Unit 1 - Machine Drawing & CAD - WWW - Rgpvnotes.in
Unit 1 - Machine Drawing & CAD - WWW - Rgpvnotes.in
Patent Drawing
These drawing are more loaded towards establishment of innovation & inventions Though it
may carry overall or leading dimensions, the detailed dimension may be missing.
Sectional Views
Sectional views, commonly called sections, are used to show interior detail that is too
complicated to be shown clearly and dimensioned by the traditional orthographic views and
hidden lines. A sectional view is obtained making an imaginary cut through the part, and by
drawing the features on the cut surface, as shown in Figure 1.1. In a drawing, the exposed or
cut surfaces are identified by section lining, or crosshatching. Section views show internal part
detail as solid lines instead of hidden lines, which improve communication. Hidden lines and
details behind the cutting-plane line are usually omitted unless they are required for clarity. A
sectional view can sometimes replace one of the regular views, for example, a regular front
view as shown in Figure 1.2.
The spacing of the hatching lines is uniform to give a good appearance to the drawing.
The pitch, or distance, between lines varies from .06 to .18 inch, depending on the size
of the area to be sectioned. Section lining is similar in direction and spacing in all
sections of a single component. Wood and concrete are the only two materials usually
shown symbolically. When wood symbols are used, the direction of the grain is shown.
Types Of Sections
Full Sections
When the cutting plane extends entirely through the object in a straight line and the
front half of the object is theoretically removed, a full section is obtained, Figure 1.6
(B). This type of section is used for both detail and assembly drawings. When the
cutting plane divides the object into two identical parts, it is not necessary to indicate
its location. However, the cutting plane may be identified and indicated in the usual
manner to increase clarity.
Half Sections
A symmetrical object or assembly may be drawn as a half section, Figure 1.7 (C),
showing one half up to the center line in section and the other half in full view. A
normal center line is listed on the
section view. The wording, half section, can be confusing because one thinks of
showing half the part. Remember, a half section shows one-fourth of the part, not
one-half!
Broken-out Section
When certain internal and external features of an object can be shown without drawing
another view, broken-out and partial sections are used, Figure 1.9. A cutting-plane line
or a break line is used to indicate where the section is taken. The break line is normally a
jagged line, which better indicates the break. Broken-out sections save drawing time and
drawing space. Most CAD systems have a freehand sketching tool to create the break
line.
Aligned Section
A aligned section is not a true projection of the cut surface. It is often used when a
part contains webs, ribs, spokes, or similar features. It revolves or aligns special part
features to clarify them or make them easier to represent in section. One can
conceptually think about a aligned section as a specialized offset section, Figure 2.10.
The cutting plane can be bent to pass through all of the nonaligned features in the
un-sectioned view.
Revolved Sections
A revolved section is made by revolving the cross-section view 90 degrees about an axis of revolution and
superimposing the section view on the orthographic view. Visible lines adjacent to the revolved view can
be either drawn or broken out using conventional breaks, as shown in Figure 1.11 (B). When the revolved
view is superimposed on the part, the original lines of the part behind the section are deleted. The cross
section is drawn true shape and size, not distorted to fit the view. The axis of revolution is shown on the
revolved view as a center line. Another example is shown in Figure 1.12.
Revolved sections are useful for describing a cross section without having to draw another view. In
addition, these sections are especially helpful when a cross section varies or the shape of the part is not
apparent from the given orthographic views.
essentially required on high precision pieces, such as gauges. Surface finish is also important to the wear
service of certain pieces subject to dry friction, such as machine tool bits, threading dies, stamping dies,
rolls, clutch plates, brake drums, etc. For rack and pinion, chain-sprockets, gear meshing, etc., surface finish
is required to ensure quiet operation. Smoothness is also important for the visual appearance of finished
products. The degree of surface finish is a factor of cost during manufacturing.
Surface Finish Characteristics. It is not possible to produce absolutely smooth surface. All surfaces have
irregularities which can be controlled during manufacturing. The characteristics of surface finish are
roughness, waviness, lay and flaws. All smooth surfaces have finally spaced irregularities, in the form of
peaks and valleys, called roughness. Waviness irregularities are the longer roughness variations on the
surface. Lay is the primary direction of the surface pattern made by machine tool marks. Flaws are
infrequent irregularities occurring at random places on the surface.
(a) Basic symbol for Surface Roughness by any Production Process other than Machining
(b) Symbol for Surface Roughness by Machining Process
(c) Symbol for Surface Roughness without Removal of Material
If the usual manufacturing process by themselves ensure the acceptable surface finish, the specification of
the surface finish is unnecessary, hence need not be indicated.
To fully define the quality of surface finish, it is necessary to indicate the different characteristics of surface
roughness such as, roughness values or grades, production method, surface treatment or coating, sampling
length, direction of lay, machining allowance, other roughness values along with the surface finish symbol.
Therefore it is very essential to indicate the exact place for each of these characteristics in the surface finish
symbol. The exact place and the method of indicating of these different characteristics in the surface finish
symbol are detailed below.
Indication of Surface Roughness
The surface roughness may be indicated by value in micrometer, grade number or symbol as follows:
(a) Roughness value in micrometer which is the arithmetical mean deviation from the mean line of the
profile.
(b) Roughness grade numbers.
(c) Triangle symbol.
The Bureau of Indian Standards (BIS) recommends the first two types. Method of indicating the surface
roughness by all the three methods are explained below.
Indication of Surface Roughness by Values in Surface Finish Symbol
The value of surface roughness which is the arithmetical mean deviation from the mean line of the profile,
abbreviated as Ra is expressed in micrometer or microns (1 microns = 0.001 mm). Table 4 shows the
recommended values of surface roughness.
Indication of Surface Roughness by Grades in Surface Finish Symbol
The surface roughness is also indicated by the grade number instead of their numerical values. The Bureau
of Indian Standards has recommended twelve grades of surface roughness. These standard grades of
surfa e rough ess are u ered as N , N , N ………N . For Russian systems, the standard grades of
surface roughness are denoted as (Ref Table 5).
Table 4 Surface roughness: Values, Grades and Symbols (British System)
representations have been developed as a part of graphical language. These are nothing but a
conventional representation of machine parts.
A machine drawing consists of many standard features and components such as threads, tapped holes,
knurlings, splines, springs, gears, welded joints, structural sections, welded joints, and so on. Since these
features or components are common to almost all machine drawings, they can be represented by common
conventions. This reduces detailing in drawing of each such feature or component.
Objectives:
After going through this topic you will be able to
Select proper symbols for mechanical components
Interpret technical drawings that have symbols
Save effort and time in assembly, where different machine parts are repeated
Conventions of Machine Parts & Their Representation:
holes, which weakens the working cross sections along the line of the rivet holes, and (ii) weight of the
rivets increases the weight of the riveted members.
DIFFERENCES BETWEEN A BOLT AND A RIVET
As a fastener, a riveted resembles a bolt, but differs from it in the shape and the application as well.
Although the shape of a rivet is similar to that of a bolt, unlike the bolts, it is used as a permanent fastener
to with stand shear forces acting perpendicular to its axis, whereas a bolt is used as a temporary fastener to
with stand axial tensile forces.
RIVET & RIVETING
A rivet is a round rod made either from mild steel or non-ferrous materials such as, copper, aluminium, etc.,
with a head is, and formed at one end during its manufacture and its tail end being slightly tapered. The
length of the shank of the rivet must be sufficient enough to accommodate the connection plates and
provide enough material for forming a head at its shank end. In general, the shank of the rivet will be equal
to sum of the thickness of the connecting plates plus 1.5 to 1.7 times the diameter of the rivet. If,
l = length of the shank of the rivet
d = diameter of rivet
t = thickness of each of the connecting plates
the , l = Σt + .5 to .7 d
Head
Shank
Tail
Riveting is an operation whereby two plates are joined with the help of a rivet. Adequate mechanical force
is applied to make the joint strong and leak proof. Smooth holes are drilled (or punched and reamed) in two
plates to be joined and the rivet is inserted. Holding, then, the head by means of a backing up bar as shown
in figure, necessary force is applied at the tail end with a die until the tail deforms plastically to the required
shape.
Forms and proportions of rivet heads
Various types of rivet heads for the use in general engineering work and boiler work as recommended by
the bureau of Indian Standards. The different proportions of these rivet heads are given in terms of the
nominal diameter d of the rivet. The rivet head to be used for general purposes for diameter below 12 mm
are specified in the Indian Standard code IS:2155-1962 and for diameters between 12 and 48 mm are
specified in the Indian Standard code IS:1929-1961. The rivet heads to be used for boiler work are specified
in the Indian Standard code IS: 1928-1961. The rivet heads to be used for ship building are specified in the
Indian Standard code IS:4732-1968.