StMuEdent O3S:

ule #1
KMA EDUCATION MEE 035: Machine Desigr
Module #1 Student Activity She

Oumh Class number:

on: Schedule: Date:

Rrding alae Hat 1. Howto interpret/understand
aterials wia tables "AISI and SAE Specification
2. Meanings of AISIsystem
prefixes
Itttiy e prqry 3. Use of Table 2.1 p, 48 Faires 4°
(System of Specification

numbers for Steel -AISIand

Malee stul bttr SAE)
4. Alloys Steels and alloying
elements

B. MAIN LESSON
CAGAYAN DE ORO COLLE GE
PHINMA Education Network
Carmen, Cagayan de Oro City

COLLEGE OF ENGINEERING AND ARCHITECTURE

MACHINE DESIGN 1

MEE-035 (Machine Design l)

Textbook: Design of Machine Elements by: Virgil Moring Faires 4ed

Reference: Design of Machine Members by: Vallance & Daughtie 4ed

Problem book.... Design of Machine Elements by: Virgil Moring

Req:

EDUCATION
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#1
Student ANMA EDUCATION
NGLS T E h N G I O N MEE 035: Machine Design 1
Module #1 Student Activity Shee

number. 1e:

tion: Schedule:
Class number:
Date:

What IKnow Questions: What ILearned (Activity 4)

5. How to interpret/understand
"AISI and SAE Specification fabks
6. Meanings of AISI system dcs t nsihg i
prefixes diffwnt yatwials
7. Use of Table 2.1 p, 48 Faires To datwm whieh stel
4* (Systerm of Specification
numbers for Steel -AISI and
SAE)
8. Alloys Steels and alloying proying om ake steel
elements hande nd bettu.
Use another sheet of paper if necessary.

Check for Understanding (5 mins)

LET ME HEAR FROM YOU...

In your opinion, why do studying Material Science and Engineering important for
us as engineers? Write your opinion on the space provided below.

To know t ditfnent typu of materials

spehie kind of materias

EDUCATION
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higyat
3 Herdeing- its dane by car bouizina. cypiting, niti ding carbehi triding,inochoy
hordeing ond flane hardeing
3wougt Iron is made bu burba car bon fom moHen iron and Hen Thng
he prodet through hanring and ralling opurations.
$) Cast Iron ha guneral sense inchides whte cast iron, malleable iron ond nadular
Cast iron is ued withor adjecfe gray cast ion spoken f as
gray iron is weot.
)Malleable Iron ls heated treated ite enst ion.
S) Nodlar Cast - also called ouctile iron, has He castabikt. mac hinobi lity
Tron and weatability of gyray iton, but igher stragth and cne
tliy.
) Cast Steel - Gombination of highest strength ond highest ducility in a cct
fernos
wctal is obtoined in cast steel
of due standard
1) stainless See Tablk At 4 gioes tte mechaical proprtes of sone
stoinlkes steel stecifieatiors
I4 has been te tase of mmy allys,as well being used a relativeH
) opper Altoys pure form.
e liahter alloys - Especialy adapted far wse whe it is desited to
) Alumin4m - t is
rednce te inertia fres of moing ports.
)Magnesium Aloys It is to hirds as hay as alaminum, ightes is one t th wast
ohoractershcs of his meal
ave inport t
) Titanium - It is e pesive amd ot used eept Uhre its propw tes
2) Plosis- have come ito use ot only as decorie omd unstressed arts tut
also as load carrying hmbas
 NMA EDUCATION
MEE 035: Machine Design 1
Module #2 Student Activity Sheet

Class number:
tion: EA-o| Schedule: Date:
What I Know Questions: What lLearned (Activity 4)
1. What is Nominal Stress? The completed stee is
the hamial stess
2. What is design stress?

3. What is the design stress for

the Brittle material?
4. What is the design stress for
Ductile material?
S. What is Flexural Stress? ampreasin on te ote
6. What is Torsional Stress? Tvisti

B.MAINLESSON

Diometral lension
ast: stàa KUNE MASTER

Fescure Torsion

TYPES OFSTRESSES
- Tansion

Shegr
Compremsion
NE)

PHINMA EDUCATION
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udent
035: KMA EDUCATION
MEE 035: Machine Design 1
Module #2 Student Activity Sheet

Class number:
on: Schedule: Date:

Upper blade
(punch)

Ghearng torce

Shoat metal

LOwar blode (dio)

Copyrighi 2009 CustomPartNel

What I Know Questions: What lLearned (Activity 4)

1. What is Nominal Stress?
S=- if Fis given and the
A
size of machine member is
S given, the completed
stress is nominal
stress.

of PHINMA EDUCATION
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 rMA EDUCATION

MEE CATIO

Module *2 s SDU

Name
Section: Schedule: Class
1. What is design stress? Date:
#F is given so win
material and
requirement is the size
the machine
member, th
applied stress, S is the
design stress.
2. What is the design stress for For Brittle
the Brittle material? materials, use

Sd =Su/N
3. What is the design stress for
Ductile material? For Ductile materials, use

prdhes herm 4. What is Flexural Stress?

sd =Su/N orSY/N
stess and tnsin
Bending or Flexure, produces
normal stress, tension on one
side of a neutral plane and
compression on the other.

Sf = C/:St= MCt
Below XX

Sc= MCC/L: St = MCt

EDUCATION
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 Student .M FDUATION
MEE 035: Machine Desig
Module #2 Student Activity She

so
wit th
Class number:
tha Schedule: Date:
2¬the 5. What is Torsional Stress? TORSIONAL
STRESS Shear stress produced
when we apply the twisting
moment to the end of a shaft
about its axis is known as
Torsional stress.
OTorsion is the twisting of an
object due to an applied torque

Use another sheet of paper if necessary.

Check tor Underst anding (5 mins)

LET ME HEAR FROM YOU..

In your opinion, why do studying SIMPLE STRESS important for us as
engineers? Write your opinion on the space provided below.

dittst kinds bf stess

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wAGLVS rTTACLoDCAÚM
ON

Module
sch

Name:
Section: Schedule: Class ¤T
7

3) Sample problem and the detailed solution on Simple Stress (Torsional

Date:
and the
applied) lbat T a b l e

4) Sample problem and the detailed solution on Simple Stress (Shearing and Compressi

5) Activity 1: What I Know Chart, part 1 (3 mins)

Before we start the topic answer the questions in column 2. Write your answers in the column 1. Le
the third column blank (will be answered during Activity 4).
What I Know Questions: What | Learned (Activity 4)
1. Where we can find the data
from a textbook DESIGN OF
MACHINE ELEMENTS by VM
Faires 4 on a piston rod
made of AISI 3140 steel OQT
1000°F)?
2. In Fig. AF 2, p 573 Faires 4°,
hat prjed it icaly ond
explain how to read the
Idea
value of ultimate strength yild polnt at peint
and yield strength in psi.
lulhimak snasi

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This doCument is the
 LMA EDUCATION MEE 035: Machine Design 1
Module #3 Student Activity Sheet

dis gyad ion: Schedule:

Class number:
Date:

3. Where you can find the yield Table AT 12 page 37o

strength value on shaft
material made of AISIC1045
as rolled?
4. In Table AT 7 p 576 Faires 4°,
in Yield strength in torsion
(shear) frequently falls
between 0.55y and 0.65y.
Which is recommended to
use?
5. What can you find in note Su z0.7S
Suaos "table AT7 d" p 577 Faires 4°
and what is the value on it?

B.MAIN LESSON

Design for Simple Stress

Problem 1:

made of AISI 3140 steel OQT 1000°F (Fig. AF2) is subjected to a

A piston rod,
compresSor, where the maximum
repeated reverse load. The rod is for the 20-in. air

of PHINMA EDUCATION
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 #3
Stud
AA EDUCATION MEE 035: Machine Design 1

Clas nu
Module #3 Student Activity Sheet

te
Class number:
on: Schedule.: Date:
What I Know Questions: What | Learned (Activity 4)

Pg AF 2 epogc s13 1. Where we can find the data Su and Sy are found in
from a textbook DESIGN OF Fig. AF2, p 573 Faires,
MACHINE ELEMENTS by VM 4ed, AISI 3140 0QT
Faires 4 on a piston rod 1000°F
made of AISI 3140 steel OQT
1000°F)?
2. In Fig. AF 2, p 573 Faires 4, Fig. AF2, p 573 Faires,
H HaE explain how to read the
4ed from locate the
TPEA value of ultimate strength 1000°F from the
and yield strength in psi. abscissa, then project
vertically until it
intersects the curve of
yield point, from the
intersection project it
horizontally to the left
and read the value of
yield stress. The same
procedure in finding
ultimate stress value.

EDUCATION
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This
 Section. SchedUIe.
3. Where can you find the yield Table AT 7 p 576Fa
4ed.
strength value on shaft
material made of AISIC 1045
as rolled?
4. In Table AT 7 p 576 Faires 4e, 0.65y as reconmmenden
in Yield strength in torsion
(shear) frequently falls
between 0.5Sy and 0.65y.
Which is recommended to
use?
5. What can you find in note Ultimate stress in shea
"table AT7 d" p 577 Faires 4 has been arbitrarily take
and what is the value on it? 0.75(ultimate stress)
Use another sheet of paper if necessary.

Check for Understanding (5 mins)

LET ME HEAR FROM YOU...

In
your opinion, why do studying
Write your opinion on the space Simple Stress important for us as engineers
provided below.
valuabls amd stfEs of cach syu.

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 Quiz

Problem #1

Atensile force of 9500 Nis applied to a 12-mm-diameter round bar. Compute the direct tensile stress in the bar.

Problem #2
A
shaft in torsion only is to transmit 2500 hp at 570 rpm with medium shock. Its material is AISI 1137 steel
annealed. (a) What should be the diameter of a solid shaft? (b) If the shaft is holow, Do = 2Di, what size is required?

Problem #3
Aplate made of AISIC1020 cold drawn %-in. thick. At what force required to punch five (S) holes in one stroke if
the desired diameter each hole is A-in.?
2 6y: AISI n37 Table <t 8 pS16
83.9 Table d1 2 Page 2o
MPa

PS
ta3). 2440 kN-n

a Sus d3 132-I mn
"640l0-2418 Cs1.2440Xzbi)
T Cis pi9)
9.13(18o

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 PINMA EDUCATION

Module
C A T I O N

Narme
Section Schedule: Class
Datg:
3) Sample problem and the detailed solution Stress
Analysis applying load using the
equations obtained.

4) Activity 1: What I Know Chart, part 1(3 mins)

Before we start the topic answer the questions in column 2.
the third column blank (will be answered during WNrite your answerS in the column1
Activity 4).
What IKn ow Questions: What Learned (Activity 4)
I
1. Insample problem below, for
the connection shown in a
seaing
figure, how many set up
equations formulated
4) Tenson tuo iwet representing the various
methods by which it might
fail neglecting the bending
effect.
Tabh at 1 at page 2. For the material AISI C
1020,
what is the value of its yield
strength and what table and
page can be found from our
textbook by Faires 4°.

PHINMA EDUCATION
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 Schedule: Date:
o.4Sy 3. In Yield Strength in Torsion
(Shear) at what value of Sy
frequently falls.
4. What is the value of Factor of
Tablk l t poge 20 safety, Nbased on yield
N- 4 strength and where can be
found and what table and
page in our textbook by
Faires 4.

B.MAIN LESSON

Stress Analysis
PROBLEM

(a) For the connection shown, set up the strength

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Section: Schedule:

Check for Understanding (5 mins)

LET ME HEAR FROM YOU...

In your opinion, why do studying Simple Stress (Stress

Analysis) imp
us as engineers? Write your opinion on the space
provided below.

Quiz

PROBLEM

EDUCATION
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 Date:

Design this connection for a load of 2 500|lb. Both

t
plates and rivets are made of ASI C 1020, as rolled.

The load is repeated and reversed with mild shock. Ft D

+F

Make the equation equally strong on the basis of yield

strengths in tension, shear, and compression. Neglect

F F

bending effect.
Ais1 CAoo as rolle t Table k1ps7b
Sy 480oo si sy o.6 A

Soln.

2a

D"(-4soo) o0)'- 4(s54s)

P(b-2b)tt F4Ditt
2(ses4)

2300I " Tt\ro 2300|5 4(a93i) (no0)

D O3 in
Past(b-bt
(b0.35)bSin
25o0| hoo lb/i
5-1.in or lSin

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 ule ME
A EDUCATION MEE 035: Machine Design 1

Date Clas n
T a TCUHEDUGATION

Module #5 Student Activity Sheet

Class number:
n: Schedule: Date:

B) Sample problem and the detailed solution "Stress Analysis" Impact.

4) Activity 1: What I Know Chart, part 1 (3 mins)
Before we start the topic answer the questions in column 2. Write your answers in the column 1. Leave
the third column blank (will be answered during Activity 4).

What I Know Questions: WhatI Learned (Activity 4)

1. Derive the equation of the
normal stress in simple
tension and compression, 8.
2. What equation number and
page be found from our
textbook by Faires 4 is the
total deformation, 6?

2q"31 million pai at 3. What is the range value of

modulus of elasticity for
page ordinary steel in terms of
pounds per square inch.
4. What value of modulus of
elasticity most designer
used?

B.MAIN LESSON

Modulus of Elasticity

EDUCATION
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G
Us
EDUCATION
TT
TCIECAIC

Mo
Name: TION P E H

dule
A D E

Section: Schedule:
3. What is the Sc

range value of
modulus of elasticity for It ranges from
ordinary steel in terms of
pounds per square inch.
mil ion psi. p9r
d r itcaan
fl k

4. What value of
modulus of
elasticity most designer Most designer usen thdeesig

10 psi. p9
used? Faires 4
Use another sheet of paper if obl

necessary.
Check for Understanding (5 mins)
LET ME HEAR FROM
YOU...
In your opinion, why do
studying Simple Stress (Thin-wall Vessel,
important for us as engineers? Write your opinion on the Impact)
below. space provided

wtain a he ofsts

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 Aule #5
ME sOs
Stue5

afromFaires te:C28
las n AEDUCATION
froms MEE 035: Machine Design 1
Do9 4
Module #5 Student Activity Sheet

to2
Class number:
on
Schedule: Date:
Duiz

Problem #1
A cylindrical tank full of water is 10 m high with a
diameter of 5 m. The tank is made of T-304 stainless steel
With the design factor of 4, determine the thickness of the tank
with the relative strength of 90%.
annealed.

Problem #2
A steel bar is 25.4mm in diameter and 1.72m
long.. If the static load is applied it elongates at
would be the static load that this bar can be carried. (b) Compute the 0.34544mm, (a) What
1.27mm and strikes a top at the end of the stress and elongation if the load falls freely
bar.
)T-304 ctoinless Stel nealed O-02s 21D.4g in %lin
Table at 4 page ST6

t (h422-12)() S
2(4250)(o-)

(7:64t3)(492)

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