SITE INSPECTION AND TEST RECORD

Contract No: PIC P - 7703

Name of Substation: 10J SUBSTATION

Description: 87L RELAY MICOM P546 TEST REPORT
Panel: Location: Page 1 of 7

1. GENERAL DATA & INFORMATION

Panel No. C.T Ratio

Relay Type Rated Current. :
Manufacturer No. of contacts:
Serial No DC. Auxiliary. Voltage
Order No. Frequency Fn 60 Hz

2. MECHANICAL CHECKS AND VISUAL INSPECTION

ITEM DESCRIPTION REMARKS

1 Inspect for any physical damage or defects.  Yes  N/A
2 Verify connections and ferrules as per approved drawings  Yes  N/A
3 Check tightness of all the connections.  Yes  N/A
4 Check Apparatus List  Yes  N/A
5 Check relay version and switching elements on printed circuit board  Yes  N/A

3. ELECTRICAL TESTS:

3.1.FUNCTION TEST

ITEM DESCRIPTION REMARKS

1. Human Machine Interface (HMI) Checked.  Yes  N/A
2. Case Earthing checked.  Yes  N/A
3. LED’s Function Checked.  Yes  N/A
4. Trip Contacts Checked.  Yes  N/A
5. Reset Function Checked  Yes  N/A
6. Group active Functions Checked  Yes  N/A
7. Binary inputs checked.  Yes  N/A
8. Output Relays Checked  Yes  N/A
9. Event Display on HMI Screen Checked  Yes  N/A
10. Test switch / plug checked for correct function.  Yes  N/A
11. Watchdog contacts checked  Yes  N/A
12. Current shorting facility.  Yes  N/A

3.2.RELAY BURDEN

TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature
SITE INSPECTION AND TEST RECORD

Contract No: PIC P - 7703

Name of Substation: 10J SUBSTATION

Description: 87L RELAY MICOM P546 TEST REPORT
Panel: Location: Page 2 of 7

ITEM DESCRIPTION DC Voltage (V) Current (mA) Watts

1 Normal Condition 125
2 Fault Condition 125

Limits: According to the Catalogue for Technical Data – P54X/en TD/ Ja4 Page: 32
Minimum 11W or 24VA

SUPPLY OFF
TERMINALS (CLOSED) - (J11, J12) :
TERMINALS (OPEN) - (J13, J14) :
SUPPLY ON
TERMINALS (CLOSED) - (J13, J14) :
TERMINALS (OPEN) - (J11, J12) :

3.3.CURRENT TRANSFORMER SHORTING TERMINALS:-

Current Input Terminals Shorting Checked

IR C3 – C2 – C1
IB C6 – C5 – C4
IY C9 – C8 – C7
IN C15 – C14 – C13 *
IM C12 – C11 – C10 *

* Not be checked because it is not used in the scheme.

3.4.TIME AND DATE CHECK: -

If the time and date is not being maintained by an IRIG-B signal, so in the event of the auxiliary
supply failing, with a battery fitted in the relay, the time and date will be maintained.

To test this, remove the auxiliary supply from the relay for approximately 30 seconds, on restoring the
auxiliary supply the time and date should be correct.
Result: ____________

3.5.MEASUREMENTS: -

 For Angle Measurement, Set Measurement Ref is VR. '' See; Catalogue: Application Notes –
P54X/ EN AP/ H53 – Page No; 110''
 Inject three phase current with different values and angles.
 For Neutral Current (N) Inject 3 Phase Current with same magnitude and same phase angles.
So, IN = IR + IB + IY = 3 X I inject.

PHASE APPLIED CURRENT DISPLAY VALUE %ERROR

TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature
SITE INSPECTION AND TEST RECORD

Contract No: PIC P - 7703

Name of Substation: 10J SUBSTATION

Description: 87L RELAY MICOM P546 TEST REPORT
Panel: Location: Page 3 of 7

Magnitude Angle Magnitude Angle Magnitude Angle

R
Y
B
N

Limits: Amplitude Accuracy: ± 1, Phase Accuracy: ± 2º

According to the Catalogue for Technical Data – P546/en TD/ H53 – Page: 24

3.6.PICK UP & DROP OFF TEST FOR DIFFERENTIAL CURRENT (ID)

3.6.1.Select test loop back external from HMI.

3.6.2.Arrange fiber optic connection as show.

F. O
T R 3
4
CH 1 P591
7
F. O 8
R T

P543 F. O
T R 3
4
CH 2 P591
7
R F. O 8
T

3.6.3.Calculate the expected op. value from the formula below (when external loop back is selected.

NOTE: Dual Redundant Must be selected at P546.

P591: FIBER OPTIC CONVERTER.
Pick up Value = 0.5 x (Is1 + K1 x I bias) A
Where; K1 = 30 % = 0.3 P.U
Drop Out Value = 0.75 x (Pick Up Value) A

TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature
SITE INSPECTION AND TEST RECORD

Contract No: PIC P - 7703

Name of Substation: 10J SUBSTATION

Description: 87L RELAY MICOM P546 TEST REPORT
Panel: Location: Page 4 of 7

Injected
SETTING Expected Pick Measured Pick Measured Drop Out
PHASE Current
Is1 (A) Up Value (A) Up Value (A) Value (A)
I bias A
R 0.4 0 0.2
Y 0.4 0 0.2
B 0.4 0 0.2
R-Y 0.4 0 0.2
Y-B 0.4 0 0.2
B-R 0.4 0 0.2
R-Y-B 0.4 0 0.2

Limits: Pick up & Drop Out ±10%

According to the Catalogue for Technical Data P546/en TD/ H53 Page:
3.7.OPERATING TIME TEST FOR DIFFERENTIAL CURRENT (ID):

Set; DT Mode & Is1 = 1 In & K1 = 30 % & Is2 = 20 In & K2 = 150 %

PHASE Inject current (A) Delay Time setting (ms) Meas. Time (ms)
4 Zero (Inst)
R 4 100
4 200
4 Zero (Inst)
Y 4 100
4 200
4 Zero (Inst)
B 4 100
4 200
R-Y 4 Zero (Inst)
Y-B 4 Zero (Inst)
B-R 4 Zero (Inst)
R-Y-B 4 Zero (Inst)

Accuracy:
Instantaneous Operation: <30 ms.
Definite Time Operation: ± 2 % or 20 ms whichever is greater.
Phase Time Delay Range: 0.0 Sec. To 100 Sec.
According to the Catalogue for Technical Data – P546/en TD/ H53 Page: 10
.

TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature
SITE INSPECTION AND TEST RECORD

Contract No: PIC P - 7703

Name of Substation: 10J SUBSTATION

Description: 87L RELAY MICOM P546 TEST REPORT
Panel: Location: Page 5 of 7

3.8.INVERSE OPERATING TIME TEST FOR DIFFERENTIAL CURRENT (ID)

Set; Is1 = 1 In & K1 = 30 % & Is2 = 20 In & K2 = 150 % & Iinj = 1 A

Operating time at twice current setting and time multiplier/

Characteristic time dial setting of 1.0
Characteristic Meas. Time (ms)
Nominal (seconds) Range (seconds)
R PHASE
IEC SI 10.03 9.53-10.53
IEC VI 13.50 12.83-14.18
IEC E 26.67 24.67-28.67

According to the Catalogue for commissioning – P546/en cm/ ka4 – Page: CM (10-55)

3.9.BIAS CHARACTERISTIC TESTING

To avoid absence of fiber optic communication then blocking of differential protection element;
At Commission Tests menu, Set '' Test Loop back '' is '' external ''. Through HMI only.

3.9.1. Lower Slope

Connect the test circuit as shown figure.

A current is injected into the R phase which is used as the bias current and another current is injected into the Y phase
which is used as differential current.

Inject a bias current of 1A in the R phase. The relay will trip and any contacts associated with the R phase will operate.

Slowly increase the current in the Y phase until phase Y trips. Record the phase Y current magnitude and check that it
corresponds to the following equation.

Id Calculated = 0.5 * (Is1 +I bias K1) A

TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature
SITE INSPECTION AND TEST RECORD

Contract No: PIC P - 7703

Name of Substation: 10J SUBSTATION

Description: 87L RELAY MICOM P546 TEST REPORT
Panel: Location: Page 6 of 7

Where: IS1 is The Basic Diff Current Setting.

K1 is the Lower Percentage Bias Setting.
Set; IS2 = 2 In

To check more than one point at the same slope, Change the bias current value and the equation above can be used, and
also for other differential settings '' Different slopes, Is1 ''.
Apply the above procedure for each phase.

Id Measured Errors %
K1 IS1 I bias A Id calculated
R Y B R Y B
0.1
0.4
30% 0.5
1.0
1.5
0.1
0.4
40% 0.5
1.0
1.5
0.1
0.4
50% 0.5
1.0
1.5

Limits; ± 10 % According to the Catalogue for Commissioning and Maintenance – P54x/EN CM/G53 – Pages No; 30
& 31

TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature
SITE INSPECTION AND TEST RECORD

Contract No: PIC P - 7703

Name of Substation: 10J SUBSTATION

Description: 87L RELAY MICOM P546 TEST REPORT
Panel: Location: Page 7 of 7

3.9.2.Upper Slope

Repeat the test and check the result with the following equation.
Id Calculated = 0.5 X [(I bias X K2) – {(K2 – K1) X IS2} + IS1] A
Is2; the Bias Current Threshold Setting.
K2; the High Percentage Bias Setting.
IS1 & K1 are Fixed; IS1 = 0.4 A, K1 = 40 %

Id Measured Errors %
K2 Is2 I bias A Id calculated
R Y B R Y B
2.0
110% 3.0
4.0
2.0
120% 3.0
4.0
2.0
150% 3.0
4.0

Limits; ± 10 % According to the Catalogue for Commissioning and Maintenance – P54x/EN CM/G53 – Pages No; 30 &
31

TESTED BY WITNESSED BY
xx/xx/20xx
ALFANAR T&C SIEMENS MARAFIQ RCA
Name Eng. Eng. Eng. Eng.
Signature