RISK ASSESSMENT AND ANALYSIS

RA Number : 003/Hydrotest/Rev-00 Department / Area: HSE

WORKPLACE / TASK / ACTIVITY / PROCESS NAME
RA TEAM ( Names ): Date: 15-jul-2024

Insulation and cladding works Approved by Manager / Supervisor:

Signature:
HAZARD IDENTIFICATION CONTROL RISK ASSESSMENT RISK REDUCTION PLAN

Consequen

Consequen
Risk Rating

Risk Rating
Follow up by Controls

Likelihood

Likelihood
Workplace/Activity/ Risk Issue Posible Incident [ What
Item Improve existing controls / whom implement
Process / Hazards can go wrong ] (Accident/ill health Existing Controls

ce

ce
# Implement new controls ( name )& by ed ( yes/
Equipment/Material to persons, fire or property loss)
when (date) no )
Violation of Site Procedure that
Working without obtaining lead to accident due to insufficient Risk Assessment Mechanical yes
Obtained the required work permit for the job prior to start. 4 2 8 4 1 4
work permit information, lack of orientation and discussed to workers
communication

Prior to start of any

activity, must ensure
Violation of Site Procedure that All personnel should be certified for this activity and must
necessary clearance is
lead to accident due to insufficient pocess valid access (entry - exit). Mechanical yes
Unauthorized work force 4 2 8 obtained such as Proper 4 1 4
information, lack of orientation and All work should be carried out by MGC supervisor under client
Work Permit , Access
communication supervision
Permits etc., must be
availed.
General Work
1
Preparation
All Equipment and tools must be inspected and 3rd party
Usage of improper Damaged to Properties and lead certified (as required) Impelementation of JV Mechanical yes
4 3 12 4 1 4
equipment/Tools to personal, major injury Only approved equipment and competent operator will be procedure.
allowed to transport materials.

Vehicle Collision to workers and

other heavy equipment, Fumes The defined work and temporary parking area and clearing from
Heavy Equipment Flagman or pointman & Mechanical yes
emitted and dust generations - obstruction prior to execution of activity.Checking of fuel 4 3 12 4 1 4
movement speed limit sign available
Major Injury and harmful to human injection system,low speed & Suppression of dust by water
respiratory system
Tool Box Talk was given Mechanical yes
Weather Condition Cold, Flu, Hyperthemia Frequent Rest and Rotation of Work 3 3 9 3 1 3
to workers
 Provide manual handling training to all workers involved in the
mobilization process.
changes to the scope of
Utilize mechanical aids, such as trolleys, hoists, or cranes, to
work, site conditions, or
Manual Handling Risks assist with the movement of heavy or bulky materials.
the workforce.
Vehicle and Traffic Hazards Implement a team lifting approach for items that are too heavy
After any incident or
Mobilization of Slips, Trips, and Falls or awkward for a single worker to handle safely.
near-miss to incorporate Mechanical yes
2 equipement and Manual handling injuries Struck-by Hazards Ensure appropriate personal protective equipment (PPE) is 3 3 9 lessons learned.
3 1 3
material Exposure to Hazardous worn, such as gloves, safety footwear, and high-visibility
At least annually to
Substances clothing.
ensure the continued
Environmental Hazards Establish designated material storage and handling areas to
effectiveness of the
minimize the need for manual transport over long distances.
control measures.
Regularly review and monitor the manual handling practices to
identify and address any areas of concern.

Heavy or awkwardly shaped

materials and equipment
Repetitive lifting, carrying, and
Promote safe handling techniques.Provide adequate lighting
lowering tasks
and clear walkways.Use edge protection and toe boards.Ensure
Uneven or slippery ground Ensure competence of
lifting (loading and workers are trained in vehicle/plant awareness.Ensure adequate Mechanical yes
3
unloading)
Manual handling injuries surfaces.Inadequate lighting or
temporary lighting is provided.Ensure workers are trained in
3 3 9 people conducting the 3 1 3
poor housekeeping.Unstable task.
vehicle/plant awareness
stacking or storage of
materials.Adverse weather
conditions (e.g., rain, wind,
cold).Limited natural lighting
 Ensure stable and level stacking.
Use proper stacking techniques (interlocking/cross-stacking).
Limit stack height according to material type.
Use barriers or nets to catch falling objects. Ensure stable, level
Secure items on top of stacks. stacking.
Maintain safe distances from work areas. Use interlocking/cross-
Stacks can become unstable and
Provide training on proper lifting techniques. stacking.
collapse, causing injury to workers
Use mechanical aids for heavy materials. Limit stack height.
and damage to materials. Items
Stack materials at ergonomic heights. Install barriers/nets.
can fall from stacks, posing a risk
Breaking /failure of line, Keep stacks away from heat sources. Secure top items.
to workers below.Improper lifting
5 Material Stacking gasket, flanges, and Ensure clear access to fire exits. 3 3 9 Maintain safe distances. Mechanical yes 3 1 3
and carrying of materials can lead
gauges Use fire-resistant materials for stacking. Provide lifting training.
to musculoskeletal
Inspect materials regularly for pests. Use mechanical aids.
injuries.Stacked materials can
Implement pest control measures. Stack at ergonomic
obstruct fire exits and increase the
Store materials in ventilated, dry areas. heights.
risk of fire spread.
Keep walkways and work areas clear. Keep stacks from heat
Mark and illuminate pathways. sources.
Clean up spills and debris immediately. Ensure fire exit access.
Use appropriate stacking to prevent material damage.
Protect materials from environmental damage.
Regularly inspect stacks for condition.

Ensure air vent is provided.

Ensure to Secure the joints with safety devices (whip lash arrester and
safety pins). tools for damage before use.
Use tools with proper grounding or double insulation.
Keep tools dry and avoid using them in wet conditions.
Inspect tools for damage before use. Use ground fault circuit interrupters (GFCIs).
Use tools with proper grounding or Keep hands away from cutting areas.
double insulation. Use guards and safety shields.
Keep tools dry and avoid using in wet Wear appropriate personal protective equipment (PPE) like gloves.
conditions. Follow proper operating procedures.
Work supervisor has to Mechanical yes
Use of power tools Electrical hazard Use ground fault circuit interrupters Wear safety goggles or face shields.
ensure the requirements
3 1 3
(GFCIs). Use tools with dust extraction systems.
Keep hands away from cutting areas. Ensure the work area is well-lit.
Use guards and safety shields. Wear hearing protection like earplugs or earmuffs.
Wear appropriate PPE like gloves. Limit exposure time to loud tools.
Follow proper operating procedures. Use quieter tools where possible.
Wear dust masks or respirators.
Work in well-ventilated areas.
Take regular breaks.
Use ergonomically designed tools.
Rotate tasks to avoid repetitive strain.

Site engineer
Falls from height due to lack of fall Site
protection or improper use. Train workers on proper use of fall protection equipment. supervisor
Workers can fall from the Tip-over of the MEWP caused by Use outriggers and stabilizers when provided.Use insulated MEWPs Scaffold
Make sure the ground is
use of (MEWP) platform due to lack of fall uneven ground or overloading. or protective measures if working near power lines.Implement a clear 4 3 12 yes 1 3 3
protection or improper use. Contact with overhead power lines communication system for the operator and ground workers.train
level and stable supervisor
leading to electrocution. operators on the importance of pre-use inspections. Scaffold
inspectornica
l
 · The scaffolding shall only be erected, dismantled, altered and Site engineer
inspected by competent person. (3rd party Certified). Site
· Scaffolding shall be erected in accordance with approved design. supervisor
Poor scaffold assembly may lead to Scaffold
· Scaffolding components should be of good. Use the full bdoy 6 Work supervisor has to yes 2 1 2
Work at height Poor scaffolding assembly scaffold collapse. 2 3
Minor to major injuries
harness with 100% tie off while working at height. FBH should be ensure the requirements supervisor
inspected reguraly. The area should be barricade to avoide the injury Scaffold
from any falling objects. Make sure the proepr and effictive inspectornica
supervision of the working at height activity. l

· Use suiatble brush for housekeeping.

· Always watch your step.
Housekeeping of work Dust, Respiratory problems Work supervisor has to Mechanical yes
related waste Pieces of wires and rods Trip & fall Personal injuries
· Use appropriate PPEs (Dust mask, hand gloves & safety glass).
ensure the requirements
3 1 3
· Dispose the collected waste in designated skip bin as per site’s
waste management plan

HIGH Risk Medium Risk Low Risk

1-5
(Accept
15 - 25 (Stop operation till reduce risk to be tolerable risk 6-14 (cotnrol measure required able
with
PPE)

S 5 4 3 2 1
5 25 20 15 10 5
4 20 16 12 8 4
3 15 12 9 6 3
2 10 8 6 4 2
1 5 4 3 2 1