Instruction Of The

Pneumatıc Pressure Test

GENERAL INFORMATION

PROJECT AFCU

PROJECT NUMBER 1507

DATE 03.06.2024

REVISION 00

MANUFACTURER TETSA ISI TEKNOLOJİLERİ

CLIENT FLOWVISION

1
Tetsa Isı Teknolojileri İmalatı San. ve Tic. Ltd. Şti.
Turgutlu / Manisa
 Instruction Of The
Pneumatıc Pressure Test

1. General Information

This instruction has been prepared for pneumatıc of AFCU air/ammonia mixture, urea
decomposer, Heated air and Air dilution inlet line. The pipe line shall be tested
according to test pressure which has been determined by client.
The pressure test for the AFCU air/ammonia mixture, urea decomposer, Heated air
and Air dilution inlet line is carried out in one section.
All associated piping are pressure tested in accordance with ASME B31.3 and
Pressure Equipment Directive 2014/68/EU.
Contractor: TETSA ISI TEKNOLOJİLERİ
Client: FLOWVISION

2. Technical Data

Test Pressure : 1 BarG

Operating Pressure : 0,2 BarG
Desıgn Pressure : 0,3 BarG
Operating Temprature : -10°C
Desıng Temprature : 50°C

3. Regulatıon & Referance

From the start of the pressure test, corresponding areas will be closed off. Only
authorized personnel according to the list may enter the closed areas.

Referance Standards:

Pressure Equipment Directive 2014/68/EU, ASME B31.3

Associated Schemes:

TETSA PNEUMATIC TEST CIRCUITS - Pneumatıc test procedure P&ID Rev09 (1BarG)

2
Tetsa Isı Teknolojileri İmalatı San. ve Tic. Ltd. Şti.
Turgutlu / Manisa
 Instruction Of The
Pneumatıc Pressure Test

4. Preparaton Of The Pressure Test

Flange and valve controls on the pipe system are made. After the gasket and bolt
controls of the flanged connections are completed, the open close positions of the
valves suitable for the test are checked.

5. Test Medium

Compressor air from TETSA air shall be used as the test medium specified by the
owner and client. The test air must be clean and of sufficient quality to raise the
pipework to the test pressure.

6. Check Of The Equipment Before Applying Pressure

The test equipment shall be examined before pressure is applied to ensure that it is
tightly connected. All low-pressure filling lines and all other items not subject to the
test pressure shall be disconnected or isolated by valves or other suitable means.

A calibrated local pressure gauge must be used for the air pressure test. At least one
pressure gauges shall be used during the test. Gauges shall have a range of about
double the intended maximum test pressure but not less than one and one half (1-
1/2) nor more than four (4) times the test pressure shall be used for the test.
Hydrostatic head on the gage shall be considered depending on the location of the
gage. It is recommend a display range of 0 to 10 bar.

7. Filling
All work during the pressure test is ensured by authorised contractor personnel
(venting, draining, closing off and securing areas).
The pipe line shall be filled according to flow direction at nearest point where flow
starts.
After 1st filling, each drain located on pipe line shall be tested and be sure there is no
clogging.
When 1st filling is completed, pipe line will be drained and flushed from at the
furthest point according to flow direction.

3
Tetsa Isı Teknolojileri İmalatı San. ve Tic. Ltd. Şti.
Turgutlu / Manisa
 Instruction Of The
Pneumatıc Pressure Test

8. Raise To The Pressure

The test pressure shall be increased in increments of not more than 20% of the test
pressure. The pressure shall be stabilized at each increment. The hydrostatic test
pressure at any point in the piping system shall not be less than 1.5 times the design
pressure, but shall not exceed the maximum allowable test pressure of any
nonisolated components, such as vessels, pumps, or valves.
Increase to the 1st hold point with max. 0,1 Bar/Min.
1st hold point: 0,1 BarG Hold time: 5 Min
Increase to design pressure with max. 0,3 Bar/Min.
Hold pressure at design pressure 0,3 BarG Hold time: 30 Min
Afterwards, the test pressure is increased with max. 0,1 Bar/Min.
Test pressure: 1 BarG

9. Holding time of the Test Pressure

Holding time 30 minutes and external visual inspection by the contractor, client and
owner.

10. Lowering To The Pressure

Lowering to the design pressure (0,3 BarG) with 0,1 bar/Max. External inspection the
contractor, client and owner. Inspection time: 30 Minutes

11. After The Pressure Test

After positive performance of the pneumatic test, the contractor and client shall draw
up the pressure test record and add the enclosures (calibration certificate, PID, etc.)

4
Tetsa Isı Teknolojileri İmalatı San. ve Tic. Ltd. Şti.
Turgutlu / Manisa
 Instruction Of The
Pneumatıc Pressure Test

12. Test Pipe Line List

21-3"-AP-34515-C01 3" C01 DILUTION AIR 40 Carbon Steel 21-PB-3401A 21-HE-3401A 0,25 0,2 0,15 0,3 -

21-3"-AP-34512-C01 3" C01 DILUTION AIR 40 Carbon Steel 21-PB-3401C 21-HE-3401B 0,25 0,2 0,15 0,3 -

21-3"-AP-34510-C01 3" C01 DILUTION AIR 40 Carbon Steel 21-PB-3401B 21-3"-AP-34511-C01 0,25 0,2 0,15 0,3 -

21-3"-AP-34511-C01 3" C01 DILUTION AIR 40 Carbon Steel 21-3"-AP-34515-C01 21-3"-AP-34512-C01 0,25 0,2 0,15 0,3 -

21-4"-AP-34517-C01-HC AIR/AMMONIA 21-VE-3401A AIG

4" C01 40 Carbon Steel 0,2 0,2 0,1 0,3 -
MIX

21-4"-AP-34514-C01-HC AIR/AMMONIA 21-VE-3401B AIG

4" C01 40 Carbon Steel 0,2 0,2 0,1 0,3 -
MIX

21-8"-AP-34516-C01-HC 8" C01 DILUTION AIR 40 Carbon Steel 21-HE-3401A 21-GA-3401 0,2 0,2 0,1 0,3 -

21-8"-AP-34513-C01-HC 8" C01 DILUTION AIR 40 Carbon Steel 21-HE-3401B 21-GA-3402 0,2 0,2 0,1 0,3 -

13. Final Checks

1- Drain valves will be checked.
2- Vent valves will be checked.
3- Pressure gauges will be checked.
4- Test line control will be done.
5- Before starting the pneumatic test, tape will be wrapped around all flanged
connections and a small hole will be drilled.

5
Tetsa Isı Teknolojileri İmalatı San. ve Tic. Ltd. Şti.
Turgutlu / Manisa