Project
Project
A Project Submitted
In Partial Fulfilment of the Requirements
For the Degree of
Bachelor of Technology
In Civil Engineering
By
Indubhusan Jena
Roll no.-10401007
&
Sunil kumar Sahoo
Roll No.-10401025
A Project Submitted
In Partial Fulfilment of the Requirements
For the Degree of
Bachelor of Technology
In Civil Engineering
By
Indubhusan Jena
Roll no.-10401007
&
Sunil kumar Sahoo
Roll No.-10401025
Under the guidance of
Prof. A.K.Sahoo
2008
NATIONAL INSTITUTE OF TECHNOLOGY
ROURKELA
CERTIFICATE
This is to certify that the project entitled “Study of cost effectiveness in Design of
Structures with High Performance Concrete” submitted by Indubhusan Jena [Roll no.
10401007] and Sunil Kumar Sahoo [Roll no. 10401025] in partial fulfilment of the
requirements for the award of Bachelor of Technology degree in Civil engineering at the
National Institute of Technology Rourkela is an authentic work carried out by them under
my supervision and guidance.
To the best of my knowledge the matter embodied in the project has not been submitted
to any other university/institute for the award of any degree or diploma.
We wish to express our deep sense of gratitude and indebtedness to Prof. A.K.Sahoo,
Department of Civil Engineering, N.I.T Rourkela for introducing the present topic and
for his inspiring guidance, constructive criticism and valuable suggestion throughout this
project work.
We would like to express our gratitude to Dr.K.C.Patra (Head of the Department), for
his valuable suggestions and encouragements at various stages of the work.
We are also thankful to all the staff in Department of Civil Engineering for providing all
joyful environments in the lab and helping us out in different ways.
Last but not least, our sincere thanks to all our friends who have patiently extended
all sorts of help for accomplishing this undertaking.
Date: IndubhusanJena
Abstract……………………………………………………………………………… …(i)
List of Tables…………………………………………………………………............. . (ii)
List of Graphs………………………………………………………………............... (iii)
List of Figures………………………………………………………………………….(iv)
CHAPTER: 1 INTRODUCTION…….………………………………………….….....1
1.1 High Performance Concrete and High Strength Concrete……..................................2
1.2 Concepts in the Design of High performance Concrete……………………………..3
1.3 Popularising the Designing of Structures with High Performance concrete………...3
CHAPTER 2: LITERATURE REVIEW………………..…………………………......5
2.1 Introduction………..………………………………………………………………..6
2.2 Earlier researches……….…………………………………………………………..6
2.3 Scope of the work……….……………………………………………………….....8
CHAPTER 3: ACHIEVING High Performance Concrete(HPC)……………………9
3.1 Introduction…………………………………………………………………….....10
3.2 Component requirement for High Performance Concrete………………………..10
3.3 Design Mix for High Performance Concrete…………………………………….12
3.3.1 Experimental Programme……………………………………………………....12
3.3.2 Results…………………………………………………………………………..16
3.3.3 Analysis of Results……………………………………………………………..18
3.3.4 Conclusion………………………………………………………………………20
CHAPTER 4: STUDY OF COST EFFECTIVENESS ……………………………...21
4.1 Cost Calculation and Comparison for M20 and M60……………………………22
4.2 Design of a RC building frame with M20 and M60 and comparison……………23
4.2.1 Introduction……………………………………………………………………23
4.2.2 Analysis and Design using StaadPro 2004 and Comparison …………………23
4.3 Conclusion………………………………………………………………………41
CHAPTER 5: DESIGNING WITH High Performance Concrete…………………42
5.1 Design Curves for M60 and M70………………………………………………43
CHAPTER 6: EPILOGUE…………………………………………………………...56
6.1 Conclusion……………………………………………………………………...57
6.2 Recommendations……………………………………………………………...57
References…………………………………………………………………………….58
Abstract: High Performance Concrete can be considered as a logical development of
cement concrete in which the ingredients are proportioned and selected to contribute
efficiently to the various properties of cement concrete in fresh as well as in hardened
states. Higher strength is one of the features of High Performance Concrete which
provides significant structural advantages. The three major components contributing to
the cost of a structural member are concrete, steel reinforcement and formwork .This
paper aims at comparing these major components when concrete of higher grade is used
in the design and to establish that High strength concrete provides the most economical
way for designing the load bearing members and to carry a vertical load to the building
foundation through columns.
The mix design variables affecting the concrete strength which are the most critical in the
strength development of concrete includes water-cementitious material ratio, total
cementitious material, cement-admixture ratio, amount of super plasticizer dose .These
factors are to be analyzed in order to obtain a mix for concrete of higher grade.
The design aid presently available gives design charts for design of members for concrete
grade upto Fck=40N/mm².Design curves for Fy=250N/mm²,415N/mm² and
Fck=60N/mm², Fck=70N/mm² using MATLAB have been drawn and given for aiding in
the design of structures designed with these higher grade of concrete.
i
List of Tables
ii
List of Graphs
Graph 4.1. Variation of steel area required with increase in the compressive strength of
concrete to be used
Graph 5.1 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm
and Fc=60 N/sqmm
Graph 5.2 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm
and Fc=60 N/sqmm
Graph 5.3 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm
and Fc=70N/sqmm
Graph 5.4 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm
and Fc=70 N/sqmm
iii
List of Figures
iv
CHAPTER 1
INTRODUCTION
1
CHAPTER 1. INTRODUCTION:
Concrete has been since long a major material for providing a stable and reliable infrastructure.
Concrete with compressive strengths of 20-40 N/sqmm has been traditionally used in
construction projects. With the demand for more sophisticated structural forms along with
deterioration , long term poor performance of conventional concrete led to accelerated research
for development of concrete which would score on all the aspects that a new construction
material is evaluated upon : strength, workability, durability, affordability and will thus enable
the construction of sustainable and economic buildings with an extraordinary slim design besides
providing a material that will have long term better performance and reduced maintenance. The
development of high performance concrete in this regard has been a great breakthrough in
concrete technology. ACI defines High Performance Concrete as “Concrete meeting special
combinations of performance and uniformity requirements that cannot always be achieved
routinely using conventional constituents and normal mixing, placing and curing practices”.
Important governing factors for High Performance Concretes are strength, long term durability,
serviceability as determined by crack and deflection control, as well as response to long term
environmental effects. High performance concretes (HPC) are concretes with properties or
attributes which satisfy the various performance criteria. Generally, concretes with higher
strengths and attributes superior to conventional concretes are called High performance concrete.
Therefore High Performance Concrete can be considered as a logical development of cement
concrete in which the ingredients are proportioned and selected to contribute efficiently to the
various properties of cement concrete in fresh as well as in hardened states.
However, when 'high performance' is linked to structural significant behavior high performance
is usually synonymous with high strength. Thus high strength concrete is basically a form of high
performance concrete which has compressive strength higher than the conventional concrete.
High strength concrete is specified where reduced weight is important or where architectural
considerations require smaller load carrying elements .The use of high strength concrete offers
2
numerous advantages in the sustainable and economical design of structures and gives a direct
savings in the concrete volume saved ,savings in real estate costs in congested areas, reduction in
form-work area and cost.
In order to achieve high strength for high performance, the various important factors that govern
the strength of concrete are to be understood:
• Testing Procedures.
All these factors need to be optimized in order to obtain concrete with significantly high
compressive strength for High performance concrete.
The use of High Performance Concrete with significantly higher compressive strength of
concrete is on increasing trend in the construction industry and is being seen as an optimized
3
solution considering the economics vis-à-vis strength and durability required for special
structures. The scope of using High Performance Concrete in our constructional activities lies
large, viz Multi-storied buildings, bridges and structures on coastal areas and the like. The
primary reasons for selecting High Performance Concrete are to produce a more economical
product, provide a feasible technical solution, or a combination of both. The use of HPC with its
greater durability is likely to result in less maintenance and longer life and with the introduction
of life-cycle costing, the long-term economic benefits are likely to more than offset the premium
costs for initial construction. To affect this change from Conventional concrete to High
Performance Concrete we will have to revive the designing of structures by encouraging use of
High Performance Concrete by introducing the structural and economical advantages offered by
High Performance Concrete.
4
CHAPTER 2
LITERATURE REVIEW
5
CHAPTER 2: LITERATURE REVIEW:
2.1 INTRODUCTION:
The advantages of using High Performance Concrete particularly with the structural advantages
of using high strength concrete have been described in various researches. These include a
reduction in member size, reduction in the self-weight and super-imposed Dead Load with the
accompanying saving due to smaller foundations, reduction in form-work area and cost
construction of High–rise buildings with the accompanying savings in real estate costs in
congested areas, longer spans and fewer beams for the same magnitude of loading, reduced axial
shortening of compression supporting members ,reduction in the number of supports and the
supporting foundations due to the increase in spans ,reduction in the thickness of floor slabs and
supporting beam sections which are a major component of the weight and cost of the majority of
structures, superior long term service performance under static, dynamic and fatigue loading, low
creep and shrinkage . Achieving high strength concrete by using various chemical and mineral
admixtures is also a subject of research and different design mix methods and trial mix
approaches have been proposed for the development of high strength concrete. The various
parameters that govern the strength of concrete like the different constituent materials required,
properties of constituent materials , proportions in which they are to be used and specifications
for the production and curing technique to be used for the development of high strength concrete
are also being a subject of continuous research for the development of high strength concrete
which is now being seen as a logical development of concrete because of the numerous
advantages that it is supposed to provide.
Some of the earlier studies on the effectiveness in designing of structures like high rise building
With hgh strength concrete are as follows:
6
J. Hegger (Aachen University of Technology, Institute of Concrete Structures, 52056, Aachen,
Germany) (1) studied the economical and constructional advantages of High-strength concrete for
a 186 m high office building in Frankfurt, Germany concluded that, for columns designed for a
vertical load of 20 MN with a 85 MPa-concrete more than 50 of the reinforcement can be saved
compared to a 45 MPa concrete. And in spite of the approximately 60% higher concrete cost the
total costs can be reduced by about 15%.
According to a study by Moreno (2), the use of 41 MPa compressive strength concrete in the
lower columns of a 23-story commercial building requires a (865-mm square) column whereas
the use of (83 MPa) concrete allows a reduction in column size to (610 mm square) .In addition
to the reduction in initial cost, a smaller column size results in less intrusion in the lower stories
of commercial space and, thereby, more rentable floor space.
Also studies have been made regarding the method for obtaining high strength concrete as
regards to the constituents required, the mix design parameters, the effect of various chemical
and mineral admixtures on the strength of concrete. Whilst a number of studies have considered
the development of a rational or standardized method of concrete mix design for high strength
concrete no widely accepted method is currently available.
S. Bhanjaa, B. Sengupta(3) on the basis of 28-day strength results have proposed modified
strength water–cementitious material ratio relationships for concrete containing cement plus
silica fume as a supplementary cementitious material to evaluate the strength of silica fume
concrete for obtaining high strength concrete mixes.
S.C. Maiti, Raj K. Agarwal and Rajeeb Kumar (The Indian Concrete Journal * December
2006)(4) gave relationships between water-cement ratios or water cementitious materials ratios
and 28-day compressive strength for concrete containing OPC or PPC or PSC or (OPC + fly ash)
or (OPC + ggbs) and a superplasticiser based on data from different construction sites and gave
a critical observation that these relationships are almost same as given in IS 10262 for two grades
7
of OPC (43-grade and 53-grade). Regarding sand and water contents, suggestions to modify
existing guidelines of IS 10262 have also been given for superplasticised concrete mixes.
Henry H.C. Wong and Albert K.H. Kwan (Department of Civil Engineering, The University of
Hong Kong, Hong Kong) (5) introduces the concept of packing density as a fundamental
principle for designing HPC mixes. The concept is based on the belief that the performance of a
concrete mix can be optimized by maximising the packing densities of the aggregate particles
and the cementitious materials and presents a preliminary HPC design method, called three-tier
system design.
The objective of the present work is to study the cost effectiveness of designing structures with
High Performance Concrete by giving a cost comparison between concrete M20 and M60 using
a concrete mix achieved in the laboratory .The effect of silica fume dosage and the dose of super
plasticizer on the strength of concrete have been evaluated using an experimental programme
aimed at achieving a High strength concrete mix. Design of a multi storied reinforced building
has been done using both M20 and M60 using Staad Pro2004 and the differences in the quantity
of concrete and steel required for different beams and columns have been calculated and
analyzed and compared with respect to their cost.Design curves for M60 and M60 have also been
generated using MATLAB and given in the report for use in design using the grades of concrete
as the are not given in the design aid presently available.
8
CHAPTER 3
9
CHAPTER 3: ACHIEVING High Performance Concrete (HPC):
3.1 INTRODUCTION:
The development of High Performance Concrete is based on the following well known
relationships of concrete technology, for high strength, water-cement ratio should be low. The
strength - w/c ratio rule holds good for concrete strength of about 100 MPa or more. Low water-
cement ratio is also required for low permeability of concrete, which is vital for high durability.
Impermeability is also aided by pore filling effects of fine pozzolanic additions. The relationship
between coefficient of permeability of cement paste and water-cement ratio is such that the
permeability increases asymptotically for water-cement ratio above 0.45 or so. Thus, low water-
cement ratio ensures both high strength and low permeability, or high durability. Low water-
cement ratio will require high cement content to ensure that the amounts of water and cement
paste are adequate for the workability of concrete. However, too high a cement content will
cause high heat of hydration and increase cracking tendency. Hence, part of the cement is to be
replaced by other cementitious materials like silica fume, fly ash or ground granulated slag, or
combinations thereof. Use of low water cement ratio and other cementitious materials as silica
fume etc. makes use of superplasticisers mandatory. Thus, the composition of High Performance
Concrete is automatically chosen -cement, aggregates, water, superplasticisers, silica fume or fly
ash or slag.
CEMENT:
A high quality binder is necessary for High Performance Concrete. Cement that yields high
compressive strength at the later stage is obviously preferable. The use of fine cementitious
material, such as Microsilica or superfine fly ash, is useful as the fine particles grading would be
extended; which would result in good filler action and reduced porosity. Furthermore, the
Pozzolanic reaction with Portland cement would further strengthen the cement matrix and
improve the bond strength between aggregates and the matrix. Since the cement content of high
10
strength concrete is unavoidably high, the heat of hydration resulting from the exothermic
reaction of cement with water is high. Thus it would be advantageous to use an additional
cement replacement material such as ground granulated blast furnace slag or fly ash both of
which are available in the local market. Furthermore, the use of such cement replacements in
addition to the use of Micro silica and/or super fine ash would improve the impermeability of
concrete to chlorides and sulphates; thus, the durability especially in relation to steel
reinforcement corrosion protection would be improved.
COARSE AGGREGATE:
Since coarse aggregate forms the largest fraction of volume of concrete the characteristics of
aggregates significantly influence the strength of concrete. The size of coarse aggregate plays an
important role in determining the strength of concrete. In normal strength concrete, as size of
coarse aggregate is increased, the water requirement is reduced. So the net effect is gain in
strength. But in High Performance Concrete large size of coarse aggregate tend to reduce the
strength .It may be attributed to smaller surface area available for bond. Cement-aggregate bond
increases as aggregate particle shape changes from smooth and rounded to smooth and angular,
and this must be considered for selecting the aggregate for High Performance Concrete. But trial
mixtures will be the best predictor of performance. In making the trial mixtures it is important to
select relatively hard and strong coarse aggregates that do not break during mixing.
FINE AGGREGATE:
The shape and surface texture of fine aggregate has a greater influence on water demand of
concrete than because fine aggregates contain a much higher surface area for a given weight.
Rounded and smooth fine aggregate particles are better from the view point of workability than
sharp and rough particles.
CHEMICAL ADMIXTURES:
Water-cement ratio plays a vital role for achieving HPC. Reduction in water content increases
the strength considerably. This can be achieved by using water reducing admixture or Super
11
plasticizer. The use of superplasticizer generally reduces the amount of water required by 15%-
40%. Super plasticizers are usually chemical compounds such as sulphonated melamine
formaldehyde (SMF), sulphonated naphthalene formaldehyde (SNF), and Modified ligno
sulshonates.SMF and SNF based admixtures are the most commonly used. They work by helping
to disperse particles of cement when mixing water is added,which causes the cement paste to
behave more like a fluid. This deflocculation of cement particles plasticize the paste to such a
degree that these compounds are dubbed as “Superplasticizers”.
MINERAL ADMIXTURES:
These admixtures are generally natural or by product materials .These admixtures generally
include fly ash, silica fume, ground granulated blast furnace slag. Fly ash is produced as a
byproduct of combustion of pulverized coal in electric power generating plants. Silica fume is a
byproduct resulting from the reduction of high purity quartz with coal in electric arc furnaces in
the manufacture of silicon or ferrosilicon alloys. As the Portland cement in concrete begins to
react chemically, it releases Calcium hydroxide. The silica fume reacts with this calcium
hydroxide to form an additional binder called calcium silicate hydrate, which is very similar to
calcium silicate hydrate formed by Portland cement. It is largely this additional binder that gives
silica-fume concrete its improved hardened properties. The addition of silica fume also increases
the cohesiveness, viscosity and water demand of fresh concrete. Bleeding is reduced ,allowing
quicker finishing and less chance of porous transition zones between paste and aggregate.
The main aim of the Experimental Programme was to achieve a mix proportion for M60 in the
laboratory that we can propose for further use and can be used to calculate cost aspect for the
above grade of concrete. To get the control mix Entroy and Shackalock method was used. It was
12
designed for extremely low workability. To improve the strength and workability silica fume and
super plasticizers were used in trial batches. Silica fume was replaced by 5%,10% and 15%.To
each percentage of silica fume replacement, superplasticizers were added in dosages of
1%,1.25% and 1.5%.Coarse aggregate was divided into three parts one retained on 5mm sieve,
second part retained on 8 mm sieve and third part retained on 10 mm sieve passing 15 mm sieve.
In this mix 5% cement was replaced by silica fume keeping the water/binder ratio same and to
this, super plasticizer dosages of 1%,1.25% and 1.5% were added and the mixes were named as
Ms5/1,Ms5/2,Ms5/3 respectively. So in Ms5/1, Ms5/2, Ms5/3 except super plasticizer dose all
other quantities remain the same.
13
Mix Cement Silica Fine Coarse Super plasticizer
(in kg) Fume aggregate aggregate (in kg)
(in kg) (in kg) (in kg)
Ms5/1 570.4 30.02 488.8 1257.5 6.02
DETAILS OF MIX-2(Ms10):
In this mix 10% cement was replaced by silica fume keeping the water/binder ratio same and to
this, super plasticizer dosages of 1%,1.25% and 1.5% were added and the mixes were named as
Ms10/1, Ms10/2, Ms10/3 respectively. So in Ms10/1, Ms10/2, Ms10/3 except super plasticizer
dose all other quantities remain the same.
14
DETAILS OF MIX-3(Ms15):
In this mix 15% cement was replaced by silica fume keeping the water/binder ratio same and to
this, super plasticizer dosages of 1%,1.25% and 1.5% were added and the mixes were named as
Ms15/1, Ms15/2, Ms15/3 respectively. So in Ms15/1, Ms15/2, Ms15/3 except superplasticizer
dose all other quantities remain the same.
DETAILS OF MIX-4:
To find out the variation of slump value and compressive strength with change in water content
at a constant replacement of silica fume and constant dose of superplasticizer, trial mixes were
cast. The proportion for the mixes was same as above (1: 0.812 : 2.088).The cement was
replaced by 10% of Silica fume. The superplasticizer dose was 1.25% of cementitious material.
With this proportion the water/cementitious material ratio was varied as 0.325,.350,0.375 and the
mixes were named as Ms10/1.25/1, Ms10/1.25/2 and Ms10/1.25/3 respectively .The individual
components are calculated for the mixes and tabulated below.
15
Mix Cement Silica Fine Coarse Superplasticizer Water/Cementitious
in kg in kg in kg in kg
Ms10/1.25/1 568 63.11 512.6 1317.5 7.88 0.325
3.3.2 RESULTS :
16
3.3.2.2. Measurement of Compressive Strength of concrete at 28 days:
The compression test specimens are cast as per IS : 516 – 1959. It involves
• Sampling of Materials
• Preparation of Materials
• Proportioning
• Weighing
• Mixing Concrete
• Compacting
• Curing
Compression Test specimens (150*150*150 mm) are cast using cubical moulds as per IS : 516
– 1959 and tested for compressive strength .Three samples for each batch were tested and the
results obtained are as follows:
17
28 days compressive
strength
Mix W/CM ratio in N/sqmm
Ms10/1.25/0 0.3 51
Ms10/1.25/1 0.325 38.67
Ms10/1.25/2 0.35 37.33
Ms10/1.25/3 0.375 36.74
The variation of slump with superplasticizer content and the compressive strength variation with
the silica fume replacement was observed with the following graphs:
25
slump value im mm
20
5% silica fume
15 rerlacement
10% silica fume
10
replacement
5
15 % silicafume
0 replacement
1% 1.25% 1.50%
% of superplasticizer dose
18
Variation of compressive strength with % of
silica fume
70
28 days compressive strength in
60
50
40
30 1% superplasticizer
N/mm2
20 1.25%superplasticizer
10 1.5% superpalsticizer
0
5 10 15
50
40
30
N/sqmm
20 28 days compressive
strength
10
0
0.3 0.325 0.35 0.375
19
3.2.4 CONCLUSION:
The mix design variables affecting the concrete strength which are the most critical in the
strength development of concrete including water-cementitious material ratio, total cementitious
material, cement-admixture ratio amount of super plasticizer dose are to be analyzed and
optimum values of the critical mix design variables are to be taken for obtaining the mix design
for the required High Performance Concrete.
20
CHAPTER 4
21
CHAPTER 4: STUDY OF COST EFFECTIVENESS
The cost calculation for concrete M20 and M60 was done and found out to be:
Stone aggregate
Cum 4.78 765.7 3660.046
sand Cum 2.03 89.34 181.3602
cement Quintal 57 360 20520
silica fume kg 300.25 30 9007.5
Superplasticizer
kg 60.24 50 3012
Total cost per 10cum 36380.91
Stone aggregate
Cum 8.52 765.7 6523.764
sand Cum 4.41 89.34 393.9894
cement Quintal 40 360 14400
22
4.2 DESIGN OF A REINFORCED CONCRETE BUILDIND FRAME USING M20 AND
M60 AND COMPARISION
4.2.1 INTRODUCTION:
A reinforced concrete building frame which was taken to be a library building has been analyzed
and designed using Staad.Pro 2004 using concrete of grade M20 and M60 and has been
compared as regards to the beam and column concrete consumption, steel reinforcement required
and the cost aspect for concrete consumption and steel reinforcement required.
The model of the Reinforced concrete building frame was created using the graphical model
generation mode, or graphical user interface (GUI).
1.Dead Load
(a) Finishes=2.5 KN/sqm
Floor Finishes=1.0 KN/sqm
(b) Slab=25 D KN/sqm where D is the depth of the slab
(c) Walls=External 250 mm thick =20*.25=5 KN/m/ m height
Internal Walls=150 mm thick=20*.15=3KN/m/m height
2.Live Load (a) Roof=1.5 KN/sqm
(b) Library=10KN/sqm
23
Fig 4.1 Key Plan of slab beam of the building
24
Fig 4.2 Front View of The Building
25
Fig 4.3 Model of the building
26
4.2.2.2 Generation of member property:
R1 = 375mm*250mm
R2= 300mm*250mm
R3=600mm*250mm
R4=600mm*600mm
R5=500mm*250mm
R6=500mm*500mm
R7=600mm*600mm
R8=500mm*500mm
R9=350mm*250mm
R10=450mm*450mm
27
4.2.2.3 Materials for the structure:
The materials for the structure were specified as concrete with their various constants as per
standard IS code of practice.
4.2.2.4 Supports
28
4.2.2.5 Loading:
The frame was analyzed under a repeat load of 1.5 Dead Load + 1.2 Live Load.
29
4.2.2.6 Design Specifications:
The structure was designed for concrete in accordance with IS code. The parameters such as
clear cover, Fy, Fc, etc were specified. Then it has to be specified which members are to be
designed as beams and which member are to be designed as columns.The specification for grade
of concrete was first taken as Fc=20 N/sqmm for case 1. and then it was changed to be Fc=60
N/sqmm was taken in case 2 and then Fc=60N/sqmm with reduced section were taken in case 3.
Two beams , Beam no 109 and Beam no.132 and column no.177 were analysed .Beam no.109
forms the beam B2 at exterior roof level at the second floor. Beam no 132 forms the beam B1 at
the exterior roof level of the second floor whereas the Column no.177 forms the column of
second floor were analyzed and the reinforcement required were obtained.
4.2.2.7.1
=====================================================================
C O L U M N N O. 177 D E S I G N R E S U L T S
M20 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 252.1
TOTAL DESIGN MOMENTS : 40.82 27.16
===============================================================
30
=====================================================================
B E A M N O. 132 D E S I G N R E S U L T S
M20 Fe415 (Main) Fe415 (Sec.)
LENGTH: 7650.0 mm SIZE: 250.0 mm X 600.0 mm COVER: 25.0 mm
SUMMARY OF REINF. AREA (Sq.mm)
SECTION 0.0 mm 1912.5 mm 3825.0 mm 5737.5 mm 7650.0 mm
----------------------------------------------------------------------------
TOP 1295.36 0.00 0.00 0.00 1421.61
REINF. (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm)
===============================================================
B E A M N O. 109 D E S I G N R E S U L T S
M20 Fe415 (Main) Fe415 (Sec.)
LENGTH: 4500.0 mm SIZE: 250.0 mm X 375.0 mm COVER: 25.0 mm
SUMMARY OF REINF. AREA (Sq.mm)
SECTION 0.0 mm 1125.0 mm 2250.0 mm 3375.0 mm 4500.0 mm
----------------------------------------------------------------------------
TOP 524.91 0.00 0.00 176.66 878.86
REINF. (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm)
31
4.2.2.7.2
===============================================================
C O L U M N N O. 177 D E S I G N R E S U L T S
M60 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu): 252.1
TOTAL DESIGN MOMENTS : 40.82 27.16
REQD. STEEL AREA : 519.93 Sq.mm.
B E A M N O. 132 D E S I G N R E S U L T S
M60 Fe415 (Main) Fe415 (Sec.)
LENGTH: 7650.0 mm SIZE: 250.0 mm X 600.0 mm COVER: 25.0 mm
SUMMARY OF REINF. AREA (Sq.mm)
SECTION 0.0 mm 1912.5 mm 3825.0 mm 5737.5 mm 7650.0 mm
----------------------------------------------------------------------------
TOP 1116.62 0.00 0.00 0.00 1238.01
REINF. (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm)
===============================================================
32
B E A M N O. 109 D E S I G N R E S U L T S
M60 Fe415 (Main) Fe415 (Sec.)
LENGTH: 4500.0 mm SIZE: 250.0 mm X 375.0 mm COVER: 25.0 mm
SUMMARY OF REINF. AREA (Sq.mm)
----------------------------------------------------------------------------
SECTION 0.0 mm 1125.0 mm 2250.0 mm 3375.0 mm 4500.0 mm
----------------------------------------------------------------------------
TOP 480.31 0.00 0.00 176.66 765.58
REINF. (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm)
4.2.2.7.3
=====================================================================
C O L U M N N O. 177 D E S I G N R E S U L T S
M60 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 450.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
-----------------------
DESIGN AXIAL FORCE (Pu) : 247.1
TOTAL DESIGN MOMENTS : 39.89 26.90
REQD. STEEL AREA : 605.66 Sq.mm.
=====================================================================
=====================================================================
B E A M N O. 132 D E S I G N R E S U L T S
M60 Fe415 (Main) Fe415 (Sec.)
33
LENGTH: 7650.0 mm SIZE: 250.0 mm X 550.0 mm COVER: 25.0 mm
SUMMARY OF REINF. AREA (Sq.mm)
SECTION 0.0 mm 1912.5 mm 3825.0 mm 5737.5 mm 7650.0 mm
----------------------------------------------------------------------------
TOP 1290.49 0.00 0.00 0.00 1422.24
REINF. (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm)
BOTTOM 0.00 359.24 897.27 302.33 0.00
REINF. (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm)
=====================================================================
B E A M N O. 109 D E S I G N R E S U L T S
M60 Fe415 (Main) Fe415 (Sec.)
LENGTH: 4500.0 mm SIZE: 250.0 mm X 350.0 mm COVER: 25.0 mm
SUMMARY OF REINF. AREA (Sq.mm)
----------------------------------------------------------------------------
SECTION 0.0 mm 1125.0 mm 2250.0 mm 3375.0 mm 4500.0 mm
----------------------------------------------------------------------------
TOP 531.46 0.00 0.00 163.86 790.30
REINF. (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm) (Sq. mm)
4.2.2.7.4
C O L U M N N O. 259 D E S I G N R E S U L T S
M20 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm
COVER: 40.0 mm
34
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 585.3
C O L U M N N O. 259 D E S I G N R E S U L T S
M50 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 585.3
===============================================================
C O L U M N N O. 259 D E S I G N R E S U L T S
M60 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 585.3
C O L U M N N O. 259 D E S I G N R E S U L T S
M70 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 585.3
35
C O L U M N N O. 259 D E S I G N R E S U L T S
M80 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 585.3
===============================================================
===============================================================
C O L U M N N O. 259 D E S I G N R E S U L T S
M90 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 585.3
===============================================================
=============================================================== C O L
C O L U M N N O. 259 D E S I G N R E S U L T S
M100 Fe415 (Main) Fe415 (Sec.)
LENGTH: 3000.0 mm CROSS SECTION: 250.0 mm X 500.0 mm COVER: 40.0 mm
DESIGN FORCES (KNS-MET)
DESIGN AXIAL FORCE (Pu) : 585.3
36
Ast required =519.93 mm²
3. M60 and (250*450) section
Ast required =605.66 mm²
37
4.2.2.8.2Cost Comparison:
Table 4.4 Concrete and steel requirement for beams and columns using M60
38
Cost of concrete and steel reinforcement in case 1 (a) =(105.01*2131.775) +(12507.835*50)
= Rs 849249.4428
Table 4.5 Concrete and steel requirement for columns using M20
Table 4.6 Concrete and steel requirement for columns using M60
39
Cost of concrete and steel reinforcement in Case 2(a) = (41.09*2131.775)+(6024.655*50)
=Rs 388827.3848
Cost of concrete and steel reinforcement in Case 2(b) = (41.09*3638.091)+(4160.082*50)
=Rs 357493.2592
Cost difference between Case 2(a) and Case 2(b) = Rs 31334.1256
4.2.2.8.3
The column no.259 is designed for concrete with compressive strength of 50 N/sqmm,60
N/sqmm,70 N/sqmm,80 N/sqmm,90 N/sqmm,100 N/sqmm respectively using the same column
section of (250*500 mm) and the steel area required is found out .The steel areas required for
column is found to reduce with a corresponding increase in the strength of concrete used.
Fc (N/sqmm) Ast required in sqmm
20 2047
50 1050
60 892
70 795
80 722
90 676
100 630
Table 4.7. Ast required for columns with high strength concrete
2000
1500
1000
Ast required
500
0
20 50 60 70 80 90 100
Graph 4.1. Variation of steel area required with increase in the strength of concrete to be used
40
4.3 CONCLUSION:
At the present time, a cubic metre of High Performance Concrete is found to be more than a
cubic metre of conventional concrete. High Performance Concrete requires additional quantities
of materials such as cement, silica fume, high-range water-reducers to ensure that the concrete
meets the specified strength and performance which increase the cost of High Performance
Concrete. But overall the use of concrete with higher compressive strengths offer economically
viable solution in columns and other load bearing members Also the use of High Performance
Concrete with concrete compressive strength higher than conventional concrete is found to offer
structural advantages viz, more efficient floor plans through smaller vertical members (columns)
and also proves to be the most economical alternative by reducing both the total volume of
concrete and the amount of steel required for a load bearing member besides providing resistance
to long term deteoriation ,lower maintenance etc.
41
CHAPTER 5
DESIGNING WITH High Performance
Concrete (HPC)
42
CHAPTER 5: DESIGNING WITH High Performance Concrete(HPC):
“Design Aids For Reinforced Concrete to IS: 456-1978” play a very important role in designing
the structural members. In currently available Design Aid for Flexural Members design curves
for Fck=15N/mm² and Fck=20N/mm² are available .For popularising the use of M60 and M70
we have drawn the design curves for Fy=250N/mm²,415N/mm² and
Fck=60N/mm²,Fck=70N/mm² using MATLAB. The design curves are prepared by assigning
different values to Mu/b and plotting d versus Pt. The Design curves are given in the subsequent
pages.
In the graphs Moment of Resistance (M) variation has been shown on the right top corner.
43
Flexure-Singly Reinforced section
Moment of reseistance KNm per meter width
Fy=250 N/mm2 Fck=60N/mm2
30
M variation: 2 - 1 - 10
10 -2 -30
30 - 5 -100
100-10-190
25
E f f e c t iv e D e p t h , d , in c m
20
15
10
5
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage ,100Ast/bd
Graph 5.1 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm and
Fc=60 N/sqmm
44
Flexure-Singly Reinforced section
Moment of reseistance KNm per meter width
Fy=250 N/mm2 Fck=60N/mm2
55
M variation:35 - 5 - 100
100 - 10 - 300
300 - 20 -600
50
45
E f f e c t iv e d e p t h in c m
40
35
30
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage,100 Ast/bd
Graph 5.1 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm and
Fc=60 N/sqmm
45
Flexure -Singly Reinforced Section
Moment of resistance in KNm per meter width
80
M Variation:200-10-500
500-20-1000
75
Fy=250N/mm2
Fck=60N/mm2
E f f e c t iv e D e p t h , d , in c m
70
65
60
55
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage,100 Ast/bd
Graph 5.1 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm and
Fc=60 N/sqmm
46
Flexure-Singly Reinforced section
Moment of Resistance(M) in KNm per meter width
30
Fy=415N/mm2
Fck=60N/mm2
M variation:2-1-10
25
10-2-30
30-5-100
100-10-190
20
E f f e c t iv e D e p t h , d in
cm
15
10
5
0.2 0.4 0.6 0.8 1 1.2 1.4
reinforcement Percentage,100Ast/bd
Graph 5.2 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm and
Fc=60 N/sqmm
47
Flexure-Singly Reinforced Section
Moment of Resistance in KN-m per meter width
55
Fy=415N/mm2
Fck=60N/mm2
50
M variation:40-5-100
100-10-300
300-20-600
E f f e c t iv e d e p t h , d , in c m
45
40
35
30
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage,100Ast/bd
Graph 5.2 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm and
Fc=60 N/sqmm
48
Flexure-Singly Reinforced section
Momnt of Resistance in KNm per meter width
80
Fy=415N/mm2
Fck=60N/mm2
75
M variation:200-10-500
500-20-1000
E f f e c t iv e D e p t h , d , in c m
70
65
60
55
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Reinforcement percentage,100Ast/bd
Graph 5.2 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm and
Fc=60 N/sqmm
49
Flexure-Singly Reinforced Section
Moment Of resistance in KNm per meter width
30
Fy=250N/mm2
Fck=70N/mm2 M Variation:2-1-10
10-2-30
30-5-100
100-10-190
25
E f f e c t iv e D e p t h d , in c m
20
15
10
5
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage,100Ast/bd
Graph 5.3 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm and
Fc=70N/sqmm
50
Flexure-Singly reinforced Section
Moment Of Resistance in KNm per meter width
55
Fy=250N/mm2
Fck=70N/mm2
M Variation:40-5-100
100-10-300
300-20-600
50
E f f e c t iv e D e p t h , d , in c m
45
40
35
30
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement percentage ,100Ast/bd
Graph 5.3 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm and
Fc=70 N/sqmm
51
Flexure-Singly Reinforced Section
Moment Of resistance in KNm per meter width
80
Fy=250N/mm2
Fck=70N/mm2
75
M Variation:200-10-500
500-20-1000
E f f e c t iv e D e p t h , d in c m
70
65
60
55
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage,100Ast/bd
Graph 5.3 Design Curve for Singly Reinforced section in Flexure for Fy=250 N/sqmm and
Fc=70 N/sqmm
52
Flexure-Singly Reinforced Section
Moment Of Resistance in KNM per meter width
30
Fy=415N/mm2
Fck=70N/mm2 M Variation:2-1-10
10-2-30
30-5-100
100-10-190
25
E f f e c t iv e D e p t h , d , in c m
20
15
10
5
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage,100Ast/bd
Graph 5.4 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm and
Fc=70 N/sqmm
53
Flexure-Singly Reinforced Section
Moment Of Resistance in KNm per meter width
55
Fy=415n/mm2
Fck=70N/mm2
50
M Variation:40-5-100
100-10-300
300-20-600
E f f e c t iv e D e p t h , d , in c m
45
40
35
30
0.2 0.4 0.6 0.8 1 1.2 1.4
Reinforcement Percentage,100Ast/bd
Graph 5.4 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm and
Fc=70 N/sqmm
54
flexure-singly Reinforced Section
Moment Of Resistance in KNm per meter width
80
Fy=415N/mm2
Fck=70N/mm2
75
M Variation :200-10-500
500-20-1000
E f f e c t iv e D e p t h , d , in c m
70
65
60
55
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Reinforcement Percentage,100 Ast /bd
Graph 5.4 Design Curve for Singly Reinforced section in Flexure for Fy=415 N/sqmm and
Fc=70 N/sqmm
55
CHAPTER 6
EPILOGUE
56
CHAPTER 6: EPILOGUE
6.1 CONCLUSION :
High Performance Concrete with higher compressive strength provides the most economical way
for designing the load bearing members and to carry a vertical load to the building foundation
through columns by a reduction in the quantity of steel required and also concrete which
contribute mainly to the cost of the structural member. The mix design variables affecting the
concrete strength which are the most critical in the strength development of concrete including
water-cementitious material ratio, total cementitious material, cement-admixture ratio amount of
super plasticizer dose are to be analyzed and optimum values of the critical mix design variables
are to be taken for obtaining the mix design for the required High Performance Concrete
6.2 RECOMMENDATIONS:
The use of High Performance high strength concrete offers numerous advantages in the
sustainable and economical design of structures and gives a direct savings in the concrete
volume saved ,savings in real estate costs in congested areas, reduction in form-work area and.
The use of High Performance Concrete with its greater durability is likely to result in less
maintenance and longer life and with the introduction of life-cycle costing, the long-term
economic benefits are likely to more than offset the premium costs for initial construction. To
affect this change from Conventional concrete to High Performance Concrete we will have to
revive the designing of structures by encouraging use of High Performance Concrete .
57
References
58