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Chapter 4

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18 views7 pages

Chapter 4

Uploaded by

dkburning.ti4
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Calculation of design helical gears

Case1 : Known Diameter Case at Gear A pair


Pinion and Gear are the same materials.

∴Design is based on pinion

Maximum power = 53kW / 4000rpm

D p = pitch diameter of the pinion = 63.5 mm

D g = pitch diameter of the gear =108 mm

Dg
V.R = velocity ratio =
Dp

= 1.76

Lewis' Equation,

2
1 S all k π
2
= ×cos φ
(m y)all Ft

π D p rpm p
v= = 13.3 m/s
60

Su = ultimate stress

So = endurance stress (one third of the ultimate stress)

1
So = × Su = 386.67 MN /m2
3

5.6
Sall =So ×( ) = 234.17 MPa
5.6+ √ v

9550 × kW
F t=
D p = 3985.43 N
rpmp ×
2

Where, k = 6 (max;)
1
2
S all k π
(m¿¿ 2 y) all= × cos φ ¿
Ft

= 2.46 ×10 6

Assume y = 0.15

¿ = 2.46 ×10 6

m = 1.65 mm

Standard module series;

……….,1.25, 1.5,1.75, 2, 2.25,2.5,…………

Try m = 1.75 mm

Dp
N p= = 36
m

Np
N fp = 3
cos φ

N fp = 101.82 ⇒ y = 0.142 (Table – 1)

1 6
2
=2.3 ×10
(m y) ind

1 1
2
> 2
(m y) all (m y ) ind

∴ Design is satisfied.

So, decrease the module and try again.

Try m = 1.5

Dp
N p= = 42
m
N fp = 118.79 ⇒ y = 0.144 (Table – 1)

1 6
2
=3.086 ×10
(m y) ind

1 1
( 2
) <( 2 )
m y all m y ind

⸫Design is not satisfied.

Therefore take m = 1.75mm

1
2
(m y ) ind
k red =k max × =5.61
1
¿
(m¿ ¿2 y )all

Face width,

b = k red × π × m

= 30.84 ≈ 31 mm

Dynamic Check

The Limiting Endurance Load, F o

F o = So b y π mcos φ

= 6617.04 N

The Limiting Wear Load, F w

Dpb Q Kw
F w= 2
cos φ

Where,

D p = pitch diameter of the pinion

b = face width
K w = fatigue factor

φ = helix angle of the helical gear

2 Dg
Q=
Dg + D p

= 1.259

Where, ∅ = pressure angle=20 °

tan ∅ n = tan ∅ cos φ

∅ n = 14.43°

MN MN
ses =( 2.75 BHN −70 ) 2
= 867.75 2
m m
2

( )
S sin ∅ n 1 1
K = es +
1.4 Ep Eg

= 1.675 ×10 6 N /m2

Dpb Q Kw
F w= 2
cos φ

= 8302.44 N

The Dynamic load, F d

v = 13.3 m/s

Permissible error , e p = 0.03 mm (Table – 2)

For carefully cut,

If m = 1.75 mm

error, e = 0.022mm (Table – 3)

C = 125.4 kN /m (Table – 4)
21 v ( bC cos2 φ+ F t ) cos φ
F d= + Ft = 7271.86 N
√
21 v + ( bC cos φ+ F t )
2

F o < F d , F w > Fd

⸫Design is not satisfied.

Choose precision cut gears

m = 1.75 mm, error = 0.016mm (Table – 3)

C = 91.2 kN /m (Table – 4)

F d = 7099.25N

F o < F d , F w > Fd

⸫Design is not satisfied again.

Increase the module and try again.

Try, m = 2 mm

Dp
N p=
m

= 32

Np
N fp = 3
cos φ

= 90.51 ⇒ y =0.1404816 (Table – 1)

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