MTC2

Multi-purpose winding testers

Made in Germany

EN Winding testers
 A deeper look into the winding – Surge voltage up to 50 kV Rise time up to 60 ns
Analysis of motors and Automatic test method
the surge voltage tester par excellence generators up to 500 MW switchover
The MTC2 is a high-end surge voltage tester – no other tester
offers such a variety of applications. With the MTC2 you precisely 2000 A surge current Unique evaluation methods
analyze coils, stators, armatures, etc. according to state-of-the-art
technology – without compromise.
125 joules surge energy Fully integrated partial
Innovations, technical leadership and a patented surge voltage
evaluation methods characterize the MTC2 surge voltage testers of
discharge test
the 6th generation. You can choose from a finely graded tester
variety from 6 kV to 50 kV.

Based on 25 years of experience, extensive know-how and a

consistent optimization you purchase a state-of-the-art surge voltage
tester.

The housing variants are ideally suitable for universal usage and
almost every application. Whether stationary application or mobile
operation – the MTC2 provides the right solution.

KEY FACTS

• Digital surge voltage test with patented evaluation method

• Surge voltage with 100 nF/200 nF (device-dependent) and up
to 2000 A surge current
• Partial discharge analysis to detect certain insulation faults
according to standards Contents
• Resistance measurement in 4-wire-technology with
temperature compensation
• Insulation resistance test with automatic PI-measurement Fields of Applications ........................ 4
• Inductance test | LCR inductance measuring bridge The basic device ................................ 6
• Fully automatic switchover between different test methods Surge test ........................................... 8
• 4 winding connections (windings and neutral point) plus Insulation resistance test ............... 10
frame connection Resistance test ................................ 12
• Automatic testing with GO/NO GO comparison High-voltage test AC ....................... 13
• Integrated armature test assistant, armature adapter and Partial discharge test ...................... 14
armature booster VoltageAnalyzer ............................... 16
• Remote-controlling of an AC high voltage tester and scanning Armature booster ............................ 18
the test results Squirrel cage .................................... 20
• Integrated PC with Windows® Manual testing ................................. 22
• Simple and intuitive operation by touch screen or mouse Automatic testing ............................ 24
and keyboard Test protocol ..................................... 26
• Optional remote maintenance and calibration Product overview ............................ 28
• Database for numerous test plans and test results Test methods .................................... 34
Accessories ..................................... 36
Company ........................................... 38

2 Further information: www.schleich.com/en/mtc2 3

 Fields of application
Motor repair | Manual inspection

The MTC2 is immediately ready for use to perform spontaneous Furthermore, a variety of motor data can be entered, which will
measurements. By means of the unique manual mode all test be printed on the SCHLEICH standard protocol in addition to the
methods (resistance, surge voltage, insulation resistance, and test results.
partial discharge) can be started. It is not necessary to
parameterize the tests in advance. You only have to adjust the
requested test voltage and the test is ready to be started.

The software always delivers you the current test results, similar to
a multimeter. Thus, an evaluation of the winding and the insulation
system is immediately possible and you can instantly decide, if and
which part of the motor has to be repaired.

Motor repair | Fully automatic inspection

A great variety of motors and generators can be automatically Furthermore, a variety of motor data can be entered, which will
inspected in the repair sector. For this, the MTC2 offers a fully be printed on the SCHLEICH standard protocol in addition to the
automatic mode, which performs the test according to a freely test results.
definable test sequence. The tester evaluates the test results
automatically and indicates the result by means of a GO/NO GO
signal in the display. For the evaluation of the test results no
technically qualified personnel is required!

The MTC2 is already equipped with a variety of test plans for any
nominal voltage class. As a result, you can also start at once in
the fully automatic mode. Nearly unlimited test sequences may be
entered, which can be individually adapted to and optimized for your
test application.

Motor production

The MTC2 can be easily integrated in a production line. Its

dimensions are based on a 19” housing, which allows a perfect
implementation of the tester. The additional interfaces do not only
allow a complete remote control but also a connection to a master
computer.

Nearly unlimited test sequences for different types of test objects

may be entered in the MTC2 and selected and started via interface.
All test results can be retrieved via interface and may be stored in a
central database via master computer. Furthermore it is possible to
store the results locally on the tester or directly in the network.

4 Further information: www.schleich.com/en/mtc2 5

 The basic device – State-of-the-art ROBUST
technology in a compact design INDUSTRIAL
The integration of so many different test methods in one tester is The complete hardware and software is made by SCHLEICH
STANDARD
unique. All necessary tests are included in only one compact device. according to our motto „Made in Germany”. Our innovations set
The system offers a clearly arranged test overview and the intuitive technological standards for the modern winding inspection.
operating concept facilitates the operator´s daily working
routine.
Made in Germany

High voltage on Emergency Stop 8,4”-touch display Time scale adjustment High voltage adjustment Power on
• Brilliant color display Voltage scale adjustment
• Robust, capacitive
touch screen

MTC2 6 kV MTC2 6 kV-50 kV

Measuring ports at the rear panel Measuring ports at the rear panel
• 6 kV-measuring leads, pluggable • Measuring leads firmly installed
• 4 mm plug for aligator clips • 4 mm plug for aligator clips

MTC2 6 kV-50 kV
Control plug (basic equipment) at the
rear panel
• Connection to a safety circuit
• GO/NO GO output
• Start input
• Warning light output
• Connection to optional devices
• Armature booster | rotor-stator-check

Power connection Connection Connection Integrated PC Connections

foot switch temperature probe • Maintenance-free industrial PC • 3 x USB 2.0, 1 x USB 3.0
• Extended working temperature range • 2 x Ethernet
• Fanless - Remote maintenance (service&support)
• WIN10 ® operating system - Online calibration
• 2 GB RAM - VoltageAnalyzer
• 256 GB SSD • HDMI, VGA-monitor

6 Further information: www.schleich.com/en/mtc2 7

 The surge test ABSOLUTE 125 joules surge energy
SURGE 2000 A surge current
With the excellent evaluation methods of the MTC2 you are able
to detect even the smallest faults. The variety of evaluation
Additionally the MTC2 is equipped with an automatic voltage
correction which assures, that the test voltage is always perfectly
POWER Rise time up to 60 ns
methods, which can be combined in any way you like, allows adjusted, depending on the particular test object. These features
a detailed, reliable, and very exact fault analysis. This reduces
misinterpretations to a minimum.
significantly facilitate the fault analysis. Thus, a reliable statement
regarding the motor´s condition can be promptly made. Patented evaluation method
The parameterization to the signals to be evaluated takes place The evaluation is based on a reference signal which has been
almost automatically. The tester independently selects the most taught-in before or on an automatic comparison between all three
convenient settings for the signal to reach the maximum sensitivity. phases among each other.

Tolerance band Error area | EAR Difference in area Correlation (patented by SCHLEICH) Frequency Attenuation

The tolerance band belongs to the simpler The error area is the differential area The difference in area is the subtraction The relation between reference surge wave The difference in frequency between The difference in the attenuation course
evaluation methods, at which an envelope between 2 signals (surge waves). The of the single areas below the two surge and currently measured surge wave is reference surge wave and currently between reference surge wave and
curve is placed around the signal. The surge difference in area between reference surge waves. The result leads to a deviation in automatically determined and the deviation measured surge wave is automatically currently measured surge wave is
wave has to be within a certain tolerance wave and currently measured surge wave is percentages compared to the reference is indicated in %. determined and the deviation is indicated automatically determined and the deviation
band. automatically determined and the deviation area. in %. is indicated in %.
is indicated in %.

Inductance | mH Peak-to-peak Phase comparison Reference comparison

The inductance is calculated from the surge At the peak-to-peak-method the test At the phase comparison all three phases The comparison to a reference is possible,
voltage test´s signal. The result is indicated voltage is gradually increased. If a bigger of a motor are automatically compared with in case a good test object has been
in “H”. deviation occurs between two steps, the each other and displayed in a diagram. In taught-in before. Normally this method is
test is stopped. The deviation from step to this way the symmetry can be directly used in production.
step is indicated in %. determined and evaluated. Normally this
method is used in the motor repair sector.

8 Further information: www.schleich.com/en/mtc2 9

 The insulation resistance test High voltage DC up to 50 kV
PI | DAR
The insulation resistance test which is integrated in the basic device the operation of the tester. To be able to configure the tester also for
is specifically intended for testing electrical drives. The test voltage special applications, all parameters may be adjusted separately. Up to 100 GΩ
is automatically switched on the measuring lead, which is also
used for the surge voltage- and the resistance test. A re-clamping The MTC2 is very flexible in its application – no matter whether it is
at the test object during the single measurements is not necessary. used in production or in the service and repair sector.
The switchover takes automatically place in the tester up to a test
voltage of 50 kV.

The software provides preconfigured test plans for PI, DAR, High
voltage DC, Mega Ohm and step voltage, which clearly facilitates

Insulation resistance test Insulation resistance test with ramp Step voltage test PI | DAR test

DAR

PI

• Adjustable test time • Ramp and test time adjustable Adjustable step voltage • Measurement logging every 60 s
• Test time per step • The first two measurements are logged in a 30 s interval
• Final test time at the last step
• Voltage step size per step
• Start voltage at the first step

KEY FACTS

• Adjustable minimum current monitoring

(current connection control)
• Fully automatic or manual process
• Burning mode
• Automatic discharge
• Selectable display variants:
- Voltage-current
- Resistance-current
- Resistance-voltage

10 Further information: www.schleich.com/en/mtc2 11

 Optional extension: Optional extension:
The resistance test The high-voltage test AC
By extending the MTC2 with the resistance test it is possible to test The high-voltage test is integrated in the MTC2 and automatically
KEY FACTS KEY FACTS
the phase resistances of an electric motor fully automatically. A re- switched on the measuring leads. A re-clamping is not required. The
clamping is not required for the resistance test. The test is automa- test is automatically carried out with the measuring leads, which are
tically performed via the test leads which are already connected to • Highly accurate resistance measurement in 4-wire-technology already connected to the test object. • High-voltage test according to standards
the test object. • Same measuring leads in use as at the HV-test • Fully-electronic control
• No re-clamping required As an option, also the high-voltage tester of the GLP1-and GLP2- • Fast switch-off at flashover
The evaluation is either based on a direct set value specification or • Manual or fully automatic resistance test class can be connected with the MTC2 via the RS232-interface. The • Freely adjustable ramps
on the symmetry ratio (deviation) of all three phases. • Automatic GO/NO GO evaluation test results are then automatically transferred from the external • Automatic GO/NO GO evaluation
• Firm set value entry possible tester to the MTC2.
• Ambient temperature compensation

Test with and without voltage ramp profile High-voltage test AC

U U Test voltage up to 3 kV up to 6 kV
Test current max. 25 mA max. 100 mA
Fast disconnection adjustable adjustable
Part no. 4023158 4023207

t t

Resistance test at a 3-phase machine Resistance test e.g. at an air-core coil or bar-to-bar
• Automatic measurement of all three phase resistances • Comparison of several individual coils possible
• Deviation determination • Resistance measurement of DC-armatures (bar-to-bar)

Ambient temperature compensation

Model MTC2 6 kV/12 kV/15 kV

Measuring range 0-100° C | 32-212° F
Part no. 401404

• Adjustable reference temperature

• Compensation of temperature dependence of copper and aluminum
• Allows the comparison between nominal and actual values, also at fluctuating temperatures

Note: Extension to the resistance test

Resistance test

Model MTC2 6 kV 12 kV/15 kV 25 kV/30 kV/40 kV/50 kV

Measuring range 1 mΩ-100 KΩ 1 mΩ-100 KΩ 1 mΩ-100 KΩ
Resolution 1 μΩ 1 μΩ 1 μΩ
4-wire-technology yes yes yes
Automatic switchover yes yes no (optionally available)
Part no. 4023103 4023193 4023150

12 Further information: www.schleich.com/en/mtc2 13

 Optional extension: Partial discharge using the surge voltage

The partial discharge test according

to IEC 61934 and DIN EN 60034-18-41 Automatic process of the PD-test according to standards

PDIV RPDIV RPDEV PDEV

The partial discharge test serves for checking the quality of
KEY FACTS
windings. The test can be performed in combination with the high-
voltage test (sine wave) as well as with the surge test. The main idea
is detecting any quality faults in windings that cannot be detected • Determination of the inception and extinction voltage according
with conventional high-voltage test or surge testing. to IEC 61934
• High reproducibility due to special filter technology
Due to the coupling technology combined with a high-frequency filter • Special coupling technology for measuring completely
technology the system is free of disturbances. It is highly useful for assembled motors
on-site or production applications. The partial discharge measuring • Free of any disturbances due to special high-frequency filter
(filtering and analysis) is completely integrated in the MTC2. Only technology
the uncoupling (measuring) of the actual partial discharge signal is • No shielding of the test area necessary
performed outside the tester. This is necessary for the respective • Partial discharge test up to 25 kV
measuring situation. • Qualification of enameled copper wire (twisted pair),
Enamel-insulation and Impregnation procedure
Testing at an open stator winding is carried out with a highly
sensitive measuring antenna and at a completely assembled motor The test is performed either manually or automatically. In the
with a special coupler. The antenna as well as the special coupler manual mode the operator increases the voltage continuously while
can be optionally connected to the MTC2 making the MTC2 well monitoring the partial discharge signal. Via a test sequence the
equipped for most applications. automatic operation provides an analysis of all three phases. The
following values are determined per phase:

• PDIV (Partial Discharge Inception Voltage)

• RPDIV (Repetitive Partial Discharge Inception Voltage)
• RPDEV (Repetitive Partial Discharge Extinction Voltage)
• PDEV (Partial Discharge Extinction Voltage)

Partial discharge test at an open stator winding Partial discharge test at a completely assembled motor Here it is also not necessary to run the complete ramp. If it has to be
distinguished quickly between “GO” and “NO GO” in production, it
can be operated with a preset test voltage.
The partial discharge measurement at an open stator winding is The measuring at a completely assembled motor cannot be
performed via a highly sensitive measuring antenna, which is put performed via an antenna as the high-frequency signals are shielded
inside the test object or placed close to the test object. by the closed motor cabinet. In these cases the measuring is
performed via a special coupler which is attached to the measuring Surge voltage pulse with 150 ns, rise time, and PD-effects
lead.
Partial discharge test at HV-AC

PD-coupler
The test is performed automatically via a test sequence set
beforehand. A ramp function is run, in which the test voltage is
continuously increased. As soon as the first partial discharges
occur, this voltage is stored as PDIV (inception voltage).
surge voltage high voltage surge voltage high voltage
AC AC
kV

Next, the voltage is reduced until the partial discharge

kV
mA
mA
Microwave
A
A

antenna PD-signal current pulse disappears. This point is identified as PDEV (extinction voltage)
and also stored. Due to preferably short test times in production
high-frequency the partial discharge’s intensity can also be determined at a preset
Gigahertz PD-signal voltage. Thus it can be quickly distinguished between “GO” and
“NO GO”.

The combination of these two PD-test methods is In addition it is also possible to perform the test manually. Here
the operator continuously increases the voltage while monitoring

unique in the world! the partial discharge signal.

14 Further information: www.schleich.com/en/mtc2 15

 Optional extension: For testing three-phase motors or stators quickly and without
reconnecting, the VoltageAnalyzer has three test ports. They are High-frequency gigahertz PD-signal
connected to the terminals U, V and W of the DUT via preferably

VoltageAnalyzer short test leads. The test-point switch-over between the three
test connections in the VoltageAnalyzer is fully automatic and
Voltage measurement at the winding
synchronous to the surge test.
Ethernet

surge voltage

UNIQUE
TECHNOLOGY
MADE BY SCHLEICH

Measurement accuracy at its best

Surge impulse measured by the VoltageAnalyzer Surge impulse measured without VoltageAnalyzer
• measured directly at the motor terminals • signal waveform is not measured at the motor terminals
• precise overshoot measurement • high damping of the overshoot signal
• exact peak and peak to peak voltage measurement
The VoltageAnalyzer serves for measuring surge-voltage signals
KEY FACTS
directly at the winding of the motor. The frequency response covers
a range from DC up to very high pulse frequencies in the MHz-range.
• Accurate surge measurement directly at the winding or at Ethernet interface Switch-over
This makes the VoltageAnalyzer the ideal tool for high-precision
the motor-terminal board to MTC2 Power supply 110 V-230 V
surge-voltage and partial-discharge measurements.
• Active test probe with integrated switch-over between three
With the VoltageAnalyzer, voltages and voltage peaks can be phases
measured right where they occur, e.g. in the motor at the motor- • Potential-free voltage measurement
terminal board or right at the winding connections. • Influencing the signal characteristic by the test lead is
eliminated
Voltage measurement for surge voltage and partial discharge • Accurate measurement of partial-discharge voltages –
PDIV, RPDIV, PDEV, RPDEV
It may happen that the voltage measured in the surge tester does • Perfect for standard-compliant measurement according to
not exactly match the voltage at the DUT. This is caused by the fact DIN EN 60034-18-41:2014
that the unavoidable lead inductances and capacitances between • Detection and logging of pulse rise times
the test leads can change the voltage curve of the surge signal on
its way to the DUT. This effect becomes more intense the steeper the
surge pulse rises.

E.g. for an accurate measurement of the partial-discharge inception

voltage actually applied to the motor-terminal board during a partial-
discharge test, a measurement via the VoltageAnalyzer directly at
the terminal board is required.
Test ports for all Input for passive and active partial-
three phases discharge measurement antenna

16 Further information: www.schleich.com/en/mtc2 17

 Optional extension:
Armature booster The test is performed with two test probes that are pushed on the The test is evaluated via an automatic test process which guides
bars (bar to bar method). Here the test can be performed directly the operator through the measuring. It can also be tested manually
between bar-bar or between ¼ of the commutator. The test is started without the preset test step sequence. With both methods the
via the two start buttons in the test probes. MTC2 compares the surge graphs to the previously stored reference
measurements. It is possible to remove any faults and repeat the
test at these points.

For the armature test an additional armature booster is available for The armature booster is connected to the MTC2’s measuring leads.
MTC2-testers. This is necessary for testing of larger, low-inductive At the booster’s output, there are two solid test probes with an
DC-armatures. With the armature booster the surge current is integrated start button available. In addition a warning light shows
increased by factor 10, to find short-circuits and insulation faults whether the clamps are voltage-free and an acoustic signal
between bars. indicates whether the test is GO or NO GO.

The evaluation is performed automatically via the patented

instrument developed by SCHLEICH.

Booster-Pack Collector test probes

Model MTC2 6 kV | 12 kV | 15 kV
Set of test probes to connect individual commutor coil sets manually
Output current >2000 A possible
Output voltage ≤1500 V
4-wire-technology no
Pluggable yes
Part no. 4023227

Adjustable collector contacting tool

Adjustable width: 2.5-22 mm/0.1-0.87 inch

Collector diameter: 100-700 mm/3.9-25.6 inch

18 Further information: www.schleich.com/en/mtc2 19

 Optional extension:
Squirrel cage Two test probes are used for the test. They are connected at the finding the best probe position, store the signal in the corresponding
test object’s exterior above the slots. The first probe (Transceiver) slot number. Perform these measurements at each slot storing all the
transmits a signal to the test object; the second probe (Receiver) data.
receives the signal. The receipt signal is measured in the MTC2 and
the signal strength is displayed on the screen. During measuring, the MTC2 compares the available values and
detects any irregularities of the resistances within the slots. The
Number the individual slots in advance. At the subsequent slots’ measuring values should all be the same. If the differences are
measuring, position the probes above the individual slots at the test too high there is a fault. Based on slot numbering, locate the defect
object’s opposite outer edges in a way that the maximum signal quickly and efficiently, making repair easier.
strength is indicated in the MTC2. Using the MTC2 software, after

Receiver

Transceiver
Ideal test accessory for checking and locating faults in squirrel-cage
motors, armatures, stators, and generators. The accessory operates
in combination with the MTC2.

Rotor-stator-check 1
2
Model MTC2 6 kV-50 kV 3
Test probes small slot distance 9-15 mm/0.35-0.59 inch 4
Test probes medium slot distance 15-30 mm/0.59-1.18 inch
Test probes large slot distance 30-50 mm/1.18-1.97 inch 5
Part no. 4023227
6
Note: in this set all 3 test probe sizes are included!
7
8
9

20 Further information: www.schleich.com/en/mtc2 21

 Testing in manual mode
In manual mode the different test methods (surge voltage, During each test method, depending on the type of test object, In addition to the collected measuring values further, different
KEY FACTS
insulation resistance, resistance, high voltage AC…) are called up measuring values are collected at several connections. The MTC2 name plate data can be entered. As each company has its own idea
by the operator in any order. Suitable for each test method an automatically collects the measuring values in a result overview. regarding name plate data to be stored, the MTC2 can be easily
operator-friendly display is indicated. It is not necessary to enter configured according to your expectations. Up to 30 different name • Immediate testing without parameterization
more data or parameters for testing. The MTC2 offers 2 approaches to perform the manual measurements: plate data can be freely configured. • Possibility to enter motor data
• Protocol print after testing
Before starting the single tests the operator selects the type of test • The unique auto test can be easily used to collect the As soon as all measuring values and name plate data are collected, • Easy and intuitive operation
object. The tester automatically adjusts itself to the respective test measuring values. The MTC2 automatically performs all integrated all data is stored in the Access® database integrated in the tester.
configuration. test methods. The test voltage level is automatically calculated The data may be printed either immediately or at a later time. In case
from the test object´s formerly entered nominal voltage. you want to print the data at a later print in time, the test results can
The following selection is possible: Afterwards the MTC2 automatically analyzes the collected results be easily searched for in the data base. As search key, numerous
and indicates, if the winding is o.k. or not o.k. This approach is name plate data as well as motor description and serial no. can be
• Single coil particularly suitable for inexperienced operators. used.
• Single-phase winding with three leads
• Single-phase winding with four leads • The operator is also able to perform the single measurements
• Winding with delta or star connection and three leads and collect the measuring results independently. After finishing the
• Winding with star connection and a separate star point with measurements, the MTC2 automatically also provides the operator
four connections the analysis of the measuring results.

The test program – only 5 steps to a perfect result

1 Name plate data 2 Resistance 3 Surge voltage 4 Insulation resistance 5 Result table

22 Further information: www.schleich.com/en/mtc2 23

 Testing in automatic mode
Traceability
The traceability allows you to receive clear and complete information
about the complete production process, even afterwards.

Suppliers Production Assembly Shipping Customer

KEY FACTS:
• Clear traceability
• Marking and identification
• Scanning of DMCs (Data matrix code)
• Networking of SCHLEICH testers

For more information see: www.schleich.com/en/traceability

The automatic mode in the repair sector

Even new motors may be easily inspected with the SCHLEICH
automatic mode. Therefore the test program automatically adapts to
the new motor. This is how a variety of different motors can be tested
fully automatically without additional parameterization.

The MTC2 contains fully automatic test plans for a variety of different
motor nominal voltage classes, which significantly facilitate testing.
Only a test plan, e.g. for a 480 V motor, has to be loaded and the
MTC2 fully automatically inspects the complete machine, followed by
a GO/NO GO evaluation.

KEY FACTS:
• Automatic GO/NO GO evaluation
In automatic mode all tests, contained in the tester, are automatically
KEY FACTS • The test programs adapts to the motor
carried out. All test results are continuously indicated and
• Pre-defined test program
evaluated. That is why a direct evaluation during running tests is
• Fully automatic testing • Testing possible without special knowledge
already possible. A clear GO/NO GO notification visualizes the
• Simple GO/NO GO evaluation • Automatic test logging
automatic evaluation.
• Easy and intuitive operation • Integrated user management
• Clear display presentation The test sequence´s adjustment is carried out by adding or deleting
• Printing, logging and evaluating test steps. In this way the test program can be perfectly adapted to
• Integrated user- and setter notifications different tasks. Via double-click, each single test step can be edited
• High data safety and long-time storage of data and adjusted separately.
• Printing of labels, name plates etc.
• Scanning of DMCs (Data matrix code) An integrated user management ensures that only authorized
persons are able to execute the changes in the test steps. The work
instructions which may be additionally integrated make the MTC2
a tester according to ISO 9001.

24 Further information: www.schleich.com/en/mtc2 25

 The test protocol Detailed display: resistance Detailed display: surge voltage

All test results can be printed on the modern standard protocol either • Creating a PDF-file
directly after finishing a test or later. On request, the MTC2 creates a PDF-file which is automatically
stored on a USB-stick, the internal hard drive or under any net
The protocol language can be set individually before printing. work path. The storage on the USB-stick happens fully automatic
Standard languages are German, English, French, Dutch, Spanish, in the root directory. “Copy and paste” in Windows® is not
Italian, and Russian. necessary. • Phase resistances compensated to 25° C | 68° F
• Winding temperature
Depending on your needs, the protocol can be printed in different • Creating a CSV-file • Deviation
ways: Optionally, the MTC2 can also automatically generate a CSV-file • Set values (if existing)
after a test program. The file is stored under any network path. The
• Printing on paper data which is transferred into the CSV-file are freely configurable Detailed display: insulation resistance
You can connect a Windows 10®-compatible printer to the MTC2. and can be adapted to your requirements.
As usual in Windows®, only a click on the printer symbol is
required and all test results are automatically printed.

Test protocol

Customizable content with your

company logo and your address
Sample Company Ltd
Sample Street 89
12345 Sample City
Your Logo • Signal course:
Voltage-current | resistance-current | resistance-voltage
• Insulation resistance at measured temperature
• Insulation resistance compensated to 40° C | 104° F
General motor data, date and • Set values (if existing)
time etc.

Detailed display: partial discharge test

Overview of all test results

• Signal courses of all three phases in a single diagram

• Display of the symmetry of all 3 phases
• Percentage deviation to reference coil
• Set values (if existing)

• Logging according to IEC 61934

• Measured values:
PDIV | RPDIV | RPDEV | PDEV
KEY FACTS
• Interference level in the background
• Detection system interference level
• Set values (if existing) • Customizable protocol with your company data and your logo
• Immediate printing on a Windows®-compatible printer
• Generation of a PDF-file
• Automatic storage on a USB-stick
• Test protocol in numerous languages

26 Further information: www.schleich.com/en/mtc2 27

 Technical data
Product overview 1 MTC2-desktop unit 6 kV 2 MTC2-19“-Rack 6 kV 3 MTC2-Caddy 6 kV
6 kV-tester

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MTC2 6kV 1 4 1
MTC2 6kV-HE 1 4 1
MTC2 6kV-R 1 4 1
MTC2 6kV-R-HE 1 4 1
MTC2 6kV-R-PD 1 4 1
MTC2 6kV-R-PD-HE 1 4 1
MTC2 6kV-Rack 2 4 1
MTC2 6kV-R-Rack 2 4 1
MTC2 6kV-R-HE-Rack 2 4 1
MTC2 6kV-R-PD-Rack 2 4 1
MTC2 6kV-R-PD-HE-Rack 2 4 1
MTC2 6kV-R-HVAC-Rack 2 4 1
MTC2 6kV-Caddy 3 4 1
MTC2 6kV-HE-Caddy 3 4 1
MTC2 6kV-R-Caddy 3 4 1
MTC2 6kV-R-HE-Caddy 3 4 1
MTC2 6kV-R-PD-Caddy 3 4 1
MTC2 6kV-R-PD-HE-Caddy 3 4 1

R: Resistance test with automatic switchover of the test methods between the winding connections.
RF: Resistance test via 2 test connections on the front panel of the tester. The measuring leads have to be reconnected manually between
the winding connections.
PD: Partial discharge test
basic equipment HE: Surge test with high energy - 200 nF
optionally available for an additional charge 3L: Surge testers from 25 to 50 kV are equipped with 2 measuring connections. Variant 3L is equipped with 3 test connections and
not available automatic switchover between the winding connections.

28 Further information: www.schleich.com/en/mtc2 29

 Technical data
Product overview 1 MTC2-desktop unit 12 | 15 kV 2 MTC2-Caddy 12 kV
12 kV and 15 kV-tester

e
ag r
v olt ato
ds s rge t st
lea lead nF nF su e en t at
tio
n on 00 00 e at nc x surem tes
c ec
ti 1 y2 c arg
e x DC sta ind
e
ea AC on
nne nn ag
e ac
ity cit tan ps h bo e esi e t ati
type co co olt ap ap
a
esi
s
lam isc nn
a
plin
g
oltag on
r tio
n
vity m oltag f ro st
ter din
g d v c
rge
c r c ld te u ti
ari
za cti o l te
in un rge rge mic lvin rtia an co hv ula ol du hv nse ua
Modell Tes W Gro Su Su Su Oh Ke Pa PD PD Hig Ins P In Hig Se Vis

MTC2 12kV 1 4 1
MTC2 12kV-HE 1 4 1
MTC2 12kV-R 1 4 1
MTC2 12kV-R-HE 1 4 1
MTC2 12kV-R-PD 1 4 1
MTC2 12kV-R-PD-HE 1 4 1
MTC2 12kV-Caddy 2 4 1
MTC2 12kV-R-Caddy 2 4 1
MTC2 12kV-R-PD-Caddy 2 4 1
MTC2 15kV 1 4 1
MTC2 15kV-HE 1 4 1
MTC2 15kV-R 1 4 1
MTC2 15kV-R-HE 1 4 1
MTC2 15kV-R-PD 1 4 1
MTC2 15kV-R-PD-HE 1 4 1

R: Resistance test with automatic switchover of the test methods between the winding connections.
RF: Resistance test via 2 test connections on the front panel of the tester. The measuring leads have to be reconnected manually between
the winding connections.
PD: Partial discharge test
basic equipment HE: Surge test with high energy - 200 nF
optionally available for an additional charge 3L: Surge testers from 25 to 50 kV are equipped with 2 measuring connections. Variant 3L is equipped with 3 test connections and
not available automatic switchover between the winding connections.

30 Further information: www.schleich.com/en/mtc2 31

 Technical data 1 MTC2 25kV 2 MTC2 30kV 3 MTC2 40kV 4 MTC2 50kV

Product overview
25, 30, 40 and 50 kV-tester

e
ag r
v olt ato
ds s rge t st
lea lead nF nF su e en t at
tio
n on 00 00 e at nc x surem tes
c ec
ti 1 y2 c arg
e x DC sta ind
e
ea AC on
nne nn ag
e ac
ity cit tan ps h bo e esi e t ati
type co co olt ap ap
a
esi
s
lam isc nn
a
plin
g
oltag on
r tio
n
vity m oltag f ro st
ter din
g d v c
rge
c r c ld te u ti
ari
za cti o l te
in un rge rge mic lvin rtia an co hv ula ol du hv nse ua
Modell Tes W Gro Su Su Su Oh Ke Pa PD PD Hig Ins P In Hig Se Vis

MTC2 25kV 1 2 1
MTC2 25kV-3L 1 3 1
MTC2 25kV-RF 1 2 1
MTC2 25kV-R 1 2 1
MTC2 25kV-R-3L 1 3 1
MTC2 25kV-RF-PD 1 2 1
MTC2 25kV-R-PD 1 2 1
MTC2 25kV-R-PD-3L 1 3 1
MTC2 30kV 2 2 1
MTC2 30kV-3L 2 3 1
MTC2 30kV-RF 2 2 1
MTC2 30kV-R 2 2 1
MTC2 30kV-R-3L 2 3 1
MTC2 40kV 3 2 1
MTC2 40kV-3L 3 3 1
MTC2 40kV-RF 3 2 1
MTC2 40kV-R-3L 3 3 1
MTC2 50kV 4 2 1
MTC2 50kV-RF 4 2 1

R: Resistance test with automatic switchover of the test methods between the winding connections.
RF: Resistance test via 2 test connections on the front panel of the tester. The measuring leads have to be reconnected manually between
the winding connections.
PD: Partial discharge test
basic equipment HE: Surge test with high energy - 200 nF
optionally available for an additional charge 3L: Surge testers from 25 to 50 kV are equipped with 2 measuring connections. Variant 3L is equipped with 3 test connections and
not available automatic switchover between the winding connections.

32 Further information: www.schleich.com/en/mtc2 33

 Technical data
high voltage
DC

Connections
kV
mA
GΩ

Test methods High-voltage test DC

Depending on the tester’s configuration, the MTC2 features up
Test voltage DC max. 50 kV to four connections for connecting the winding to the tester.
surge voltage
Current max. 3 mA Each MTC2 design also provides an additional connection for
Test time manually, continuous connecting the enclosure of the test object.
operation or automatic test
program up to 60 min.
Surge voltage test Connecting scheme of the four-wire measuring
polarization
leads with a connected motor
Test voltage max. 15 kV
Surge capacity 100 nF | optionally 200 nF
Pulse rise time 100-500 ns according to IEEE Std 522-2004 (faster rise time on request)
Polarization index (PI)
Evaluations in addition to our patented correlation method, 6 further evaluation methods are included in the tester:
tolerance band, EAR, peak to peak…
Test voltage DC max. 15 kV
Deviation display in %
Current max. 3 mA
Comparison Comparison between phases or to a reference stator
Test time automatic test program
Switchover automatically between test methods and the 4 connections
Symmetry evaluation yes, between the three phases surge voltage insulation resistance high voltage partial discharge
resistance DC
insulation PI
resistance kV
DAR
Test voltage 6 kV 12 kV 15 kV 25 kV 30 kV 40 kV 50 kV kV
Mohm
Ω mA
GΩ
GΩ

Joule 1.8 J 7.2 J 11.25 J 31.25 J 45 J 80 J 125 J

Surge current 800 A 1000 A 1000 A 1600 A 2000 A 2000 A 2000 A
Capacitor 100 nF 100 nF 100 nF 100 nF 100 nF 100 nF 100 nF Insulation resistance
Part no. 4023157 4023202 4023199 4023195 4023155 4023206 4023203
Part no. Caddy version 4023170 4023149 - - - - - Test voltage DC max. 50 kV
Current max. 3 mA
1 .......... X
matrix
Measuring range 1 MΩ-100 GΩ
partial discharge Safety current limiting 3 mA
1 2 3 4
Resolution 0.001 µA
Quick switch-off adjustable
Residual ripple <0.01 %
Partial discharge test at the surge voltage test (optional)
Test time manually, continuous
operation or automatic test
Test voltage max. 20 kV program up to 60 min.
PD-detector high-frequency antenna or coupler module (measurement in Gigahertz range)
Inception/ extinction voltage automatic evaluation according to standard
Pulse rise time 100-500 ns according to IEEE Std 522-2004 (60 ns rise time optional available) high voltage
AC
Switchover automatically between test methods and the 4 connections
There are the following measuring paths:
kV
mA
A

Model MTC2 6-50 kV Caddy -12 kV High-voltage test AC (optional) 1 <-> 2 | 2 <-> 3 | 3 <-> 1
Part no. 40001574 40001697 1 <-> 4 | 2 <-> 4 | 3 <-> 4
Test voltage AC max. 6 kV
Current max. 100 mA The test leads are switched to the different connections based
Widerstand
on a relay matrix in the tester.
Ω

partial discharge
HV AC
The integrated automatic test method and measuring lead
Resistance test (optional) switchover capabilities, offer the ability to switch between
test methods on different test leads. With a tester with four
Resistance test in 4-wire-technology connections and a test object with an accessible start point,
Measuring range 1 mΩ-100 KΩ-high accuracy Partial discharge test at the HVAC-test (optional)
the user can measure phases individually. This increases the
Switchover automatically between test methods and the 4 connections tester´s sensitivity, compared to competitive products.
Evaluation deviation yes, between the 3 phase resistances Test voltage AC max. 6 kV
PD-detector high-frequency antenna or
Model MTC2 6 kV 12 kV/15 kV 25 kV/30 kV/40 kV/50 kV coupler module (measurement
Measuring range 1 mΩ-100 KΩ 1 mΩ-100 KΩ 1 mΩ-100 KΩ in Gigahertz range)
Resolution 1 μΩ 1 μΩ 1 μΩ Inception/extinction voltage yes, automatic measurement
4-wire-technology yes yes yes
Room temperature compensation yes, optional (401404) yes, optional (401404) yes, optional (401404)
Automatic switchover yes yes no
Part no. 4023103 4023193 4023150

34 Further information: www.schleich.com/en/mtc2 35

 Accessories Test cover model 1 Rolling tables

Kelvin clamp | sturdy design

Sturdy 4-wire kelvin clamps for high-precision resistance tests.

The already existing measuring leads can be plugged
on the Kelvin clamps.

Overall dimensions (W x D x H) 546 x 775 x 520 mm/21.5 x 30.5 x 20.5 inch

Inside dimensions (W x D x H) 495 x 730 x 305 mm/19.5 x 28.7 x 12 inch
Integrated result lights 2 pcs. (1 x GO/ 1x NO GO)
Type small medium large Test voltage max. 8 kV AC
Opening width 10 mm/0.4 inch 20 mm/0.8 inch 33 mm/1.3 inch Safety CAT IV
Part no. 400201 Overall dimensions (Wx Dx H) 700 x 870 x 1010 mm 700 x 870 x 1010 mm
Pressure intensity 20 N 30 N 100 N
27.6 x 34.2 x 39.8 inch 27.6 x 34.2 x 39.8 inch
4-wire-technology yes yes yes
Drawer                      no yes
Measuring lead pluggable yes yes yes
Test cover model 10 Additional shelf          no yes
Dimensions (L x H x W) 90 x 35 x 13 mm/3.5 x 1.4 x 0.5 inch 165 x 41(65) x 20 mm/6.5 x 1.6(2.6) x 0.8 inch 255 x 95 x 25 mm/10 x 3.7 x 1 inch
Base plate                  no yes
Part no. 4023184 4023122 4023109
Castors                       yes yes
Castor diameter     120 mm/4.7 inch 120 mm/4.7 inch
4-wire test probe Push handle                   yes yes
Part no.                   124.982.0 124.981.0

For high-precision resistance tests e.g. for measurements at DC-motor bars Note: The rolling tables may also be manufactured according to your
1
request.

Carrying handle | Mounting kit

2
Overall dimensions (W x D x H) 935 x 880 x 585 mm/36.8 x 34.7 x 23 inch 1 2
Inside dimensions (W x D x H) 800 x 810/730 x 500 mm/31.5 x 34.2/28.7 x 23 inch
Test voltage 1 only resistance test 2 1 kV Integrated result lights 2 pcs. (1 x GO/ 1x NO GO)
Lead length 3 m/9.8 ft 3 m/9.8 ft Test voltage max. 8 kV AC
4-wire-technology yes yes Safety CAT IV
Part no. 40001979 4023132 Part no. 400281

Foot switch to start the test RS232-interface Model MTC2 1 6 kV/12 kV/15 kV 2 6 kV/12 kV/15 kV
Swiveling yes -
• Remote-control of the tester via e.g. a PLC Part no. 4023236 40103100
• Read-out of test results
• Transfer of order data

Part no. 4003779 Transport cases

• Solid outdoor housing

1
Connection extension to 8 winding connections • Perfectly suitable for wind turbines, military application, on-site service etc.
Lead length 2 m/6.6 ft
Part no. 4010611 Test voltage max. 15 kV
Surge current max. 2000 A
4-wire-technology yes
Part no. 4023270
Warning lights
Model MTC2 1 6 kV/12 kV/15 kV 2 6 kV/12 kV/15 kV
2
Castors yes yes
Shock absorber yes yes
Color black black
The warning light indicates the Weight (tare) 19.5 kg/43 lbs 20.5 kg/45,19 lbs
following conditions: Dimensions (W x D x H) 625 x 980 x 333 mm/24.6 x 38.6 x 13.1 inch 700 x 850 x 450 mm/27.5 x 33.4 x 17.7 inch
Green= high-voltage switched off Part no. 4023225 4023116
Red= high-voltage switched on
Note: Tester is firmly installed in the transport case 1

Indications red/green
Lead length 2 m/6.6 ft
Part no. 4023239 For further accessories please take a look at our website.

36 Further information: www.schleich.com/en/mtc2 37

 Another word for “Made in Germany”: Service without limits.
SCHLEICH We are there for you – wherever you are.

First-class customer service is our top priority. From detailed

consulting during the planning phase to training and After-Sales-
Service – we support you during the entire process.

In training sessions adapted to your requirements, our technicians

will teach you the necessary know-how allowing you to avail
yourself of the functional variety of our testing devices to the full
extent. Should there be questions or technical problems, our
technical support team will assist you by phone, on-line or on-site
fast and reliably. Constant software updates and extensions make
sure that you can always work with state-of-the-art test software.
The periodic calibration of test equipment is an essential
precondition for quality assurance. We calibrate your test equipment
according to standards – on site or via remote maintenance.

Comprehensive production facilities allow designing and Modern high-end processors in our testers process the test tasks in It goes without saying that we calibrate in accordance with national
manufacturing almost all tester components at our site in Hemer. a fast, precise and reliable manner. With our modern CNC-machines, and international standards. Our Service Centers support you around
we also design and manufacture a great number of accessory the world – with dedication, competence and reliability.
For example, our measuring and electronic PCBs are produced with components such as test covers, contacting units, workpiece
an ultra-modern in-line-SMD-placement system, which assures a carriers with DUT-holders or robot gripping tools as well as complete
stable quality of our products. automatic production lines.

Whatever you want to test… Sales and Service Centers

…SCHLEICH has the solution!

SCHLEICH is a leading system provider in the area of testing motors Every single one of our more than 130 employees works on
and windings. Our extensive range of products allows us to provide guaranteeing and optimizing the high quality standard of our testing
you with testers, test systems and complete production lines for devices each and every day. Our customers, our sales department,
almost every test task. our motivated engineers and manufacturing staff – with their
ideas and suggestions for improvement they are all part of the
Decades of experience, listening to our customers and satisfying innovation process.
their wishes – facing individual tasks with technical creativity and
realize them in a team of highly skilled engineers and designers –
this is what we do. This is SCHLEICH.

Production, Headquarters & Sales Center Germany

Sales and Service Centers

Sales Centers

38 Further information: www.schleich.com/en/mtc2 39

Expect more!
Whatever you want to test, SCHLEICH has the solution! As a leading supplier of electric safety and function test systems as well as
motor and winding testers we offer solutions for any task in this sector. Our owner-managed company, founded more than 50 years ago,
is present in over 40 markets all around the globe.

Testers for electric motors and windings

Electrical safety- and function testers

Subject to technical modifications and errors | 0419-500-EN

Schleich GmbH Presented by:

An der Schleuse 11
58675 Hemer | Germany
Phone +49 (0) 2372 9498-9498
Fax +49 (0) 2372 9498-99
info@schleich.com
www.schleich.com

Certified Quality Management ISO 9001 www.abstrakt-werbung.de