A Review of Hypersonics Aerodynamics, Aerothermodynamics and Plasmadynamics Activities Within NASA's Fundamental Aeronautics Program
A Review of Hypersonics Aerodynamics, Aerothermodynamics and Plasmadynamics Activities Within NASA's Fundamental Aeronautics Program
Manuel D. Salas*
NASA Langley Research Center, Hampton, VA 23681
1. Introduction
The need for NASA's Hypersonic Project is based on the fact that all access to
earth or planetary orbit, and all entry into the earth's atmosphere or any other planetary
body with an atmosphere from orbit or super-orbital velocity require flight through the
hypersonic regime. The severity of the hypersonic environment was painfully illustrated
when on February 1, 2003 a hole in the thermal protection system (TPS) of the left wing
of the Space Shuttle Columbia allowed hot gases to reach the interior of the craft and
destroyed the vehicle on reentry. If the United States wishes to continue to advance its
capabilities for space access, entry, and high-speed flight within any atmosphere,
improved understanding of the hypersonic flight regime, see Fig. 1, and development of
improved technologies to withstand and take advantage of this environment are required.
The objective of the research conducted under the AAP discipline is in direct support of
*
Associate Principal Investigator for Aerodynamics, Aerothermodynamics and Plasmadynamics of the
Hypersonics Project, Mail Stop 499.
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developing and validating predictive tools to enable NASA critical missions such as the
Highly Reliable Reusable Launch Systems (HRRLS) and the High Mass Mars Entry
Systems (HMMES).
The AAP program is carried out with the support of four NASA centers, Langley,
Ames, Glenn and Dryden, in collaboration with several partnerships, such as the (Force
Application and Launch from the Continental U.S. (FALCON), Hypersonic International
Flight Research Experiment (HIFiRE), and Hypersonic Boundary Layer Transition (Hy-
BoLT) projects, and through research investments with academia and the private sector.
The HRRLS builds on work conducted under NASA’s Next Generation Launch
Technology Program [2]. The current state-of-the-art reliability of launch vehicles is
approximately 1 loss in 50 missions for expendable vehicles and less than 1 in 100 for
manned systems such as the Space Shuttle. The design space for these systems includes
rocket-propelled, hypersonic airbreathing (scramjet) and hybrid systems in single- and
two-stage configurations. With reliability as a figure of merit, airbreathing systems out
perform all rocket systems by orders of magnitude [3], but require a greater degree of
technology development and tight coupling of aerodynamics and propulsion. Critical to
HRRLS is the prediction of aerodynamic and aeroheating characteristics during stage
separation, which involves multiple bodies, flow separation and complex shock
interactions problems with localized heating, and problems associate with sharp leading
edges. Equally important is the design of TPS. Hypersonic air-breathing vehicles spend
most of their atmospheric flight at conditions that make the boundary layer transitional
[4]. TPS design is strongly dependent on detail knowledge of boundary layer transition
and surface heating loads.
The US Viking missions to Mars began in 1976 and every subsequent Mars
landing mission has been based on the technologies developed for Viking. The
aerodynamic shape of all of these missions has been a variation of the 70-degree sphere
cone aeroshell of the first Viking mission with a TPS based on the SLA-561V material
[5]. The Mars Science Laboratory (MSL) scheduled for launch in 2009 with an entry
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mass of 2800 kg (0.75 tons) and based on Viking aeroshell shape and TPS material would
be pushing the limits of this technology. Current plans for human exploration call for an
increase of two orders of magnitude in landed mass, four orders of magnitude increase in
landing accuracy with the possibility of a landing site in the highlands of Mars. The
largest challenge posed by Mars entry is its thin atmosphere, approximately .01 the
Earth’s density. It is thick enough to create thermal heating problems, but too thin for
good safety margins for hypersonic deceleration and low terminal velocities. Another
challenge posed by the Mars atmosphere is our current poor knowledge of its variability
and composition with altitude and with the seasons. Designers of entry vehicles pay close
attention to the hypersonic ballistic coefficient:
m
β= ,
CD A
defined by the mass of the entry vehicle, its drag coefficient, and its reference area. They
like low ballistic coefficients to keep the heating rate low and permit hypersonic
deceleration at higher altitudes. The first Viking mission had a ballistic coefficient of 64
kg/m2 and MSL will have a ballistic coefficient of 115 kg/m2. The challenge of future
aeroshell shape design is to obtain high L/D to allow maneuvering while keeping β low.
High β and high diameter shells will incur additional aerothemodynamcs heating due to
radiation and boundary layer transition [6]. TPS design requires extensive experimental
validation due to current modeling uncertainties [7]. Aft-body TPS design is further
complicated by unsteady separated flow and wake interactions with reaction control
systems (RCS) thrusters. Typical flow features associated with a reentry shell shape are
shown on Fig. 2.
4. Physics-based models
In addition to the usual models of turbulence and transition that are required at
low speed, at hypersonic speed models are needed to characterize the equation of state,
chemical kinetics (equilibrium and nonequilibrium), thermal state of species, transport
properties of diffusion models, surface catalysis, radiation and others [8], [9], [2]. In what
follows we describe in some detail the AAP discipline focus on models for boundary
layer transition, chemical kinetics and radiation.
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may be sufficiently strong to begin with, such that the linear growth phase is bypassed
and turbulence occurs rather rapidly. The problem is further complicated by the fact that
several instability mechanisms are possible, among them: attachment line instability,
Mack’s first- and second-mode streamwise instabilities, crossflow instabilities in 3D
boundary layers, and Görtler instability over regions of concave curvature. For
hypersonic flows, the region between the onset of transition and the onset of fully
developed turbulent flow (i.e., the transition region) can be quite long, sometimes of the
order of the length of the vehicle. Because of the multitude of instability modes and the
various ways in which each of those may be triggered, a general model of laminar to
turbulent transition would probably never be realized.
As part of the ongoing AAP discipline effort, research is being conducted into all
of the methods outlined above with an emphasis on the linear and nonlinear PSE and
DNS methods. The AAP discipline is currently funding multi-year research efforts at
Stanford University and at the University of California, Los Angeles to develop and
validate DNS capability for transition due to discrete roughness, ablation effects, real-gas
effects, and surface suction and blowing. The expectations are that we will be able to
identify and characterize the key transition mechanisms in these cases, which could be
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subsequently incorporated into simpler models. The drawback of this approach is the
need for accurate initial and boundary conditions and the restrictions on geometric
complexity and the magnitude of the Reynolds number due to algorithmic and hardware
limitations, respectively.
The simulation of real gas effects requires extensive chemical data to model the
chemical reactions, the internal energies and the interaction terms connecting them. In the
o o
Earth atmosphere O2 begins to dissociate at 2000 K, N2 begins dissociation at 4000 K,
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O and N begin to ionize at 9000 K. Chemistry models and chemical databases for the
Earth and Martian atmospheres are available in the literature; however in many cases the
data contains large uncertainties. The reaction rate and internal energy transfer rate
constants are evaluated from experiments, models with adjustable parameters, or from ab
initio calculations that involve quantum chemistry calculations.
The current focus of the AAP discipline effort is to develop accurate databases for
N2, CO2, CO, CN and C2 chemistry. This effort is a cooperative effort lead by W. M.
Huo, of Huo Consulting, and NASA researchers. The effort is directed at a detailed study
of the chemistry of N2, CO2, CO, CN and C2 and the following studies are representative
of the effort:
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The calculations described above are based on solving the Schrödinger equation
at a large number of nuclear geometries (20,000 to 30,000 points) to determine the
interaction potential. An analytic fit of the discrete interaction potential is then used in the
Hamilton’s equation describing the nuclear motion to obtain the reaction rates. Quasi-
classical trajectory calculations based on the Hamilton’s equation are used to bypass the
slow convergence of the Schrödinger equation in the calculation of energy transfer
among the vibrational energy levels in the N2- N2 system, see [17] for more details.
The need for accurate prediction of radiative heating was expressed by Gnoffo
[9]: “Advanced materials for thermal protection systems in conjunction with large
aerobrake diameters offer the possibility of nonablating, reusable aerobrakes. The large
diameters reduce convective heating but increase radiative heating. However, the present
uncertainty in nonequilibrium radiative heating component of the total heating to such
aerobrakes is sufficiently large to severely compromise design options for reusable TPS.”
Radiative heating calculations require the solution of the radiative transfer equation
(RTE) [18], a five-dimensional integro-differential equation, at thousands of spectral
frequencies, and since radiation is attenuated as it travels through the flow, the radiation
intensity has to be closely coupled to every point in the flow field line of sight. As might
be expected, the solution of the RTE coupled to the flow solver is both mathematically
complex and computationally intensive. In order to reduce the computational complexity
most radiation heating calculations today use simple line-of-sight or tangent-slab (one-
dimensional model with properties varying only in the transverse direction) approximate
models [19], [20]. To advance the state-of-the-art, the AAP discipline is supporting
research at the Pennsylvania State University to develop an efficient, high fidelity
radiation code. The key components of this effort are:
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The CFD work is being conducted at the Langley, Ames and Glenn Research
Centers and in collaboration with the University of Minnesota and the University of
Wyoming. For more details see Ref. [30].
6. Experimental databases
The AAP discipline is supporting research at the LENS II CALSPAN facility [31]
to obtain laminar, transitional and base flows on large-scale model sizes of HMMES-like
reentry capsules. The LENS II facility operates in the Mach number range of 3 to 10 and
Reynolds number range of 105 to 1010 per meter with a test time of up to 100 ms. The
objective is to evaluate and improve current models of transitional and turbulent flows
and flow chemistry used to predict aerothermal loads in air, carbon dioxide, and other
planetary environments. The tests planned will include studies of the effects of the
support system. To this end, experiments with conventional sting-mounting, see Fig. 3,
wire-mounting and free-flying support will be conducted. Measurements of surface
pressure and surface heat transfer are planned. Both mean and fluctuation measurements
are planned to provide data for both Reynolds averaged and LES simulations. Schlieren
video photography will provide flow field diagnostic information about shock wave
structure and global flow field features in the wake of the capsule. The effects of RCS
jets in all support arrangements, using nitric-oxide as a gas tracer, will be investigated. In
collaboration with NASA, planar laser-induced fluorescence [32] diagnostic testing is
planned.
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C at this location. At 140-psia stagnation pressure the boundary layer thickness reduces to
3/10 inches. The thickness of the boundary layer is about an order of magnitude larger
than would normally be observed on a model, enabling detailed measurements of the
flow field profiles. The incoming boundary layer will have some disturbances in it, even
though it is laminar. These disturbances could include 1st-mode, 2nd-mode and Görtler
waves. Prior to the experiment, the boundary layer will be surveyed and the effects of
these disturbances will be characterized. The roughness element will sit on a metal blank
fitted to a window opening. Additional windows allow for observation of the wake
behind the element. Hot wire, fast dynamic pressure transducers, temperature sensitive
paint and oil flows will be used to characterize the flow field. This effort will be
conducted in collaboration with researchers at NASA, the University of Minnesota and
the University of California at Los Angeles and will provide validation data for modeling
and numerical studies.
NASA has designed a wedge-like nose cone with rounded shoulder, see Fig. 4, to
fly on the first flight of the ATK-GASL ALV X-1 rocket, see Fig. 5. This rocket has a
gross weight of 43,000 lbs, a length of 54 ft, a diameter of 50 inches, and can achieve a
maximum Mach number of 12.6. The flight is expected to take place in October 2007
from NASA’s facility at Wallops Island, Virginia. The wedge-like nose carries on each
side a plate of about 24 inches by 90 inches which will be instrumented to measure
boundary layer transition. One side of the wedge will be used to study natural boundary
layer transition. Numerical simulations indicate that the surface streamlines will turn
towards the shoulders of the wedge, because of the lower pressure on this conical region.
Due to the combined effect of cold wall and leading edge bluntness, the growth of 1st-
mode and 2nd-mode instabilities will not be great enough to cause boundary layer
transition, however, the simulations predict that in the Mach number range of 3 to 4.5 (at
about 33 seconds to 44 seconds into the flight) the laminar boundary layer will transition
due to cross-flow instability [35]. The transition line, located towards the shoulders, is
expected to move from about 20 inches from the nose at Mach 3 to about 40 inches at
Mach 4. The plate will be heavily instrumented with thermocouples, dynamic pressure
gages, hot film gages and a boundary layer pressure rake. High-frequency
instrumentation in the range of 20 to 100 kHz will be used to identify velocity
fluctuations and pressure disturbances associated with the cross-flow instability. The data
will be reduced in flight by an onboard computer and transmitted to the ground. On the
other side of the wedge a roughness transition experiment will be conducted to provide
additional data to the boundary layer Shuttle return to flight tool set [12]. This experiment
will take place at about Mach 7, or about 55 seconds into the flight. Transition on this
side will be triggered by 3 protuberances located at about 20 inches from the nose of the
wedge. One protuberance will be 5x5x0.5 inches in dimension, another will be 5x.5x.05
inches in dimension and the last one will be a cavity 2.75x0.92 inches and 0.38 inches
deep. A total of 99 strategically located thermocouples will be used to map the transition
zone associated with each trip. For more details on this and other experiments see
References [36] and [37].
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7. Summary
References
[1] Mansour, N., Pittman, J. and Olson, L., “Fundamental Aeronautics Hypersonics
Project at NASA: Overview”, AIAA Paper No. AIAA-2007-4263, June 2007.
[2] Cockrell, C. E.., Jr., “Aerosciences, Aero-Propulsion and Flight Mechanics
Technology Development for NASA’s Next Generation Launch Technology Program”,
AIAA Paper No. 2003-6948, AIAA International Space Planes and Hypersonic Systems
and Technology Conference, Norfolk, VA, December 2003.
[3] Curran, F., et al “The Benefits of Hypersonic Airbreathing Launch Systems for
Access to Space”, AIAA Paper No. AIAA-2003-5265, 39th AIAA/ASME/SAE/ASEE
Joint Propulsion Conference, Huntsville, AL, July 2003.
[4] Bertin, J. J. and Cummings, R. M., “Critical Hypersonic Aerothermodynamic
Phenomena”, Annu. Rev. Fluid Mech. 2006, 38, pp129-157.
[5] Braum, R. D. and Manning, R. M., “Mars Exploration Entry, Descent and Landing
Challenges” JSR, Vol. 44, No. 2, March-April 2007.
[6] Wright, M., Edquist, K. and Hollis, B., “Status of Aerothermal Modeling for Current
ad Future Mars Exploration Missions”, Paper 428, 2006 IEEE Aerospace Conference,
Big Sky, MT, March 2006.
[7] Bose, D. and Wright, M. J., “Uncertainty Analysis of Laminar Aeroheating
Predictions for Mars Entries”, AIAA Paper No. AIAA-2005-4682, June 2005.
[8] Tirsky, G. A., “Up-to-date Gasdynamic Models of Hypersonic Aerodynamics and
Heat Transfer with Real Gas Properties”, Annu. Rev. Fluid Mech. 1993, 25, pp 151-181.
[9] Cheng, H. K, “Perspectives on Hypersonic Viscous Flow Research”, Annu. Rev.
Fluid Mech. 1993, 25, pp 455-484.
[10] Gnoffo, P. A., “Planetary-entry Gas Dynamics”, Annu. Rev. Fluid Mech. 1999, 31,
pp 459-494.
[11] Schneider, S. P., “Hypersonic Laminar-Turbulent Transition on Circular Cones and
Scramjet Forebodies”, Progress in Aerospace Sciences, 40, 2004, pp 1-50.
[12] Berry, S. A, et al, “Overview of Boundary Layer Transition Research in Support of
Orbiter Return to Flight”, AIAA Paper No. AIAA-2006-2918, 9th AIAA/ASME Joint
Thermophysics and Heat Transfer Conference, San Francisco, CA, June 2006.
[13] Reed, H. L., Saric, W. S. and Arnal, D., “Linear Stability Theory Applied to
Boundary Layers”, Annu. Rev. Fluid Mech. 1996, 28, pp 389-428.
[14] Herbert, T., “Parabolized Stability Equations”, Annu. Rev. Fluid Mech. 1997, 29, pp
245-283.
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[35] Malik, M., “eMalik3D: An e Code for Three-Dimensional Flow Over Finite Swept
Wings”, High Technology Report No. HTC-9502, April 1995.
[36] Berry, S., Chen, F., Wilder, M. and Reda, D., “Boundary Layer Transition
Experiments in Support of the Hypersonics Program”, AIAA Paper No. AIAA-2007-
4266, June 2007.
[37] Horvath, T., Berry, S., Blanchard, R., Schwartz, R., Ross, M. and Tack, S., “Shuttle
Entry Imaging Using Infrared Thermography”, AIAA Paper No. AIAA-2007-4267, June
2007.
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Figure 3. MSL 70 sphere-cone model for test at the LENS II CALSPAN facility.
Figure 5. Artist rendition of Hy-BoLT nose cone riding on ATK GASL’s ALV-X1
rocket.
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