11 AMP Fixed Base Router: Owner's Manual & Safety Instructions
11 AMP Fixed Base Router: Owner's Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual (or month and year of purchase if product has no number). Keep this manual and the
receipt in a safe and dry place for future reference. 24e
68341
11 AMP Fixed
Base Router
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
The term “power tool” in the warnings refers to your mains-operated (corded)
Maintenance
Safety
will increase the risk of electric shock. Unapproved safety equipment may not provide
d. Do not abuse the cord. Never use the cord adequate protection. Eye protection must be
for carrying, pulling or unplugging the power ANSI‑approved and breathing protection
tool. Keep cord away from heat, oil, sharp must be NIOSH‑approved for the
edges or moving parts. Damaged or entangled specific hazards in the work area.
cords increase the risk of electric shock. j. Avoid unintentional starting.
e. When operating a power tool outdoors, Prepare to begin work before turning on the tool.
use an extension cord suitable for outdoor k. Do not lay the tool down until it has come to
use. Use of a cord suitable for outdoor a complete stop. Moving parts can grab the
use reduces the risk of electric shock. surface and pull the tool out of your control.
f. If operating a power tool in a damp location l. When using a handheld power tool,
is unavoidable, use a ground fault circuit maintain a firm grip on the tool with
interrupter (GFCI) protected supply. Use of both hands to resist starting torque.
Setup
a GFCI reduces the risk of electric shock. m. Do not leave the tool unattended when
3. Personal safety it is plugged into an electrical outlet.
Turn off the tool, and unplug it from its
a. Stay alert, watch what you are doing and electrical outlet before leaving.
use common sense when operating a
power tool. Do not use a power tool while n. This product is not a toy.
you are tired or under the influence of Keep it out of reach of children.
drugs, alcohol or medication. A moment o. People with pacemakers should consult their
of inattention while operating power tools physician(s) before use. Electromagnetic fields
may result in serious personal injury. in close proximity to heart pacemaker could
b. Use personal protective equipment. Always cause pacemaker interference or pacemaker
wear eye protection. Protective equipment failure. In addition, people with pacemakers
such as dust mask, non-skid safety shoes, hard should:
hat, or hearing protection used for appropriate • Avoid operating alone.
Operation
conditions will reduce personal injuries. • Do not use with Trigger locked on.
• Properly maintain and inspect to avoid
c. Prevent unintentional starting. Ensure the electrical shock.
switch is in the off-position before connecting • Properly ground power cord.
to power source and/or battery pack, picking Ground Fault Circuit Interrupter (GFCI)
up or carrying the tool. Carrying power tools should also be implemented – it prevents
with your finger on the switch or energizing power sustained electrical shock.
tools that have the switch on invites accidents.
p. The warnings, precautions, and instructions
d. Remove any adjusting key or wrench discussed in this instruction manual cannot
before turning the power tool on. A wrench cover all possible conditions and situations
or a key left attached to a rotating part of the that may occur. It must be understood by the
power tool may result in personal injury. operator that common sense and caution are
e. Do not overreach. Keep proper footing and factors which cannot be built into this product,
balance at all times. This enables better control but must be supplied by the operator.
of the power tool in unexpected situations.
Maintenance
g. If devices are provided for the connection b. Do not use the power tool if the switch
of dust extraction and collection does not turn it on and off. Any power
facilities, ensure these are connected tool that cannot be controlled with the switch
and properly used. Use of dust collection is dangerous and must be repaired.
can reduce dust-related hazards.
d. Store idle power tools out of the reach of h. Let bit cool before touching, changing
children and do not allow persons unfamiliar or adjusting it. Bits heat up dramatically
with the power tool or these instructions while in use, and can burn you.
to operate the power tool. Power tools are i. If the drill bit jams, release the
dangerous in the hands of untrained users. Trigger immediately; drill torque
e. Maintain power tools and accessories. can cause injury or break bit.
Check for misalignment or binding of moving
parts, breakage of parts and any other 6. Safety Instructions when using long drill bits
condition that may affect the power tool’s a. Never operate at higher speed than the
operation. If damaged, have the power tool maximum speed rating of the drill bit.
repaired before use. Many accidents are At higher speeds, the bit is likely to bend if
caused by poorly maintained power tools. allowed to rotate freely without contacting
f. Keep cutting tools sharp and clean. Properly the workpiece, resulting in personal injury.
maintained cutting tools with sharp cutting edges b. Always start drilling at low speed and with
Setup
are less likely to bind and are easier to control. the bit tip in contact with the workpiece.
g. Use the power tool, accessories and tool bits At higher speeds, the bit is likely to bend if
etc. in accordance with these instructions, allowed to rotate freely without contacting
taking into account the working conditions the workpiece, resulting in personal injury.
and the work to be performed. Use of the c. Apply pressure only in direct line with the
power tool for operations different from those bit and do not apply excessive pressure.
intended could result in a hazardous situation. Bits can bend causing breakage or loss
h. Keep handles and grasping surfaces of control, resulting in personal injury.
dry, clean and free from oil and grease. d. Vibration Safety
Slippery handles and grasping surfaces
do not allow for safe handling and control This tool vibrates during use.
of the tool in unexpected situations. Repeated or long‑term exposure to vibration may
cause temporary or permanent physical injury,
Operation
instructions for all operations f. Do not smoke during use. Nicotine reduces
e. Use the auxiliary handle(s). Loss of the blood supply to the hands and fingers,
control can cause personal injury. increasing the risk of vibration-related injury.
f. Brace the tool properly before use. This g. Wear suitable gloves to reduce the
tool produces a high output torque and without vibration effects on the user.
properly bracing the tool during operation, loss h. Use tools with the lowest vibration
of control may occur resulting in personal injury. when there is a choice.
i. Include vibration-free periods each day of work.
j. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
Grounding
Safety
TO PREVENT ELECTRIC SHOCK AND DEATH FROM
INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly
grounded. Do not modify the power cord plug provided with the tool. Never remove the
grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have
it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by
a qualified electrician.
Setup
grounding system in the tool. The green wire
in the cord must be the only wire connected to
the tool’s grounding system and must never
be attached to an electrically “live” terminal.
(See 3-Prong Plug and Outlet.)
Operation
malfunction or break down, grounding provides
a low resistance path to carry electricity away
from the user, reducing the risk of electric shock.
(See 3-Prong Plug and Outlet.)
you must use a heavier gauge extension cord. 8. Protect the extension cords from sharp objects,
Using extension cords with inadequately sized wire excessive heat, and damp or wet areas.
causes a serious drop in voltage, resulting in loss of
power and possible tool damage. (See Table A.) Table A: RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS* (120/240 VOLT)
3. The smaller the gauge number of the wire, the EXTENSION CORD
NAMEPLATE
greater the capacity of the cord. For example,
a 14 gauge cord can carry a higher current AMPERES LENGTH
than a 16 gauge cord. (See Table A.) (at full load) 25´ 50´ 75´ 100´ 150´
0 – 2.0 18 18 18 18 16
4. When using more than one extension cord
to make up the total length, make sure 2.1 – 3.4 18 18 18 16 14
each cord contains at least the minimum 3.5 – 5.0 18 18 16 14 12
wire size required. (See Table A.)
5.1 – 7.0 18 16 14 12 12
Setup
5. If you are using one extension cord for more 7.1 – 12.0 18 14 12 10 -
than one tool, add the nameplate amperes 12.1 – 16.0 14 12 10 - -
and use the sum to determine the required
minimum cord size. (See Table A.) 16.1 – 20.0 12 10 - - -
* Based on limiting the line voltage drop to five volts at
6. If you are using an extension cord outdoors, make 150% of the rated amperes.
sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate it is acceptable for outdoor use.
Symbology
WARNING marking concerning Risk
Double Insulated of Eye Injury. Wear ANSI‑approved
safety goggles with side shields.
V
Operation
Volts
Read the manual before
set-up and/or use.
~ Alternating Current
WARNING marking
concerning Risk of Fire.
A Amperes Do not cover ventilation ducts.
Keep flammable objects away.
WARNING marking concerning
n0 xxxx/min. No Load Revolutions per Minute (RPM) Risk of Electric Shock.
Properly connect power cord
to appropriate outlet.
Specifications
Maintenance
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Functions
Safety
Power Switch
Depth
Scale Ring
Handle Handle
Setup
Collet Nut
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Operation
Tool Setup
WARNING! TO PREVENT SERIOUS INJURY: 1. Use only bits (sold separately) with 1/2" or 1/4″
Use only rotary cutting bits of the correct shank shank size, that are marked as suitable for the
diameter for the collet mounted. Use only rotary type of material being cut, and are marked with a
cutting bits suitable for the speed of the tool. speed equal or higher than the maximum speed
marked on the tool. Do not use a bit with a cutting
WARNING! TO PREVENT SERIOUS INJURY: diameter larger than the opening in the base.
Carefully inspect router bits for cracks, chips, or
other damage before installing. Do not use bits
Maintenance
5. Insert Bit:
a. 1/2" - Insert 1/2" Bit into Collet and
tighten Collet Nut with Wrenches.
Safety
Lock
Lever
Bit
Collet Large
Nut Wrench
Small
Wrench Spindle
Operation
Small
Spindle
Wrench
Base
Rods
1. Place Router on workpiece. Unlock the Lock Lever. 3. Turn Depth Scale Ring until the “0” aligns
with index line on Main Housing. Each line
on scale raises or lowers bit by 1/64″.
Index Line
Safety
Lock
Lever
Setup
Main line on housing aligns with desired depth on
Housing Depth Scale Ring. Lock the Lock Lever.
Operation
Lock
Lever
1. Workpiece
2 2
progressive pass, until final depth is achieved. 2 2 3
1. Workpiece
1 1 3
Note: Make practice cuts at different speeds in 1 1 2. Bit revolving direction
scrap material until you are able to produce a 2. Bit revolving direction
2
smooth cut with no burnishing or burn marks. 2
3
Burn marks are caused by moving too slowly 3 3
3. Feed direction
3 3. Feed direction
through the wood. Feeding the Router too quickly, or 1
1
trying to remove too much material in a single pass Side View
Side View Top ViewTop View
creates a rough cut and can overload the motor.
Always
b. When cutting outside edges, move the
Always
routeroute against
against the rotation
the rotation direction
direction of the
of the router bit.router bit.router
Move the Move the router
WARNING! TO PREVENT SERIOUS INJURY: Router counterclockwise. When cutting
counterclockwise when
counterclockwise routingrouting
when on workpiece edges,
on workpiece move
edges,the move
router the
clockwise
router clockwise
Moving the router against the recommended when
when inside
routing edges,
the inside
routing the move
of the workpiece.
inside of the Router clockwise.
the workpiece.
direction can cause serious injury from kickback.
4. Turn on Router.
5. Before cutting material, watch and feel for c. On vertical surfaces, start and end cut
vibration which could indicate an improperly at the top to prevent waste material
installed bit. Turn off and re-install bit, if needed. from falling onto the rotating bit.
6. Hold Router handles firmly with both hands. 9. When using the Edge Guide: Cut parallel to edge
7. Allow bit to come to full speed, slowly of workpiece with Edge Guide following edge.
engage material. DO NOT force
Operation
Safety
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Make sure that the Trigger is in the off‑position and unplug the tool from its
electrical outlet before performing any procedure in this section.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Setup
• misalignment or binding of moving parts,
• damaged cord/electrical wiring, 4. Periodically wipe the Collet, Collet Nut, and
router bits with a light oil to prevent rust.
• cracked or broken parts, and
• any other condition that may 5. Over time, if the performance of the tool diminishes,
affect its safe operation. or it stops working completely, it may be necessary
to replace the Carbon Brushes. This procedure
2. AFTER USE, wipe external surfaces must be completed by a qualified technician.
of the tool with clean cloth.
6. WARNING! TO PREVENT SERIOUS
INJURY: If the supply cord of this power
tool is damaged, it must be replaced only
by a qualified service technician.
Troubleshooting
Operation
Problem Possible Causes Likely Solutions
Tool will not start. 1. Cord not connected. 1. Check that cord is plugged in.
2. No power at outlet. 2. Check power at outlet. If outlet is unpowered, turn off tool
and check circuit breaker. If breaker is tripped, make sure
circuit is right capacity for tool and circuit has no other loads.
3. Tool’s thermal reset breaker 3. Turn off tool and allow to cool. Press reset button on tool.
tripped (if equipped).
4. Internal damage or wear. (Carbon 4. Have technician service tool.
brushes or switch, for example.)
Tool operates slowly. Extension cord too long or Eliminate use of extension cord. If an extension cord is needed, use
wire size too small. shorter/heavier gauge cord. See Extension Cords on page 6.
Performance 1. Accessory dull or damaged. 1. Keep cutting accessories sharp. Replace as needed.
decreases over time. 2. Carbon brushes worn or damaged. 2. Have qualified technician replace brushes.
Excessive noise Internal damage or wear. (Carbon Have technician service tool.
or rattling. brushes or bearings, for example.)
Maintenance
Overheating. 1. Forcing tool to work too fast. 1. Allow tool to work at its own rate.
2. Accessory misaligned. 2. Check and correct accessory to fence and/or table alignment.
3. Accessory dull or damaged. 3. Keep cutting accessories sharp. Replace as needed.
4. Blocked motor housing vents. 4. Wear ANSI-approved safety goggles and
NIOSH‑approved dust mask/respirator while blowing
dust out of motor using compressed air.
5. Motor being strained by long or 5. Eliminate use of extension cord. If an extension cord is
small diameter extension cord. needed, use one with the proper diameter for its length
and load. See Extension Cords on page 6.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power
supply before service.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 792363683418 when ordering parts.