the supervisor wants another test in addition to the above
tests, the Contractor shall do so and shall be borne by the Contractor.
The copper tube shall be tested with Nitrogen gas with a pressure of 1½ times
the working pressure for 2 hours and during which no leakage shall be allowed.
Installed HDPE pipes should be tested with a pressure of 1.5 times the
working pressure and left in this condition for at least 12 hours without
decreasing pressure. Any damage caused by this testing becomes the load of
the contractor.
F-5
SECTION G - DUCTING
I. GENERAL
1. Scope of Works
These specifications are used for ducting work at a job where the Rules
Ventilating and Air Conditioning as specified in the relevant job specification.
2. Standards
3. Related Works
Materials that must be used for exhaust and fresh air supply work, and air
condition supply-return is zinc coated steel with the following table
requirements :
Especially for kitchen exhaust duct, all size using BJLS 100.
b. Turnings
Made with Long Radius Elbow type (unless if site condition is not
impossible to have Long Radius Elbow)
G-1
The turns of the main air duct are fitted with guide angles (Vanes)
according to the specifications listed in detail specifications.
c. Stream Liner
If the air passage is forced to pass through an inevitable obstacle, then the
air duct is made Stream Liner or Taper Offset in accordance with detail
drawings and specifications (depending on the place concerned).
d. Branches
e. Access Doors
In certain sections of the main air ducts shall be made access doors /
openings, for the inspection and maintenance of valves, filtering devices
and for measurements on important parts of the channel air. Metal Gauge
Doors "size not less than" BJLS 70 ", and should be perfectly sealed and
rubberized sealing.
f. Testing Holes
In each main air outlet as well as the main air duct behind, as well as in
other places that require (in accordance with the drawings and
specifications), holes must be made for testing.
g. Air Extractor
h. Ducting Reinforcement
h.1. All sized air ducts larger than 50 cm (20 ") shall be reinforced with
cross broken and iron / bracing reinforcement..
h.2. The reinforcement iron frame must be mounted on the four sides of
the air duct with the requirements below:
G-2
h.3. For smaller airways, when it appears that the air duct installation is
curved, the air ducts shall be provided with an additional reinforcing
iron frame.
h.4. All installed reinforcing iron should be painted with prime coating.
i. Ducting Hangers
i.1. A rectangular air bag hanger / load should meet the following
requirements:
i.3. All support and hangers should be painted with prime coating and anti-
rust paint.
j. Flexible Connection
j.1. The connection between the air ducts with the inlet and outlet portion of
the fan shall use a (Flexible Duct Connector) of the fiber material.
j.2. Installation of the connection shall not result in reduction of the cross-
sectional area of the air passage. The air intake portion that is linked
must be in a straight line 15 to 25 cm apart. These connections must
be tied with strong metal strips, so they do not leak.
k. Damper
k.1. In each branch, the main air duct must be installed "Adjustable
Splitter Damper" which can be set and locked, according to the
drawings and specifications.
k.2. In every supply diffuser, griller, register, fresh air intake grille should
be installed "Adjustable Volume Damper" which can be set and
locked. This damper should be good enough and vibration resistant.
k.3. All dampers should be painted with prime coating, and rust resistant
paint.
a. Diffusers, grille and registers mounted should match the drawings and their
specifications. While the placement should be appropriate in accordance
G-3
with the design drawings..
b. All units used should be tested according to ADC Standard 1062 R, Air
Diffusing Equipment Test Code (except stated separately) with Noise
Criteria Level (NC) max: NC - 30.
d. All Diffuser, Grille and Register must be flat and not cracked.
e. All Diffusers, Grille and Registers must be sealed to the construction of the
building by means of a seal or gasket.
g. Diffuser and grille are made of anodized aluminum with specified colors
later.
4. Ducting Testing
b. Balancing should be done in such a way that the entire room is perfectly
conditioned, in accordance with the circumstances planned.
G-4
SECTION H - FAN
1. GENERAL
1. Scope of Works
3. Related Works
Centrifugal
Propeller Fan
Wall Mounted Fan
b. Wall mounted fan used in spaces M & E installed for the use of ducting or
without ducting, in accordance with the plans. Fan must be equipped with a
bird screen and automatic damper (Self Closing Shutter).
III. CAPACITY
The capacity and performance of the fan must correspond with those contained in
the plan drawing.
H-1
SECTION I – SPLIT UNIT
I. GENERAL
1. Scope of Works
This specification is a general requirement for the split air conditioning unit
used for mechanical work.
3. Related Works
a. Split system air conditioning units used are wall-mounted type. Installation of
split units must be in accordance with the drawing of schedule material
equipment.
b. The condensing unit of the air-cooled type should be "Factory Build" and has
been tested in accordance with ASHARE Standard 14-67.
Fan must have done static or dynamic balance in the factory. Fan motor
should be of the "Permanent Split Capacitor" type, which is protected
inherently and has a permanently lubricated bullet bearing. The walls and
frames should have been painted anti-rust and suitable for outside installation.
I-1
Minimum unit wall made of steel plate size "20 gauge". All panels or door
openings shall be easily and quickly opened and the frames shall be provided
with reinforced buffer points. Walls and frames should be coated with anti-rust
paint.
Insulation should be strong enough, with the thickness and density sufficient
to preclude the occurrence of condensation insulation. Must be resistant to air
flow and also fireproof, in accordance with the requirements of NFPA
Standard 90-A. Condensation water reservoirs must be insulated to prevent
condensation on the outside. Cooling coils must be made of copper and
aluminum bonded Fin. This coil must be tested for leaks at the factory.
d. Capacity
The capacity and performance of Split Units that will be used must be in
accordance with that stated in the plan drawing.
I-2
TECHNICAL SPECIFICATIONS
2. In performing this installation, the Contractor shall comply with all such
requirements as:
a. General Electrical Installation Requirements 2011.
b. IEC, ISO, BS, LMK and others.
3. The Contractor shall adhere to and be bound by all the requirements listed
in:
a. General requirement
b. Technical specifications
c. Drawing Plan
d. Minutes of Meeting
5. Contractor Terms:
a. Must hold the agency of the brand offered or cooperate with the agency
holder or the electrical installer in collaboration with the agency holder.
b. Must have a minimum SIKA-PLN class C which is still valid or
cooperate with SIKA-PLN holder.
c. Must get approval from the tender committee.
d. Contractor must have SIUJK.
Scope of Work
1. Cabling
a. From diesel generator set to Control Panel Genset (PKG)
b. From diesel generator set to accu and from accu to automatic charger.
c. All cabling controls
d. From panel charger to LVMDP
2. Grounding
a. BC Conductor 70 mm2 for equipment grounding (body).
2
The grounded ones are diesel generator sets, PKG iron door panels,
daily tanks, storage tanks and others.
b. Conductor of NYY 1 x 70 mm2 for neutral grounding at star-delta
connection of diesel generator set.
c. All Grounding should be separate from other grounding.
3. Piping
a. From daily tank to diesel generator set and return to daily tank.
b. From diesel generator set to cylinder and from cylinder to out of
building.
4. Other equipment
a. A cylinder suspension frame with a vibration damper and isolation on a
cylinder pipe.
b. Ducting for Radiator.
c. Fuel power pump.
d. The foundation and framework of daily tank and storage tank buffer.
e. Foundation of concrete diesel generator set (Civil Works).
f. Vibrator steel spring insulators include base plate and frame.
g. Rock wool silencer / box silencer on Engine with Noise Level: 70 dB at
1-meter distance from Genset engine room.
6. Diesel Genset Testing with load according to description item 1.06.0 point 2.i.
10. Provide the guarantee period to the owner of the building / building.
Notes :
Included in the scope of work mentioned above is to provide and install so
that the whole system works perfectly.
3
General Requirements of Materials and Equipment
1. Basic Requirements.
a. All materials or equipment must be new in the sense that they are not
used or repaired.
d. In terms of physical size should be enough and do not ask for a room
bigger than the one provided.
Sufficiency in the sense of including all the equipment necessary for
operation to the perfect way.
2. Physical Terms
a. All materials or equipment of the same qualification or type, requested
or made by the same manufacturer.
4
d. Voltage Class 600 / 1000 volt.
e. Insulation accordance to cable’s type
f. Rating and dimension accordance to power needs or as per drawing.
2. Cable Shoes
For cable termination point at busbar, circuit breaker or other equipment
that should have cable shoes.
3. Piping
a. For fuel, using black steel pipe, complete with fitting and gate valve
accordance to drawing (BS Pipe, 1387 Medium)
b. For silencer, using black steel pipe insulated with rock wool and
minimum sizing or based on needs. Connection between genset and
silencer using flexible pipe.
4. Other equipment
a. The suspension frame for the silincer is composed of ramset or fisher
plug, elbow iron, bolt nut vibrator isolator and others after it is powder
coated and painted.
b. Daily framework tank of iron elbow and iron plate complete nut and
after that it is powder coated and painted.
d. Vibration Isolator
- Steel spring.
- Capacity accordance to weight and vibration power of diesel
generator set.
- Installed on a concrete foundation and under base plate using
an anchor or according to the installation system required by the
Factory.
- Base plate of H-type steel or as per factory standard.
b. Daily Tank:
- Capacity 2000 liter
- Tanks Material from steel plate with 4 mm thickness
- Standard shape / form
- Completeness:
Air vent valve
Fuel Glass Indicator
Floating, etc.
6
c. Weekly Tank
- Capacity 15.000 liter
- Tanks Material from steel plate with 6 mm thickness
- Standard Shapes
- Completeness:
Air vent valve
Fuel Glass Indicator
Floating, etc.
f. Radiator.
PKG are serves to control the transfer of power on the Low Voltage
Main Distribution Panel (LVMDP) and set the start-stop engine
automatically. This control is carried out after receiving data from the
downed PLN voltage and the amount can be set on the PLC
(Programmable Logic Controller).
➢
Can start diesel generator set when PLN voltage goes down / shut-off
and gives signal / voltage to ATS.
➢
PLC sensor must ensure PLN off / off with time delay 2 seconds then
Genset On / Start.
➢
If only blink (dead momentarily) less than 3 second then Genset keep
Off.
➢
Can stop Genset when normal PLN voltage returns automatically.
➢
Has power disconnection that is to all pole breaker and has thermal and
magnetic safety (for over load and short circuit).
➢
Equipped with motor, timer and mechanical equipment to close CB back
automatically.
➢
Framework and house made of steel plate minimum 2 mm thick.
7
➢
Has control and measuring tools such as:
Battery charger
Class 2.5 Ammeter
AC grade 2.5 voltmeter with selector
switch Frequency meter - vibrating tongue
Power factor meter
Instrument of current transformer according to
need Speed adjusting device
Battery voltmeter
Current transformer
Alarm with lights and sounds
➢
Signal
Mains On
Alternator on
Starting failure
Alternator overload
Engine high
temperature
Low oil pressure
Automatic system
block Over speed
➢
To have Switch with 3 position such as:
Auto – Machine works automatically
Manual - start/stop by request
Off - can not run
➢
If there are errors below, the machine should be shut-off, and also the
equipment indicators which are:
Low lubricant pressure
Speed exceeds the
limit Failed starting
Less fuel
Overheating
➢
Should be accompanied by reset when error has been resolved.
➢
Starting engine has a time delay that can be set between 6-15 seconds.
➢
Return to normal source, has an adjustable time delay of approximately
25 seconds to 30 seconds.
➢
There should be a time delay for cooling down of the engine for about 5
minutes.
➢
Having an “under frequency” sensor, is if the normal source
frequency down to 90% or can be set, the source automatically
moved to Genset.
8
➢
Has a by-pass time delay in returning the Genset source to normal to
shorten the time in testing.
➢
Having a simulated way of testing is that without removing the
normal CB source, testing can be done as if the source is getting
interrupted.
➢
Having Pilot Lamp to shows:
Load connected to Normal Source.
Load connected to Genset Source
All signal works as required
➢
Panel Box and Busbar
The size of the panel box should cover all equipment with
sufficient electrical and physical placement.
Instruments, switches and so on shall be mounted in incoming
pairs from the face through openings already provided in the
panel housing.
Panel Housing material of steel plate with a thickness of not less
than 2mm.
All steel plate surfaces before painting should get a
"phosphatizing treatment" type of cleaning.
The inside and outside shall have at least one coat of rust paint.
For the final coat of paint finish the outside is essentially gray.
Room achievements should be sufficient to facilitate work
The door should be with a hidden hinge and interlock with a
safety breaker.
Labels are made of "Trafolite" material arranged in layers of
white-black-and-white and engraved as needed in Indonesia
Language.
Ventilation openings from both sides of the panel
All cabling inside the panel must be neatly composed of color
cables, mounted using a terminal, easy to trace and easy to
maintain.
The busbar and its connection technique shall be subject to the
rules.
Busbar material made of high conductivity copper, rectangular
shapes mounted on pole-pole insulators with calculated strength
and distance to withstand electrical and mechanical pressure at
the short circuit level at that point (PUIL 2010).
The busbar inside the panel should be well-structured until all
other cable or busbar terminations do not cause uneven curves
or bends.
The busbar must be painted in a standard way to distinguish its
phases.
Drilling on busbars is not permitted.
9
The connecting bars between the busbar and the breaker shall
have a sufficient cross-section with a current rating of not less
than 125% of the breaker rating.
On busbar connections shall be provided with tinned material.
i. Anchor.
- Material in the form of concrete iron, elbow iron or ramset shot
with enough strength.
- Must be done with Civil Contractors.
j. Grounding Material.
- All electrical systems using grounding, must conform to the rules
specified in PUIL 2010.
Installation Requirements
d. The Contractor shall then make measurements and mark the places to
be installed to actual size with the approval of the Clients.
e. The Contractor shall consult with other Contractor and Clients, before
making any wiring work, equipment and so on.
- Arrange in such a way that the cables, pipes and equipment do
not collide with the installation of other work.
- If there is a dispute between the Contractor then the final decision
is on the Task Force.
2. Equipment Installation
a. Cable feeder from Genset to panel automatic diesel generating set (PKG).
10
b. Cable for battery, battery charger and grid of power outlets to be install
neat on the wall with protected PVC pipe.
c. The feeder cable through the cable ladder is clamped on a regular basis
and needs to be protected by pipes.
f. Grounding mounted on the surface of the Genset area through the shaft
in the building to the control basin. Grounding cable installation in
embedded ground at least 60 cm below the surface and protected PVC
pipe. Grounding resistance must be less than 2 ohm.
g. Fuel Piping
- Daily tank riser pipe clamped to the framework of daily tank or on wall.
- Horizontal pipe inside the building mounted with clamp on the wall or
hung in concrete, using black pipe (black steel pipe).
- Piping outside the building installed 60 cm deep under the surface of
the ground.
h. Silincer Piping
- The connection between Diesel Generator Set to Silincer uses a
flexible pipe.
- Silincer pipes are hung to a portal / pole with vibration dampening
insulators.
- All silincer pipes must be wrapped in rockwool and aluminum jacketing.
- Silincer hung wear UNP iron and silencer insulators.
k. PUTR panels and free standing PKG panels on the floor are supported
by UNP 15 of steel.
b. Where there is a collision with pipes, drain cord and so on, detailed
drawings and good solutions must be made to all parties subject to the
approval of the Clients.
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c. After completion of excavation and cabling, the excavation should be
recovered with a sirtu to solid.
4. Grounding
c. Others
- The ground resistance max. 2 ohm.
- Grounding with by means of planted copper bar.
- Copper wire from the grounding network is connected to copper
maturity and fastened (Cad weld System).
- The connecting place is between grounded wire and pantekan in
a closed reinforced concrete tub.
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c. Electrical panel should be tested in condition both of voltage testing
and grounding installation were worked as required. Electrical panels
must be tested in good condition by testing the voltage and insulation
resistance as well as working the system in accordance with the
provisions.
h. The pressure in the silencer pipe shall be adjusted so that it fits the
manufacturer's requirements and can generate power according to the
capacity of the Diesel Generator Set.
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l. The consumption of fuel and lubricating oil during testing of generators
is the responsibility of the Contractor.
2. After the first handover, the Contractor shall perform the maintenance
period free of charge for the period specified in the general terms of the
installation and the equipment remains in perfect working order.
3. After the first handover, the Contractor is required to provide the Diesel
Generator Set assurance of a good 12 (twelve) months.
4. After the first handover, the contractor shall train the owner of the building /
building operator for 14 calendar days during office hours and before
conducting the training the Contractor shall submit his training materials and
time schedule and the documents shall be submitted to the Directors / CM.
14
TECHNICAL SPECIFICATIONS
ELECTRICAL INSTALLATION
MATERIAL SCHEDULE LIST
WORKS : ELECTRICAL AND LIGHTNING PROTECTION INSTALATION
A. ELECTRICAL
1
TECHNICAL SPECIFICATIONS OF
GENERAL REGULATION
1.1. This Electrical Installation Works shall be carried out by the Electrical
Installer who already has a Class III (C) Name of Recognition ( PAS) from
the local PLN Distribution Area and has a SIPP of Electricity issued by the
Local Government.
1.2. Supplier must be able to prove that they had extensive experience in the
field of medium voltage panels and can provide information that the panels
can operate on the PLN network properly for at least 3 (three) years.
1.4. Basically, for the implementation of this Electrical Installation work in addition
to the Work Plan and these Terms apply:
- General Electrical Installation Regulations (PPUIL) issued by Indonesian
Normalization Fund Foundation at year 2000, as already added and
subtracted by the Indonesian Commission of Electrical Affairs on PUIL
(year 1987) and with local Regulations issued by local PLN Distribution
Area.
- N.F.P.A. of the National Electrical Code and factory regulations that
issue the equipment used.
- Regulations / requirements which are issued by the local Regional
Occupational Safety Department.
1.5. For working drawing or shop drawings made by the Contractor should
submitted 4 sets, prior to the implementation must be approved by the
Supervisor or Construction Management (CM).
2
- The cost of licensing and testing of installed materials and /
or machinery.
- Fee of keur and installation fee for installation purposes.
- Administrative cost of managing the connection of power to the PLN line
(Connection cost not included).
1.10. During the maintenance period, the Contractor is required to place one or
two operator trainers. The task of this trainer is to train the prospective
operator in terms of service and maintenance of the equipment and
machinery installed during the maintenance period (the duration of
maintenance and warranty is one year).
1.11. The contractor should create a manual instruction for the operator with
additional instructions from the Supervisory Board of CM.
1.12. The Contractor must be able to supply a Maintenance Contract (if requested)
and guarantee the equipment and tool are easy to obtained.
SCOPE OF WORK
This work includes procurement of installation, tuning and testing of all equipment /
material mentioned in this specification, or incidentally not mentioned, is generally
considered necessary in order to obtain a good and safe electrical installation
system which, once tested, is tried and tested thoroughly, ready for use, where
therein including the works as follows:
3
d. Coordination with the SCADA system installation contractors.
a. LVDP complete with ATS and its installation in the Power House room
b. Generator set Control Panel (PKG) complete with DMC panel and its
installation in Power House. Coordination with Generator set Contractor
in the implementation of Generator set work.
c. Distribution Panels, Power Panels and LP Panels along with its
installation and grounding system .
d. Cubicle panel of PHB-TR in all Substations Distribution Room complete
with installation and grounding system according to Design Drawing.
e. Coordination with the SCADA system installation contractors.
2.5. Supply and Install of Public Street Lighting ( PJU) Lamps and Garden
Lighting Lamps
4
2.7. Supply and Install of Cable Ladder and Cable Tray
ELECTRICAL INSTALLATION
5
MV Cable N2XFGbY, cooper conductor / tape screened, XLPE insulated, galvanized
flat steel wire armored, PVC sheated, SLPN 43-5 / IEC 60502-2 or equivalent, three
core or single core and has insulation level max. 24 KV and working voltage 20 KV.
Conductor from outside the building is done in underground with 135 cm depth from
the surface of the soil or above the cable ladder installed in the ME utility duct with
dimension 3 m x 3 m and 2.1 m x 2 m as per to design drawing. Inside MPC
building and MV Power House, MV cables are deployed on top of the ladder cable
mounted inside the cable trech.
Prior to carrying out the landfill, the tension of this cable shall first be given
protection 5cm thick of concrete plate with every 1m of distance shall be labeled
Medium Voltage.
In the place where the first cable draw-out from connection substation and will enter
into the building of the transformer should be given the length of reserve, each
cable as long as one-twisted.
Conductors between PLN rail terminals and rail loads circuit breaker should be a
single cable (no permissible connections).
For conductors between LBS and transformer terminal using medium voltage
cable, XLPE insulation level 24 KV type, single core.
Withdrawal of this cable is done in a cable ditch at 135 cm depth alongside the wall
with guidance using cable rack / cable tray made of galvanized with special clamps.
Cable rack must be strongly attached on the walls.
All medium voltage cables should be checked and measured first before and after
installation. The measurement and inspection are carried out by PLN and LMK
For the LV Main Conductor using N2XFGbY cable and NYY cable with insulation
with value 600 V - 1 KV, copper conductor, XLPE insulated, galvanized round or
flat steel wire armored, PVC sheated or equivalent; Categorized as the Big-4
Vendor in domestic market; with cable size as per to design drawings. Cable
withdrawal at internal building (include diesel house), must be carried out above
Cable Ladder or inside Cable Trench.
6
While cable withdrawal at external building should be done underground as deep
as at least 90 cm, calculated from the soil surface and or inside ME utility duct at
external building.
At piling the cable before landfill, on top of it should be given a protective layer
(marks) of masonry concrete plate in 5 cm thick.
As a low voltage conductor between the main panel and the divider panel using
Cables.
Both from equipment and machine in a diesel house should be provided good
grounding. For this purpose, the necessary grounding system are:
7
- Standard IEC 61439-1 and 61439-2
- Interlock system between inspection door, main switch, grounding switch and
separator screen.
- The door can not be opened if the inside of the connected has not been
completely free of electrical voltage; such as the separation switch is still closed,
grounding switches have not been hollow or the divider has not closed.
- The inspection door can not be opened when the grounding switch is open.
- The separator switch can not be closed while the grounding switch is closed and
or the inspection door is open.
- IP protection level 30 to IP 54, mechanical impact IK07 - IK10
- This cubicle should be made of steel plate with steel frame elbow and painted
with powder coating paint.
Medium Voltage Switchgear of will be placed inside the specially furnished building.
Switchgear must be metal-enclosed, pre-fabricated and modular.
Connected switchgear, which will be called afterwards called the Split Connection
Panel (PHB), is composed of compartments or units.
PHB and components must be able to meet operating conditions hot areas and in
humid tropical climates.
Equipment to be supplied meet the following criteria:
Open design,
Easy to install,
Safe and easy to operate,
Compact design,
Maintenance is reduced,
Operator safety.
5.2.2 Standard
Switchgear is designed and fabricated according to the set out requirements in the
latest and corresponding IEC recommendations, plus the latest edition that
enables the following standard standards to be implemented:
NF.C Standard (France)
VDE/DIN Standard (Germany)
BS Standard (England)
NEMA Standard (United States of America)
JIS Standard (Japan)
And the editions that mentioned in this specification. Equipment that meets other
competent standards, which ensures the quality of the same or more than those
standards in this specification, shall also be accepted.
8
IEC recommendations and international standards relating to the specifications
presented are proposed but not limited to the following list:
9
➢ Secondary Voltage : 231/400 (50 cps)
➢ Total harmonic distorsion : 5%
➢ Impedance voltage or rated current on the principle tap: 7%.
➢ Losses at no load : max. 6 KW
➢ Temperature rise :40ºC
➢ Ambient Temperatures :30ºC
➢ Tap : Tap changers ± 5%.
➢ All insulating materials, oils, enamel paper should be heat resistant material
in accordance with the raise of temperature as 70ºC high.
➢ Vector Group : adjusted to the standard installation of local PLN.
The hanger type transformer must have conditions and specifications as follows:
10
➢ Certificate of Testing for Induction Voltage Test and gas pressure from the
manufacturer (test must be witnessed by the client / designer consultant.
➢ Transformers must be delivered in state of ready to installed and already filled
with oil and ready to use.
a. All cables for lighting, sockets and fans are carried out in PVC High
Impact Conduit pipes and fitting.
c. Sparing the pipe using a galvanized pipe that had 2 steps of dimension
above the installation pipe.
f. Junction Boxes.
11
5.6. Cable Tray, Cable Rack and Hanger
a. Cable Tray.
- Material made of Hot Dip Galvanized.
- The width size is adjusted with the drawing design.
- Cable tray strength must be calculated with load of cable and iron lacing.
- Hangers using galvanized iron Ø 3/8 ".
- Every 40 cm of distance space is reinforced so that the
reinforcement shaped cable ladder.
c. Hanger.
- For one or two lines installation used hanger of steel plate material that
clamped every 100 cm distances. Hangers with ramset or fischer to slab
above.
- Steel locks and bolts.
- All steel materials must be powder coated painted and painted in gray.
a. Control Tub and it covers made from reinforced concrete for grounding.
b. Sand fill, sandy gravel and soil fill
c. Concrete foundation casted for lamppost yard.
d. Refined brick foundation for landscape light panels.
a. Switches rated 10 A - 250 Volt with white base color, with kind of recessed
mounted type or surface mounted type (according to Architecture). In the
supply switches must be complete with the box where the holder material
made of metal.
b. Regular socket outlet with rating 10 A - 250 Volt, 2 poles plus 1 for grounding.
Power Outlet rated 15A - 250 Volt, 2 poles plus 1 for grounding. In supply
Power Outlet / Socket Outlet should be complete with box where the holder
material made of metal with kind of recessed mounted type or surface mounted
type (according to Architecture).
12
5.9. Armature Lamps.
13
e. Baret Lamp
- TL T8 20 W round type
- Material of light box from sheet steel thickness 0,7 mm.
- Paint base anti corrosion, with the finish Powder Coating paint, broken-white
color, brand ICI paint.
- Grounding terminal on Class 1 body.
- Exposed Bolt with special locked
- Wiring in flexible type box 1 mm 2
- IP 20 Protection, IEC 598
f. Flood Light
- LED 960 W square type
- Housing - High pressure die-cast aluminum painted in black finish.
- Reflector grade pre anodized aluminum for wide-range beam light distribution
- Front glass Heat and impact resistant glass mounted front.
- Grounding terminal on Class 1 body.
- Exposed Bolt with special locked
- Wiring in flexible type box 1 mm 2
- IP 20 Protection, IEC 598
b. Places to installed:
In the electric shaft both of LV Shaft and Electronic Shaft throughout all floors.
14
LIGHTNING PROTECTION WORKS
Included in the Lightning Protection work is the installation of the entire installation
of the selected Lightning Protection System so that it can serve to protect the
building from danger lightning strike and meet the applicable requirements.
c. Grounding Rod.
15
3. Grounding rod is placed inside the control tub/ control box.
4. Each grounding rod is measured by a voltage drop method or an ohm
meter method or other means commonly used to measure ground
resistance, as approved by the supervisor.
5. Grounding rod is made of 2" GIP pipes and rods copper with construction
as on Design Drawing.
e. Buffer.
a. The contractor of this installation work shall perform all the testing and
measurements considered necessary for check/ find out if the entire installation
has been able to function properly and meet all the requirements.
b. All the power, materials and equipment needed for testing it is the responsibility
of the Contractor. Includes special equipment that is necessary for testing of
the entire system this, as recommended by the manufacturer, shall be provided
by the Contractor.
c. The Contractor shall submit to the Client in 5 (five) duplicate on the following
matters:
- Results of testing cables.
- Test results of installation equipment.
- Test results of all operating and installation requirements.
- Results of measurements and others.
All such testing and or measurements shall be witnessed by the Supervisory
Consultant of this work.
16
MAINTENANCE PERIOD HANDOVER OF WORK
a. This installation equipment must be warranted for 1 (one) year at the earliest.
b. Maintenance period for this installation is for 180 (one hundred and eighty)
days counted at the first handover.
d. During the maintenance period, the Contractor of this installation work shall
still provide the necessary personnel. In this period the Contractor is still fully
responsible for all installations that have been implemented.
e. Additional work may be accepted after it has been completed with reports of
inspection signed both by the Contractor who performed the work and the
Supervisory Consultant as well if necessary also approved by Bureau of Work
Safety.
f. If during the maintenance period, Contractor installation of this work does not
carry out reprimands on repairs / replacements / defect during maintenance
period, then Supervisory Consultant / The Project Owner is entitled to
transfer the remedial work to the other party at the Contractor's expense of
the installation work.
g. During the maintenance period of the work, the Contractor shall educate /
train-employee / officer assigned by Client (owner) so regarding the installation
system and can run and execute maintenance.
17
TECHNICAL SPECIFICATIONS
ELECTRICAL INSTALLATIONS
1.0.1 The scope of this work includes the procurement and installation of all
materials, equipment, labor and others for the proper installation,
testing, commissioning and maintenance of all electrical installations
as required in this book and as shown in the electrical planning
drawings. In this Work shall include a factory certificate of the
equipment to be used and other minor works related to this work
which may not be mentioned in detail in this specification book but
shall be deemed necessary for the safety and perfection of the
functions and operation of the electrical distribution system.
1.0.2 The Contractor shall offer the entire scope of work described either in
this technical specification or those contained in the drawings of the
design, in which the materials and equipment used in accordance with
the provisions of this technical specification. If it turns out there is a
difference between the specification of materials and or equipment
that is installed with the technical specifications required by this article,
is the obligation of the contractor to replace the material or equipment
so that in accordance with the provisions of this article without the
additional provision expense. The scope of work in question is as
follows :
2. Low voltage main cable connection (LV) of the panel Box PLN to
the Distribution Panel (DP)
2
1.0.5 Low Voltage Power Cables
This work includes the main cable from the PLN Meter to the MLP
panel, then the cables used to connect the MLP panel with the other
LP panels, and should include all the necessary equipment required
for the perfection of the electrical installation system.
1.0.11 Other auxiliary equipment necessary for the perfection of the system
work, even if such equipment is not clearly stated or detailed in the
Drawings Planning and Technical Requirements.
3
This work includes junction box, conduit, sparing, power outlet box,
switch outlet box, branches outlet box, connection outlet box, elbow
metal conduit, metal flexible conduit, clamps and other equipment
required for perfection of Electricity Distribution System even though
these equipments are not specified and clearly illustrated in Planning
Drawing.
All Open Conductive Parts and Extra Conductive Parts (BKT and
BKE) should be grounded at Low Voltage side.
1.1.1.1 Some of PJU load served by the main power supply source that
comes from Medium Voltage Distribution of PLN (20 kV, 3 Phase, 50
Hz) or nearest Substation to step-down transformers 50 kVA into
Distribution Panel (DP) to supply the power of General Street Lighting
(PJU) and Sewage Lift Pump System.
4
1.1.1.2 Some other PJU load served by the main power source coming from
low voltage PLN network distribution (380V / 220 V, 3 Phase, 50 Hz)
from nearest PHB-TR substation or nearest substation transformer
pole.
1.2.1.2 The main frame should be covered from stainless steel plate material
with the following thickness:
1.2.1.3 The lid plate should be done properly and each elbow of this lid plate
should be completely 90 degrees opened. The panel skid cover plate
5
should be neatly screwed with a plastic ring before the iron ring
against the panel frame. This cover plate should be removable
1.2.1.4 The panel is equipped with a removable top or bottom cap and a
Compression Cable Gland shall be prepared for each incoming and
outgoing feeder
1.2.1.5 On the back wall or / and sides should be made enough ventilation
holes. This ventilation hole must be made in a punch and tidy manner.
On the inside of the ventilated wall should be equipped with additional
plates, this is to keep the entry of objects or punctures on the parts on
the panel equipment.
1.2.1.6 The hinges used must be strong and not prominent and should be
cultivated hidden and neat. The door lock and handle should be of the
Spagnolet type with reinforced limbs at the lower and upper with
vernick coated material.
1.2.1.7 The frame, cover, cover plate and door should all be base painted and
coated with gray powder coating.
1.2.1.9 Panel dimension should have same standard and provided sufficient
space for future additional equipment.
1.2.1.11 In the circuit breaker, cable shoes, incoming and outgoing cables and
cable connecting terminals shall be given an indication / label / sign
plates regarding the name of the load or group of loads supplied with
electrical power. This label should be made of aluminum plate or as
per DIN 4070 standard.
1.2.1.12 At the top of the panel (from the upper threshold to 12 cm below the
threshold of the panel or adjusted to the requirement), shall be
provided space section for the installation of indicator lights, fuse and
measuring devices. The section is a separate part of the panel door
and the position is fixed.
6
1.2.2.1 Panels should be suitable for 3 phase, 4 wire and 5 busbars where the
grounding busbar are separated.
1.2.2.2 Busbar should be made with copper that galvanized with silver material.
This galvanization, include in parts that attached to busbar such as
cable shoes and others.
1.2.2.3 Cabling (for all sizes of cable cross-sectional area) on busbars and
connecting terminal should use cable shoe.
1.2.2.4 The busbar and the connecting terminal shall be properly arranged and
held by the insulator, thereby preventing the electro mechanical force
due to the largest possible short circuit current.
1.2.3.1 Circuit breakers are used of MCB and MCCB types with thermal
overcurrent release and electromagnetic overcurrent release. MCCB
ampere trip rating must be adjustable.
1.2.3.2 Outgoing circuit breaker from Panel specially for motors must be
equipped with a single-phase loss protection
1.2.3.3 Circuit Breaker for protection of electric motors must use Circuit Breaker
specially designed for motor safety (M type Circuit Breaker).
1.2.3.4 Breaking capacity and CB rating used should be as big as those listed
in the Planning Drawings.
1.2.3.6 MCB installation must use Omega Rail while the installation of MCCB
and other components, such as magnetic contactor, time switch and
others must use plate holder. Installation of these components must
be neat and sturdy so it will not be disintegrated by mechanical
disturbances.
1.2.3.7 If in the Drawing Planning is stated there is spare, then the spare must
be installed in full or in accordance with the description on the picture.
7
1.2.3.8 All Circuit Breakers shall be labeled / sign plate made of Aluminum on
the name of the load or group of loads supplied with electrical power.
The label should be made of aluminum plate or as per DIN-4070
standard.
1.2.4.1 Distribution panel (DP) must be equipped with indicator lamp, Volt-
meter, Ampere-meter. While other Panels must be equipped with
indicator lamp. All panels must equipped with a mini fuse
1.2.4.7 The Ampere-meter and Volt-meter shall use the Moving Iron Rectangular
Type with 2,0 Class Tool and has the following dimensions:
1.2.5.1 Based on how to install, Low Voltage Panel are classified as follow:
1.2.5.2 Free Standing Type Panels are installed on the work floor with the
location as shown in Drawing Plans. Panel installation should use
steel base plate and should be reinforced with bolt or dynabolt nuts so
that it will not change position by mechanical interference.
1.2.5.3 Wall-mounting Type Panels mounted flush mounting on the wall with
location as shown in Drawing Plans. Installation of panels on the walls
9
should be reinforced with anchor bolts so that they will not be
damaged by mechanical disturbances.
1.2.5.4 Box panels and all conductive materials located around the electrical
panel shall be connected to the Grounding System.
1.3.1.2 Referred to as the power cable are cable that connects between one
panel to other panel, including the required auxiliary equipment.
1.3.1.3 What is meant by Power Installation are cable that connects Power
Panels with Loads of Power Socket Outlets and Pumps (if any), in
accordance to Drawing Plans. Include in Power Installations are Power
Outlet Socket, Conduit, Sparing, boxes for Power Outlet, Connecting
Outlet, Branches Outlet flexible conduit and other auxiliary equipment
required for the perfection of an artificial lighting installation system.
1.3.1.4 What is meant by lighting installation are the wires connecting the
lighting panels with the artificial lighting fixtures. Inside this lighting
installation should include all types / types of switches, conduits,
sparing, boxes for the switch / connection / branching, metal flexible
conduit and equipment other auxiliary equipment required for the
perfection of an artificial lighting installation system.
10
1.3.2.1 The power cable cables used shall comply with SII and SPLN
standards or other recognized standards in the Republic of Indonesia
and be recommended by the LMK.
1.3.2.3 The size of the cross-sectional area of the cable for Low Voltage
power installation network that is used must be at least in accordance
with the Planning Drawings.
1.3.2.3 The power cable used shall have rated voltage of 600 Volts / 1000 Volts.
1.3.2.4 The cable isolation resistance used shall be such that the leakage
current does not exceed 1 mA for every 100 m of cable length.
1.3.2.7 In the installation cable should be able to read about the brand, type,
size of the cross-sectional area, work voltage rating and the standard
used..
1.3.2.8 At the end of the main power cables shall be labeled / sign-plate made
of aluminum on the name of the load supplied with electrical power or
the name of the source that supplies the power cord / load.
1.3.3.1 Low Voltage Cables installation shall comply with the regulations of PLN
and PUIL or other regulations recognized in the Republic of Indonesia.
1.3.3.2 The cables should be neatly arranged and securely installed so that
they will not be detached or damaged by mechanical disturbance.
1.3.3.3 Cable bending shall be arranged in such a way that the radius of the
deflection shall not be less than 15 times the outer diameter of the cable
11
or shall be in accordance with the recommendations of the cable
manufacturer.
1.3.3.4 Each end of the cable shall be provided with a press-type cable shoe,
appropriate to the size of the cross-sectional area of the cable and
wrapped with excelcior tape and dipped with a suitable heat-insulating
insulation material.
1.3.3.5 Connecting cables to the power cord, power installation cables and
lighting installations are not allowed except for branching on power
installation cables and lighting installations. Cable connection for
branching should be done inside junction box or doos as per
requirement.
1.3.3.7 Prior to installation, each ends of the power cord shall be protected by
'sealing end cable', so that the conductors and cable insulation parts
are not damaged.
1.3.3.8 Cabling in the ground is done in two ways, that is planted directly in
the ground or planted in the soil with protected GIP pipes
a. The electrical power cable implanted directly in the soil shall have
a depth of minimum 70 cm below ground level by means of cable
planting as follows:
- Provided a minimum of 80 cm excavation depth and width of
excavation in accordance with the number of cables to be
planted.
- Given a 10 cm sand mat.
- Extend the cable to be planted and arranged as neatly as
possible.
- Piled again with sand as thick as 10 cm and on the sand are
given brick protector as much as 6 (six) pieces per meter.
- Piled with fine soil and excavated soil and try to dig soil used
free of gravel that can damage cable insulation.
d. Power cables planted in the ground using GIP pipes as a shield
should be equipped with a sized control tub as per Planning
Drawings. The control tubs are installed in any deflection,
branching or other specified area according to the pipe module.
e. Each pipe is only used for a multi core cable for a 3-phase system
or four single core cables for a 3-phase system.
f. The pipe shall have an inner diameter of 1.5 times the total outside
diameter of the cable it protects.
12
g. When 3-phase system cables are planted in the ground more than
one, these cables shall be arranged parallel to each other's
distance of at least 7 cm
h. The controls tubes used should be made of concrete and equipped
with a lid that uses a handle and should be easily opened.
i. At the end of the cable-protective pipe, it should be formed like a
funnel, smoothed so that it is free from things that can damage the
cable. After the cable is installed the end hole of the cable must be
clogged with rubber material or other materials that do not damage
the cable and not easily damaged.
1.4.1.1 The power outlet and plug used shall comply with SII, SPLN, VDE / DIN
standards or other applicable and recognized standards in Indonesia.
1.4.1.2 Power outlets and plugs should have the following specifications:
a. Voltage Rating : 250 Volt
b. Current Rating : 16 A or as Planning Drawing
c. Installation Type : recessed
1.4.1.3 Power outlets and plugs shall have labels showing the manufacturer's
mark, product standard, type and current rating and voltage.
1.4.1. 4 The power outlet used is a plug type fitted with a protector, making it
safe from puncture when not in use.
1.4.1.6 The Contractor shall coordinate the color, shape and size of power
outlets with the Architecture / Interior Planner.
1.5.1.1 Rigid conduit mounted exposed using High Impact Conduit. In some
places used Rigid Steel Conduit (RSC) thick wall type, with a
minimum thickness of 2 mm, as required in the drawing design.
Conduits recessed in walls or concrete using High Impact Conduit.
13
1.5.1.2 The conduit and the sparing must have an inner diameter size of 1.5
times the total outside diameter of the protective cable and a
minimum size of 3/4 ".
1.5.1.3 The ends of the conduit must be smoothed and lubricated so as not to
damage the cable insulation.
1.5.1. 6 In the event that the conduit pipeline in the figure is not expected to be
implemented, the Contractor shall seek other channels so that the
implementation is easy and does not interfere with other utilities, and
shall be in accordance with the requirements.
1.5.1. 7 Each sparing or conduit maximum can only be filled with 1 (one) multi
core cable or one pair of wires for neutral and grounding phase, both
for power cables and for other cables.
1.5.2.2 The connection of a flexible conduit with another conduit should use a
clamp or be done in a connecting box.
14
1.5.2.3 The size of the conduit shall have an inner diameter of at least 1.5
times the total outside diameter of the cable it protects.
1.5.2.4 The flexible conduit used must be strong enough to withstand any
potential mechanical disturbance.
1.5.2.5 If on Design Drawing is required to use metal flexible conduit, then this
conduit should be corrosion resistant.
1.5.3.1 Cable rack that is used to support the power cable installation power
cable, lighting and installation cable of electronics.
1.5.3.3 The vertically mounted cable rack should be equipped with a cable
holder, the minimum cable spacing of 100 cm.
1.5.3.4 The hanger of the cable rack is mounted on a concrete plate with an
anchor bolt and must be strong to support the cable rack and its
contents and must also resist mechanical disturbances
1.5.3.5 The cable rack should have an adjustable hanger made of iron.
1.6.1.1 The types of lamps should match the drawings of Planning Drawings.
1.6.2.1 The types of lamps should match the drawings of Planning Drawings.
16
▪ The provisions of other provisions shall be in accordance with
PUIL, SPLN and other recognized standards in the Republic
of Indonesia
1.7.2 Construction.
▪ The earthing system consists of a grounding rod, a connecting
cable between the packed objects and other auxiliary equipment
required for the perfection of this system.
▪ Grounding rod of the earthing system is made of GIP and copper
pipes with construction such as Picture Planning.
▪ The connecting conductor between the equipment (grounded rod)
with the grounding rod is made of 'bare copper conductor' or
insulated cable according to the Planning Drawing.
▪ The earthing system is in such a way that the touch resistance that
occurs should be less than 50 Volts.
1.7.3 Installation
▪
Grounding rods should be planted directly in the ground with a
grounding rod part embedded in ground 6 meters along and each
grounding rod point has a resistance of no more than 1 Ohm.
▪
Grounding rod should be placed inside a closed control tub. The
control tub cover should be easily opened and equipped with a
handle. This control tub has a function as a connection terminal
and place of grounding rod ground resistance measurement. Tub
size control should be in accordance with the Planning Drawings.
▪
The earthing conduction must be installed perfectly and strong
enough to withstand mechanical disturbance.
▪
Connecting parts of the grounding impartment parts embedded
in the soil shall use welded joints while connection with the
assembled equipment shall use a nut-bolt or in accordance with
the Planning Drawings.
▪
The grounding rod earthing connection must use a three-point M-10
nut bolt. This connection is done in the control tub.
▪
The size of the earthing conductor must match the one listed in the
Planning Drawings.
17
TECHNICAL SPECIFICATIONS
CCTV INSTALLATION
TABLE OF CONTENTS
IP-CCTV SYSTEM AND INSTALLATION
GENERAL REQUIREMENTS
1.1. This system is designed to be able to monitor and record from control room
of ITDC control center via camera mounted at desirable places such as:
Protocol Roads, Gate, Bus Terminal, Sea Wave for completeness of
Natural Disaster Mitigation (Tsunami) and other places deemed necessary.
1.2. This system can also show and monitor conditions: traffic protocol streets,
bus terminals, sea waves and others
1.3. Things that have not been covered in order to follow commonly accepted
specifications / standards in carrying out the procurement and installation
work of CCTV System equipment include:
SCOPE OF WORK
2.1. General.
The contractor shall offer the entire scope of work described either in the
specifications or those contained in the drawings, in which the materials and
equipment used in accordance with the provisions of this specification.
In the event of any discrepancy between the specifications of the materials and or
equipment installed with the specifications required in this Article, it is the
Contractor's obligation to replace such materials / equipment in accordance with
the provisions of this article without the provision of additional fees.
As shown in the drawings plan, the contractor must do the installation job
procurement and installation as well as handing in good condition and ready for
use. The outline of the scope of work in question is as follows:
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b. Provision and installation of Switch Hub complete with path cord, path
panel, power supply, rack and accessories.
c. Provision and installation of Fiber Optic cable from main Switch Hub or
Optic Line Terminal (OLT) in control room to each Switch Hub in each
building according to drawer planner.
d. Provision and installation of UTP cable from Switch Hub in every building
to all camera points.
Materials and equipment to be used must meet and or close to the following
technical requirements:
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3.2. Network Color Speed Dome PTZ Camera tipe External
To monitoring Road Traffic Conditions
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- Mount Type : Pole
3.5. Cable
- FO : Single Mode 4 core ~ 8core Outdoor Direct Buried
Armored, Double Jacket 9um/125um
- UTP : Cat-6, 75 ohm / 200 MHz
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- PpoE 0102 High PoE Injector DC 48V/ 60W
INSTALATION REQUIREMENT
Should be protected with high impact PVC conduit 3/4" and saddle-clamped with
maximum distance of 1 m.
All the following wire conductor PVC conduit high impact 3/4" is not allowed to ride
on the ceiling frame, but must be hung / attached to the concrete or using a cable
tray, for expose and cable from concrete to the camera must use flexible cable.
4.2. CCTV system equipment rack is placed in accordance with the planning
drawings.
All cables coming out of this equipment rack must go through a gland cable and
use a flexible conduit.
All cables to the usage unit should be placed in a PVC conduit while all
distribution cables must be clamped on Cable Ladder mounted in the shaft by
using 3 x 2 "dynabolt ½ x 2" at each 75 cm distance. The conduit should be
clamped into the building structure with a saddle clamp.
All ground cables must be Armored, Metal Jacket and planted in depth according
to factory standard or applicable standards / conditions
5.1. The Contractor shall complete the work of procurement and installation of
IP CCTV systems within a specified time.
5.2. The Contractor is obligated to make an Execution Time Schedule / Bar chart.
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b. Completeness of shop drawings for each building.
7.6. Letter of guarantee "after sales service" of the agency installed equipment.
Notes:
For point 1 & 3, to have brief summary in Indonesia Language to eases the
operator / technician.
MAINTENANCE PERIOD
8.1. The Contractor warrants that the equipment of the CCTV IP System
installed in accordance with the general terms of the original guarantee by
the manufacturer within a minimum of 1 (one) year commencing from the
1st handover.
8.2. Contractor shall provide free maintenance period for 6 (six) months since
the building is in operation and training period for operator of the assignor
until the operator is capable to perform start up, adjusting, balancing,
maintenance / trouble shooting and others.
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TECHNICAL SPECIFICATION
ELECTRICAL INSTALLATION
STREET LIGHTINGS
PROJECT :
Table of Contents
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1.0.1 Scope of this work include supply and install all materials, testing, commissioning and
maintenance of all power installation as required in this book and as shown in the
design drawings. Include in this work is the certificate of the equipment used and other
minor works related to this work that could not be mentioned in detail here but deemed
necessary for the safety and functionality and operation system of power distribution.
1.0.2 Contractor shall bid all scope of work that are described either in this specification or
shown in design drawings, for which materials and equipment to be used comply with
the provisions of this specifications. If there is a difference between the specifications
of the material and / or equipment installed with the technical specifications required in
this article, it is the contractor's obligation to replace the material or equipment so that
it complies with the provisions in this article without additional costs. The scope of work
referred to is as follows:
1.0.3 Medium Voltage and Low Voltage (TR) Connection,
1. Connecting the main medium voltage (TM) cable from PLN to the 20 KV / 400V
step-down transformer including processing permit for connection from the PLN.
2. Connecting the main low voltage cable (TR) from the PLN Box panel to the
Distribution Panel (DP)
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This work includes all electrical installations connecting power panels (LP) with PJU
lamp fixture in accordance with the Design Drawings and Technical Requirements
Book.
1.0.11 Other auxiliary / supporting equipment needed for the completeness of the system's
work, even though the equipment is not stated clearly or in detail in the Design
Drawings and Technical Requirements. This work includes junction boxes, conduits,
sparing, power outlet vessel, switch vessel, connection joints, branching vessel,
elbows, metal flexible conduits, clamps and other equipment needed for the
completeness of the Electric Distribution System even though these equipment are not
mentioned and described clearly in the Design Drawing.
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to the 50 kVA step-down transformer to the Distribution Panel (DP) to supply power to
the Public Street Lighting (PJU) and SLS (Sewage Lift System) Pump.
1.1.1.2. Other PJU loads are served by the main electricity source which comes from
the PLN low voltage (TR) PLN 380 V / 220 V, 3 phases, 50 Hz from the nearest PHBTR
Substation / closest Pillar Transformer.
1.2.1.3. The lid plate must be done well and each elbow of this lid plate must be really
90 °. The panel frame cover plate must be neatly screwed with a plastic washer before
the steel washer against the panel frame. This cover plate must be removable.
1.2.1.4. Panel equipped with cover or bottom cover which can be released and holes
Compression Cable Gland should be prepared for every incoming and outgoing feeder.
1.2.1.5. On the back wall or/and side wall, ventilation holes should be made sufficiently.
These ventilation holes should be made by punching and neat. In the inner part of wall
with ventilation should be equipped with an additional plate, this is to protect things or
a stab coming into the part with electrical current on panel instrument.
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1.2.1.6. A hinge to be used should be powerful and no protrusion and it should be made
hidden and neat. The key and door handle should be Spagnolet type with bottom and
top strengthening leg which is made of silver coating material.
1.2.1.7. Truss, cover, cover plate and door should be painted with base paint entirely
and coated with grey-colored powder coating.
1.2.1.8. Panel should have index protection 557.
1.2.1.9. Panel size should be made standard and equipped with enough space for
additional instruments.
1.2.1.10. In the panel box, supporting cable tool should prepared for grounding and
grounding busbar which has a function as a grounding cable end base.
1.2.1.11. In the circuit breaker, cable shoe, incoming and outgoing cables including cable
connection terminal should be given indication/label sign plates about load name or
load group powered by electricity. This label should be made of aluminum plate or
according to standard DIN 4070.
1.2.1.12. In the top part of panel (from the threshold up to 12 cm below the top threshold
panel or adjusted in accordance with requirement) should be prepared a place for
indicator lamp installation, fuse and measuring tools. That part is as a separate part of
the panel door and the base is fixed.
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1.2.4.3. Amperemeter used has measurement range in accordance with rating incoming
Circuit Breaker, as the following table:
1.2.4.4. The measurement of high voltage should use current transformer designed special
for measurement. Rating current transformer should be in accordance with rating
Amperemeter used and it can receive the greatest short circuit impact which is
possible to happen. Rating current transformer used should be in accordance with
the following table:
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1.2.4.5. Amperemeter installed in the main panel besides it has a pointer to show the
magnitude of available electrical current also equipped with other pointer which has
a function as a "Maximum Demand Indicator"
1.2.5.2. Free Standing type panel installed on working floor with location as shown in design
drawing. Installation of panel should use steel construction base and should be
strengthened with bolt and nut or dynabolt so that the position will not be changed by
mechanical obstruction.
1.2.5.3. For wall mounting type panel, flush mounting installed on the brick wall with location in
accordance with design drawing. Installation of panel on the wall should be strengthened
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1.3.2.7 On the installation cable, must be read about the brand, type, size cross-sectional
area, working voltage rating and the standard used.
1.3.2.8 At the end of the main power cables must be labeled / sign-plate made of aluminum
regarding the name of the load on the power supply electricity or the name of the
source that supplies the power cable / load.
1.3.3 Installation Requirements
1.3.3.1 Low voltage cabling installation must comply with regulations of PLN and PUIL or
other regulations recognized in the Republic of Indonesia.
1.3.3.2 Cables must be neatly arranged and securely attached so that will not come loose or
be damaged by mechanical interference.
1.3.3.3 The bending of the cable must be arranged so that the radius deflection must not be
less than 15 times the outer diameter of the cable or must be in accordance with the
recommendations of the cable manufacturer.
1.3.3.4 Each end of the cable must be equipped with press type cable shoes, the size is in
accordance with the size of the cable cross-sectional area and wrapped with excelcior
tape and finish with the appropriate heat shrink material.
1.3.3.5 Cable connection to the power cable, power installation cable and installation lighting
is not permitted except for branching on cables power installation and lighting
installation. Cable connection for branching must be conducted in a junction box or
box in accordance with the requirements.
1.3.3.6 Withdrawal of the cable must use auxiliary equipment appropriate and may not
exceed the maximum strength and stress that recommended by the cable
manufacturer.
1.3.3.7 Before installation / connection, the initial end and the end of the power cable must
be protected with a 'sealing end cable', so that the conductor part and the cable
insulation section are not damaged.
1.3.3.8 Installation of cables in the ground is conducted in two ways, planted directly in the
soil or planted in the soil where the cable protected by GIP pipe.
a. Electric power cables that are planted directly in the ground must be has a minimum
depth of 70 cm below the surface of the land by planting cables as follows:
- Cable excavation is provided with a minimum depth of 80 cm and the width of the
excavation according to the number of cables to be planted.
- Sanded 10 cm thick.
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1.5.2.4 The conduit flexible used must be strong enough to withstand any mechanical
interference that may occur.
1.5.2.5 If the drawing is required to use a metal flexible conduit, then this conduit must be
rust resistant.
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• Grounding system for safety is grounding from the bodies of electrical appliance or
objects around conductive electrical installations where under normal
circumstances these objects have no voltage, but in a state of interference such as
a phase short circuit to the body of the equipment, these objects may become
voltage.
• This grounding system is aimed at human’s security / safety from the danger of
touch voltages when interference occurs.
• All equipment bodies or objects around conductive equipment must be connected
to this grounding system.
• Other provisions must be in accordance with PUIL, SPLN and other standards
recognized in the state of Republic of Indonesia.
1.7.2 Construction
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1.7.3 Installation
• The grounding rod must be planted directly to the ground with the grounding rod
embedded in the ground a minimum of 6 meters long and each grounding rod point
has a resistance of no more than 1 Ohm
• The grounding rod must be placed in a closed control tub. The lid of the control tub
must be easily opened and equipped with a handle. This control box has a function
as a connection terminal and the grounding measurement point of the grounding
rod. The size of the control tub must be in accordance with the Design drawing.
• Grounding must be properly installed and strong enough to withstand mechanical
disturbances
• Connecting parts of grounding conductors embedded in the ground must use
welded joints while connecting with grounded equipment must use nuts or bolts or
according to the Design drawing.
• Connection of the earth conductor to the grounding rod must use a three-point M-
10 bolt nut. This connection is carried out in the control tub.
• The size of the grounding conductors must be in accordance with the Design
drawing.
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