Manual
Manual
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
Safety
WARNING – When using tools, basic precautions should always be followed, including the following:
General
To reduce the risks of electric shock, fire, and injury to persons,
read all the instructions before using the tool.
Work area
a. Keep the work area clean and well lighted. c. Keep bystanders, children, and visitors away
Cluttered benches and dark areas increase the while operating the tool. Distractions are able
risks of electric shock, fire, and injury to persons. to result in the loss of control of the tool.
Setup
atmospheres, such as in the presence
of flammable liquids, gases, or dust.
The tool is able to create sparks resulting
in the ignition of the dust or fumes.
Personal safety
a. Stay alert. Watch what you are doing and
use common sense when operating the tool. f. Always wear eye protection.
Do not use the tool while tired or under the Wear ANSI-approved safety goggles
influence of drugs, alcohol, or medication. with side shields.
A moment of inattention while operating the
tool increases the risk of injury to persons. g. Always wear hearing protection
when using the tool. Prolonged
Operation
b. Dress properly. Do not wear loose clothing exposure to high intensity noise is able
or jewelry. Contain long hair. Keep hair, to cause hearing loss.
clothing, and gloves away from moving
parts. Loose clothes, jewelry, or long hair h. Do not attach the hose or tool to your body.
increases the risk of injury to persons as a Attach the hose to the structure to reduce the
result of being caught in moving parts. risk of loss of balance if the hose shifts.
c. Avoid unintentional starting. Be sure the i. Always assume that the tool contains fasteners.
trigger is released before connecting to Do not point the tool toward yourself or anyone
the air supply. Do not carry the tool with whether it contains fasteners or not.
your finger on the trigger or connect the tool
to the air supply with the trigger pressed. j. WARNING – Do not fire fastener on top of
another fastener. This is able to cause the fastener
d. Do not overreach. Keep proper to be deflected and hit someone, or cause the tool
footing and balance at all times. to react and result in a risk of injury to persons.
Proper footing and balance enables better
Maintenance
control of the tool in unexpected situations. k. WARNING – Remove finger from the
trigger when not driving fasteners.
e. Use safety equipment. Never carry the tool with finger on trigger,
A dust mask, non-skid safety shoes the tool is able to fire a fastener.
and a hard hat must be used for the
applicable conditions. Wear heavy-
duty work gloves during use.
b. Do not force the tool. Use the correct tool for the parts, breakage of parts, and any other condition
application. The correct tool will do the job better that affects the tool’s operation. If damaged, have
and safer at the rate for which the tool is designed. the tool serviced before using. Many accidents
are caused by poorly maintained tools.
c. Do not use the tool if the trigger does not There is a risk of bursting if the tool is damaged.
turn the tool on or off. Any tool that cannot
be controlled with the trigger is dangerous h. Use only accessories that are identified by the
and must not be used until repaired. manufacturer for the specific tool model. Use of
an accessory not intended for use with the specific
d. Disconnect the tool from the air source tool model, increases the risk of injury to persons.
before making adjustments, doing tool
maintenance, clearing jams, touching the i. Use only those fasteners listed in the
safety nosepiece, leaving work area, loading, Specifications chart of this manual.
or unloading the tool. Such precautionary Fasteners not identified for use with this tool by the
measures reduce the risk of injury to persons. tool manufacturer are able to result in a risk of injury
Setup
Service
a. Tool service must be performed only c. Use only the lubricants supplied with the
by qualified repair personnel. tool or specified by the manufacturer.
Air source
Operation
a. Never connect to an air source that pressure or within the rated pressure range as
is capable of exceeding 200 PSI. marked on the tool. Always verify prior to using the
Over pressurizing the tool may cause tool that the air source has been adjusted to the
bursting, abnormal operation, breakage rated air pressure or within the rated air-pressure
of the tool or serious injury to persons. Use only range.
clean, dry, regulated compressed air at the rated
b. Never use oxygen, carbon dioxide, combustible
gases or any bottled gas as an air source
for the tool. Such gases are capable of
explosion and serious injury to persons.
1. Operators and others in work area MUST 18. Transport tool safely. Always disconnect air
wear ANSI-approved safety goggles with supply when moving the tool. Carry the tool by
side shields during use. The employer is the handle and avoid contact with the trigger.
responsible to enforce the use of eye protection
Safety
by the operator and others in the work area. 19. Hold tool away from head and
body. During operation the tool may
2. Keep fingers away from trigger when not kick back causing injury.
driving fasteners to avoid accidental firing.
20. Do not fire fasteners into a workpiece
3. Choice of triggering method is important. that has people, utility lines, or other
Check manual for triggering options. objects behind or inside it.
4. Always assume the tool contains fasteners. 21. Keep balance while using this tool.
Keep area below clear if working in an elevated
5. Do not point the tool toward yourself or anyone location, and secure air hose to prevent falls
whether it contains fasteners or not. from bystanders accidentally pulling on it.
6. Do not actuate the tool unless the tool is 22. Obey the manual for the air compressor
placed firmly against the workpiece. used to power this tool.
Setup
7. Respect the tool as a working implement. 23. Install an in-line shutoff valve to allow
immediate control over the air supply in an
8. No horseplay. This tool is not a toy
emergency, even if a hose is ruptured.
and can be deadly if misused.
24. Do not engrave or stamp anything into
9. Do not load the tool with fasteners when any
the housing to avoid weakening it.
one of the operating controls, such as the
Trigger or Safety Nosepiece, is activated. 25. WARNING: Some dust created by power
sanding, sawing, grinding, drilling, and other
10. Do not remove, tamper with, or otherwise cause
construction activities, contains chemicals
the tool operating controls to become inoperable.
known [to the State of California] to cause
11. Do not operate the tool if any portion of cancer, birth defects or other reproductive harm.
the tool operating controls is inoperable, Some examples of these chemicals are:
disconnected, altered, or not working properly. • Lead from lead-based paints
Operation
• Crystalline silica from bricks and cement or
12. Disconnect the tool from the air supply when: other masonry products
a. Unattended. • Arsenic and chromium from
chemically treated lumber
b. Performing any maintenance or repair. Your risk from these exposures varies,
c. Clearing a jam. depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in
d. Moving the tool to a new location.
a well ventilated area, and work with approved
13. Do not make any modifications to this tool. safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
14. Refer to the tool maintenance instructions (California Health & Safety Code § 25249.5, et seq.)
for detailed information on the proper WARNING: The brass components of
maintenance of the tool. this product contain lead, a chemical
known to the State of California to cause
15. Fire fasteners into an appropriate work surface only. birth defects (or other reproductive harm).
Do not attempt to fire fasteners into surfaces too (California Health & Safety code § 25249.5, et seq.)
Maintenance
Specifications
Safety
Operating Air Pressure 70 – 110 PSI
Maximum Air Pressure 110 PSI
Air Inlet 1/4" – 18 NPT
Average Air Consumption 0.3 CFM @ 90 PSI
Safety Mechanism Type Single Sequential
20 Gauge, 1/4" – 5/8" Long,
Staple Type
wide standard crown staples.
Setup
Operation
Maintenance
Air Deflector
Safety
Magazine
Setup
Release
Safety Magazine
Driver Guide
Nosepiece
Safety Nosepiece - Also called the ″workpiece contact,″ the Safety Nosepiece
helps prevent the tool from firing unless it is pressed against an object.
Operation
Maintenance
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the parts listed in the following pages,
Safety
refer to the Assembly Diagram near the end of this manual.
Air Supply
TO PREVENT EXPLOSION:
Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen,
carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
1. Incorporate a filter, regulator with pressure gauge, 4. Release the tool’s trigger and empty its Magazine.
oiler, in-line shutoff valve, and quick coupler for
best service, as shown on Figure A on page 10 5. Close the in-line safety valve between
and Figure B on page 11. An in-line shutoff the compressor and the tool.
Setup
ball valve is an important safety device because
6. Turn on the air compressor according to
it controls the air supply even if the air hose
the manufacturer’s directions and allow it
is ruptured. The shutoff valve should be a
to build up pressure until it cycles off.
ball valve because it can be closed quickly.
7. Adjust the air compressor’s output regulator
Note: If an automatic oiler system is not used,
so that the air output is enough to properly
add a few drops of Pneumatic Tool Oil into
power the tool, but the output will not exceed
the airline connection before operation.
the tool’s maximum air pressure at any time.
Add a few more drops after each hour of continual use.
Adjust the pressure gradually, while checking the
Note: This air tool may be shipped with a protective plug air output gauge to set the right pressure range.
covering the air inlet. Remove this plug before set up.
8. The air pressure setting must not exceed job site
2. Attach an air hose to the compressor’s air outlet. regulations/restrictions. The air pressure setting
Connect the air hose to the Air Inlet of the tool. must not exceed 90 PSI when being used with
Operation
Other components, such as a coupler plug workpieces that have a thickness of less than 1-3/4″.
and quick coupler, will make operation
9. Inspect the air connections for leaks.
more efficient, but are not required.
Repair any leaks found.
WARNING! TO PREVENT SERIOUS INJURY 10. If the tool will not be used at this time, turn off
FROM ACCIDENTAL OPERATION: and detach the air supply, safely discharge
Do not install a female quick coupler on the tool. any residual air pressure, and release the
Such a coupler contains an air valve that will trigger to prevent accidental operation.
allow the air tool to retain pressure and operate
accidentally after the air supply is disconnected. Note: Residual air pressure should not be present
after the tool is disconnected from the air supply.
Note: Air flow, and therefore tool performance, However, it is a good safety measure to attempt to
can be hindered by undersized air supply components. discharge the tool in a safe fashion after disconnecting
3. The air hose must be long enough to reach to ensure that the tool is disconnected and unpowered.
the work area with enough extra length to
Maintenance
Page 10
Lubricated
C
Tools
B D A E F
61619
Figure B: Stationary Air Supply Setup
61619
Slope
Lubricated
Tools
G J
C K H L M F
C D E
I N
Page 11
Maintenance Operation Setup Safety
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Inspect tool before use, looking for damaged, loose, and missing
Safety
parts. If any problems are found, do not use tool until repaired.
1. Disconnect the tool from the air supply. 6. Hold the tool away, or off of the workpiece.
The Safety Nosepiece should return to its original
2. Empty the magazine of fasteners. position. Squeeze the Trigger.
The tool must not cycle (fire).
3. Check that the Trigger and the Safety Nosepiece
If it cycles (fires), stop immediately and take
move freely, without sticking.
the tool to a qualified service technician.
Operation
Safety
Other people in the work area must also wear ANSI-approved impact safety goggles with side shields.
• Release the trigger.
• Detach the air supply.
• Attempt to fire the Tool into a piece of scrap wood to ensure that it
is disconnected and is incapable of firing any fasteners.
1. Only use the proper size and type 3. Turn the Stapler upside down. Place a full clip of
of staple with this tool. staples inside the Magazine so the pointed ends
of the staples are directed away from the tool.
2. Press down on the Magazine Release to open
the Magazine. Open the Magazine completely. 4. Keep fingers clear while sliding the
Magazine closed until it clicks shut.
Setup
1. Before each use, test the tool as 6. If the tool requires more force to accomplish
directed in the prior section. the task, verify that the tool receives sufficient,
unobstructed airflow (CFM) and increase the
2. If an automatic oiler is not used, add a few pressure (PSI) output of the regulator up to the
drops of Pneumatic Tool Oil to the airline maximum air pressure rating of this tool.
connection before use. Add a few drops
more after each hour of continual use. CAUTION! TO PREVENT INJURY FROM TOOL
OR ACCESSORY FAILURE:
WARNING! TO PREVENT Do not exceed the tool’s
SERIOUS INJURY: Keep second hand maximum air pressure rating of 110 PSI.
away from tool discharge area, If the tool still does not have sufficient force
especially if holding workpiece. at maximum pressure and sufficient airflow,
Tool applies extreme force to fastener, then a larger tool may be required.
and fasteners may deflect or fire in an
Operation
unexpected direction. 7. After use, to prevent accidents:
3. Rotate the Air Deflector to redirect c. Attempt to fire the tool into a piece of scrap
exhaust air away from you. wood to ensure that it is disconnected
and is incapable of firing any fasteners.
4. Position tool at the desired fastener d. Release the Trigger again.
location and depress the Safety Nosepiece
fully against the workpiece. e. Clean external surfaces with clean, dry cloth.
f. Store indoors out of children’s reach.
5. Squeeze the Trigger to fire a fastener.
Maintenance
Procedures not specifically explained in this manual must be performed only by a qualified technician.
Safety
TO PREVENT EXPLOSION: Lubricate only with specified lubricants. Lubricate the air inlet using
only Pneumatic Tool Oil. Lubricate the internal mechanism using only white lithium grease.
Other lubricants may damage the mechanism and may be highly flammable, causing an
explosion.
Note: These procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the air-operated tool.
1. BEFORE EACH USE, inspect the general 2. Daily - Air Supply Maintenance:
condition of the tool. Check for: Every day, perform maintenance on the air supply
• proper safety trip mechanism operation, according to the component manufacturers'
instructions. Maintain the lubricator's oil level.
• free safety nosepiece and trigger movement, Drain the moisture filter regularly.
• loose hardware or housing, Performing routine maintenance on the air
Operation
Safety
• Wear ANSI-approved safety goggles with side shields.
Other people in the work area must also wear ANSI-approved impact safety goggles with side shields.
• Release the trigger.
• Detach the air supply.
• Attempt to fire the Tool into a piece of scrap wood to ensure that it
is disconnected and is incapable of firing any fasteners.
• Empty the Magazine and leave it open during service.
The Magazine is spring‑loaded and may cause parts or a fastener to fly out of the Tool.
1. Disconnect Tool from air hose, press down 1. Press down on the Magazine Release to open
on the Magazine Release (35) to open the the Magazine. Open the Magazine completely.
Magazine. Open the Magazine completely.
2. Use a screwdriver to release the jammed fastener
Setup
2. Empty Magazine of staples, release any built-up by probing the openings in the Magazine.
air pressure, and leave the Magazine open.
3. Pull out the jammed fastener and the remainder
3. Remove Screws (2) holding the Driver of the fastener strip from the Magazine.
Guide Cover (43) in place. Lift the Driver
Guide Cover up off the Driver Guide (47) 4. Dispose of the remaining fastener strip;
and remove the jammed fasteners. it is likely bent or damaged and may cause
repeated jamming or damage to the tool if reused.
4. Inspect Driver Guide for bends or breakage.
If it is damaged, do not use the Tool until 5. If the jam cannot be cleared using the
it is repaired by a qualified technician. method above, have the tool serviced
by a qualified technician.
5. Lightly oil Driver Guide and replace
the Driver Guide Cover.
Operation
WARNING! Make sure the Safety Nosepiece (44)
moves freely and is not pinched by the
Driver Guide Cover in any way.
Maintenance
Safety
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Setup
Operation
Maintenance
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
61619
66
1 32 33
2 67
3 68 71
18
17
4
35
69
18 53
50
Assembly Diagram
5 36 3
51
6 52
37
7
38
8
19
54
9 49 3
55
20 47 56
11 3
21 45 57
46
40
12
22
58
44
13 23
43 59
70 41
24
14 25 63
64 60
27
2
42
15
61
28
62
65
29
16
30
Page 19
Maintenance Operation Setup Safety
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353